TGI_3819P12320A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: JP-5 9-109-1-J AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE JP-5 TANK (9-109-1-J)

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MITSUO MAEDA 231B. 315-243-6101 16-MAR-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 16-MAR-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

SURFMEPP

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: JP-5 9-109-1-J AY A 0

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SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-6 J 1-2 M-1

1. SCOPE/PURPOSE

1.1 Title: JP-5 Tank (9-109-1-J); clean, inspect, repair, and preserve

1.2 Location of Work:

1.2.1 JP-5 Tank (9-109-1-J)

1.2.2 Emergency Generator Room No. 2 (7-109-1-E)

1.2.3 “E” Division Storeroom (9-118-1-A)

1.2.4 Cross Flooding Duct, Ninth Deck Frame 111

1.2.5 Shaft Alley (9-98-0-Q)

1.2.6 JP-5 Tank (9-109-4-J)

1.2.7 Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E)

1.2.8 Trunk (7-118-2-T)

1.3 Identification:

1.3.1 Quantity (One EA), JP-5 Tank

Tank No.: 9-109-1-J Capacity: 37,394 Gallon

1.3.2 Quantity (One EA), Cross Flooding Duct, Ninth Deck Frame 111 for JP-5 Tank 9-109-1-J and JP-5 Tank 9- 109-4-J

1.3.3 Quantity (2 EA), Manhole Cover Plate(s) for 9-109-1-J

Manhole No(s).: 7-109-1 and 7-119-1 Size: 15 Inches x 23 Inches Material: Steel

1.3.4 Quantity (2 EA), Bolting Ring for Manhole Cover Plate(s) for 9-109-1-J

Manhole No(s).: 7-109-1 and 7-119-1 Material: Steel

1.3.5 Quantity (7,240 SF), Entire Interior Surface of JP-5 Tank (9-109-1-J)

Remarks: The area includes tank side of manhole cover plate(s) and bolting ring

1.4 Security Classification: None.

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SHIP: LCC-19 CHG/VER: 0/0

1.5 Initial Condition:

1.5.1 Potential Lead Hazard

1.5.2 Critical Coated Area: CCNY-LCC19-024-25 for the area listed in 1.3.5

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-

CJ-STM-

010/CH-075

Fasteners 7 N

4 DWG 114-

2491165

CROSS FLOODING DUCTS E Y 3A

,13

5 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

6 DWG 100-

2491005

SHELL PLTG & STGR FRAME 102

1/4 STERN CL TO 4 TH DECK

F Y AL

L

7 DWG 101-

2491014

FLOORS FR 99-120 D Y AL

L

8 DWG 103-

2491034

1ST & 2ND PLATF PLTG AFT

FR98

H Y AL

L

9 DWG 114-

2491163

SHAFT ALLEY BHD F Y AL

L

10 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

11 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1. Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank and each cross flooding duct listed in 1.3.1 and 1.3.2.

5.1.1 Accomplish the requirements of 009-107 of 2.1.

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SHIP: LCC-19 CHG/VER: 0/0

5.1.1.1 Accomplish the requirements of 009-09 of 2.1.

5.1.1.2 Ensure General Cleaning must be Level II.

5.1.2 Accomplish installation of each manhole cover for each tank listed in 1.3.1 in accordance with Figure 075-4-1 of 2.3.

5.1.3 Install new steel nuts conforming to item No. 2 and steel washer conforming to item No. 3 in Parts List of 2.4 for each cross flooding duct listed in 1.3.2.

5.2 Commercial blast clean each tank listed 1.3.1. Accomplish each requirement of Surface Preparation Specification SSPC-SP 6 of 2.5.

5.3 Accomplish a visual inspection of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, each crack, and area of damage or distortion, including each sounding tube, tank vent, overflow, piping, each structural member, and manhole cover, using 2.6 through 2.9 for guidance.

5.3.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.3 to the SUPERVISOR.

5.4 Repair each tank listed in 1.3.1, based on the report 5.3.1 and CCIMS assessment report as designated by the SUPERVISOR, using 2.6 through 2.9 for guidance. See 5.9.6 through 5.9.8.

5.4.1 Vee-out and weld a total of one linear foot of each deteriorated and damaged weld. Each area of repair must include deck, bulkhead, shell plating, and overhead.

5.4.2 Chip and grind each surface flush in way of each repair.

5.4.3 Base metal weld buildup a total of 60 square inches of each plate defect in the tank.

5.4.3.1 For bidding purposes the base metal weld buildup must be one quarter inch thick.

5.4.3.2 Surface must be ground to sound metal prior to base metal weld buildup.

5.4.3.3 Fill each local pit and groove with weld material prior to application of each principal build up layer.

5.4.3.4 Grind each surface of completed base weld metal buildup smooth if greater than 1/8 inch above plate surface.

5.4.4 Remove existing, fabricate and install new a total of 10 square feet of deteriorated plate.

5.4.5 Remove existing, fabricate and install new a total of 4 linear feet of defective stiffener.

5.4.6 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, Lines One through 7.

5.4.6.1 Accomplish nondestructive testing in accordance with Line 11.

5.4.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seam. Allowable leakage: None.

5.5 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 25, for storeroom side surface, and Table 3, Line(s) 12, for generator room side surface of each cover plate listed in 1.3.3.

5.6 Accomplish the requirements of 009-32 of 2.1 for, storeroom side surface and generator room side surface of each bolting ring listed in 1.3.4.

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SHIP: LCC-19 CHG/VER: 0/0

5.7 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 11, for each area listed in 1.3.5.

5.7.1 Submit new coating data applied to the SUPERVISOR in accordance with 2.10 and 2.11.

5.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.9 Notes:

5.9.1 Planner: Code 231B M. Maeda, 243-6101

5.9.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.9.3 2.11 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.9.4 This TGI meets the intent of DDG CSWT File Nos. 123-111, 123-133, and 123-142.

5.9.5 Opening, initial cleaning, and closing of each space listed in 1.2.6 will be covered by TGI No. 3819P12321A01

(KTR TGI).

5.9.6 CCIMS assessment of each tank listed in 1.3.1 will be accomplished by SRF-JRMC (TGI No. 3819P12320I01), and the Project team will provide the assessment report with engineering evaluation under DL process for front loading structure repair.

5.9.7 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.9.8 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.9.9 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.9.10 JCNs EA02-ZAA6, EA02-ZAA7, and ER01-ZAM2 are related to this TGI.

5.10 Government Furnished Material (GFM): None.

5.11 SRF-JRMC will provide the following service work: (TGI No. 3819P12320S02)

5.11.1 [C740] Crane and crane rigging service.

5.11.2 [X99E] Utility service, electrical.

5.11.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.11.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.11.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.11.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

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SHIP: LCC-19 CHG/VER: 0/0

5.11.7 [C135] QA inspection for (G) symbol(s).

5.11.8 [C250] Technical support.

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J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

JP-5 9-109-1-J AY A 0 0

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE JP-5 TANK (9-109-1-J)

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

VOID XFLD DUCT FR111 VD JP5 STOR 9-109-4-J TK JP5 STOR 9-109-1-J TK MANHOLE 7-119-1

HA MANHOLE 7-109-1 HA

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P12320 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean, inspect, repair, and preserve JP-5 tank (9-109-1-J).

Location of Work:

JP-5 Tank (9-109-1-J) Emergency Generator Room No. 2 (7-109-1-E) “E” Division Storeroom (9-118-1-A) Cross Flooding Duct, Ninth Deck Frame 111 Shaft Alley (9-98-0-Q) JP-5 Tank (9-109-4-J) Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E) Trunk (7-118-2-T)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 LBR: HRs, RGRS: HRs, SMTL: HRs, QA: Hrs 22 KE PC

5.2 PNTR: HRs, RGRS: HRS, QA: HRs 22 KE PC

5.3 PNTR: HRs, SFTR: HRs 22 KE PC

5.4 SFTR: HRs, WELD: HRs, CARP: HRs, QA: HRs 22 KE PC

5.5 PNTR: HRs, QA: HRs 22 KE PC

5.6 PNTR: HRs, QA: HRs 22 KE PC

5.7 PNTR: HRs, RGRS HRs, ELEC: HRs, QA: HRs 22 KE PC

5.8 PNTR: HRs, QA: HRs 22 KE PC

Dewatering/Cleaning Work CFM for marine chemist, tank watch cost, gaskets, fasteners, and misc such as other consumable.

22 MQ CS

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J-2

SHIP: LCC-19 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Structure Work CFM for fire watch and tank watch cost, marine chemist cost, MT inspection cost, lead sampling/analysis cost, air compressor rental cost and fuel oil cost for air hose test, and misc such as electrode, gases, temporary closure and covering material, and other consumable.

22 MQ CS

Preservation Work CFM for all paints, thinner, grits, disposal cost, tank watch cost, air compressor, dryer, fuel oil, air conditioning, and misc such as covering material and other consumable.

22 MQ CS

Process Funding Document. 10 CT OM

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M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

JP-5 9-109-1-J AY A 0 0

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE JP-5 TANK (9-109-1-J)

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P12320 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 JP-5 9-109-1-J AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P12320 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 JP-5 9-109-1-J AY A 0