TGI_3819P14214A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: STRUCT IN 7-62-2-Q AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - REPAIR STRUCTURAL MEMBER IN 7-62-2-Q

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YUUJI KOYAMA 231B 070-7787-2059 16-MAY-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 16-MAY-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: STRUCT IN 7-62-2-Q AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J1-2 M1-2 Sketch (1-2)

1. SCOPE/PURPOSE

1.1 Title: Structural Member in 7-62-2-Q; repair

1.2 Location of Work:

1.2.1 Fan Room (7-62-2-Q)

1.2.2 Ship Store Storeroom (7-58-0-A)

1.2.3 IC and Gyro Room No. One (7-60-0-C)

1.2.4 Cross Flooding Duct Frame 64

1.2.5 Dry Provisions Storeroom (7-64-0-A)

1.2.6 Distillate Fuel or Ballast (9-56-0-F)

1.2.7 Distillate Fuel Overflow or Ballast (9-64-0-F)

1.2.8 Passage (7-72-2-L)

1.2.9 Crew Lounge (5-60-0-L)

1.2.10 DIVO / PAO Office (6-64-1-Q)

1.2.11 Fan Room (4-65-2-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Cross Flooding Duct, Frame 64 for Clean Salt Water Ballast, 9-64-1-W and Clean Salt Water Ballast, 9-64-2-W

1.3.2 Quantity (One EA), Condensate Drain Tank in 7-62-2-Q

Capacity: 250 Gallons

1.3.3 Quantity (One Lot), Structural Member in 7-62-2-Q, 7-58-0-A, 7-60-0-C, and 9-56-0-F, Frames between 63 and 64, Port

1.3.3.1 Quantity (One Lot), Deck Plate, Second Platform in 7-62-2-Q, 7-58-0-A, and 7-60-0-C

Material: OS, MIL-S-22698 GR-A, 12.75 LBs Plate Remarks: See Sheet 4 of 2.3 for detail

1.3.3.2 Quantity (One Lot), Bulkhead Plate, Watertight Transverse Bulkhead Frame 64 in 7-62-2-Q, 7-58-0-A, 7-60- 0-C, and 9-56-0-F

FOUO

SHIP: LCC-19 CHG/VER: 0/0

Material: OS, MIL-S-22698 GR-A, 17.85 LBs Plate Remarks: See Sheet 5 Section 5-A of 2.3 for detail

1.3.3.3 Quantity (One Lot), Bulkhead Plate, Watertight Longitudinal Bulkhead 12 Feet 0 Inch Off from Ship’s Center Line in 7-62-2-Q

Material: OS, MIL-S-22698 GR-A, 10.2 LBs Plate Remarks: See Sheet 6 Elevation 6-B of 2.3 for detail

1.3.3.4 Quantity (One Lot), Bulkhead Plate, Plenum Tight Longitudinal Bulkhead 7 Feet 0 Inch Off from Ship’s Center Line in 7-62-2-Q

Material: OS, ASTM A1011, 0.125 Thickness Sheet Remarks: See Sheet 6 Elevation 6-A of 2.3 for detail

1.3.3.5 Quantity (3 EA), Longitudinal Stiffener 5P, 6P, and 7P in 9-56-0-F

Material: OS, MIL-S-22698 GR-A, 12 Inches x 6 1/2 Inches x 36 LBs I-T Remarks: See Sheet 4, Sheet 5 Elevation 5-B, and Sheet 6 Elevation 6-B of 2.3 for detail

1.3.4 Quantity (One EA), Reinforcing Ring of Manhole for 9-56-0-F

Manhole No. : 7-63-2 Manhole Size: 15 Inches x 23 Inches Type: Oil-Tight Material:

Reinforcing Ring; OS, MIL-S-22698 GR-A, 15.3 LBs Plate Stud; CRES 316, 5/8-11UNC-3A, 1-1/2 Inches Long, 1-3/16 Inch Thread Length Weld Joint Design: PT1S.1 of MIL-STD-22D Fillet Weld Size: 1/8 Inch Remarks: See Sheet 4 of 2.3 and 2.4 for detail

1.3.5 Quantity (5 EA in Total) Stud on Bulkhead Plating in 7-62-2-Q, Frames between 63 and 64

Material: Steel Remarks: See Sketch Enclosure-01 for location detail

1.3.5.1 Quantity (One EA) Stud on Bulkhead Plate listed in 1.3.3.2

1.3.5.2 Quantity (4 EA) Stud on Bulkhead Plate listed in 1.3.3.4

1.3.6 Quantity (40 SF), Interior Surfaces of Distillate Fuel or Ballast (9-56-0-F), where new material is installed and disturbed by the hot work

Remarks: See 2.3 for location detail

1.3.7 Quantity (12 SF), Interior Surfaces of Distillate Fuel Overflow or Ballast (9-64-0-F), where new material is installed and disturbed by the hot work

Remarks: See 2.3 for location detail

1.4 Security Classification:

1.4.1 Spaces - 1.2.3

FOUO

SHIP: LCC-19 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 PDD 114-

ELM-240276

RPR OF CORRODED WTRTT

TRANSV BHD FR 64 IN FAN

ROOM (7-62-2-Q)

- Y AL

L

4 DWG 805-

1626726

FLUSH W.T. & O.T. BOLTED

PLATE MANHOLE 15" X 23" & 15"

X 18"

F N

5 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

6 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each space listed in 1.3.1 and 1.3.2.

5.1.1 Accomplish the requirements of 009-107 of 2.1 for each tank listed in 1.3.2.

5.1.1.1 Ensure General Cleaning must be Level III.

5.1.2 Install new steel nuts conforming to MIL-DTL-1222, Type One, Grade 2, and new steel washers conforming to NAS1149 for hand hole cover of condensate drain tank listed in 1.3.2.

5.2 Remove existing, fabricate and install new each structural member, reinforcing ring, and stud listed in 1.3.3 and

1.3.4 in accordance with 2.3 and 2.4.

5.2.1 Remove each existing stud listed in 1.3.5.

5.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

1.5 Initial Condition: None.

1.5.1 Potential Lead Hazard

1.5.2 Critical Coated Area: CCNY-LCC19-050-25 for the area listed in 1.3.6 and 1.3.7

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. REFERENCES:

FOUO

SHIP: LCC-19 CHG/VER: 0/0

5.2.3 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each deck plate and bulkhead plate listed in 1.3.3.1 through 1.3.3.3. Allowable leakage: None.

5.3 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 17, for each area listed in 1.3.6 and 1.3.7.

5.3.1 Submit new coating data applied to the SUPERVISOR in accordance with 2.5 and 2.6.

5.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.5 Notes:

5.5.1 Planner: Code 231B Y. Koyama, 070-7787-2059

Planner: Code 233 T. Imamura, 080-9350-1434 Planner: Code 234 S. Ito, 243-4297

5.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.5.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A non-flammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.5.4 2.6 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.5.5 This TGI clears DFS LCC19-1014-2024 in its entirety.

5.5.6 Opening, initial cleaning, and closing of each space listed in 1.2.6 and 1.2.7 will be covered by the following TGI No(s).

Distillate Fuel or Ballast (9-56-0-F): 3819P12317 (KTR TGI) Distillate Fuel Overflow or Ballast (9-64-0-F): 3819P12318 (KTR TGI)

5.5.7 JCN ES01-NPHM is related to this TGI.

5.6 Government Furnished Material (GFM):

5.6.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.7 SRF-JRMC will provide the following service work: (TGI No. 3819P14214S02).

5.7.1 [C740] Crane and crane rigging service.

5.7.2 [X99E] Utility service, electrical.

5.7.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except for onboard blasting work.

5.7.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.7.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

FOUO

J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

STRUCT IN 7-62-2-Q AY A 0 0

CU PHASE TITLE:

F/O - REPAIR STRUCTURAL MEMBER IN 7-62-2-Q

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

FO/BLST 9-64-0-F TK CMPT 7-58-0-A MSVOID XFLD DUCT FR64 VD CMPT 7-62-2-Q MS

CMPT 7-60-0-C MSFO/BLST 9-56-0-F TK COND DR 7-62-2-Q TK

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P14214A01-Sketch.pdf) saved on 16-MAY-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P14214 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to repair structural member in 7-62-2-Q.

Location of Work:

Fan Room (7-62-2-Q) Ship Store Storeroom (7-58-0-A) IC and Gyro Room No. One (7-60-0-C) Cross Flooding Duct Frame 64 Dry Provisions Storeroom (7-64-0-A) Distillate Fuel or Ballast (9-56-0-F) Distillate Fuel Overflow or Ballast (9-64-0-F) Crew Lounge (5-60-0-L) DIVO / PAO Office (6-64-1-Q) Fan Room (4-65-2-Q)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SMTL HRs, LBR HRs 22 KE PC

5.2 SFTR HRs, WELD HRs, OMCH HRs, PFTR HRs, ELEC HRs, CARP HRs, PNTR HRs, RGRS HRs, QA HRs

22 KE PC

5.3 CARP HRs, PNTR HRs, RGRS HRs, QA HRs 22 KE PC

5.4 PNTR HRs, QA HRs 22 KE PC

Dewatering/Cleaning Work CFM for marine chemist, tank watch cost, gaskets, fasteners, and misc such as other consumable.

22 MQ CS

FOUO

J-2

SHIP: LCC-19 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Structural Work CFM for all paints, thinner, grits, including disposal cost, fire and tank watch cost, rental cost for compressor and fuel oil, dryer for compressor, dehumidifier, air conditioner, lead sampling/analysis cost, air compressor rental cost and fuel oil cost for air hose test, -continue to below-

22 MQ CS

-continued from above-gaskets, fasteners, and misc such as electrode, gases, temporary enclosure and covering materials, and other consumables.

22 MQ CS

Piping Work CFM for fire watch cost, tank watch cost, lead sampling/analysis cost, air compressor rental/fuel cost, all paints, misc such as plastic bag/sheet, covering material, tape, welding rods, electrodes, gases, saw blade, grinding disc, and other consumable.

22 MQ CS

Process Funding Document. 10 CT OM

FOUO

M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

STRUCT IN 7-62-2-Q AY A 0 0

CU PHASE TITLE:

F/O - REPAIR STRUCTURAL MEMBER IN 7-62-2-Q

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P14214 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M PLATE,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

"14SF=7FTX2FT"

9B 9515 001533230 NA 4 N 41345144 14/SF

002 M PLATE,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

"16SF=8FTX2FT"

9B 9515 001533217 NA 4 N 41345145 16/SF

003 M PLATE,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

"4SF=2FTX2FT"

9B 9515 014092741 NA 4 N 41345146 4/SF

004 M SHEET,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

9B 9515 002375409 NA 4 N 41345147 1/SH

NOTES:

FOUO

M-2

SHIP: LCC-19 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

005 M BEAM, I-T, 12" X 6-1, 1EA X

10FT CONTINUES LENGTH

RQRD.

BEAM, STRUCTURAL I-T

SHAPE, 12" X 6-1/2 X 36#,

STEEL, CUT FROM 12" X 6-1/2"

X 36#, I-BEAM, ABS GR-A, MIL-

S-22698, TWO SIDES OF ONE

FLANGE REMOVED

ORIG: C231B, Y. KOYAMA 070-

7787-2059

ORDERED FOR KTR

9B 9520 LL9304900 NA 4 N 41347490 10/FT

006 M PLATE,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

"9SF=3FTX3FT"

9B 9515 001533223 NA 4 N 41345148 9/SF

007 M STUD LOADED WELD, STUD

LOADED WELD, CRES, 5/8"-

11NC-3 X 1-1/2"LG. . PC. 4 ON

DWG 805-1626726

ORIG: C231B, Y. KOYAMA 070-

7787-2059

ORDERED FOR KTR

9B 5307 LL4833646 NA 4 N 41347489 30/EA

400 M COUPLING,PIPE, ORDERED

FOR KTR

C234 S.ITO 243-4297

9B 4730 011060796 NA 4 N 40965344 2/EA

401 M PIPE,METALLIC, ORDERED

FOR KTR

C234 S.ITO 243-4297

9B 4710 008925914 NA 4 N 40965345 5/FT

402 M SLEEVE, SLEEVE, WELDED

BULKHEAD OR DECK

SLLEVES, FOR PIPING 1-

1/2"IPS, SIZE: 2.250 INCH OD X

0.156 INCH THK X 1.938 ICH ID,

IAW: AGC19 WELDED BHD OR

DK SLEEVES FOR IPS PIPING

545-2492627, TYPE A , ASTM

A500, GRADE A, CARBON

STEEL.

ORDERED FOR KTR

C234 S.ITO 243-4297

9B 4730 LL9306718 NA 4 N 40997406 1/EA

403 M BACKING RING, BACKING

RING, 6 INCH IPS, 1 INCH

WIDE, CARBON STEEL, SCH

40, MIL-STD-22D

ORDERED FOR KTR

C 234 S.ITO 243-4297

9B 4730 LL9304921 NA 4 N 40997408 2/EA

404 M GASKET,SPIRAL WOUND,

ORDERED FOR KTR

C 234 S.ITO 243-4297

9B 5330 013387856 NA 4 N 40965348 2/EA

405 M RUBBER SHEET,SOLID,,

ORDERED FOR KTR

C234 S.ITO 243-4297

9B 5330 014905035 NA 4 N 40965349 1/SH

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 STRUCT IN 7-62-2-Q AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P14214 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 STRUCT IN 7-62-2-Q AY A 0

3819P14214 A01 SHEET 1 OF 2

SKETCH

ENCLOSURE-01

1-A

1-A

2 B

A

3819P14214 A01 SHEET 2 OF 2

SKETCH

ENCLOSURE-01

2-B2-A

Remove stud (One EA) on WTRTT TRANSV BHD FR 64 in 7-62-2-Q

Remove stud (4 EA) on LONG BHD 7'-0 OFF CL OF SHIP PORT in 7-62-2-Q