23_2113_HYDRONIC_PIPING_-_Add__2.pdf

Green Federal Building Consolidation Project 600 Arch Street

Philadelphia, Pennsylvania

GSA # GS-03P-14-AZ-C-0020

HYDRONIC PIPING

PROPERTY OF THE U.S. GOVERNMENT - FOR OFFICIAL USE ONLY

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Addendum #2 - 232113 - 1

08 JUNE 2016

SECTION 232113 - HYDRONIC PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes pipe and fitting materials and joining methods for the following:

1. Hot-water heating piping.

2. Chilled-water piping.

3. Condenser-water piping.

4. Makeup-water piping.

5. Condensate-drain piping.

6. Blowdown-drain piping.

7. Air-vent piping.

8. Safety-valve-inlet and -outlet piping.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of the following:

1. RTRP and RTRF with adhesive.

2. Pressure-seal fittings.

3. Chemical treatment.

1.4 INFORMATIONAL SUBMITTALS

A. Coordination Drawings: Piping layout, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of the items involved:

1. Suspended ceiling components.

2. Other building services.

3. Structural members.

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Addendum #2 - 232113 - 2

B. Qualification Data: For Installer.

C. Welding certificates.

D. Field quality-control reports.

E. Water Analysis: Submit a copy of the water analysis to illustrate water quality available at Project site.

1.5 QUALITY ASSURANCE

A. Installer Qualifications:

1. Installers of Pressure-Sealed Joints: Installers shall be certified by pressure-seal joint manufacturer as having been trained and qualified to join piping with pressure-seal pipe couplings and fittings.

B. D1.1/D1.1M, "Structural Welding Code - Steel."

C. Pipe Welding: Qualify procedures and operators according to ASME Boiler and Pressure Vessel Code: Section IX.

1. Comply with ASME B31.9, "Building Services Piping," for materials, products, and installation.

2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Hydronic piping components and installation shall be capable of withstanding the following minimum working pressure and temperature unless otherwise indicated:

1. Hot-Water Heating Piping: 250 psig at 200 deg F.

2. Chilled water piping 250 psig at 200 deg F.

3. Condensate water piping 250 psig at 200 deg F.

4. Makeup-Water Piping: 80 psig at 150 deg F.

5. Condensate drain piping 150 deg F.

6. Blowdown drain piping 200 deg F.

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Addendum #2 - 232113 - 3

7. Air vent piping inlet and outlet piping equal to the pressure of the piping system to which it is attached.

2.2 COPPER TUBE AND FITTINGS

A. Annealed-Temper Copper Tubing: ASTM B 88, Type K.

B. DWV Copper Tubing: ASTM B 306, Type DWV.

C. Copper or Bronze Pressure-Seal Fittings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Nibco, Inc.

b. Viega

2. Housing: Copper.

3. O-rings and pipe stops: EPDM.

4. Tools: Manufacturer's special tools.

5. Minimum 200-psig working-pressure rating at 250 deg F.

6. Wrought Copper Unions: ASME B16.22.

2.3 STEEL PIPE AND FITTINGS

A. Steel Pipe: ASTM A53/A 53M, black steel with plain ends; welded and seamless, Grade B, and wall thickness as indicated in "Piping Applications" Article.

B. Cast-Iron Threaded Fittings: ASME B16.4; Classes 125 and 250 as indicated in "Piping Applications" Article.

C. Malleable-Iron Unions: ASME B16.39; Classes 150, 250, and 300 as indicated in "Piping Applications" Article.

D. Cast-Iron Pipe Flanges and Flanged Fittings: ASME B16.1, Classes 25, 125, and 250;

raised ground face, and bolt holes spot faced as indicated in "Piping Applications" Article.

E. Wrought-Steel Fittings: ASTM A234/A 234M, wall thickness to match adjoining pipe.

F. Wrought Cast- and Forged-Steel Flanges and Flanged Fittings: ASME B16.5, including bolts, nuts, and gaskets of the following material group, end connections, and facings:

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Addendum #2 - 232113 - 4

1. Material Group: 1.1.

2. End Connections: Butt welding.

3. Facings: Raised face.

G. Steel Pipe Nipples: ASTM A733, made of same materials and wall thicknesses as pipe in which they are installed.

2.4 JOINING MATERIALS

A. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.

1. ASME B16.21, nonmetallic, flat, asbestos free, 1/8-inch maximum thickness unless otherwise indicated.

a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.

b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.

B. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.

C. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer unless otherwise indicated.

D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to ASTM B 813.

E. Brazing Filler Metals: AWS A5.8/A5.8M, BCuP Series, copper-phosphorus alloys for joining copper with copper; or BAg-1, silver alloy for joining copper with bronze or steel.

F. Welding Filler Metals: Comply with AWS D10.12M/D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.

G. Gasket Material: Thickness, material, and type suitable for fluid to be handled and working temperatures and pressures.

2.5 DIELECTRIC FITTINGS

A. General Requirements: Assembly of copper alloy and ferrous materials with separating nonconductive insulating material. Include end connections compatible with pipes to be joined.

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B. Dielectric Unions:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. A.Y. McDonald Mfg. Co.

b. Capitol Manufacturing Company.

c. Central Plastics Company.

d. HART Industrial Unions, LLC.

e. Jomar Valve.

f. Matco-Norca.

g. Watts; a Watts Water Technologies company.

2. Description:

a. Standard: ASSE 1079.

b. Pressure Rating: 150 psig .

c. End Connections: Solder-joint copper alloy and threaded ferrous.

C. Dielectric Flanges:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Capitol Manufacturing Company.

b. Central Plastics Company.

c. Matco-Norca.

d. Watts; a Watts Water Technologies company.

e. Wilkins.

f. Zurn Industries, LLC.

2. Description:

a. Standard: ASSE 1079.

b. Factory-fabricated, bolted, companion-flange assembly.

c. Pressure Rating: 150 psig .

d. End Connections: Solder-joint copper alloy and threaded ferrous; threaded solder-joint copper alloy and threaded ferrous.

D. Dielectric-Flange Insulating Kits:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

http://www.specagent.com/LookUp/?uid=123457051357&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051358&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051359&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051360&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051356&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051361&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051362&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051365&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051366&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051367&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051368&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051369&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051370&mf=04&src=wd

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Addendum #2 - 232113 - 6

a. Advance Products & Systems, Inc.

b. Calpico, Inc.

c. Central Plastics Company.

d. Pipeline Seal and Insulator, Inc.

2. Description:

a. Nonconducting materials for field assembly of companion flanges.

b. Pressure Rating: 150 psig .

c. Gasket: Neoprene or phenolic.

d. Bolt Sleeves: Phenolic or polyethylene.

e. Washers: Phenolic with steel backing washers.

E. Dielectric Nipples:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Elster Perfection Corporation.

b. Grinnell Mechanical Products.

c. Matco-Norca.

d. Victaulic Company.

2. Description:

a. Standard: IAPMO PS 66.

b. Electroplated steel nipple, complying with ASTM F 1545.

c. Pressure Rating: 300 psig at 225 deg F.

d. End Connections: Male threaded or grooved.

e. Lining: Inert and noncorrosive, propylene.

PART 3 - EXECUTION

3.1 PIPING APPLICATIONS

A. Hot-water heating piping, aboveground, NPS 2 and smaller, shall be the following:

1. Type L, drawn-temper copper tubing, wrought-copper fittings, and soldered joints.

B. Hot-water heating piping, aboveground, NPS 2-1/2 and larger, shall be any of the following:

http://www.specagent.com/LookUp/?uid=123457051376&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051377&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051378&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051379&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051380&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051381&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051382&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457051384&mf=04&src=wd

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Addendum #2 - 232113 - 7

1. Type L, drawn-temper copper tubing, wrought-copper fittings, and soldered joints.

2. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints.

C. Chilled-water piping, aboveground, NPS 2 and smaller, shall be any of the following:

1. Type L, drawn-temper copper tubing, wrought-copper fittings, and soldered joints.

D. Chilled-water piping, aboveground, NPS 2-1/2 and larger, shall be any of the following:

1. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints.

E. Condenser-water piping, aboveground, NPS 2 and smaller, shall be the following:

1. Type L, drawn-temper copper tubing, wrought-copper fittings, and soldered joints.

F. Condenser-water piping, aboveground, NPS 2-1/2 and larger, shall be any of the following:

1. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints.

G. Condensate-Drain Piping: Type DWV, drawn-temper copper tubing, wrought-copper fittings, and soldered joints.

H. Blowdown-Drain Piping: Same materials and joining methods as for piping specified for the service in which blowdown drain is installed.

I. Air-Vent Piping:

1. Inlet: Same as service where installed with metal-to-plastic transition fittings for plastic piping systems according to piping manufacturer's written instructions.

2. Outlet: Type K, annealed-temper copper tubing with soldered or flared joints.

J. Safety-Valve-Inlet and -Outlet Piping for Hot-Water Piping: Same materials and joining methods as for piping specified for the service in which safety valve is installed with metal-to-plastic transition fittings for plastic piping systems according to piping manufacturer's written instructions.

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Addendum #2 - 232113 - 8

3.2 PIPING INSTALLATIONS

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.

B. Install piping in concealed locations unless otherwise indicated and except in equipment rooms and service areas.

C. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

D. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

E. Install piping to permit valve servicing.

F. Install piping at indicated slopes.

G. Install piping free of sags and bends.

H. Install fittings for changes in direction and branch connections.

I. Install piping to allow application of insulation.

J. Select system components with pressure rating equal to or greater than system operating pressure. Verify with all existing system operating pressures in the field.

K. Install groups of pipes parallel to each other, spaced to permit applying insulation and servicing of valves.

L. Install drains, consisting of a tee fitting, NPS 3/4 ball valve, and short NPS 3/4 threaded nipple with cap, at low points in piping system mains and elsewhere as required for system drainage.

M. Install piping at a uniform grade of 0.2 percent upward in direction of flow.

N. Reduce pipe sizes using eccentric reducer fitting installed with level side up.

O. Install branch connections to mains using mechanically formed tee fittings in main pipe, with the branch connected to the bottom of the main pipe. For up-feed risers, connect the branch to the top of the main pipe.

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Addendum #2 - 232113 - 9

P. Install valves according to Section 230523.11 "Globe Valves for HVAC Piping," Section 230523.12 "Ball Valves for HVAC Piping," Section 230523.13 "Butterfly Valves for HVAC Piping," Section 230523.14 "Check Valves for HVAC Piping," and Section 230523.15 "Gate Valves for HVAC Piping."

Q. Install unions in piping, NPS 2 and smaller, adjacent to valves, at final connections of equipment, and elsewhere as indicated.

R. Install flanges in piping, NPS 2-1/2 and larger, at final connections of equipment and elsewhere as indicated.

S. Install shutoff valve immediately upstream of each dielectric fitting.

T. Comply with requirements in Section 230516 "Expansion Fittings and Loops for HVAC Piping" for installation of expansion loops, expansion joints, anchors, and pipe alignment guides.

U. Comply with requirements in Section 230553 "Identification for HVAC Piping and Equipment" for identifying piping.

V. Install sleeves for piping penetrations of walls, ceilings, and floors. Comply with requirements for sleeves specified in Section 230517 "Sleeves and Sleeve Seals for HVAC Piping."

W. Install sleeve seals for piping penetrations of concrete walls and slabs. Comply with requirements for sleeve seals specified in Section 230517 "Sleeves and Sleeve Seals for HVAC Piping."

X. Install escutcheons for piping penetrations of walls, ceilings, and floors. Comply with requirements for escutcheons specified in Section 230518 "Escutcheons for HVAC Piping."

Y. Piping shall not be installed in concealed locations when press-seal fittings are used.

3.3 DIELECTRIC FITTING INSTALLATION

A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

B. Dielectric Fittings for NPS 2 50 and Smaller: Use dielectric nipples unions.

C. Dielectric Fittings for NPS 2-1/2 to NPS4 : Use dielectric flanges nipples.

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Addendum #2 - 232113 - 10

D. Dielectric Fittings for NPS 5 and Larger: Use dielectric flange kits.

3.4 HANGERS AND SUPPORTS

A. Comply with requirements in Section 230529 "Hangers and Supports for HVAC Piping and Equipment" for hanger, support, and anchor devices. Comply with the following requirements for maximum spacing of supports.

B. Comply with requirements in Section 230548 "Vibration and Seismic Controls for HVAC" for seismic restraints.

C. Install the following pipe attachments:

1. Adjustable steel clevis hangers for individual horizontal piping less than 20 feet long.

2. Adjustable roller hangers and spring hangers for individual horizontal piping 20 feet or longer.

3. Pipe Roller: MSS SP-58, Type 44 for multiple horizontal piping 20 feet or longer, supported on a trapeze.

4. Spring hangers to support vertical runs.

5. Provide copper-clad hangers and supports for hangers and supports in direct contact with copper pipe.

6. On plastic pipe, install pads or cushions on bearing surfaces to prevent hanger from scratching pipe.

D. Install hangers for steel piping with the following maximum spacing and minimum rod sizes:

1. NPS 3/4: Maximum span, 7 feet.

2. NPS 1 : Maximum span, 7 feet.

3. NPS 1-1/2 : Maximum span, 9 feet.

4. NPS 2 : Maximum span, 10 feet.

5. NPS 2-1/2 : Maximum span, 11 feet.

6. NPS 3 and Larger: Maximum span, 12 feet.

E. Install hangers for drawn-temper copper piping with the following maximum spacing and minimum rod sizes:

1. NPS 3/4: Maximum span, 5 feet; minimum rod size, 1/4 inch .

2. NPS 1 : Maximum span, 6 feet; minimum rod size, 1/4 inch .

3. NPS 1-1/4 Maximum span, 7 feet; minimum rod size, 3/8 inch .

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Addendum #2 - 232113 - 11

4. NPS 1-1/2 : Maximum span, 8 feet; minimum rod size, 3/8 inch .

5. NPS 2 : Maximum span, 8 feet; minimum rod size, 3/8 inch .

6. NPS 2-1/2 : Maximum span, 9 feet; minimum rod size, 3/8 inch .

7. NPS 3 and Larger: Maximum span, 10 feet; minimum rod size, 3/8 inch .

F. Support vertical runs at roof, at each floor, and at 10-foot intervals between floors.

3.5 PIPE JOINT CONSTRUCTION

A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

B. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

C. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.

D. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8/A5.8M.

E. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

F. Welded Joints: Construct joints according to AWS D10.12M/D10.12, using qualified processes and welding operators according to "Quality Assurance" Article.

G. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.

H. Pressure-Sealed Joints: Use manufacturer-recommended tool and procedure. Leave insertion marks on pipe after assembly.

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Addendum #2 - 232113 - 12

3.6 TERMINAL EQUIPMENT CONNECTIONS

A. Sizes for supply and return piping connections shall be the same as or larger than equipment connections.

B. Install control valves in accessible locations close to connected equipment.

C. Install bypass piping with globe valve around control valve. If parallel control valves are installed, only one bypass is required.

D. Install ports for pressure gages and thermometers at coil inlet and outlet connections.

Comply with requirements in Section 230519 "Meters and Gages for HVAC Piping."

3.7 CHEMICAL TREATMENT

A. Perform an analysis of makeup water to determine type and quantities of chemical treatment needed to keep system free of scale, corrosion, and fouling, and to sustain the following water characteristics:

1. pH: 9.0 to 10.5.

2. "P" Alkalinity: 100 to 500 ppm.

3. Boron: 100 to 200 ppm.

4. Chemical Oxygen Demand: Maximum of 100 ppm. Revise this value if closed system contains glycol.

5. Corrosion Inhibitor:

a. Sodium Nitrate: 1000 to 1500 ppm.

b. Molybdate: 200 to 300 ppm.

c. Chromate: 200 to 300 ppm.

d. Sodium Nitrate Plus Molybdate: 100 to 200 ppm each.

e. Chromate Plus Molybdate: 50 to 100 ppm each.

6. Soluble Copper: Maximum of 0.20 ppm.

7. Tolyiriazole Copper and Yellow Metal Corrosion Inhibitor: Minimum of 10 ppm.

8. Total Suspended Solids: Maximum of 10 ppm.

9. Ammonia: Maximum of 20 ppm.

10. Free Caustic Alkalinity: Maximum of 20 ppm.

11. Microbiological Limits:

a. Total Aerobic Plate Count: Maximum of 1000 organisms/mL.

b. Total Anaerobic Plate Count: Maximum of 100 organisms/mL.

c. Nitrate Reducers: 100 organisms/mL.

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Addendum #2 - 232113 - 13

d. Sulfate Reducers: Maximum of zero organisms/mL.

e. Iron Bacteria: Maximum of zero organisms/mL.

B. Install bypass chemical feeders in each hydronic system where indicated.

1. Install in upright position with top of funnel not more than 48 inches above the floor.

2. Install feeder in minimum NPS 3/4 bypass line, from main with full-size, full-port, ball valve in the main between bypass connections.

3. Install NPS 3/4 pipe from chemical feeder drain to nearest equipment drain and include a full-size, full-port, ball valve.

C. Fill system with fresh water and add liquid alkaline compound with emulsifying agents and detergents to remove grease and petroleum products from piping. Circulate solution for a minimum of 24 hours, drain, clean strainer screens, and refill with fresh water.

D. Add initial chemical treatment and maintain water quality in ranges noted above for the first year of operation.

3.8 FIELD QUALITY CONTROL

A. Prepare hydronic piping according to ASME B31.9 and as follows:

1. Leave joints, including welds, uninsulated and exposed for examination during test.

2. Provide temporary restraints for expansion joints that cannot sustain reactions due to test pressure. If temporary restraints are impractical, isolate expansion joints from testing.

3. Flush hydronic piping systems with clean water; then remove and clean or replace strainer screens.

4. Isolate equipment from piping. If a valve is used to isolate equipment, its closure shall be capable of sealing against test pressure without damage to valve. Install blinds in flanged joints to isolate equipment.

5. Install safety valve, set at a pressure no more than one-third higher than test pressure, to protect against damage by expanding liquid or other source of overpressure during test.

B. Perform the following tests on hydronic piping:

1. Use ambient temperature water as a testing medium unless there is risk of damage due to freezing. Another liquid that is safe for workers and compatible with piping may be used.

2. While filling system, use vents installed at high points of system to release air. Use

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Addendum #2 - 232113 - 14 drains installed at low points for complete draining of test liquid.

3. Isolate expansion tanks and determine that hydronic system is full of water.

4. Subject piping system to hydrostatic test pressure that is not less than 1.5 times the system's working pressure. Test pressure shall not exceed maximum pressure for any vessel, pump, valve, or other component in system under test. Verify that stress due to pressure at bottom of vertical runs does not exceed 90 percent of specified minimum yield strength or 1.7 times the "SE" value in Appendix A in ASME B31.9, "Building Services Piping."

5. After hydrostatic test pressure has been applied for at least 10 minutes, examine piping, joints, and connections for leakage. Eliminate leaks by tightening, repairing, or replacing components, and repeat hydrostatic test until there are no leaks.

6. Prepare written report of testing.

C. Perform the following before operating the system:

1. Open manual valves fully.

2. Inspect pumps for proper rotation.

3. Set makeup pressure-reducing valves for required system pressure.

4. Inspect air vents at high points of system and determine if all are installed and operating freely (automatic type), or bleed air completely (manual type).

5. Set temperature controls so all coils are calling for full flow.

6. Inspect and set operating temperatures of hydronic equipment, such as boilers, chillers, cooling towers, to specified values.

7. Verify lubrication of motors and bearings.

END OF SECTION 232113