TGI_3819P12364A01_c0v0.pdf
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- Attached to
- USS BLUE RIDGE (LCC-19) 5C1 DSRA TYCOM 1
- Solicitation number
- N6264925RA021
About this file
This document is a Task Group Instruction (TGI) for cleaning and repairing the Chain Locker (8-8-0-Q) on the USS BLUE RIDGE (LCC-19), part of a larger ship repair and maintenance project. The specific work includes weld repair of corrosion pits and gouges on inner bottom and shell plating, installation of manhole covers, and preservation of surfaces, to be performed between January 12, 2026, and May 15, 2027. The work will be conducted at Commander, Fleet Activities Yokosuka Naval Base and is one of 47 Task Group Instructions for the ship's Docking-Selected Restricted Availability (DSRA).
The TGI details precise locations of corrosion and damage, including specific measurements and frame references for repair areas. Additional services will be provided by SRF-JRMC, including crane and rigging services, utility services, safety inspections, gas-free inspections, and on-site engineering support for weld repairs. The document includes appendices for job summary information, material lists, and a deficiency form, with a special requirement for cleanliness at Piping System/Equipment Level III. The work is part of a broader naval maintenance contract with specific technical and procedural requirements for ship restoration.
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Text version
FOUO
FOUO: Public availability to be determined under 5 USC 552
TASK GROUP INSTRUCTION
AIM REV 20.11.4.0 (OCTOBER 2020)
TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:
NO.: CHAIN LOCKER 8-8-0-Q AY A 0 0
SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE:
F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)
PREPARING ACTIVITY:
PREPARED BY: CODE PHONE DATE
KOUKI YOSHIDA 231B. 315-243-0163 25-MAR-2024
APPROVED BY: CODE PHONE DATE
RYOUTA TAKAGI 231B. 315-243-4502 25-MAR-2024
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
REASON FOR WORK/NEED FOR CHANGE:
CHANGE INSTRUCTIONS:
SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III
WORK CERTIFICATION SIGNATURES
COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
ACCEPTANCE OF COMPLETED WORK
PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:
REQUIRED:☐YES ☒NO
RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
TGI NO.: CHAIN LOCKER 8-8-0-Q AY A 0
FOUO
SHIP: LCC-19 CHG/VER: 0/0
LIST OF EFFECTIVE PAGES
SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.
1-4 J1-2 M-1 Sketch (1-3)
1. SCOPE/PURPOSE
1.1 Title: Chain Locker (8-8-0-Q); clean and repair
1.2 Location of Work:
1.2.1 Chain Locker (8-8-0-Q)
1.2.1.1 Chain Locker Sump Tank
1.2.2 Peak Tank (9-FP-0-W)
1.2.3 Distillate Fuel or Ballast (9-8-0-F)
1.2.4 Boatswain Storeroom (4-B-0-A)
1.2.5 MAA Office (4-8-0-A)
1.2.6 Hazmat/Flammable Storeroom B (7-12-0-K)
1.2.7 Underwater Hull Weather, Frames Between 10 and 11, Starboard (Stbd)
1.3 Identification:
1.3.1 Quantity (One EA), Chain Locker, including Chain Locker Sump Tank
Space No.: 8-8-0-Q
1.3.2 Quantity (One Lot), Inner Bottom Plating in 8-8-0-Q, Frames between 8 and 10, Port
Base Material: OS, MIL-S-22698 Grade A, 20.4 LBs Plate Remarks: See Item 1A, 2A, 2B, 2C of Sketch Enclosure-01 for location details.
1.3.3 Quantity (One Lot), Shell Plating in 8-8-0-Q, Frames between 10 and 11, Stbd
Base Material: OS, MIL-S-22698 Grade B, 25.5 LBs Plate Remarks: See Item 3A of Sketch Enclosure-01 for location details.
1.3.4 Quantity (2 EA), Manhole Cover Plate(s) and Air Vent Hose Connection (AVHC) Cover Plate(s) for 8-8-0-Q
Manhole No(s).: 4-10-2 Size: 15 Inches x 23 Inches AVHC No(s).: 4-8-1 Size: 10 Inches Diameter Material: Steel
1.3.5 Quantity (2 EA), Bolting Ring for Manhole Cover Plate(s) and AVHC Cover Plate(s) for 8-8-0-Q
FOUO
SHIP: LCC-19 CHG/VER: 0/0
Manhole No(s).: 4-10-2 AVHC No(s).: 4-8-1 Material: Steel
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Lead Hazard.
1.5.2 Dry Dock Work
1.6 Contractor work start date:
1.7 Contractor work completion date:
2. REFERENCES:
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 TM S9086-
CJ-STM-
010/CH-075
Fasteners 7 N
4 DWG 100-
2491001
Shell Plating & Stringer - Fr51-1/2 Ctr to 4th Dk
H Y AL
L
5 DWG 102-
2491030
INNER BOTTOM PLTG FR8-1/2 -
51-1/2
G Y AL
L
3. APPENDICES:
3.1. Appendix “J” TGI Job Summary Information Sheet
3.2. Appendix "M" TGI Material List
3.3. Appendix “D” Deficiency Form
4. GENERAL REQUIREMENTS:
4.1 Not Applicable.
5. PROCEDURE:
5.1 Accomplish the requirements of 099-902YO of 2.2 for each space listed in 1.3.1.
5.1.1 Accomplish installation of each manhole cover for each space listed in 1.3.1 in accordance with Figure 075-4-1 of 2.3.
5.2 Accomplish weld repair of corrosion pit and gouges on each existing inner bottom plating listed in 1.3.2 and gouge on each existing shell plating listed in 1.3.3, using 2.4 and 2.5 for guidance. See 5.8.7.
5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.3 Accomplish the requirements of 009-32 of 2.1 including Table 4, Line(s) 24, for chain locker side surface, and Table 3, Line(s) 25, for MAA office side surface of each cover plate listed in 1.3.4.
1/12/2026
5/15/2027
FOUO
SHIP: LCC-19 CHG/VER: 0/0
5.4 Accomplish the requirements of 009-32 of 2.1 for each bolting ring listed in 1.3.5.
5.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface. See 5.6.6.
5.6 Notes:
5.6.1 Planner: Code 231B K. Yoshida, 243-0163
Engineer: Code 250 K. Ishiwata, 243-0092
5.6.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
5.6.3 Opening, initial cleaning, and closing of each tank listed in 1.2.2 will be covered by TGI No. 3819P12336A01
(KTR TGI).
5.6.4 Opening, initial cleaning, and closing of each tank listed in 1.2.3 will be covered by TGI No. 3819P12310A01
(KTR TGI).
5.6.5 Removal and reinstallation of Port and Stbd anchor chains will be covered by ICN 3819P58101 (KTR TGI).
5.6.6 Preservation work for disturbed exterior surfaces of underwater hull will be covered by ICN 3819P11001 (KTR
TGI).
5.6.7 This TGI is clear for DFS No.: LCC-19-1006-2024 in its entirety.
5.6.8 This TGI meets the intent of DDG CSWT File Nos. 123-133.
5.6.9 JCNs DA01-ZA47, ES01-NPFQ, ES01-NPFR, and ES01-NPFS are related to this TGI.
5.7 Government Furnished Material (GFM): None.
5.8 SRF-JRMC will provide the following service work: (TGI No. 3819P12364S02).
5.8.1 [C740] Crane and crane rigging service.
5.8.2 [X99E] Utility service, electrical.
5.8.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.
5.8.4 [C106.1] Safety inspection for SRF-JRMC employees.
5.8.5 [C106.2] Gas free inspection for SRF-JRMC employees.
5.8.6 [C133] QA inspection for (G) symbol(s).
5.8.7 [C250] On-site engineering support for weld repair.
FOUO
J-1
SHIP: LCC-19 CHG/VER: 0/0
APPENDIX "J"
TGI JOB SUMMARY INFORMATION SHEET
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
CHAIN LOCKER 8-8-0-Q AY A 0 0
CU PHASE TITLE:
F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)
PRIMARY COMPONENT:
COMPONENT UNIT LIST (FOR ASSEMBLIES):
VOID 8-8-0-Q VD AVHC CV 4-8-1 HAMANHOLE 4-10-2 HA
ATTACHMENT LIST:
1. ENCLOSURE-01 (3819P12364A01-Sketch.pdf) saved on 25-MAR-2024 0000.
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA ,TAKEHIDE
JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:
3819P12364 A01
TOTAL MAT’L COST TOTAL DURATION:
CU PHASE DESCRIPTION:
The purpose of this TGI is to clean and repair Chain Locker (8-8-0-Q)
Location of Work:
Chain Locker (8-8-0-Q) Chain Locker Sump Tank Peak Tank (9-FP-0-W) Distillate Fuel or Ballast (9-8-0-F) Boatswain Storeroom (4-B-0-A) MAA Office (4-8-0-A) Hazmat/Flammable Storeroom B (7-12-0-K) Underwater Hull Weather, Frames Between 10 and 11, Starboard (Stbd)
TASK NAME
SHOP TSD/WC TS CREW# MHRS
HIGH RAD
HOURS
RC
GRID#
5.1 SFTR HRs, LBR HRs 22 KE PC
5.2 WELD HRs, PNTR HRs, RGRS HRs, QA HRs 22 KE PC
5.3 PNTR HRs, QA HRs 22 KE PC
5.4 PNTR HRs, RGRS HRs, QA HRs 22 KE PC
5.5 PNTR HRs, QA HRs 22 KE PC
Dewatering and Cleaning Work CFM for marine chemist, gaskets, fasteners, tank watch cost, and MISC.
22 MQ CS
Structural Work CFM for fire watch and tank watch cost, lead sampling/analysis cost, and MISC such as electrode, gases, and other consumable.
22 MQ CS
Preservation Work CFM for all paints, thinner, grits, disposal cost, tank watch cost, and MISC such as covering material and other consumable.
22 MQ CS
FOUO
J-2
SHIP: LCC-19 CHG/VER: 0/0
TASK NAME
SHOP TSD/WC TS CREW# MHRS
HIGH RAD
HOURS
RC
GRID#
Process Funding Document. 10 CT OM 1 1 0
FOUO
M-1
SHIP: LCC-19 CHG/VER: 0/0
APPENDIX “M”
TGI MATERIAL LIST
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
CHAIN LOCKER 8-8-0-Q AY A 0 0
CU PHASE TITLE:
F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV
JOB ORDER: KEY OP:
3819P12364 A01
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
NOTES:
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR APPENDIX "D"
DEFICIENCY FORM
☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One)
2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 CHAIN LOCKER 8-8-0-Q AY A 0
4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:
3819P12364 A01
7. DESCRIPTION:
8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
9. CORRECTIVE ACTION:
10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
FOR NON-NUCLEAR USE ONLY
11. RFD/RFW REQ’D ☐ LAR REQ'D ☐
ILS MOD REQ’D ☐
SRD/PLAN REV REQ'D ☐
DWG NO.: _____________________ S/A NO.: ___________________
12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:
SATISFACTORY:
13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
YES ☐ NO ☐
14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE:
15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
_________:YES ☐ NO ☐
16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE (DR ONLY)
DL’s ISSUED
(DR ONLY)
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 CHAIN LOCKER 8-8-0-Q AY A 0
3819P12364A01
SKETCH
ENCLOSURE-01 SHEET 1 OF 3
Kouki.Yoshida.ja Text Box LOCATION DETAIL OF CORROSION PIT / GOUGES ON INNER BOTTOM PLATING IN 8-8-0-Q, PORT
Kouki.Yoshida.ja_1 Text Box
ITEM:1A
3" DIA corrosion pit in the inner bottom plating 12-1/2" aft of WT BHD FR 8 33" port from center line
Kouki.Yoshida.ja_2 Text Box
WT BHD FR 8
Kouki.Yoshida.ja_3 Line
Kouki.Yoshida.ja_4 Line
Kouki.Yoshida.ja_5 Text Box
FWD
Kouki.Yoshida.ja_6 Line
Kouki.Yoshida.ja_7 Text Box
ITEM: 1A
Kouki.Yoshida.ja_8 Line
Kouki.Yoshida.ja_9 Text Box
ITEM: 2A, 2B, 2C
Kouki.Yoshida.ja_10 Typewritten Text
PLAN VIEW
Kouki.Yoshida.ja_11 Rectangle
ENCLOSURE-01 SHEET 2 OF 3
Kouki.Yoshida.ja_12 Text Box LOCATION DETAIL OF CORROSION PIT / GOUGES ON INNER BOTTOM PLATING IN 8-8-0-Q, PORT
Kouki.Yoshida.ja_13 Text Box
ITEM: 2C
1-1/2" DIA gouge in the inner bottom plating 33" aft of WEB FR 9 20" PORT from center line
Kouki.Yoshida.ja_14 Text Box
ITEM: 2A
1-1/2" DIA gouge in the inner bottom plating 8" aft of WEB FR 9 36" PORT from center line
Kouki.Yoshida.ja_15 Text Box
ITEM: 2B
1" DIA gouge in the inner bottom plating 23-1/2" aft of WEB FR 9 30" PORT from center line
Kouki.Yoshida.ja_16 Text Box
WEB FR 9
Kouki.Yoshida.ja_17 Line
Kouki.Yoshida.ja_18 Polygon
Kouki.Yoshida.ja_19 Text Box
ITEM: 2A
Kouki.Yoshida.ja_20 Text Box
ITEM: 2B
Kouki.Yoshida.ja_21 Text Box
ITEM: 2C
Kouki.Yoshida.ja_22 Line
Kouki.Yoshida.ja_23 Line
Kouki.Yoshida.ja_24 Line
Kouki.Yoshida.ja_25 Rectangle
ENCLOSURE-01 SHEET 3 OF 3
Kouki.Yoshida.ja_26 Text Box
LOCATION DETAIL OF GOUGE ON SHELL PLATING IN 8-8-0-Q, STBD
Kouki.Yoshida.ja_27 Text Box
ITEM: 3A
Kouki.Yoshida.ja_28 Line
Kouki.Yoshida.ja_29 Typewritten Text
PLAN VIEW
Kouki.Yoshida.ja_30 Text Box
WEB FR 10
Kouki.Yoshida.ja_31 Line
Kouki.Yoshida.ja_32 Line
Kouki.Yoshida.ja_33 Text Box
FWD
Kouki.Yoshida.ja_34 Line
Kouki.Yoshida.ja_35 Text Box
FWD
Kouki.Yoshida.ja_36 Rectangle
Kouki.Yoshida.ja_37 Text Box
ITEM: 3A
1/2" DIA gouge in the shell plating 33" aft of WEB FR 10 4-1/2" above from1st platform 30" PORT from center line
Kouki.Yoshida.ja_38 Typewritten Text
LKG OUTBOARD TO STBD
File details come from the government source that posted it. Updated .