TGI_3819P59302A01_c1v1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: CHT DISCH 4-94-2-Q AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

*F/O - REPLACE CHT DISCHARGE PIPING IN 4-94-2-Q

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

HIDEKI KOMOTO 234. 315-243-0975 31-JUL-2024

APPROVED BY: CODE PHONE DATE

HIDEKUNI SHINMEI 234. 080-9350-1349 31-JUL-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Addition of JCN ER01-3492.

CHANGE INSTRUCTIONS:

CH-1: Add the JCN “ER01-3492” (08/12/2024)

SPECIAL REQUIREMENTS:

CLASS P-2 PIPING.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III.

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: CHT DISCH 4-94-2-Q AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 1/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-4 QA 28

(1)

J-1 M1-2 Sketch (1-2)

1. SCOPE/PURPOSE

1.1 Title: Collecting, Holding, and Transfer (CHT) Piping; replace

1.2 Location of work:

1.2.1 Mooring Station No. 6 (4-94-2-Q)

1.2.2 3RD Deck Weather, Frames between 96 and 98, Port

1.2.3 3RD Deck Weather, Frames between 96 and 98, Starboard

1.3 Identification:

1.3.1 Quantity (Approx. 5 FT), CHT Discharge Piping Deck Sleeve, within the scope of runs from located in frames between 96 and 98 at port side in 1.2.1 pass through 3RD Deck to inlet side flange joint of elbow spool in 1.2.2

Size: 4 Inch IPS (4.500 OD X 0.109 WT) Material: Cu-Ni 90-10 (Existing) / Cu-Ni 70-30 (New) Specification: MIL-T-16420 Remarks: See Sheet One of Sketch Enclosure-01 and followings for location detail.

2.3: Sheet 4 (Zone 16-D of Part Plan 4TH DK and Zone 16-A of Detail 16-A)

1.3.1.1 Quantity (One EA), Deck Sleeve

Size: 4 Inch IPS Material: Carbon Steel Specification: ASTM-A106

1.3.2 Quantity (One AY), CHT Discharge Piping, from inlet flange joint of valve (3-96-1) to second flange joint Size: 4 Inch IPS (4.500 OD X 0.109 WT) Material: Cu-Ni 90-10 (Existing) / Cu-Ni 70-30 (New) Specification: MIL-T-16420 Remarks: See Sheet 2 of Sketch Enclosure-01 and followings for location detail.

2.3: Sheet 4 (DETAIL 16-A)

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.5.2 Potential Lead Hazard.

1.6 Contractor work start date:

1.7 Contractor work completion date:

7/21/2026

11/21/2027

FOUO

SHIP: LCC-19 CHG/VER: 1/1

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 528-

4346220

CHT PIPING SYSTEM SUCTION &

DISCHARGE TKS #1,2,3 & 4

C Y 4

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Accomplish the general safety and environmental requirements in accordance with NAVSHIPREPFACINST

5090.1 and 5100.8.

4.2 Accomplish the requirements of shipboard and non-shipboard hot work operation in accordance with NAVSHIPREPFACPI 9074.1, and NAVSHIPREPFACINST 5103.1 for hot work in confined spaces.

5. PROCEDURE:

5.1 Remove existing, fabricate and install each new CHT discharge piping listed in 1.3.1 and 1.3.2, using 2.3 and Enclosure-01 for guidance.

5.1.1 Accomplish the requirements of 009-09 of 2.1 for the certification process.

5.1.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.1.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 60 PSIG, for each new and disturbed CHT discharge piping systems.

5.1.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-02-1.

5.1.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the deck sleeve.

Allowable leakage: None.

5.2 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.3 Notes:

5.3.1 Planner: Code 234 H. Komoto, 070-7787-2047

Planner: Code 234 D. Ogawa, 080-9345-4110 Planner: Code 231B S. Nakano, 070-7787-2027 Planner: Code 233 T. Kurihara, 080-9350-1437

5.3.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

FOUO

SHIP: LCC-19 CHG/VER: 1/1

5.3.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkhead normally used to control air flow in the event of a shipboard fire. A non- flammable closure is required in accordance with COMNAVDEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.3.4 JCNs ER01-3493 and ER01-3492 are related to this TGI.

5.4 Government Furnished Material (GFM):

5.4.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.5 SRF-JRMC will provide the following service work: (TGI No. 3819P59302S02)

5.5.1 [C740] Crane and crane rigging service.

5.5.2 [X99E] Utility service, electrical.

5.5.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.5.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.5.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.5.6 [C133] QA inspection for (G) symbol(s).

FOUO

J-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHT DISCH 4-94-2-Q AY A 0 1

CU PHASE TITLE:

*F/O - REPLACE CHT DISCHARGE PIPING IN 4-94-2-Q

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

SEW 4-94-2-Q PP SEW PP 3RD DK WEA P PP SEW PP 3RD DK WEA S PP

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P59302A01-Sketch.pdf) saved on 26-JUL-2024 0000.

2. ENCLOSURE-02 (3819P59302A01-QA28.docx) saved on 25-JUL-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P59302 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to replace CHT piping.

Location of Work:

Mooring Station No. 6 (4-94-2-Q) 3RD Deck Weather, Frames between 96 and 98, Port 3RD Deck Weather, Frames between 96 and 98, Starboard

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 PFTR HRs, WELD HRs, PNTR HRs, RGRS HRs, QA

HRs, ELEC HRs

22 KE PC

5.2 PNTR HRs, QA HRs 22 KE PC

Piping Work CFM for marine chemist, analysis for asbestos, sample cost for lead, air compressor rental cost and fuel oil cost, welding rod, paint, firewatch cost, gasket and MISC such as gas cylinder, plastic sheet, covering material, plastic bag, coverall, argon gas and consumable material.

22 MQ CS

Preservation Work CFM for all paints, nonskid, thinner, misc such as consumable parts and covering material.

22 MQ CS

Electrical Work CFM for misc and other consumable. 22 MQ CS

Process Funding Document. 10 CT OM

Version-1: Add the JCN “ER01-3492” C234 H. SHINMEI 08/12/2024 -/Y/N

V-01

FOUO

M-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHT DISCH 4-94-2-Q AY A 0 1

CU PHASE TITLE:

*F/O - REPLACE CHT DISCHARGE PIPING IN 4-94-2-Q

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P59302 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M TUBE,METALLIC, PIPE, CU-NI

70-30 FOR PARA 1.3.1

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 4710 006048328 NA 4 N 42085075 15/FT

002 M FLANGE,PIPE, SIZE: 4”IPS,

MATL: CU-NI 70-30, TYPE: SW,

NAVY 150PSIG FOR PARA 1.3.1

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 4730 014635644 NA 4 N 42085063 1/EA

003 M ELBOW,PIPE, ELBOW 90,

4"IPS, BW, LR, 70/30, 200PSI

FOR PARA 1.3.1 AND 1.3.2

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 4730 014283175 NA 4 N 42085076 2/EA

004 M BACKING, BACKING RING.

4"IPS, CNA 70/30, 200PSIG

FOR PARA 1.3.1

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 4730 LL4358122 NA 4 N 42097401 4/EA

NOTES:

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M-2

SHIP: LCC-19 CHG/VER: 1/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

005 M SLEEVE,, SLEEVE, 4"IPS, BUTT

WELD, CU-NI 70-30, 200PSI,

DWG: 810-1385880 FOR PARA

1.3.1

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9C 4730 LL4462305 NA 4 N 42097402 2/EA

006 M SLEEVE,BULKHEAD AND,

SIZE: 4 INCH IPS FOR PARA

1.3.1

MATERIAL: STEEL

SPEC: ASTM A106

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 2040 002775787 NA 4 N 42165083 1/EA

006 M SLEEVE,BULKHEAD AND,

SIZE: 4 INCH IPS FOR PARA

1.3.1

MATERIAL: STEEL

SPEC: ASTM A106

ORIGINATOR:C234 H.

KOMOTO 070-7787-2047

ORDERED FOR KTR

9B 2040 002775787 NA 4 N 42205130 1/EA

200 M TUBE,METALLIC, PIPE, CU-NI

70-30 FOR PARA 1.3.2

ORIGINATOR:C234 D, OGAWA

080-9345-4110

ORDERED FOR KTR

9B 4710 006048328 NA 4 N 42075092 10/FT

201 M FLANGE,PIPE, SIZE: 4”IPS,

MATL: CU-NI 70-30, TYPE: SW,

NAVY 150PSIG FOR PARA 1.3.2

ORIGINATOR:C234 D, OGAWA

080-9345-4110

ORDERED FOR KTR

9B 4730 014635644 NA 4 N 42075090 2/EA

202 M ELBOW,PIPE, ELBOW 90,

4"IPS, BW, LR, 90/10, 200PSI

FOR PARA 1.3.2

ORIGINATOR:C234 D, OGAWA

080-9345-4110

ORDERED FOR KTR

9B 4730 005423336 NA 4 N 42075093 1/EA

203 M BACKING, BACKING RING.

4"IPS, CNA 70/30, 200PSIG

FOR PARA 1.3.2

ORIGINATOR:C234 D, OGAWA

080-9345-4110

ORDERED FOR KTR

9B 4730 LL4358122 NA 4 N 42077419 2/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 CHT DISCH 4-94-2-Q AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P59302 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 CHT DISCH 4-94-2-Q AY A 0

SKETCH

ENCLOSURE-013819P59302A01 Sheet 1 of 2

Mooring Station No. 6 (4-94-2-Q)

Replace CHT Discharge Piping in 3RD Port Side for Para 1.3.1

SKETCH

ENCLOSURE-013819P59302A01 Sheet 2 of 2

Replace CHT Discharge Piping in 3RD Starboard Side for Para 1.3.2

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 Nov 2023

SHOP TEST RECORD Page 1 of 1

QA FORM 28 Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC19 ER01-3493 KTR N/A CHT DISCHARGE SYSTEM PIPING

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. S9086-RK-STM-010/CH-505 Rev. 6

B. LAR-XXXXX/LCC19/12L056

C. .

D. .

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T Y

PE

(S

EE

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

AND POINT OF

ENTRY

REF

LTR

GAGE

USED

(LTR

FROM

BLK 7)

REQUIRED

MEDIUM

MEDIUM

USED

REQUIRED

PRESSURE

ACTUAL

PRESSURE

MINIMUM

DURATION

ACTUAL

DURATION

ALLOWED

LEAKAGE

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.1.4 for Para 1.3.1 A, B Clean Fresh Water 60 PSIG 30 minutes None

H 5.1.4 for Para 1.3.2 A, B Clean Fresh Water 60 PSIG 30 minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

DATE

3819P59302A01 ENCLOSURE-02-1 TOTAL 1