TGI_3819P13506A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: TRANSV BHD 5-40-1-L AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BULKHEAD PLATE FRAME 40 IN 5-40-1-L

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YOUHEI ARAKAWA 231B 315-243-4496 13-MAY-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 13-MAY-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work Affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

CLASS P-2 PIPING

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: TRANSV BHD 5-40-1-L AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-4 J 1-2 M 1-3

1. SCOPE/PURPOSE

1.1 Title: Transverse Bulkhead Plate Frame 40 in 5-40-1-L; repair

1.2 Location of Work:

1.2.1 Crew WR, WC, SH and Decontamination Station (5-40-1-L)

1.2.2 Crew Living Space (5-30-01-L)

1.2.3 Storage Room (6-36-3-A)

1.2.4 LCPO Office (6-40-1-Q)

1.2.5 Division Officer’s Office (6-40-3-Q)

1.3 Identification:

1.3.1 Quantity (One AY), Collection, Holding and Transfer (CHT) Piping including Rubber Elbow of Water Closet, drain header of water closet

Size: 4 Inch IPS (4.500 Inch OD X 0.109 Inch WT) 3 Inch IPS (3.500 Inch OD X 0.095 Inch WT) 2 Inch IPS (2.375 Inch OD X 0.083 Inch WT)

Material: Cu-Ni 90-10, Cu-Ni 70-30 and Rubber Specification: MIL-T-16420

Remarks: See Sheet One (Zone 4-A) of 2.4, Sheet One (Zone 5-A) of 2.5, Sheet 3 (Zone 18-E) of 2.6 and Sheet 10 of 2.7 for detail.

1.3.2 Quantity (One Lot), Bulkhead Plate, Transverse Watertight Bulkhead Frame 40, Starboard

Remarks: See 2.3 for material and details.

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Lead Hazard.

1.5.2 Potential Asbestos Hazard.

1.6 Contractor Work start date: 1/12/2026

1.7 Contractor Work completion date: 5/15/2027

2. REFERENCES:

FOUO

SHIP: LCC-19 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 PDD 114-

ELM-240183

RPR of Corroded TRANSV BHD in Crew WR, WC, SH and DECONTN

STA (5-40-1-L)

- Y AL

L

4 DWG 505-

2492260

PLMB DRAINS - FR30 - 52 5TH DK

& BEL PLAN

F Y AL

5 DWG 505-

2492847

PLMB DRAINS – FR 40-52 SECT E Y AL

6 DWG 505-

8519728

WASTE AND SOIL DRAIN

SYSTEM INSTALLATION FOR

PIPING UPGRADE, 4TH DK &

BELOW, FWD

- Y 3

7 DWG 505-

2492270

MISC DETS FOR PLMB & POT W

SYS

G Y 10

8 DWG 545-

2492627

WELDED BHD OR DK SLEEVES

FOR IPS PIPING

C N

9 DWG 104-

2491047

5TH DK PLTG STEM - FR 51 1/2 H Y AL

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove and reinstall each CHT piping listed in 1.3.1 for supporting of structural work, using 2.3 through 2.9 for guidance.

5.1.1 Accomplish the requirements of 009-09 of 2.1 for certification process.

5.1.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.1.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each deck sleeve.

Allowable leakage: None.

5.2 Remove existing, fabricate and install new each bulkhead plate listed in 1.3.2 in accordance with 2.3.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each bulkhead plate. Allowable leakage: None.

5.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.4 Notes:

5.4.1 Planner: Code 231B Y. Arakawa, 243-4496

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SHIP: LCC-19 CHG/VER: 0/0

Planner: Code 233 M. Yamaguchi, 080-9350-1450 Planner: Code 234 T. Shibano, 243-3583 Planner: Code 234 Y. Yajima, 243-0977

5.4.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.4.3 This TGI is in response to CCIMS report No. CCIMS-G1N6-LCC19-059-23 from TGI No. 3819M11002I03

(SRF-JRMC TGI).

5.4.4 This TGI clears DFS LCC-19-1021-2023 in its entirety.

5.4.5 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.4.6 JCN CI01-L016 is related to this TGI.

5.5 Government Furnished Material (GFM):

5.5.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.6 SRF-JRMC will provide the following service work: (TGI No. 3819P13506S02)

5.6.1 [C740] Crane and crane rigging service.

5.6.2 [X99E] Utility service, electrical.

5.6.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.6.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.6.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.6.6 [C133] QA inspection for (G) symbol(s).

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J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

TRANSV BHD 5-40-1-L AY A 0 0

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BULKHEAD PLATE FRAME 40 IN 5-40-1-L

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

CMPT 5-30-01-L MS CMPT 6-36-3-A MSCMPT 5-40-1-L MSSEW 5-40-1-L PP SEW 6-40-3-Q

PP

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P13506 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to repair transverse bulkhead plate frame 40 in -40-1-L.

Location of Work:

Crew WR, WC, SH and Decontamination Station (5-40-1-L) Crew Living Space (5-30-01-L) Storage Room (6-36-3-A) LCPO Office (6-40-1-Q) Division Officer’s Office (6-40-3-Q)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 PFTR HRs, PNTR HRs, WELD HRs, QA HRs 22 KE PC

5.2 SFTR HRs, WELD HRs, SMTL HRs, ELEC HRs, INSL HRs, CARP HRs, PNTR HRs, RGRS HRs, QA HRs

22 KE PC

5.3 PNTR HRs, QA HRs 22 KE PC

Structural Work CFM for all paints, thinner, grits, including waste disposal cost, fire watch watch cost, lead sampling/ analysis cost, asbestos sampling/analysis cost for compartment insulation, air compressor rental cost and fuel oil cost for air hose test, and MISC such as electrode, gases, ---continue to below---

22 MQ CS

---continued from above--- deck covering material, temporary closure and covering material, gaskets, rivets, fasteners, wires, and other consumable.

22 MQ CS

Piping Work CFM marine chemist cost, fire watch cost, air compressor rental cost, fuel oil cost, welding rod, paint, MISC such as saw blades, painting material, plastic bag/sheet and etc.

22 MQ CS

Electrical Work CFM for misc material and other consumable.

22 MQ CS

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J-2

SHIP: LCC-19 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Lagging Work CFM for asbestos sampler and analysis cost, paints, covering material, and MISC such as other consumable material.

22 MQ CS

Process Funding Document. 10 CT OM

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M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

TRANSV BHD 5-40-1-L AY A 0 0

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BULKHEAD PLATE FRAME 40 IN 5-40-1-L

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P13506 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M PLATE,ME, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 9515 001533217 NA 4 N 41235131 14/SF

002 M PLATE,ME, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 9515 001533223 NA 4 N 41235132 4/SF

003 M INSULATI, ORDERED FOR KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9Q 5640 008096312 NA 4 N 41235133 5/EA

004 M INSULATI, ORDERED FOR KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9Q 5640 008096315 NA 4 N 41235134 2/EA

005 M TAPE,TEX, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 8315 002671632 NA 4 N 41235136 1/RO

006 M TAPE,TEX, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 8315 002671633 NA 4 N 41235137 1/RO

NOTES:

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M-2

SHIP: LCC-19 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

007 M ADHESIVE, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 8040 002738708 NA 4 Y 41235122 1/GL

008 M CAP,SNAP, ORDERED FOR

KTR

ORIG: C231B, Y.ARAKAWA,

PHONE: 243-4496

9B 5325 007377648 NA 4 N 41235138 50/EA

400 M COUPLING,TUBE, COUPLING,

4, CN 90-10, BW

ORDERED FOR KTR, ORG:

C234,T. SHIBANO, TEL: 243-

9B 4730 007225474 NA 4 N 41205142 2/EA

401 M COUPLING,TUBE, COUPLING,

2, CN 90-10, BW

ORDERED FOR KTR, ORG:

C234,T. SHIBANO, TEL: 243-

9B 4730 005423290 NA 4 N 41205143 4/EA

402 M BACKINGR, BACKING RING, 4"

IPS, CU-NI 90/10, 200 PSIG,

MIL-STD-22

ORDERED FOR KTR, ORG:

C234,T. SHIBANO, TEL: 243-

9B 4730 LL4558786 NA 4 N 41207455 2/EA

403 M BACKING, BACKING RING,

2"IPS, CU-NI 90/10, 200PSIG,

MIL-STD-22

ORDERED FOR KTR, ORG:

C234,T. SHIBANO, TEL: 243-

9B 4730 LL4558779 NA 4 N 41207459 4/EA

404 M BACKING,, BACKING RING,

3"IPS, CU-NI 90/10, 200PSIG,

MIL-STD-22

ORDERED FOR KTR, ORG:

C234,T. SHIBANO, TEL: 243-

9B 4730 LL4558783 NA 4 N 41207456 2/EA

450 M CLOTH,PLAIN WEAVE, H/W

GLASS CLOTH,

C234 Y.YAJIMA, 243-0977

ORDERED FOR KTR

9B 8305 001487364 NA 4 N 41185005 1/RO

451 M INSULATI, INSULATION,

FIBROUS GLASS, THERMAL,

BLANKET WITHOUT BINDER,

UNFACED, SIZE: 5FT W X 45FT

L X 1"THK, MIL-DTL-32585,

TYPE I, FORM 3, NSN: 5640-00-

173-6591 (NSN MISTAKENLY

INDICATES FACING D, BUT

CORRECT ITEM IN THIS NSN

IS UNFACED.)

ORIG: C234 Y.YAJIMA, 243-

ORDERED FOR KTR

9Q 5640 LL9607458 NA 4 N 41187407 1/RO

452 M ADHESIVE, ADHESIVE FOR

INTAKE INSULATION

ORDERED FOR KTR

C234 Y.YAJIMA, 243-0977

9B 8040 002738708 NA 4 Y 41185006 1/GL

453 M ADHESIVE, ADHESIVE FOR

PLASTIC TUBE

ORDERED FOR KTR

C234 Y.YAJIMA, 243-0977

9B 8040 008419773 NA 4 Y 41185007 2/PT

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M-3

SHIP: LCC-19 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

454 M INSULATI, INSULATION, PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013, FOR SIZE: 4" IPS,

SIZE: 4-1/2" ID X 3/4" THK X 6

FT LG, UI: EA/6 FT(ONE

CONTINUOUS LENGTH

REQUIRED), MATL: NON-

HALOGEN

ORIG:C-234 Y.YAJIMA, 243-

ORDERED FOR KTR

9B 5970 LL9607848 NA 4 N 41187412 2/EA

455 M SILICA PIPE COVER, SILICA

PIPE COVER, 14 INCH IPS X 2

INCH THK, 3 FT LONG PER EA,

2 EA/BX, NON ASBESTOS,

ORIG:C234 Y.YAJIMA, 243-0977

ORDERED FOR KTR

9B 5640 LL9301047 NA 4 N 41207414 2/EA

456 M CEMENT,INSULATION,H,

CEMENT, 45LB/BG,

ORIGI C234 Y.YAJIMA, 243-

ORDERED FOR KTR

9Q 5640 002264540 NA 4 Y 41185008 1/BG

457 M SILICA PIPE COVER, KEICAL

ACE SUPER SILICA, TOMBO,

SIZE: 16" X 2" THK (50MM) X 2'

LENGTH (610MM), 2EA/BOX.

*MUST BE ORDERED IN

MULTIPLES OF 2EA*

ORDERED FOR KTR

C234 Y.YAJIMA, 243-0977

9Q 5640 LL4610111 NA 4 N 41207802 2/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 TRANSV BHD 5-40-1-L AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P13506 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 TRANSV BHD 5-40-1-L AY A 0