04_ITEM 01.2-4_ADD 03_Section 05 51 33.pdf

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F-35 THREE BAY SPECIALIZED HANGAR
Solicitation number
W50S9F-22-B-0001
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About this file

This solicitation is for the construction of an F-35 Three Bay Specialized Hangar. The project involves demolishing an existing 19,875 square foot building and constructing a new 31,000 square foot three bay hangar facility at Dane County Regional Airport - Truax Field in Madison, Wisconsin.

The scope of work includes demolishing the existing building, constructing the new hangar bays with aircraft air conditioning, power, fire suppression and HVAC. Additional spaces for administration, shops and future paint booth/composite areas will also be built. The facility will require a lightning protection system, interior and exterior fall protection, and an Advantor security system. Registration with the USGBC for this project is also specified.

The solicitation is for a single firm fixed-price construction contract and includes a base bid for the work as well as optional bids for a paint/mix addition and aircraft rated pavement. Brand name justifications are provided for required Advantor, Andover, Marshall and Monaco systems. The pre-bid conference is scheduled and interested contractors must follow access procedures. The response due date is not specified.

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ANG/WI - F-35: 3-Bay Specialized Hangar 20202700F353BAY Addendum No. 03 14 June 2022

SECTION 05 51 33

METAL LADDERS

02/16

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes

AMERICAN LADDER INSTITUTE (ALI)

ALI A14.3 (2008; R 2018) Ladders - Fixed - Safety Requirements

AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)

ASSP Z359.16 (2016) Safety Requirements for Climbing Ladder Fall Arrest Systems

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel

ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings

ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

ASTM A500/A500M (2020) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes

SECTION 05 51 33 Page 1

ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings

ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM B26/B26M (2014; E 2015) Standard Specification for Aluminum-Alloy Sand Castings

ASTM B108/B108M (2019) Standard Specification for Aluminum-Alloy Permanent Mold Castings

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM D1187/D1187M (1997; E 2011; R 2011) Asphalt-Base Emulsions for Use as Protective Coatings for Metal

MASTER PAINTERS INSTITUTE (MPI)

MPI 79 (2012) Primer, Alkyd, Anti-Corrosive for Metal

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.23 (Nov 2016) Ladders

29 CFR 1910.28 (Nov 2016)Duty to Have Fall Protection and Falling Object Protection

29 CFR 1910.29 (Nov 2016) Fall Protection System and Falling Object Protection - Criteria and Practices

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

SECTION 05 51 33 Page 2

PROCEDURES:

SD-02 Shop Drawings

Ladders , Installation Drawings

Ship's Ladder (With or Without Guards), Installation Drawings

SD-03 Product Data

Ladders

Ship's Ladder (With or Without Guards)

Ladder Safety Devices (Climbing Ladder Fall Arrest Systems)

SD-07 Certificates

Fabricator Certification for Ladder Assembly

Fabricator Certification for Ships Ladder Assembly

1.3 CERTIFICATES

Provide fabricator certification for ladder assembly stating that the ladder and associated components have been fabricated according to the requirements of 29 CFR 1910.23 .

Provide fabricator certification for ships ladder assembly stating that the ships ladder and associated components have been fabricated according to the requirements of 29 CFR 1910.23 .

1.4 QUALIFICATION OF WELDERS

Qualify welders in accordance with AWS D1.1/D1.1M . Use procedures, materials, and equipment of the type required for the work.

1.5 DELIVERY, STORAGE, AND PROTECTION

Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Structural Carbon Steel

ASTM A36/A36M.

2.1.2 Structural Tubing

ASTM A500/A500M .

2.1.3 Steel Pipe

ASTM A53/A53M, Type E or S, Grade B.

SECTION 05 51 33 Page 3

2.1.4 Fittings for Steel Pipe

Standard malleable iron fittings ASTM A47/A47M.

2.1.5 Aluminum Alloy Products

Conform to ASTM B209 for sheet plate, ASTM B221 for extrusions and ASTM B26/B26M or ASTM B108/B108M for castings, as applicable. Provide aluminum extrusions at least 1/8 inch thick and aluminum plate or sheet at least 0.050 inch thick.

2.2 FABRICATION FINISHES

2.2.1 Galvanizing

Hot-dip galvanize items specified to be zinc-coated, after fabrication where practicable. Galvanizing: ASTM A123/A123M , ASTM A153/A153M , ASTM A653/A653M or ASTM A924/A924M , G90 , as applicable.

2.2.2 Galvanize

Anchor bolts, washers, and parts or devices necessary for proper installation, unless indicated otherwise.

2.2.3 Repair of Zinc-Coated Surfaces

Repair damaged surfaces with galvanizing repair method and paint conforming to ASTM A780/A780M or by application of stick or thick paste material specifically designed for repair of galvanizing, as approved by Contracting Officer. Clean areas to be repaired and remove slag from welds. Heat surfaces to which stick or paste material is applied, with a torch to a temperature sufficient to melt the metallics in stick or paste;

spread molten material uniformly over surfaces to be coated and wipe off excess material.

2.2.4 Shop Cleaning and Painting

2.2.4.1 Surface Preparation

Blast clean surfaces in accordance with SSPC SP 6/NACE No.3 . Surfaces that will be exposed in spaces above ceiling or in attic spaces, crawl spaces, furred spaces, and chases may be cleaned in accordance with SSPC SP 3 in lieu of being blast cleaned. Wash cleaned surfaces which become contaminated with rust, dirt, oil, grease, or other contaminants with solvents until thoroughly clean.

2.2.4.2 Pretreatment, Priming and Painting

Apply pretreatment, primer, and paint in accordance with manufacturer's printed instructions. On surfaces concealed in the finished construction or not accessible for finish painting, apply an additional prime coat to a minimum dry film thickness of 1.0 mil . Tint additional prime coat with a small amount of tinting pigment.

2.2.5 Nonferrous Metal Surfaces

Protect by plating, anodic, or organic coatings.

SECTION 05 51 33 Page 4

2.2.6 Aluminum Surfaces

2.2.6.1 Surface Condition

Before finishes are applied, remove roll marks, scratches, rolled-in scratches, kinks, stains, pits, orange peel, die marks, structural streaks, and other defects which will affect uniform appearance of finished surfaces.

2.2.6.2 Aluminum Finishes

Unexposed plate and extrusions may have mill finish as fabricated.

Sandblast castings' finish, medium, AA DAF45. Unless otherwise specified, provide all other aluminum items with standard mill finish. Provide a coating thickness not less than that specified for protective and decorative type finishes for items used in interior locations or architectural Class I type finish for items used in exterior locations in

AA DAF45.

2.3 LADDERS

Fabricate vertical ladders conforming to 29 CFR 1910.23 and Section 5 of ALI A14.3 . Ladders shall be capable of supporting their maximum intended load. Use 2 1/2 by 3/8 inch steel flats for stringers and 3/4 inch diameter steel rods for rungs. Ladder rungs, step and cleats must be spaced not less than 10 inches and not more than 16 inches wide (measured before installation of ladder safety system), spaced no more than 14 inches apart, plug welded or shouldered and headed into stringers. Install ladders so that the maximum perpendicular distance from the centerline of the steps or rungs, or grab bars, or both, to the nearest permanent object in the back of the ladder or to the finished wall surface will not be less than 7 inches , except for the elevator pit ladders, which have a minimum perpendicular distance of 4.5 inches . Provide heavy clip angles riveted or bolted to the stringer and drilled for not less than two 1/2 inch diameter expansion bolts as indicated. Provide intermediate clip angles not over 48 inches on centers. The top rung of the ladder must be level with the top of the access level, parapet or landing served by the ladder except for hatches or wells. Extend the side rails of through or side step ladders 42 inches above the access level. Provide ladder access protective swing gates at the top of access/egress level. The drawings must indicate ladder locations and details of critical dimensions and materials.

2.3.1 Phasing out of Ladder Cages and Wells (29 CFR 1910.28, Nov 2016)

Conform to 29 CFR 1910.28 (Nov 2016).

Each ladder installed before 19 November, 2018 shall be equipped with a personal fall arrest system, ladder safety device (climbing Ladder Fall Arrest System), cage, or well.

Each newly installed ladder over 20 feet in length shall only be equipped with a personal fall arrest system or climbing ladder fall arrest system (ladder safety device), cages and wells are prohibited. When a fixed ladder, cage, or well, or any portion of a section thereof, is replaced, a personal fall arrest system or climbing ladder fall arrest system (ladder safety device) is installed in at least that section of the fixed ladder, cage, or well where the replacement is located. On and after November 18, 2036, all fixed ladders shall only be equipped with a personal fall arrest

SECTION 05 51 33 Page 5 system or a ladder safety device (climbing ladder Fall Arrest System).

2.3.2 Ladder Safety Devices (Climbing Ladder Fall Arrest Systems)

Conform to 29 CFR 1910.29 , Section 7 of ALI A14.3 and ASSP Z359.16 .

Install ladder safety devices on ladders over 20 feet long or more. The ladder safety systems must meet the design requirement of the ladders which they serve. The ladder safety system must be capable of sustaining a minimum static load of 1,000 pounds . The applied loads transferred to the climbing ladder mounting locations as a result of a fall shall be specified by the manufacturer of the climbing ladder fall arrest system.

Each ladder safety system must allow the worker to climb up and down using both hands and does not require the employee continuously, hold, push, or pull any part of the system while climbing. The connection between the carrier or lifeline and the point of attachment to the body harness does not exceed 9 inches . The ladder safety system consists of a rigid or flexible carrier. Mountings for the rigid carries are attached at each end of the carrier, with intermediate mountings spaced as necessary, along the entire length of the carrier. Mountings for flexible carrier are attached at each end of the carrier and cable guides for flexible carriers are installed at least 25 feet apart but not more than 40 feet apart along the entire length of the carrier. The design and installation of mountings and cable guides does not reduce the design strength of the ladder.

PART 3 EXECUTION

3.1 GENERAL INSTALLATION REQUIREMENTS

Install items at locations indicated, according to manufacturer's instructions. Verify all measurements and take all field measurements necessary before fabrication. Provide Exposed fastenings of compatible materials, generally matching in color and finish, and harmonize with the material to which fastenings are applied. Include materials and parts necessary to complete each item, even though such work is not definitely shown or specified. Poor matching of holes for fasteners will be cause for rejection. Conceal fastenings where practicable. Thickness of metal and details of assembly and supports must provide strength and stiffness.

Formed joints exposed to the weather to exclude water. Items listed below require additional procedures.

3.2 WORKMANSHIP

Metalwork must be well formed to shape and size, with sharp lines and angles and true curves. Drilling and punching must produce clean true lines and surfaces. Continuously weld along the entire area of contact.

Do not tack weld exposed connections of work in place. Grid smooth exposed welds. Provide smooth finish on exposed surfaces of work in place, unless otherwise approved. Where tight fits are required, mill joints. Cope or miter corner joints, well formed, and in true alignment.

Install in accordance with manufacturer's installation instructions and approved drawings, cuts, and details.

3.3 ANCHORAGE, FASTENINGS, AND CONNECTIONS

Provide anchorage where necessary for fastening metal items securely in place. Include for anchorage not otherwise specified or indicated slotted inserts, expansion anchors, and powder-actuated fasteners, when approved for concrete; toggle bolts and through bolts for masonry; machine bolts, SECTION 05 51 33 Page 6 carriage bolts and powder-actuated threaded studs for steel; through bolts, lag bolts, and screws for wood. Do not use wood plugs in any material. Provide non-ferrous attachments for non-ferrous metal. Make exposed fastenings of compatible materials, generally matching in color and finish, to which fastenings are applied. Conceal fastenings where practicable.

3.4 WELDING

Perform welding, welding inspection, and corrective welding, in accordance with AWS D1.1/D1.1M . Use continuous welds on all exposed connections.

Grind visible welds smooth in the finished installation.

3.5 FINISHES

3.5.1 Dissimilar Materials

Where dissimilar metals are in contact, protect surfaces with a coat conforming to MPI 79 to prevent galvanic or corrosive action. Where aluminum is in contact with concrete, plaster, mortar, masonry, wood, or absorptive materials subject to wetting, protect with ASTM D1187/D1187M , asphalt-base emulsion.

3.5.2 Field Preparation

Remove rust preventive coating just prior to field erection, using a remover approved by the rust preventive manufacturer. Surfaces, when assembled, must be free of rust, grease, dirt and other foreign matter.

3.5.3 Environmental Conditions

Do not clean or paint surface when damp or exposed to foggy or rainy weather, when metallic surface temperature is less than 5 degrees F above the dew point of the surrounding air, or when surface temperature is below 45 degrees F or over 95 degrees F , unless approved by the Contracting Officer.

3.6 LADDERS

Secure to the adjacent construction with the clip angles attached to the stringer. Install intermediate clip angles not over 48 inches on center.

Install brackets as required for securing of ladders welded or bolted to structural steel or built into the masonry or concrete. Ends of ladders must not rest upon finished roof.

-- End of Section --

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SECTION 05 51 33 Page 8

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