TGI_3819P12321A01_c1v1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: JP5 9-109-2-J AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - CLN, INSP, RPR, AND PSV JP-5 SVCE TK (9-109-2-J) AND JP-5 TK (9-109-4-J)

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MITSUO MAEDA 231B. 315-243-6101 20-MAR-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 20-MAR-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Additional task is needed.

CHANGE INSTRUCTIONS:

CH1: add all task (3/21/2024).

SPECIAL REQUIREMENTS:

SURFMEPP

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required. CLEANLINESS

FOR PIPING SYSTEM/EQUIPMENT LEVEL II.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: JP5 9-109-2-J AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 1/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-6 J 1-2 M-1 Sketch (1)

1. SCOPE/PURPOSE

1.1 Title: JP-5 Service Tank (9-109-2-J) and JP-5 Tank (9-109-4-J); clean, inspect, repair, and preserve

1.2 Location of Work:

1.2.1 JP-5 Service Tank (9-109-2-J)

1.2.2 JP-5 Tank (9-109-4-J)

1.2.3 Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E)

1.2.4 Trunk (7-118-2-T)

1.2.5 JP-5 Tank (9-109-1-J)

1.2.6 Emergency Generator Room No. 2 (7-109-1-E)

1.2.7 “E” Division Storeroom (9-118-1-A)

1.2.8 Cross Flooding Duct, Ninth Deck Frame 111

1.2.9 Shaft Alley (9-98-0-Q)

1.3 Identification:

1.3.1 Quantity (One EA), JP-5 Service Tank

Tank No.: 9-109-2-J Capacity: 4,735 Gallon

1.3.2 Quantity (One EA), JP-5 Tank

Tank No.: 9-109-4-J Capacity: 32,655

1.3.3 Quantity (2 EA), Unknown Bracket on Longitudinal L11P in 9-109-4-J, Frames between 117 and 118, Port

Remarks: See Sketch Enclosure-01 for location detail

1.3.4 Quantity (One EA), Manhole Cover Plate(s) for 9-109-2-J

Manhole No(s).: 7-109-2 Size: 15 Inches x 23 Inches Material: Steel

1.3.5 Quantity (2 EA), Manhole Cover Plate(s) for 9-109-4-J

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SHIP: LCC-19 CHG/VER: 1/1

Manhole No(s).: 7-110-2 and 7-119-2 Size: 15 Inches x 23 Inches Material: Steel

1.3.6 Quantity (One EA), Bolting Ring for Manhole Cover Plate(s) for 9-109-2-J

Manhole No(s).: 7-109-2 Material: Steel

1.3.7 Quantity (2 EA), Bolting Ring for Manhole Cover Plate(s) for 9-109-4-J

Manhole No(s).: 7-110-2 and 7-119-2 Material: Steel

1.3.8 Quantity (830 SF), Entire Interior Surface of JP-5 Service Tank (9-109-2-J)

Remarks: The area includes tank side of manhole cover plate(s) and bolting ring

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Lead Hazard

1.5.2 Critical Coated Area: CCNY-LCC19-032-25 for the area listed in 1.3.8

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-

CJ-STM-

010/CH-075

Fasteners 7 N

4 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

5 DWG 100-

2491005

SHELL PLTG & STGR FRAME 102

1/4 STERN CL TO 4 TH DECK

F Y AL

L

6 DWG 101-

2491014

FLOORS FR 99-120 D Y AL

L

7 DWG 103-

2491034

1ST & 2ND PLATF PLTG AFT

FR98

H Y AL

L

8 DWG 114-

2491163

SHAFT ALLEY BHD F Y AL

L

9 DWG 114-

2491167

MISC STRUCT BHD BELOW 1ST

PLATF FR 98-121

J Y AL

L

10 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

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SHIP: LCC-19 CHG/VER: 1/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

11 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1. Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank listed in 1.3.1 and 1.3.2.

5.1.1 Accomplish the requirements of 009-107 of 2.1.

5.1.1.1 Accomplish the requirements of 009-09 of 2.1.

5.1.1.2 Ensure General Cleaning must be Level II.

5.1.2 Accomplish installation of each manhole cover for each tank listed in 1.3.1 and 1.3.2 in accordance with Figure 075-4-1 of 2.3.

5.2 Commercial blast clean each tank listed 1.3.1. Accomplish each requirement of Surface Preparation Specification SSPC-SP 6 of 2.4.

5.3 Accomplish a visual inspection of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, each crack, and area of damage or distortion, including each sounding tube, tank vent, overflow, piping, each structural member, and manhole cover, using 2.5 through 2.9 for guidance.

5.3.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.3 to the SUPERVISOR.

5.4 Repair each tank listed in 1.3.1, based on the report 5.3.1 and CCIMS assessment report as designated by the SUPERVISOR, using 2.5 through 2.9 for guidance. See 5.12.6 through 5.12.8.

5.4.1 Vee-out and weld a total of one linear foot of each deteriorated and damaged weld. Each area of repair must include deck, bulkhead, shell plating, and overhead.

5.4.2 Chip and grind each surface flush in way of each repair.

5.4.3 Base metal weld buildup a total of 60 square inches of each plate defect in the tank.

5.4.3.1 For bidding purposes the base metal weld buildup must be one quarter inch thick.

5.4.3.2 Surface must be ground to sound metal prior to base metal weld buildup.

5.4.3.3 Fill each local pit and groove with weld material prior to application of each principal build up layer.

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SHIP: LCC-19 CHG/VER: 1/1

5.4.3.4 Grind each surface of completed base weld metal buildup smooth if greater than 1/8 inch above plate surface.

5.4.4 Remove existing, fabricate and install new a total of 10 square feet of deteriorated plate.

5.4.5 Remove existing, fabricate and install new a total of 4 linear feet of defective stiffener.

5.4.6 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, Lines One through 7.

5.4.6.1 Accomplish nondestructive testing in accordance with Line 11.

5.4.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seam. Allowable leakage: None.

5.5 Remove each existing unknown bracket listed in 1.3.3, using 2.7 for guidance.

5.6 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 12, for machinery room side surface of each cover plate listed in 1.3.4.

5.7 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 25, for trunk side surface, Table 3, Line(s) 12, for machinery room side surface, and Table 4, Line(s) 11, for tank side surface of each cover plate listed in 1.3.5.

5.8 Accomplish the requirements of 009-32 of 2.1 for machinery room side surface of each bolting ring listed in 1.3.6.

5.9 Accomplish the requirements of 009-32 of 2.1 for each bolting ring listed in 1.3.7.

5.10 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 11, for each area listed in 1.3.8.

5.10.1 Submit new coating data applied to the SUPERVISOR in accordance with 2.10 and 2.11.

5.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.12 Notes:

5.12.1 Planner: Code 231B M. Maeda, 243-6101

5.12.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.12.3 2.11 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.12.4 This TGI meets the intent of DDG CSWT File Nos. 123-111, 123-133, and 123-142.

5.12.5 Opening, initial cleaning, and closing of each space listed in 1.2.5 and 1.2.8 will be covered by TGI No.

3819P12320A01 (KTR TGI).

5.12.6 CCIMS assessment of each tank listed in 1.3.1 will be accomplished by SRF-JRMC (TGI No.

3819P12321I01), and the Project team will provide the assessment report with engineering evaluation under DL process for front loading structure repair.

5.12.7 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

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SHIP: LCC-19 CHG/VER: 1/1

5.12.8 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.12.9 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.12.10 JCNs EA02-ZAA2, EA02-ZAA3, EA02-ZAA8, ER01-ZAM3, and ES01-NP90 are related to this TGI.

5.13 Government Furnished Material (GFM): None.

5.14 SRF-JRMC will provide the following service work: (TGI No. 3819P12321S02)

5.14.1 [C740] Crane and crane rigging service.

5.14.2 [X99E] Utility service, electrical.

5.14.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.14.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.14.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.14.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

5.14.7 [C135] QA inspection for (G) symbol(s).

5.14.8 [C250] Technical support.

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J-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

JP5 9-109-2-J AY A 0 1

CU PHASE TITLE:

F/O - CLN, INSP, RPR, AND PSV JP-5 SVCE TK (9-109-2-J) AND JP-5 TK (9-109-4-J)

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

JP5 SVC 9-109-2-J TK JP5 STOR 9-109-4-J TK MANHOLE 7-110-2 HA MANHOLE 7-119-2

HA VOID XFLD DUCT FR111 VD MANHOLE 7-109-2 HA JP5 STOR 9-109-1-J TK

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P12321A01-Sketch.pdf) saved on 20-MAR-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P12321 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean, inspect, repair, and preserve JP-5 service tank (9-109-2-J) and JP-5 tank (9- 109-4-J).

Location of Work:

JP-5 Tank (9-109-2-J) JP-5 Tank (9-109-4-J) Pump Room No. 2 and Air Conditioning Machinery Room No. 2 (7-109-2-E) Trunk (7-118-2-T) JP-5 Tank (9-109-1-J) Emergency Generator Room No. 2 (7-109-1-E) “E” Division Storeroom (9-118-1-A) Cross Flooding Duct, Ninth Deck Frame 111 Shaft Alley (9-98-0-Q)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 LBR: HRs, QA HRs 22 KE PC

5.2 PNTR: HRs, RGRS: HRS, QA: HRs 22 KE PC

5.3 PNTR: HRs, SFTR: HRs 22 KE PC

5.4 SFTR: HRs, WELD: HRs, CARP: HRs, QA: HRs 22 KE PC

5.5 SFTR: HRs, WELD: HRs, PNTR: HRs 22 KE PC

5.6 PNTR: HRs, QA: HRs 22 KE PC

5.7 PNTR: HRs, QA: HRs 22 KE PC

5.8 PNTR: HRs, QA: HRs 22 KE PC

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J-2

SHIP: LCC-19 CHG/VER: 1/1

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.9 PNTR: HRs, QA: HRs 22 KE PC

5.10 PNTR: HRs, RGRS HRs, ELEC HRs, QA: HRs 22 KE PC

5.11 PNTR: HRs, QA: HRs 22 KE PC

Dewatering/Cleaning Work CFM for marine chemist, tank watch cost, gaskets, fasteners, and misc such as other consumable.

22 MQ CS

Structure Work CFM for fire watch and tank watch cost, marine chemist cost, MT inspection cost, lead sampling/analysis cost, air compressor rental cost and fuel oil cost for air hose test, and misc such as electrode, gases, temporary closure and covering material, and other consumable.

22 MQ CS

Preservation Work CFM for all paints, thinner, grits, disposal cost, tank watch cost, air compressor, dryer, fuel oil, air conditioning, and misc such as covering material and other consumable.

22 MQ CS

Process Funding Document. 10 CT OM

Version-01: add task. C231B R. Takagi, 03/21/2024. -/-/N. V-01

FOUO

M-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

JP5 9-109-2-J AY A 0 1

CU PHASE TITLE:

F/O - CLN, INSP, RPR, AND PSV JP-5 SVCE TK (9-109-2-J) AND JP-5 TK (9-109-4-J)

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P12321 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 JP5 9-109-2-J AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P12321 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 JP5 9-109-2-J AY A 0

3819P12321A01 Sheet 1 of 1Enclosure‐01

Sketch

UNKNOWN BRACKET

UNKNOWN BRACKET

KEY PLAN