TGI_3819P16729A02_c0v1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: WT DOOR 7-118-4 AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT DOOR 7-118-4

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

TOMOHIKO ANDO 231B 315-243-4372 27-MAY-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 27-MAY-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: WT DOOR 7-118-4 AY A 0

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SHIP: LCC-19 CHG/VER: 0/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J1-2 M1-2 Engrg Inst (1- 2)

1. SCOPE/PURPOSE

1.1 Title: Watertight Door 7-118-4; replace

1.2 Location of Work:

1.2.1 Trunk (7-118-2-T)

1.2.2 A-Division Storeroom (7-118-2-A)

1.2.3 JP5 (9-109-4-J)

1.2.4 Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E)

1.3 Identification:

1.3.1 Quantity (One EA), Door, Watertight

Door No. : 7-118-4 Size: 26 Inches x 54 Inches Material: Steel Type: Quick Acting,10 Dogs, Left Hand

1.3.1.1 Quantity (10 EA), Reinforcement for Door

Material: OS, MIL-S-22698 GR-A, 10.2 LBs Plate Remarks: See Engrg Inst Enclosure-01 and 2.3 for ditail

1.3.2 Quantity (4 EA), Label Plate, Watertight Door

1.3.2.1 Quantity (One EA), Label Plate, Outboard side

Material: Aluminum Alloy, Type-I of 2.8 Inscription: 1st. Line: 7-118-4

2nd. Line: TRUNK 3rd. Line: 7-118-2-T

1.3.2.2 Quantity (One EA), Label Plate, Inboard Side

Material: Aluminum Alloy, Type-I of 2.8 Inscription: 1st. Line: 7-118-4

2nd. Line: A-DIV STRM 3rd. Line: 7-118-2-A

1.3.2.3 Quantity (2 EA), Label Plate, Damage Control Closure Classification, Outboard side and Inboard Side

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SHIP: LCC-19 CHG/VER: 0/1

Material: Aluminum Alloy, Type-I of 2.8 Remarks: Figure-D of 2.8

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Lead Hazard

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 805-

1362325

REINFORCEMENT FOR W.T. AND

A.T. DOOR OPENINGS

C N

4 DWG 803-

6397268

Doors Watertight, Quick Acting Arrangement

B N

5 DWG 803-

6397269

DOORS, WATERTIGHT, QUICK

ACTING SUB-ASSEMBLIES &

DETAILS

B N

6 DWG 114-

2491167

MISC STRUCT BHD BELOW 1ST

PLATF FR 98-121

J Y 11

7 DWG 103-

2491034

1ST & 2ND PLATF PLTG AFT

FR98

H Y AL

L

8 PDD 602-

ELM-150531

SRF-JRMC STD ELM LABEL

PLATE FOR CLOSURE

A Y AL

L

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing and install new each door listed in 1.3.1 in accordance with Enclosure-01 and 2.3 through 2.5, using 2.6 and 2.7 for guidance.

5.1.1 Remove existing and install new hook staple on door panel.

5.1.2 Fabricate each new reinforcement listed in 1.3.1.1.

5.1.3 Lubricate each new dogging mechanisms.

5.1.4 Remove existing, fabricate and install new gasket conforming to A-A-59588 Class 3B Grade 30.

1/12/2026

5/15/2027

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SHIP: LCC-19 CHG/VER: 0/1

5.1.5 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.1.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each door frame.

Allowable leakage: None.

5.1.7 Adjust each dogging mechanism for unobstructed operation and to obtain 100 percent centered contact with the imprint of chalk in the center three-fifths of the gasket.

5.2 Accomplish an operational test of each door listed in 1.3.1 to assure unobstructed operation. Allowable sticking or binding: None.

(V)(G) “OPERATION TEST”

5.3 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each door listed in 1.3.1.

5.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of door panel gasket and knife edge mating area of each door listed in 1.3.1. Allowable leakage: None.

5.5 Remove existing, fabricate and install new each label plate listed in 1.3.2 in accordance with 2.8.

5.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.7 Notes:

5.7.1 Planner: Code 231B T. Ando, 243-4372

Planner: Code 233.1 T. Kurihara, 080-9350-1437 Engineer: Code 250 I. Hayasaka, 243-4334

5.7.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.7.3 Opening, initial cleaning, and closing of each space listed in 1.2.3 will be covered by TGI No 3819P12321A01

(KTR TGI).

5.7.4 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.7.5 JCN ER09-0392 is related to this TGI.

5.8 Government Furnished Material (GFM):

5.8.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.9 SRF-JRMC will provide the following service work: (TGI No. 3819P16729S03).

5.9.1 [C740] Crane and crane rigging service.

5.9.2 [X99E] Utility service, electrical.

5.9.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.

5.9.4 [C106.1] Safety inspection for SRF-JRMC employees.

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SHIP: LCC-19 CHG/VER: 0/1

5.9.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.9.6 [C133] QA Inspection for (G) symbol(s).

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J-1

SHIP: LCC-19 CHG/VER: 0/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

WT DOOR 7-118-4 AY A 0 1

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT DOOR 7-118-4

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

JP5 STOR 9-109-4-J TK AT/WT DOOR 7-118-4 HA

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P16729A02-Engrg Inst.pdf) saved on 27-MAY-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P16729 A02

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to replace watertight door 7-118-4.

Location of Work:

Trunk (7-118-2-T) A-Division Storeroom (7-118-2-A)

JP5 (9-109-4-J)

Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR HRs, WELD HRs, CARP HRs, PNTR HRs, ELEC

HRs, QA HRs

22 KE PC

5.2 SFTR HRs 22 KE PC

5.3 SFTR HRs 22 KE PC

5.4 SFTR HRs 22 KE PC

5.5 SFTR HRs 22 KE PC

5.6 PNTR HRs, QA HRs 22 KE PC

Structure Work CFM for all paints, thinner, grits including disposal cost, sampler/analyze cost for lead, label plate cost, firewatch cost, tankwatch cost, air compressor rental cost and fuel oil cost for air hose test, ---continue to below---

22 MQ CS

---continued to from above---strongback material cost, marine chemist, and misc such as electrode, gases, temporary covering and closure material, and other consumable.

22 MQ CS

Electrical Work CFM for cableway material, misc and other consumable.

22 MQ CS

Process Funding Document. 10 CT OM

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J-2

SHIP: LCC-19 CHG/VER: 0/1

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Version-1: Correct Engrg Inst Enclosure-01. C231B R. Takagi, 5/27/2024, -/-/N

V-01 0 0 0

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M-1

SHIP: LCC-19 CHG/VER: 0/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

WT DOOR 7-118-4 AY A 0 1

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT DOOR 7-118-4

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P16729 A02

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M DOOR,WTRTT, DOOR,

WATERTIGHT, QUICK ACTING

10 DOG, LEFT HAND,

WITHOUT FIXED LIGHT,

DWG: 803-6397268 ASSY 13-A

MOD & 805-1400060 214 AND

218, SIZE: 26” X 54”,

PANEL THK: 0.120”,

MAX PRESSURE: 30 PSI,

DOG ASSY: A, B, & D

(REGULAR & LONG SPINDLE),

OPERATING HANDLE ASSY: L

(LH LONG SPINDLE),

9B 2040 LL9310596 NA 4 N 40827480 1/AY

002 M RUBBER S, ORIG: C231B, T.

ANDO 243-4372

ORDERED FOR KTR

9B 5330 013717183 NA 4 N 41015088 20/FT

003 M PLATE,ME, ORIG: C231B, T.

ANDO 243-4372

ORDERED FOR KTR

QTY: 6 SF

2 FT X 3 FT X 1 PM

9B 9515 001533184 NA 4 N 41015090 6/SF

NOTES:

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M-2

SHIP: LCC-19 CHG/VER: 0/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

004 M HOOK STAPLE, ORIG: C231B,

T. ANDO 243-4372

ORDERED FOR KTR

9B 5340 016663730 NA 4 N 41325109 1/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 WT DOOR 7-118-4 AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P16729 A02

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 WT DOOR 7-118-4 AY A 0

3819P16729A02 ENCLOSURE-01 SHEET 1 OF 2

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LIST OF MATERIAL

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PC NOC NO

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DESCRIPTIONESCRIPTION

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QTYTY

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MATERIAL

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SPECPEC

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REMARKSEMARKS

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PLATE, 10.2#10.2##

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3 SF

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STEEL (OS)

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MIL-S-22698 GR A

AutoCAD SHX Text_12 SUBJECT: INSTL OF REINFORCEMENT FOR WTRTT DOOR (7-118-4) INSTL OF REINFORCEMENT FOR WTRTT DOOR (7-118-4) ICN; 3819P16729 ; 3819P16729 3819P16729 JCN; ER09-0392 ; ER09-0392 ER09-0392 ORIGINATOR; C250 I.HAYASAKA GINATOR; C250 I.HAYASAKA INATOR; C250 I.HAYASAKA ; C250 I.HAYASAKA C250 I.HAYASAKA I.HAYASAKA DATE; 4/8/2024 4/8/2024 /8/2024 8/2024 /2024 2024 REFERENCES: (a) AGC19-114-2491167 "J", MISC STRUCT BHD BELOW 1ST PLATF FR 98-121 AGC19-114-2491167 "J", MISC STRUCT BHD BELOW 1ST PLATF FR 98-121 "J", MISC STRUCT BHD BELOW 1ST PLATF FR 98-121 , MISC STRUCT BHD BELOW 1ST PLATF FR 98-121 MISC STRUCT BHD BELOW 1ST PLATF FR 98-121 (b) AGC19-103-2491034 "H", 1ST & 2ND PLATF PLTG AFT FR 98 AGC19-103-2491034 "H", 1ST & 2ND PLATF PLTG AFT FR 98 "H", 1ST & 2ND PLATF PLTG AFT FR 98 , 1ST & 2ND PLATF PLTG AFT FR 98 1ST & 2ND PLATF PLTG AFT FR 98 (c) AGC19-123-2491196 "G", STRUCTURAL DOOR LIST AGC19-123-2491196 "G", STRUCTURAL DOOR LIST STRUCTURAL DOOR LIST (d) STD DWG-805-1362325 "C", REINFORCEMENT FOR W.T. AND A.T. DOOR OPENINGS STD DWG-805-1362325 "C", REINFORCEMENT FOR W.T. AND A.T. DOOR OPENINGS "C", REINFORCEMENT FOR W.T. AND A.T. DOOR OPENINGS , REINFORCEMENT FOR W.T. AND A.T. DOOR OPENINGS REINFORCEMENT FOR W.T. AND A.T. DOOR OPENINGS NOTES: 1. THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS INSTALLATION OF REINFORCEMENT FOR WATERTIGHT THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS INSTALLATION OF REINFORCEMENT FOR WATERTIGHT INSTALLATION OF REINFORCEMENT FOR WATERTIGHT OF REINFORCEMENT FOR WATERTIGHT REINFORCEMENT FOR WATERTIGHT DOOR (7-118-4) OF USS BLUE RIDGE (LCC 19). BLUE RIDGE (LCC 19). BLUE RIDGE (LCC 19). (LCC 19). LCC 19). ). 2. ALL WELDING AND INSPECTION FOR STEEL MATERIALS SHALL BE CONDUCTED IN ACCORDANCE WITH ALL WELDING AND INSPECTION FOR STEEL MATERIALS SHALL BE CONDUCTED IN ACCORDANCE WITH SRF-JRMC PROCESS INSTRUCTION NO. 100-2 OR TABLE 2 OF NAVSEA STD ITEM NO. 009-12 RESPECTIVELY. VT INSPECTION SHALL BE REQUIRED IN ACCORDANCE WITH PARAGRAPH 6.4 OF IN ACCORDANCE WITH PARAGRAPH 6.4 OF MIL-STD-1689. . 3. FOR INFORMATION OF HULL STRUCTURE NOT SHOWN ON THIS INSTRUCTION, SEE REF (a) & (b). ALL FOR INFORMATION OF HULL STRUCTURE NOT SHOWN ON THIS INSTRUCTION, SEE REF (a) & (b). ALL , SEE REF (a) & (b). ALL a) & (b). ALL ) & (b). ALL & (b). ALL . ALL EXISTING STRUCTURE'S MATERIALS SHOWN ON THIS INSTRUCTION ARE MEDIUM STEEL (MS, MIL-S-22698) EXCEPT WHERE NOTED OTHERWISE. 4. FOR INFORMATION OF QUICK ACTING WATERTIGHT DOOR (7-118-4), SEE REF (c). FOR INFORMATION OF QUICK ACTING WATERTIGHT DOOR (7-118-4), SEE REF (c). 5. FOR INFORMATION OF DOOR REINFORCEMENT, SEE REF (d).FOR INFORMATION OF DOOR REINFORCEMENT, SEE REF (d).

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ENGRG INST

3819P16729A02 ENCLOSURE-01 SHEET 2 OF 2

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ENGRG INST

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2ND PLATF 12.75#

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HORIZ STIF

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AutoCAD SHX Text_18 DOOR REINF ON SIDE (FS) (6)-REQD SEE TYPE 2 OF REF (d)

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AutoCAD SHX Text_20 DOOR REINF ON TOP (NS) (2)-REQD SEE TYPE 4 OF REF (d)

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AutoCAD SHX Text_22 DOOR REINF ON BOT (FS) (2)-REQD SEE TYPE 2 OF REF (d)

AutoCAD SHX Text_23 10.2#

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INSTL DOOR (7-118-4), LONG WTRTT BHD PORT, LKG INBD LKG INBD SCALE; 1"=1'-0

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EL 2-A 2-A2-A-AA

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DOOR (7-118-4)

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GIRDER L-6 (P)

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REF LINE

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FWD

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30° (TYP)