03_ITEM 01.2-3_ADD 04_Section 07 21 13.pdf
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- Attached to
- F-35 THREE BAY SPECIALIZED HANGAR Federal contract opportunity
- Solicitation number
- W50S9F-22-B-0001
- Issued by
- Department of the Army National Guard
About this file
This is a solicitation for an unrestricted invitation for bid to construct a three-bay specialized hangar at Dane County Regional Airport-Truax Field in Madison, Wisconsin. The project scope includes demolishing an existing 19,875 square foot building and constructing a new 31,000 square foot three-bay hangar facility compatible with the F-35 mission. Key requirements include aircraft air conditioning, 270VDC power, fire suppression, HVAC, and associated administrative and shop spaces. The contract is for a single firm fixed price with a 550 day period of performance from notice to proceed. The solicitation includes a base CLIN for construction and two option CLINs. Brand name justifications are posted for required security, HVAC, and lock systems. The bid opening will be conducted according to FAR Subpart 14.4. Interested contractors must register in SAM and check the site regularly for amendments. The estimated value is between $25-100 million and the NAICS code is 236220.
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ANG/WI - F-35: 3-Bay Specialized Hangar 20202700F353BAY Addendum No. 04 28 June 2022
SECTION 07 21 13
BOARD AND BLOCK INSULATION
02/ 16, CHG 2: 08/ 20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C578 (2019) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C930 (2019) Standard Classification of Potential Health and Safety Concerns Associated with Thermal Insulation Materials and Accessories
ASTM D3833/D3833M (1996; R 2011) Water Vapor Transmission of Pressure-Sensitive Tapes
ASTM D4397 (2016) Standard Specification for Polyethylene Sheeting for Construction, Industrial, and Agricultural Applications
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E96/E96M (2021) Standard Test Methods for Gravimetric Determination ofWater Vapor Transmission Rate of Materials
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 31 (2020) Standard for the Installation of Oil-Burning Equipment
NFPA 54 (2021) National Fuel Gas Code
NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA
20-1; TIA 20-2; TIA 20-3; TIA 20-4)
National Electrical Code
NFPA 211 (2019) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
SECTION 07 21 13 Page 1
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
Manufacturer's Standard Details ; G
Block or Board Insulation ; G
Vapor Retarder ; G
Pressure Sensitive Tape ; G
Protection Board or Coatings ; G
Accessories including sealants; G
Recycled Content for Block or Board Insulation ; S
SD-07 Certificates
Block or Board Insulation ; G
Vapor Retarder ; G
Protection Board or Coating ; G
Draft Special Warranties ; G
Final Special Warranties ; G
Indoor Air Quality For Block Or Board Insulation ; S
SD-08 Manufacturer's Instructions
Block or Board Insulation
Adhesive
1.3 MANUFACTURER'S DETAILS
Submit manufacturer's standard details indicating methods of attachment and spacing, transition and termination details, and installation details. Include verification of existing conditions.
1.4 PRODUCT DATA
Include data for material descriptions, recommendations for product shelf life, requirements for protection board or coatings , and precautions for flammability and toxicity. Include data to verify compatibility of sealants with insulation.
SECTION 07 21 13 Page 2
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
Deliver materials to the site in original sealed wrapping bearing manufacturer's name and brand designation, specification number, type, grade, R-value, and class. Store and handle to protect from damage. Do not allow insulation materials to become wet, soiled, crushed, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storing, and protecting of materials before and during installation.
1.5.2 Storage
Inspect materials delivered to the site for damage and store out of weather in manufacturer's original packaging. Store only in dry locations, not subject to open flames or sparks, and easily accessible for inspection and handling. Keep materials wrapped and separated from off-gassing materials (such as drying paints and adhesives). Do not use materials that have visible moisture or biological growth. Comply with manufacturer's recommendations for handling, storage, and protection of materials before and during installation.
1.6 SAFETY PRECAUTIONS
1.6.1 Other Safety Considerations
Comply with the safety requirements of ASTM C930.
1.7 SPECIAL WARRANTIES
1.7.1 Guarantee
Guarantee insulation installation against failure due to ultraviolet light exposure for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft and final guarantees in accordance with Sections 01 78 00 CLOSEOUT SUBMITTALS and 01 78 23
OPERATION AND MAINTENANCE DATA.
1.7.2 Warranty
Provide manufacturer's material warranty for all system components for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft and final warranties in accordance with Sections 01 78 00 CLOSEOUT SUBMITTALS and 01 78 23 OPERATION AND MAINTENANCE DATA.
PART 2 PRODUCTS
2.1 BLOCK OR BOARD INSULATION
Provide thermal insulating materials as recommended by manufacturer for each type of application indicated. Provide insulation with the following physical properties and in accordance with the following standards:
b. Extruded Preformed Cellular Polystyrene: ASTM C578 REV A
2.1.1 Thermal Resistance
Provide thermal resistance ratings as noted in drawings. .
SECTION 07 21 13 Page 3
2.1.2 Fire Protection Requirements
a. Flame spread index of 75 or less when tested in accordance with
ASTM E84.
b. Smoke developed index of 200 or less when tested in accordance with
ASTM E84.
c. Provide insulated assemblies in accordance ICC IBC Chapter Fire and Smoke Protection Features.
2.1.3 Other Material Properties
Provide thermal insulating materials with the following properties:
2.1.4 Premolded Concrete Masonry Insert
Provide in accordance with ASTM C578 REV A. Provide inserts in concrete masonry units that are installed at the masonry unit manufacturing plant.
Provide insert with thickness of not less than 1 1/4 inches .
2.1.5 Recycled Materials
Provide thermal insulation containing recycled materials to the extent practicable, provided that the material meets all other requirements of this section. The minimum required recycled material contents (by weight, not volume) are:
Polyisocyanurate/Polyurethane: 9 percent
Phenolic Rigid Foam: 5 percent
Perlite Board: 75 percent post consumer paper
Provide data identifying percentage of recycled content for block or board insulation .
2.1.6 Indoor Air Quality
Provide certification of indoor air quality for block or board insulation .
2.1.7 Prohibited Materials
Do not provide materials containing asbestos.
2.2 VAPOR RETARDER AND DAMPPROOFING
2.2.1 Vapor Retarder in Framed Walls and Roofs
a. 6 mil thick polyethylene sheeting conforming to ASTM D4397 and having a water vapor permeance of 1 Perm or less when tested in accordance with ASTM E96/E96M.
SECTION 07 21 13 Page 4
2.2.2 Dampproofing for Masonry Cavity Walls
Parging material is specified in Section 04 20 00 MASONRY.
2.3 PRESSURE SENSITIVE TAPE
As recommended by manufacturer of vapor retarder(s). Match water vapor permeance rating for each vapor retarder specified. Provide tape in accordance with ASTM D3833/D3833M .
2.4 PROTECTION BOARD OR COATING
As recommended by insulation manufacturer.
2.5 ACCESSORIES
2.5.1 Adhesive
As recommended by insulation manufacturer.
2.5.2 Mechanical Fasteners
Corrosion resistant fasteners as recommended by the insulation manufacturer.
PART 3 EXECUTION
3.1 EXISTING CONDITIONS
Prior to installation, ensure all areas that are in contact with the insulation are dry and free of projections that could cause voids, compressed insulation, or punctured vapor retarders. For foundation perimeter or under slab applications, check that subsurface fill is flat, smooth, dry, and well tamped. Do not proceed with installation if moisture or other conditions are present, and notify the Contracting Officer of such conditions. Do not proceed with the work until conditions have been corrected and verified to be dry.
3.2 PREPARATION
3.2.1 Blocking Around Heat Producing Devices
Provide noncombustible blocking at all spaces between heat producing devices and the floors, ceilings and roofs through which they pass.
Provide in accordance with ICC IBC Section 2111.12 Fireplace Blocking and with the following clearances:
a. Recessed lighting fixtures, including wiring compartments, ballasts, and other heat producing devices, unless certified for installation surrounded by insulation: 3 inches from outside face of fixtures and devices or as required by NFPA 70 and, if insulation is placed above fixture or device, 24 inches above fixture.
b. Masonry chimneys or masonry enclosing a flue: 2 inches from outside face of masonry. Masonry chimneys for medium and high heat operating appliances: Minimum clearances required by NFPA 211 .
c. Vents and vent connectors used for venting products of combustion, flues, and chimneys other than masonry chimneys: Minimum clearances
SECTION 07 21 13 Page 5 as required by NFPA 211 .
d. Gas Fired Appliances: Clearances as required in NFPA 54 .
e. Oil Fired Appliances: Clearances as required in NFPA 31 .
Blocking is not required if chimneys or flues are certified in writing by the chimney or flue manufacturer for use in contact with specific insulating materials.
3.3 INSTALLATION
3.3.1 Installation and Handling
Provide insulation in accordance with the manufacturer's printed installation instructions. Keep material dry and free of extraneous materials.
3.3.2 Electrical Wiring
Do not install insulation in a manner that would enclose electrical wiring between two layers of insulation.
3.3.3 Continuity of Insulation
Butt tightly against adjoining boards, studs, rafters, joists, sill plates, headers and obstructions. Provide continuity and integrity of insulation at corners, wall to ceiling joint, roof, and floor. Avoid creating thermal bridges and voids. Provide and verify continuity of insulative barrier throughout the building enclosure.
3.3.4 Coordination
Verify final installed insulation thicknesses comply with thicknesses indicated, R-values specified herein, and with the approved insulation submittal(s).
3.4 INSTALLATION ON WALLS
3.4.1 Installation using Furring Strips
Install insulation on members as recommended by insulation manufacturer.
3.4.2 Installation on Masonry Walls
Insert premolded or board insulation into masonry unit hollow cores as recommended by the insulation manufacturer.
3.4.3 Adhesive Attachment to Concrete and Masonry Walls
Apply adhesive to wall and completely cover wall with insulation.
c. As recommended by the insulation manufacturer.
d. Use only full back method for pieces of 1 square foot or less.
e. Butt all edges of insulation and seal edges with tape.
SECTION 07 21 13 Page 6
3.4.4 Mechanical Attachment on Concrete and Masonry Walls
Cut insulation to cover walls. Apply adhesive to wall and set clip or other mechanical fastener in adhesive as recommended by manufacturer.
After curing of adhesive, install insulation over fasteners and bend split prongs to provide a flush condition with the insulation. Butt all edges of insulation and seal with tape.
3.4.5 Protection Board or Coating
Install protection board or coating in accordance with manufacturer's printed instructions. Install protection over all exterior exposed insulation and to 1 foot below grade.
3.5 INSTALLATION ON UNDERSIDE OF CONCRETE FLOOR SLAB
3.5.1 Mechanically Fastened Systems
Size insulation to cover underside of slab. Apply adhesive to slab and set fasteners in adhesive as recommended by manufacturer. After curing of adhesive, install insulation over fasteners and bend split prongs to provide a flush condition with the insulation. Butt all edges of insulation and seal with tape.
3.6 PERIMETER AND UNDER SLAB INSULATION
Install perimeter thermal insulation where heated spaces are adjacent to exterior walls, slab edges in slab-on-grade, or floating slab construction.
3.6.1 Manufacturer's Instructions
Layout insulation, tape edges, provide vapor retarder and other required accessories to protection against vermin, insects, and damage in accordance with manufacturer's printed instructions.
3.6.2 Protection of Insulation
Protect insulation from damage during construction and back filling by application of protection board or a coating. Do not leave installed vertical insulation unprotected overnight. Protect installed insulation from weather, including rain and ultraviolet light, from mechanical abuse, compression, and dislocation. Install protection over entire exposed exterior insulation board.
3.7 VAPOR RETARDER
Apply vapor retarder continuous across all surfaces. Overlap all joints at least 6 inches and seal with pressure sensitive tape. Seal at sills, header, windows, doors and utility penetrations. Repair punctures or tears with pressure sensitive tape.
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