06_ITEM 01.2-6_ADD 04_Section 08 33 23.pdf
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- F-35 THREE BAY SPECIALIZED HANGAR Federal contract opportunity
- Solicitation number
- W50S9F-22-B-0001
- Issued by
- Department of the Army National Guard
About this file
This document provides details for a federal construction contract solicitation to build a new three-bay specialized hangar at Dane County Regional Airport - Truax Field in Madison, Wisconsin. The project scope includes demolishing an existing 19,875 square foot building and constructing a new 31,000 square foot three-bay hangar with associated shop and administrative spaces to support F-35 fuel cell operations, indoor wash requirements, squadron-level surface coating operations, and weapons load training. The work also includes installing hangar bay pre-conditioned aircraft air, 270VDC aircraft power, fire suppression, HVAC, a lightning protection system, fall protection, and an Advantor security system. This solicitation will result in a single fixed-price construction contract and includes a base bid for the work as well as two options for a paint/mix addition and aircraft-rated pavement. The contract duration is 550 days with unrestricted competition. Responses are due in accordance with the solicitation posted on SAM.gov.
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ANG/WI - F-35: 3-Bay Specialized Hangar 20202700F353BAY Addendum No. 04 28 June 2022
SECTION 08 33 23
OVERHEAD COILING DOORS
08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE FUN IP (2017) Fundamentals Handbook, I-P Edition
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B29.400 (2001; (R 2008) (R 2013) (R 2018))
Combination, "H" Type Mill Chains, and Sprockets
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by
SECTION 08 33 23 Page 1 the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM F568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)
ANSI/DASMA 108 (2017) Standard Method for Testing Sectional Garage Doors, Rolling Doors and Flexible Doors: Determination of Structural Performance Under Uniform Static Air Pressure Difference
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements
NEMA ICS 2 (2000; R 2005; Errata 2008) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2018) Motors and Generators
NEMA ST 1 (1988; R 1994; R 1997) Specialty Transformers (Except General Purpose Type)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA
SECTION 08 33 23 Page 2
20-1; TIA 20-2; TIA 20-3; TIA 20-4)
National Electrical Code
UNDERWRITERS LABORATORIES (UL)
UL 325 (2017; Reprint Feb 2020) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems
UL 674 (2011; Reprint Nov 2018) UL Standard for Safety Electric Motors and Generators for Use in Hazardous (Classified) Locations
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Overhead Coiling Doors ; G
Counterbalancing Mechanism ; G
Electric Door Operators ; G
Bottom Bars ; G
Guides ; G
Mounting Brackets ; G
Hood; G
Installation Drawings ; G
SD-03 Product Data
Overhead Coiling Doors ; G
Hardware ; G
Counterbalancing Mechanism ; G
Manual Door Operators ; G
Electric Door Operators ; G
Recycled content for steel curtain slats ; S
Recycled content for stainless steel curtain slats ; S
SD-05 Design Data
Overhead Coiling Doors ; G
SECTION 08 33 23 Page 3
Hardware ; G
Counterbalancing Mechanism ; G
Manual Door Operators ; G
Electric Door Operators ; G
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals , Data Package 2; G
SD-11 Closeout Submittals
Warranty ; G
1.3 QUALITY CONTROL
1.3.1 Warranty
Furnish a written guarantee that the helical spring and counterbalance mechanism are free from defects in material and workmanship for not less than two years after completion and acceptance of the project.
Warrant that upon notification by the Government, any defects in material, workmanship, and door operation are immediately correct within the same time period covered by the guarantee, at no cost to the Government.
1.3.2 Operation And Maintenance Submittals
Submit 6 copies of the operation and maintenance manuals 30 calendar days prior to testing the Overhead Coiling Door Assemblies. Update and resubmit data for final approval no later than 30 calendar days prior to cContract completion.
Submit Operation and Maintenance Manuals for Overhead Coiling Door Assemblies, including the following items:
Electric Door Operators
Hood
Counterbalancing Mechanism
Painting
Provide operation and maintenance manuals which are consistent with manufacturer's standard brochures, schematics, printed instructions, operating procedures, and safety precautions.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the jobsite wrapped in a protective covering with the brands and names clearly marked thereon. Store doors in an adequately ventilated dry location that is free from dirt and dust, water, or other contaminants. Store in a manner that permits easy access for inspection and handling. Handle doors carefully to prevent damage. Remove damaged items that cannot be restored to like-new condition and provide new items.
SECTION 08 33 23 Page 4
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide overhead coiling doors with interlocking slats, complete with anchoring and door hardware, guides, hood, and operating mechanisms, and designed for use on openings as indicated. Doors must be spring counterbalanced, rolling type, and designed for use on exterior or interior openings, as indicated. Doors must be operated by hand chain with gear or sprocket reduction . Doors to be surface-mounted type with guides at jambs set back a sufficient distance to provide a clear opening when door is in open position. Mount exterior doors as indicated .
2.1.1 Design Requirements
2.1.1.1 Door Detail Shop Drawings
Provide installation drawings for door assemblies which show: elevations of each door type, shape and thickness of materials, finishes, details of joints and connections, details of guides and fittings, rough opening dimensions, location and description of hardware, anchorage locations, and counterbalancing mechanism and door operator details. Show locations of replaceable fusible links on wiring diagrams for power, signal and controls. For motor-operated doors include supporting brackets for motors, location, type, and ratings of motors, and safety devices.
Include a schedule showing the location of each door with the drawings.
2.1.2 Performance Requirements
2.1.2.1 Wind Loading
Design and fabricate door assembly to withstand the wind loading pressure of at least pounds per square foot in accordace with ANSI/DASMA 108 .
Provide test data showing compliance with ASTM E330/E330M . Sound engineering principles may be used to interpolate or extrapolate test results to door sizes not specifically tested. Ensure that the complete assembly meets or exceeds the requirements of ASCE 7-16 .
2.1.2.2 Operational Cycle Life
Design all portions of the door, hardware and operating mechanism that are subject to movement, wear, or stress fatigue to operate through a minimum number of cycles per . One complete cycle of door operation is defined as when the door is in the closed position, moves to the fully open position, and returns to the closed position.
2.2 COMPONENTS
2.2.1 Overhead Coiling Doors
2.2.1.1 Curtain Materials and Construction
Provide curtain slats fabricated from Type 304 stainless steel sheets conforming to ASTM A666; sheet thickness as required by the size of the door to meet the required windload. Provide stainless steel curtain slats containing a minimum of 60 percent recycled content. Submit data identifying percentage of recycled content for stainless steel curtain
SECTION 08 33 23 Page 5 slats .
Fabricate doors from interlocking cold-rolled slats, with section profiles as specified, designed to withstand the specified wind loading. Ensure the provided slats are continuous without splices for the width of the door.
Provide slats filled with manufacturer's standard thermal insulation, complying with the maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E84. Enclose the insulation completely within the slat faces on the interior surface of the slats.
2.2.1.2 Insulated Curtains
Form curtains from manufacturer's standard shapes of interlocking slats.
Supply a slat system with a minimum R-value of 15 when calculated in accordance with ASHRAE FUN IP . Slats to consist of a polystyrene core not less than 11/16 inch thick, completely enclosed within metal facings.
Slat steel thickness as required by the size of the door to meet specified performance requirements. The insulated slat assembly requires a flame spread rating of not more than 25 and a smoke development factor of not more than 50 when tested in accordance with ASTM E84.
2.2.1.3 Curtain Bottom Bar
Install curtain bottom bars as pairs of angles or using extrusions from the manufacturer's standard steel, stainless and aluminum extrusions not less than 2.0 by 2.0 inches by 0.188 inch. Do not use aluminum on doors more than 16 feet wide. Ensure steel extrusions conform to ASTM A36/A36M.
Stainless steel extrusions conforming to ASTM A666, Type 304. Aluminum extrusions conforming to ASTM B221. Galvanize angles and fasteners in accordance with ASTM A653/A653M and ASTM A924/A924M . Coat welds and abrasions with paint conforming to ASTM A780/A780M .
Provide two minimum 2 inch by 2 inch by 1/8 inch structural steel angles.
2.2.1.4 Vision Lites
Provide complete manufacturer's standard vision panels assembly consisting of clear acrylic glazing panels or fire-rated glass as required for the type door.
2.2.1.5 Endlocks (and Windlocks)
Provide endlocks of Grade B cast steel conforming to ASTM A47/A47M, galvanized in accordance with ASTM A153/A153M . Secure locks at every other curtain slat. In addition to endlocks, exterior doors which are more than 16 feet wide or which have a design wind load of more than 20 pounds per square foot , must have windlocks of manufacturer's standard design. Windlocks must prevent curtain from leaving guide because of deflection from wind pressure or other forces.
2.2.1.6 Weather Stripping
Provide a hood baffle inside the hood that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber or equivalent. Provide guide weather stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
SECTION 08 33 23 Page 6
Provide bottom bar weather-stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
2.2.1.7 Locking Devices
Ensure that the slide bolt engages through slots in tracks for locking by padlock, located on both left and right jamb sides, operable from coil side.
Provide a locking device assembly which includes cylinder lock, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks.
Provide a chain lock keeper suitable for a standard padlock.
2.2.1.8 Safety Interlock
Equip power-operated doors with a safety interlock switch to disengage power supply when the door is locked, or provide an operator with an internal lock sensing device to prevent the door opening when the door is locked.
2.2.2 Hardware
Ensure that all hardware conforms to ASTM A153/A153M , ASTM A307, and
ASTM F568M.
2.2.2.1 Guides
Fabricate curtain jamb guides from the manufacturer's standard angles or channels of same material and finish as curtain slats unless otherwise indicated. Provide guides with sufficient depth or incorporate a steel locking bar to retain the curtain in place under the wind pressure specified. Ensure curtain operates smoothly. Slot bolt holes for track adjustment. Securely attach guides to adjoining construction with not less than 3/8 inch diameter bolts, spaced near each end and not over 30 inches apart.
Fabricate with stainless steel angles. Provide windlock bars of same material when windlocks are required to meet specified wind load. Flare the top of inner and outer guide angles outwards to form bellmouth for smooth entry of curtain into guides. Provide removable guide stoppers to prevent over travel of curtain and bottom bar.
2.2.2.2 Hood
Provide a hood with a minimum galvanized sheet metal, flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. The hood encloses the curtain coil and counterbalance mechanism.
Hoods for openings more than 12 feet in width must have intermediate support brackets to prevent excessive sag. 2.2.3 Counterbalancing
Mechanism
Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted, around a steel shaft and contained in a spring barrel connected to top of curtain with barrel rings. Use grease-sealed or self-lubricating bearings for rotating
SECTION 08 33 23 Page 7 members.
2.2.3.1 Brackets
Provide the manufacturer's standard mounting brackets with one located at each end of the counterbalance barrel conforming to ASTM A36/A36M.
Provide brackets of hot-rolled steel.
Brackets will be of 1/4 inch minimum thick steel plates, with permanently sealed ball bearings. Designed to enclose ends of coil and provide support of counterbalance pipe at each end.
2.2.3.2 Counterbalance Barrels
Curtain must roll up on a barrel supported at head of opening on brackets and be balanced by a torsion spring system in the barrel. Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, welded or seamless carbon-steel pipe, conforming to ASTM A53/A53M or equivalent. Ensure the barrel is of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats. Limit barrel deflection to not more than 0.03 inch per foot of span under full load.
a. Barrel
Provide steel pipe capable of supporting curtain load with maximum deflection of 0.03 inches per foot of width.
b. Spring Balance
Provide an oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door. Ensure that effort to operate manually operated units does not exceed 25 lbs . At least 80 percent of the door weight must be counterbalanced at any position.
Provide wheel for applying and adjusting spring torque.
2.2.3.3 Spring Balance
Install one or more oil-tempered, heat-treated steel helical torsion springs within the barrel, capable of producing sufficient torque to assure easy operation of the door curtain. Provide and size springs to counterbalance weight of curtain, with uniform adjustment accessible from outside barrel. Secure ends of springs to barrel and shaft with cast-steel barrel plugs.
2.2.3.4 Torsion Rod for Counter Balance
Fabricate rod from the manufacturer's standard cold-rolled steel, sized to hold fixed spring ends and carry torsional load.
2.2.3.5 Counterbalance Shaft Assembly
a. Barrel
Provide steel pipe capable of supporting the curtain load with maximum deflection of 0.03 inches per foot of width.
SECTION 08 33 23 Page 8
2.2.4 Electric Door Operators
Provide electrical wiring and door operating controls conforming to the applicable requirements of NFPA 70 and UL 325 . The door manufacturer must furnish automatic control and safety devices, including extra flexible type SO cable and spring-loaded automatic takeup reel or equivalent device, as required for proper operation of the doors. Conduit, wiring, and mounting of controls are specified in Section 26 20 00 INTERIOR
DISTRIBUTION SYSTEM.
Electrical materials, equipment, and devices for installation in hazardous locations, as defined by NFPA 70 , must be specifically approved by Underwriters Laboratories or an independent testing agency using equivalent standards, for the particular chemical group and the class and division of hazardous location involved.
Electric door-operator assemblies need to be the sizes and capacities recommended and provided by the door manufacturer for specified doors.
Furnish complete assemblies with electric motors and factory-prewired motor controls, starter, gear reduction units, solenoid-operated brakes, clutch, remote-control stations, manual or automatic control devices, and accessories as required for proper operation of the doors.
Design the operators so that motors may be removed without disturbing the limit-switch adjustment and affecting the emergency auxiliary operators.
Provide a manual operator of crank-gear or chain-gear mechanisms with a release clutch to permit manual operation of doors in case of power failure. Arrange the emergency manual operator so that it may be put into and out of operation from floor level, and its use does not affect the adjustment of the limit switches. Provide an electrical or mechanical device that automatically disconnects the motor from the operating mechanism when the emergency manual operating mechanism is engaged.
2.2.4.1 Door-Operator Types
Provide an operator mounted to the right or left door head plate with the operator on coil side of the door-hood assembly and connected to the door drive shaft with drive chain and sprockets. Front clearance is required for this type of mounting.
2.2.4.2 Electric Motors
Provide motors which are the high-starting-torque, reversible, constant-duty electrical type with overload protection of sufficient torque and horsepower to move the door in either direction from any position. Ensure they produce a door-travel speed of not less than 8 nor more than 12 inches per second without exceeding the horsepower rating.
Provide motors which conform to NEMA MG 1 designation, temperature rating, service factor, enclosure type, and efficiency to the requirements specified. Motors must be suitable for operation on current of the characteristics indicated. Motor enclosures must be the drip-proof type or NEMA TEFC and TENV type. Install motors in approved locations.
Certify and label explosion-proof motors to indicate conformance to the following:
UL 674 , Class I, Groups C and D
SECTION 08 33 23 Page 9
2.2.4.3 Motor Bearings
Select bearings with bronze-sleeve or heavy-duty ball or roller antifriction type with full provisions for the type of thrust imposed by the specific duty load.
Pre-lubricate and factory seal bearings in motors less than 1/2 horsepower .
Equip motors coupled to worm-gear reduction units with either ball or roller bearings.
Equip bearings in motors 1/2 horsepower or larger with lubrication service fittings. Fit lubrication fittings with color-coded plastic or metal dust caps.
In any motor, bearings that are lubricated at the factory for extended duty periods do not need to be lubricated for a given number of operating hours. Display this information on an appropriate tag or label on the motor with instructions for lubrication cycle maintenance.
2.2.4.4 Motor Starters, Controls, and Enclosures
Provide each door motor with: a factory-wired, unfused, disconnect switch;
a reversing, across-the-line magnetic starter with thermal overload protection; 24-volt operating coils with a control transformer limit switch; and a safety interlock assembled in a NEMA ICS 6 type enclosure as specified herein. Ensure control equipment conforms to NEMA ICS 1 and
NEMA ICS 2 .
Provide adjustable switches, electrically interlocked with the motor controls and set to stop the door automatically at the fully open and fully closed position.
2.2.4.5 Control Enclosures
Provide control enclosures that conform to NEMA ICS 6 for NEMA Type 4.
oil-tight and dust-tight NEMA Type 12.
2.2.4.6 Transformer
Provide starters with 230/460 to 115 volt control transformers with one secondary fuse when required to reduce the voltage on control circuits to 24volts or less. Provide a transformer conforming to NEMA ST 1 .
2.2.4.7 Sensing-Edge Device
Provide each door with a pneumatic or electric sensing device that meets UL 325 , extends the full width of the door, and is located within a U-section neoprene or rubber astragal, mounted on the bottom rail of the bottom door section. Device needs to immediately stop and reverse the door upon contact with an obstruction in the door opening or upon failure of the device or any component of the control system and cause the door to return to its user-defined open position. Any momentary door-closing circuit must be automatically locked out and the door must be operable manually or with constant pressure controls until the failure or damage has been corrected. A sensing device is not a substitute for a limit switch.
SECTION 08 33 23 Page 10
Connect sensing device to the control circuit through a retracting cord and reel.
2.2.4.8 Remote-Control Stations
Remote control stations must be at least 5 feet above the floor line, and all switches must be located so that the operator will have complete visibility of the door at all times. Provide interior remote control stations that are full-guarded, momentary-contact three-button, heavy-duty, surface-mounted NEMA ICS 6 type enclosures as specified. Mark buttons "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons must be of the type requiring only momentary pressure to operate. The "CLOSE" button must be of the type either requiring constant pressure to maintain the closing motion of the door or momentary pressure when installed with a monitored entrapment detection device which, upon failure of the device or any component of the control system, cause the door to return to its full open position. When the door is in motion and the "STOP" button is pressed, ensure the door stops instantly and remains in the stopped position. From the stopped position, the door may then be operated in either direction by the "OPEN" or "CLOSE" buttons. When the door is in motion, and the "CLOSE" button of the constant pressure type is released, the door must stop and remain in the stop position or reverse to the user set up position; from the stop position, the door may then be operated in either direction by the "OPEN" or "CLOSE" buttons. Controls must be adjustable to automatically stop the doors at their fully open and closed positions. Open and closed positions must be readily adjustable.
2.2.4.9 Speed-Reduction Units
Provide speed-reduction units consisting of hardened-steel worm and bronze worm gear assemblies or planetary gear reducers running in oil or grease and inside a sealed casing, coupled to the motor through a flexible coupling. Drive shafts need to rotate on ball- or roller-bearing assemblies that are integral with the unit.
Provide minimum ratings of speed reduction units in accordance with AGMA provisions for class of service.
Ground worm gears to provide accurate thread form; machine teeth for all other types of gearing. Surface harden all gears.
Provide antifriction type bearings equipped with oil seals.
2.2.4.10 Chain Drives
Provide roller chains that are a power-transmission series steel roller type conforming to ASME B29.400 , with a minimum safety factor of 10 times the design load.
Heat-treat or otherwise harden roller-chain side bars, rollers, pins, and bushings.
Provide high-carbon steel chain sprockets with machine-cut hardened teeth, finished bore and keyseat, and hollow-head setscrews.
2.2.4.11 Brakes
Provide 360-degree shoe brakes or shoe and drum brakes. Ensure the brakes are solenoid-operated and electrically interlocked to the control circuit
SECTION 08 33 23 Page 11 to set automatically when power is interrupted.
2.2.4.12 Clutches
Ensure clutches are friction type or adjustable centrifugal type.
2.2.4.13 Weather/Smoke Seal Sensing Edge
Provide automatic stop control by an automatic sensing switch within neoprene astragal extending the full width of door bottom bar.
Provide an electric sensing edge device. Ensure the door immediately stops downward travel when contact occurs before door fully closes.
Provide a self-monitoring sensing edge connection to the motor operator.
2.2.5 Surface Finishing
Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.
Noticeable variations in the same metal component are not acceptable.
Variations in appearance of adjoining components are acceptable if they are within the range of approved samples and are assembled or installed to minimize contrast.
2.2.5.1 Galvanized and Shop-Primed Finish
Surfaces specified must have a zinc coating, a phosphate treatment, and a shop prime coat of rust-inhibitive paint. The galvanized coating must conform to ASTM A653/A653M , coating designation Z275 (G90), for steel sheets, except that hoods located on interior of the building may be Z180 (G60), and ASTM A123/A123M for iron and steel products. The weight of coatings for products must be as designated in Table I of ASTM A123/A123M for the thickness of base metal to be coated. The prime coat must be a type especially developed for materials treated by phosphates and adapted to application by dipping or spraying. Repair damaged zinc-coated surfaces by the materials and methods conforming to ASTM A780/A780M and spot prime. At the option of the Contractor, a two-part system including bonderizing, baked-on epoxy primer, and baked-on enamel top coat may be applied to slats and hoods before forming, in lieu of prime coat specified.
PART 3 EXECUTION
3.1 INSTALLATION
Install overhead coiling door assembly, anchors and inserts for guides, brackets, motors, switches, hardware, and other accessories in accordance with approved detail drawings and manufacturer's written instructions.
Upon completion of installation, ensure doors are free from all distortion.
Install overhead coiling doors, motors, hoods, and operators at the mounting locations as indicated for each door in the Contract Documents and as required by the manufacturer.
Install overhead coiling doors, switches, and controls along accessible routes in compliance with regulatory requirements for accessibility and as required by the manufacturer.
SECTION 08 33 23 Page 12
3.2 ADJUSTING AND CLEANING
3.2.1 Acceptance Provisions
After installation, adjust the hardware and moving parts. Lubricate bearings and sliding parts as recommended by manufacturer to provide smooth operating functions for ease movement, free of warping, twisting, or distortion of the door assembly.
Adjust seals to provide a weather-tight fit around entire perimeter.
Engage a factory-authorized service representative to perform startup service and checks according to the manufacturer's written instructions.
Test the door opening and closing operation when activated by controls or alarm-connected fire-release system. Adjust controls and safeties.
Replace damaged and malfunctioning controls and equipment. Reset the door-closing mechanism after a successful test.
Test and make final adjustment of new doors at no additional cost to the Government.
3.2.1.1 Maintenance and Adjustment
Not more than 90 calendar days after completion and acceptance of the project, examine, lubricate, test, and re-adjust doors as required for proper operation.
3.2.1.2 Cleaning
Clean doors in accordance with manufacturer's approved instructions.
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