DRAFT_B2_03.12_Certified_Test Reports_SWGR9_SWGR8.pdf

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SLAC CUIR SP1 Master Substation Annex Building Construction
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About this file

This document is an ABB MV Switchgear Test Certification Report for two medium-voltage metal-clad switchgear units manufactured for FGC Construction LLC, with SLAC (Stanford Linear Accelerator Center) as the end user.

The report documents comprehensive testing and certification of two switchgear assemblies: 1VAL3149A01 (SAP Order 152933518-0010, Shop Order CS03149A01) and 1VAL3149B01 (SAP Order 152933518-0030, Shop Order CS03149B01), both manufactured in July 2025 under Customer Purchase Order 1173, Revision 2. Both units contain multiple ADVAC circuit breakers rated at 15kV with varying amperages (1200A, 2000A, and 3000A) and 50kA interrupting capacity at 125VDC. Testing was completed by ABB's Electrification Distribution Solutions facility in Mebane, North Carolina and certified by Quality Manager approval. All testing was performed in accordance with IEEE C37.20 series standards for metal-clad and metal-enclosed switchgear, with all mechanical and electrical tests passing satisfactorily. Key test results include dielectric testing at appropriate voltage levels (19kV, 36kV, or 60kV depending on rating), control wiring insulation withstand testing at 1800VAC, continuity verification, current and potential transformer ratio and polarity verification, circuit breaker operability confirmation, and mechanical inspection of racking, interlocks, shutters, and interchangeability. The report confirms full conformance with purchase order requirements and indicates customer-requested special testing including HMI communication verification with SEL-587Z relays and virtual FAT of bus hi-pot testing.

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Text version

ABB

MV SWITCHGEAR TEST

CERTIFICATION REPORT

FGC CONSTRUCTION LLC

SLAC

1VAL3149A01

152933518-0010

CS03149A01

Jul-25

Mebane - MV Switchgear

CUSTOMER PURCHASE ORDER NUMBER:

END USER:

JOB FILE INFORMATION ENTRY FORM

CUSTOMER NAME:

DATE OF MFG (MO/YR):

APPARATUS SERIAL NUMBER:

REVISION/CHANGE ORDER LEVEL:

REMARKS:

ABB SHOP ORDER NUMBER:

SAP Shop Order Number

1VAM-T0005-900015 Rev. G

Approver: Quality Manager

DRAFT

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

MECHANICAL TESTS:

ELECTRICAL TESTS:

Manually operated circuit breakers were operated and checked for proper function.

Authorized QA Representative Date

Electrification Distribution Solutions Phone 919-563-5561

6801 Industrial Dr. Mebane, NC 27302 ABB attached Test Document and indicates full conformance with the requirements of the Purchase Order.

Sequential operation of devices so connected was tested per the Elementary and/or Schematic diagrams and found satisfactory.

Continuity check of all circuit wiring was performed to verify conformance to circuit diagrams.

This is to certify that the items and services comply with the applicable specification, purchase order, and drawing requirements. Final testing of the apparatus was performed as described in the

Dielectric testing was performed in accordance with the requirements of IEEE C37.20 series, with no failures.

SUE OLMOS 8/13/2025

Instrument, relay, heaters and control wiring, together with their connected devices, were functional and operated at normal rated current and/or voltage and proper performance of the devices demonstrated.

When provided, grounding of metal case and/or frames of instrument transformers, to the switchboard ground bus, was verified by a voltage test of 10v or less.

Physical tests and inspections were conducted to assure conformance with drawing requirements and manufacturing specifications.

Switchgear structures were tested to assure proper functioning of shutters, interlocks, disconnect contacts, etc., and were gauged to assure uniformity of the structure and interchangeability of circuit breaker elements.

ABB SHOP ORDER #:

The above equipment was tested and found satisfactory in conformance with IEEE C37.20 series of

Metal-clad or Metal-Enclosed switchgear standards, specifically those sections pertaining to production tests.

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

All personnel performing any testing function will sign in below:

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

STACY CANTY

NHIA VUE

RAY MARTINEZ

OSCAR VELA

SUE OLMOS

DAVIS THORTON

MAURICIO GARCIA MONTES

STACY CANTY

NHIA VUE

RAY MARTINEZ

ABB SHOP ORDER #:

OSCAR VELA

SUE OLMOS

DAVIS THORTON

MAURICIO GARCIA MONTES

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Cal Date Due Date

12/11/2024 12/31/2025

1/7/2025 1/7/2026

7/15/2024 7/31/2025

12/11/2024 12/31/2025

3/11/2025 3/31/2026

1/7/2025 1/7/2026

1/31/2025 1/31/2026

3/11/2025 3/31/2026

ABB SHOP ORDER #:

Asset ID

62370002

LH165U

25-6907-1

19300093

LH166U

HIP05

51520102

42604-08

Description

FLUKE MULTIMETER

OMICRON CMC 356

SLAUGHTER

FLUKE MULTIMETER

FLUKE MULTIMETER

OMICRON CMC 356

PHENIX TECHNOLOGIES AC/DC DIELECTRIC TEST SET

EXTECH CLAMP METER

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

1.0 Prerequisites:

1.1 Assembly of the switchgear frame under test is complete.

1.2

1.3 Measuring and test equipment has been calibrated and available for use.

1.4 Qualified test personnel are available.

1.5

1.6 Testers must wear appropriate personnel protective equipment when performing electrical tests.

Prerequisites have been reviewed and test area is ready. Verified SO

Initial

Note:

In this document, fields completed with “N/A” stand for “Not Applicable”

Environmental conditions are suitable for conducting electrical testing (normal temperature and humidity levels, no water or debris in the cabinets)

Establish an Electrical Safety Isolation area using yellow barrier, signs, locks, and tags prior to performing any energized testing of the switchgear. Verify all personnel except for authorized testing personnel are outside of the area before beginning the test.

APPARATUS SERIAL NO:

ABB SHOP ORDER #:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

2.0 Current and Potential Transformers:

2.1 Verify CT Ratio and Polarity:

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

1 A DT

1 B DT

1 C DT

1 A DT

1 B DT

1 C DT

1 A DT

1 B DT

1 C DT

1 A DT

1 B DT

1 C DT

3 A SO

3 B SO

3 C SO

3 A SO

3 B SO

3 C SO

3 A SO

3 B SO

3 C SO

3 A SO

3 B SO

3 C SO

5 A SO

5 B SO

5 C SO

5 A SO

5 B SO

5 C SO

5 A SO

5 B SO

5 C SO

5 A SO

5 B SO

5 C SO

5 A SO

5 B SO

No

Lower 1VAP22527917

Lower 1VAP22527955

ABB SHOP ORDER #:

CT Serial NumberCompartment

Lower

Lower 1VAP32522857

Lower 1VAP22527954

Lower 1VAP42501479

1VAP22527953

Lower 1VAP32508679

Lower 1VAP32522852

Lower 1VAP32522849

Lower 1VAP32508676

Lower 1VAP32508659

Lower 1VAP32508677

Lower 1VAP32508658

Lower 1VAP32508654

Lower 1VAP32508666

Lower 1VAP32508871

Lower 1VAP32508865

Lower 1VAP22527957

Lower 1VAP32508680

Lower 1VAP32508672

Lower 1VAP32522847

Lower 1VAP32500863

Lower 1VAP32500873

Lower 1VAP32508669

Lower 1VAP32522851

Lower 1VAP32522848

Lower 1VAP12520971

Lower 1VAP12520891

Lower 1VAP62408926

Lower 1VAP32500881

Lower 1VAP12520964

Lower 1VAP62408927

Upper 1VAP12522088

Upper 1VAP1250873

Upper 1VAP12520890

Lower 1VAP12520976

Upper 1VAP12520906

Upper 1VAP62408923

Additional copies added:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

2.2 Verify PT Ratio, Polarity and phase rotation:

Frame:

Phase

Rotation:

Ratio Verified

Polarity

Verified:

Initial

2 1VAP- 2.3E+07 SO

2 1VAP- 2.3E+07 SO

2 1VAP- 2.3E+07 SO

2 1VAP- 2.3E+07 SO

2 1VAP- 2.3E+07 SO

2 1VAP- 2.3E+07 SO

4 1VAP- 2.3E+07 SO

4 1VAP- 2.3E+07 SO

4 1VAP- 2.3E+07 SO

Add additional copies of this sheet as needed. No

2.3 Grounding of metal case design transformers from case

or frame to ground verified: Verified SO

Initial

2.4 Verify CPT Ratio and Polarity: N/A

Frame:

Ratio

Verified

Polarity

Verified:

Initial

3.0 Continuity Testing:

3.1 All wire markers are installed and legible per the Wiring Diagram

3.2 All terminal blocks are labeled per the Wiring Diagram,

3.3 Wiring continuity verified for all connections in the Frame.

1 SO 9 SO

2 SO

3 SO

4 SO

5 SO

6 SO

7 SO

8 SO

Additional copies added:

Lower

Compartment

Compartment

Upper

Upper

Upper

Lower

Lower

Lower

Lower

Lower

PT Serial Number

Complete

(Initial) Frame

Complete

(Initial) Frame

Complete

(Initial) Frame

ABB SHOP ORDER #:

CPT Serial Number

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

4.0 Control Wiring Insulation Power Frequency Withstand Testing:

Set equipment to 1800 VAC through the digital interface. Apply for 1 second.

Record test equipment on Test Equipment Record Sheet.

QC to initial beside associated frame once test has passed.

Frame Passed

(Initial) Frame

Passed

(Initial) Frame

Passed

(Initial)

1 DT

2 DT

3 DT

4 DT

5 DT

6 DT

7 DT

8 DT

9 DT

5.0 Bus Power Frequency Dielectric Testing:

Test between each phase and ground, with the other two phases grounded.

QC to initial beside associated frame once test has passed.

For gear up to 5kV rating, test at 19kV for one minute. (60 Hz ± 20%)

For gear from 5kV to 15kV rating, test at 36kV for one minute. (60 Hz ± 20%)

For gear from 15kV to 27kV rating, test at 60kV for one minute. (60 Hz ± 20%)

*Set test equipment to proper value using dial

Split Passed

(Initial)

Leakage

(Phase A)

Leakage

(Phase B)

Leakage

(Phase C)

1 OV/SC 9.3 9 9.2

2 & 3 OV/SC 10.1 10.1 10.3

4, 5 & 6 OV/SC 10.1 10.8 10.5

7, 8 & 9 OV/SC 15 14.3 15.3

ABB SHOP ORDER #:

Test Volts:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

6.0 Operability Testing:

6.1 Instruments tested to ensure proper functionality

6.2 Verify operability of relays, annunciators, control switches, emergency stops, heaters, and cubicle lighting.

6.3

Add additional copies of this sheet as needed. N/A Additional copies added: Y N

7.0 Circuit Breaker Operability Testing:

Operate circuit breaker in the 'Test' and 'Connect' position.

Verify all lights and controls operate correctly. Verify protective relay functions.

Initial the corresponding block when the breaker has been operated satisfactorily.

Frame

8.0 Lockout Relay Circuit Testing:

Check lockout relay functions to verify devices perform as designed. Verified SO

List devices verified through operation. Initial

Lower

For third party devices, Password left as Default ___________________ (fill in Password here).

Lower

Upper

Upper

Lower

Lower

Compartment Breaker Operated in

'Test'

Breaker Operated in

"Connect'

Breaker Interlocks

Verified

ABB SHOP ORDER #:

Upper

Lower

Lower

Lower

Upper

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

9.0 Transfer Circuit Testing:

Check transfer circuit functions to verify devices perform as designed. N/A Verified SO

List devices verified through testing. Initial

10.0 REA Arc Protection Relay Testing N/A

Frame:

ABB SHOP ORDER #:

Relay Test with Light

Relay Test with Light and Current

Extension Units

Tested Compartment

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

11.0 Heating System Circuit Testing: N/A

Check all heater circuits and verify that the resistance is the same for every circuit Verified SO

List heaters checked below and the resistance value. Initial

12.0 Mechanical Testing/Inspection:

12.1 Rack a breaker into each breaker compartment. The racking action should be smooth.

Breaker position stops should engage automatically.

The stop release handles should operate easily. Verified SO

Initial

12.2 Verify the interchangeability of circuit breakers by ensuring that a circuit breaker can be installed into each breaker compartment. At least one circuit breaker needs to be installed into more than one compartment to ensure interchangeability. Verified SO

Initial

12.3 When breakers of different ratings are included in the switchgear, insure that breakers of lower ratings can not be racked into compartments for higher rated breakers. Verified SO

Initial

12.4 When Key interlocking is included, check the mechanism to show that it locks the breaker in the disconnected position. Key interchanges shall be checked to verify that keys only work in matching locks. N/A Verified SO

Initial

12.5 Verify Shutter operation with the breaker out of the compartment. The shutter mechanism should not bind up or block racking when a breaker is racked into the connected position. Verified SO

Initial

12.6 TOC operation verified independent of breaker operation (5 operations minimum). Verified SO

Initial

12.7 Potential Transformer trucks racked into their compartments. Verified SO

Initial

ABB SHOP ORDER #:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLCABB SHOP

ORDER #: CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

12.8 Control Power Transformer and/or Drawout Fuse trucks racked into their compartments.

Verify the secondary circuit breaker and its interlock operate correctly. Verified SO

Initial

12.9 Ensure all fuses are installed or packaged to be shipped loose. Verified SO

Initial

12.10 Are UL/UR/CSA Labels Required? Yes Verified SO

Initial

12.11 Any drawing changes reviewed and approved by Project Engineer;

PE has signed and dated any red-line drawings. Verified SO

Initial

13.0 Records Review:

13.1 All testing has been completed, test results have been documented, and all disrepancies have been documented.

13.2 All required retests are complete. All testing is complete, with satisfactory results.

13.3 Test documentation has been reviewed. Data is complete. All Discrepancies have been resolved.

SUE OLMOS

SUE OLMOS

SUE OLMOS

8/13/2025

8/13/2025

8/13/2025

Authorized QA Representative

Tester

Tester Date

Date

Date

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO:1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: ## 1173 REVISION: 2

MV Breaker Information

NO Section Part Number Description Serial Number Type

1 1 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064568 BREAKER

2 3 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064571 BREAKER

3 5 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061866 BREAKER

4 5 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059019 BREAKER

5 6 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061861 BREAKER

6 6 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059017 BREAKER

7 7 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064566 BREAKER

8 8 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061862 BREAKER

9 8 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059018 BREAKER

10 9 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061863 BREAKER

11 9 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059020 BREAKER

L

U

L

L

L

U

U

L

U

ABB SHOP ORDER #:

Position

L

L

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

1.1.2 Customer has specified additional testing: YES SO

Initial

1.1.3 Customer has designated Hold Points for Witnessing Tests. YES SO

Initial

Hold Points are marked in the Test Document. YES SO

Initial

Project Engineer approval to perform this testing:

Project Engineer Date

SPECIAL TESTING:

INFORMATION FOR RTAC: User: Admin Password: TAIL

Password for the SEL RELAYS: TAIL

ABB SHOP ORDER #:

(Circle)

Customer wanted to see HMI communication with the SEL-587Z, they also wanted a Virtual FAT of the BUS HI-POT.

STOP

1VAM-T0005-900015 Rev. G

SWITCHGEAR TEST

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Verify CT Ratio and Polarity (continued):

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

5 C SO

5 A SO

5 B SO

5 C SO

6 A SO

6 B SO

6 C SO

6 A SO

6 B SO

6 C SO

6 A SO

6 B SO

6 C SO

6 A SO

6 B SO

6 C SO

6 A SO

6 B SO

6 C SO

6 A SO

6 B SO

6 C SO

7 A SO

7 B SO

7 C SO

7 A SO

7 B SO

7 C SO

7 A SO

7 B SO

7 C SO

8 A NV

8 B NV

8 C NV

8 A NV

8 B NV

8 C NV

8 A NV

1VAP12520907

1VAP32500862

1VAP32500872

ABB SHOP ORDER #:

Lower

Compartment

Upper

Lower

Lower

Upper

Upper

Lower

Lower

Upper

1VAP32500884

CT Serial Number

Lower

Lower

Lower

Upper

Lower

Upper

Upper

Upper

Upper

Upper

Upper

Upper

Upper

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

1VAP12520978

1VAP12520920

1VAP12520988

1VAP12520980

1VAP32508670

1VAP32500873

1VAP32508681

1VAP12520977

1VAP12520972

1VAP12520973

1VAP12520897

1VAP32500864

1VAP12520883

1VAP12520967

1VAP12520974

1VAP12520898

1VAP32500885

1VAP32517162

1VAP32508675

1VAP32508674

1VAP32500875

1VAP32500886

1VAP32500866

1VAP32500876

1VAP32508667

1VAP32508668

1VAP12520908

1VAP12520979

1VAP32500867

1VAP32500877

1VAP32500888

1VAP32508678

1VAP12520918

1VAP12520908

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149A01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Verify CT Ratio and Polarity (continued):

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

8 B NV

8 C NV

8 A NV

8 B NV

8 C NV

8 A NV

8 B NV

8 C NV

8 A NV

8 B NV

8 C NV

9 A NV

9 B NV

9 C NV

9 A NV

9 B NV

9 C NV

9 A NV

9 B NV

9 C NV

9 A NV

9 B NV

9 C NV

9 A NV

9 B NV

9 C NV

9 A NV

9 B NV

9 C NV

Upper 1VAP32500870

Upper 1VAP32500882

Upper 1VAP32500895

Upper 1VAP12520887

Upper 1VAP12520894

Upper 1VAP12520895

Upper 1VAP12520905

Upper 1VAP12520884

Upper 1VAP12520903

Lower 1VAP12520885

Lower 1VAP12520892

Lower 1VAP12520893

Lower 1VAP12520882

Lower 1VAP12520876

Lower 1VAP12520874

Lower 1VAP12520909

Lower 1VAP12510949

Lower 1VAP22527943

Upper 1VAP32500868

Upper 1VAP32500879

Upper 1VAP32500893

Upper 1VAP12520875

Upper 1VAP12520900

Upper 1VAP12520901

Upper 1VAP12520877

Upper 1VAP12520886

Upper 1VAP12520904

Lower 1VAP12520899

ABB SHOP ORDER #:

Compartment CT Serial Number

Lower 1VAP12520888

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

FGC CONSTRUCTION LLC

SLAC

1VAL3149B01

152933518-0030

CS03149B01

Jul-25DATE OF MFG (MO/YR):

APPARATUS SERIAL NUMBER:

REVISION/CHANGE ORDER LEVEL:

REMARKS:

ABB SHOP ORDER NUMBER:

SAP Shop Order Number

Mebane - MV Switchgear

CUSTOMER PURCHASE ORDER NUMBER:

END USER:

JOB FILE INFORMATION ENTRY FORM

CUSTOMER NAME:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

MECHANICAL TESTS:

ELECTRICAL TESTS:

Manually operated circuit breakers were operated and checked for proper function.

Authorized QA Representative Date

Electrification Distribution Solutions Phone 919-563-5561

6801 Industrial Dr. Mebane, NC 27302

Instrument, relay, heaters and control wiring, together with their connected devices, were functional and operated at normal rated current and/or voltage and proper performance of the devices demonstrated.

When provided, grounding of metal case and/or frames of instrument transformers, to the switchboard ground bus, was verified by a voltage test of 10v or less.

Physical tests and inspections were conducted to assure conformance with drawing requirements and manufacturing specifications.

Switchgear structures were tested to assure proper functioning of shutters, interlocks, disconnect contacts, etc., and were gauged to assure uniformity of the structure and interchangeability of circuit breaker elements.

ABB SHOP ORDER #:

The above equipment was tested and found satisfactory in conformance with IEEE C37.20 series of

Metal-clad or Metal-Enclosed switchgear standards, specifically those sections pertaining to production tests.

ABB

attached Test Document and indicates full conformance with the requirements of the Purchase Order.

Sequential operation of devices so connected was tested per the Elementary and/or Schematic diagrams and found satisfactory.

Continuity check of all circuit wiring was performed to verify conformance to circuit diagrams.

This is to certify that the items and services comply with the applicable specification, purchase order, and drawing requirements. Final testing of the apparatus was performed as described in the

Dielectric testing was performed in accordance with the requirements of IEEE C37.20 series, with no failures.

SUE OLMOS 8/13/2025

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

All personnel performing any testing function will sign in below:

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

Printed Name Signature

ABB SHOP ORDER #:

SUE OLMOS

OSCAR VELA

STACY CANTY

MAURICIO GARCIA MONTES

RAY MARTINEZ

DAVIS THORTON

NHIA VUE

SUE OLMOS

OSCAR VELA

STACY CANTY

MAURICIO GARCIA MONTES

RAY MARTINEZ

DAVIS THORTON

NHIA VUE

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Cal Date Due Date

12/11/2024 12/31/2025

7/15/2024 7/31/2025

1/7/2025 1/7/2026

3/11/2025 3/31/2026

1/7/2025 1/2/2026

1/31/2025 1/31/2026

Description

FLUKE MULTIMETER

SLAUGHTER AC HIPOT TESTER

OMICRON

FLUKE CLAMP METER

OMICRON

PHENIX TECHNOLOGIES AC/DC DIELECTRIC TEST SET

HIP05

LH166U

44220039WS

LH165U

ABB SHOP ORDER #:

Asset ID

62370002

25-6907-1

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

1.0 Prerequisites:

1.1 Assembly of the switchgear frame under test is complete.

1.2

1.3 Measuring and test equipment has been calibrated and available for use.

1.4 Qualified test personnel are available.

1.5

1.6 Testers must wear appropriate personnel protective equipment when performing electrical tests.

Prerequisites have been reviewed and test area is ready. Verified SO

Initial

Note:

In this document, fields completed with “N/A” stand for “Not Applicable”

APPARATUS SERIAL NO:

ABB SHOP ORDER #:

Environmental conditions are suitable for conducting electrical testing (normal temperature and humidity levels, no water or debris in the cabinets)

Establish an Electrical Safety Isolation area using yellow barrier, signs, locks, and tags prior to performing any energized testing of the switchgear. Verify all personnel except for authorized testing personnel are outside of the area before beginning the test.

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

2.0 Current and Potential Transformers:

2.1 Verify CT Ratio and Polarity:

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

1 A MG

1 B MG

1 C MG

1 A MG

1 B MG

1 C MG

1 A MG

1 B MG

1 C MG

1 A MG

1 B MG

1 C MG

1 A MG

1 B MG

1 C MG

1 A MG

1 B MG

1 C MG

2 A MG

2 B MG

2 C MG

2 A MG

2 B MG

2 C MG

2 A MG

2 B MG

2 C MG

2 A MG

2 B MG

2 C MG

2 A MG

2 B MG

2 C MG

2 A MG

2 B MG

2 C MG

3 A MG

3 B MG

Add additional copies of this sheet as needed. No

Lower 1VAP32517139

Lower 1VAP32517138

Upper 1VAP32517120

Upper 1VAP12520926

Upper 1VAP32517141

Upper 1VAP32517130

Additional copies added:

Upper 1VAP12520929

Upper 1VAP12520924

Upper 1VAP12520956

Lower 1VAP12520936

Upper 1VAP12520928

Upper 1VAP12520932

Lower 1VAP12520935

Lower 1VAP12520933

Lower 1VAP12520930

Lower 1VAP32517143

Lower 1VAP12520931

Lower 1VAP12520987

1VAP12520939

Upper 1VAP32517146

Lower 1VAP32517140

Lower 1VAP32517142

Upper 1VAP12520878

Upper 1VAP32517145

Upper 1VAP32517144

Upper 1VAP22526005

Upper 1VAP22526006

Upper 1VAP22526013

1VAP32517149

Lower 1VAP12520953

Upper 1VAP22526017

Upper 1VAP22526010

Lower 1VAP12520881

Lower 1VAP12520986

Lower 1VAP12520951

Lower 1VAP12520983

Lower

Lower 1VAP32517147

Lower 1VAP32517148

ABB SHOP ORDER #:

CT Serial NumberCompartment

Lower

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

2.2 Verify PT Ratio, Polarity and phase rotation:

Frame:

Phase

Rotation:

Ratio Verified

Polarity

Verified:

Initial

6 AP A MG

6 AP B MG

6 AP C MG

8 DP A MG

8 DP B MG

8 DP C MG

8 AP A MG

8 AP B MG

8 AP C MG

Add additional copies of this sheet as needed. No

2.3 Grounding of metal case design transformers from case

or frame to ground verified: Verified MG

Initial

2.4 Verify CPT Ratio and Polarity: N/A

Frame:

Ratio

Verified

Polarity

Verified:

Initial

3.0 Continuity Testing:

3.1 All wire markers are installed and legible per the Wiring Diagram

3.2 All terminal blocks are labeled per the Wiring Diagram,

3.3 Wiring continuity verified for all connections in the Frame.

1 SO 9 SO

2 SO

3 SO

4 SO

5 SO

6 SO

7 SO

8 SO

1VAP22505562

1VAP22505578

1VAP22505569

1VAP22505560

1VAP22505572

1VAP22505580

1VAP22505584

1VAP22505583

1VAP22505570

CPT Serial Number

ABB SHOP ORDER #:

Complete

(Initial) Frame

Complete

(Initial) Frame

Complete

(Initial) Frame

Compartment

Compartment

Lower

Lower

Lower

Upper

Upper

Upper

Lower

Lower

PT Serial Number

Additional copies added:

Lower

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

4.0 Control Wiring Insulation Power Frequency Withstand Testing:

Set equipment to 1800 VAC through the digital interface. Apply for 1 second.

Record test equipment on Test Equipment Record Sheet.

QC to initial beside associated frame once test has passed.

Frame Passed

(Initial) Frame

Passed

(Initial) Frame

Passed

(Initial)

1 SO

2 SO

3 SO

4 SO

5 SO

6 SO

7 SO

8 SO

9 SO

5.0 Bus Power Frequency Dielectric Testing:

Test between each phase and ground, with the other two phases grounded.

QC to initial beside associated frame once test has passed.

For gear up to 5kV rating, test at 19kV for one minute. (60 Hz ± 20%)

For gear from 5kV to 15kV rating, test at 36kV for one minute. (60 Hz ± 20%)

For gear from 15kV to 27kV rating, test at 60kV for one minute. (60 Hz ± 20%)

*Set test equipment to proper value using dial

Split Passed

(Initial)

Leakage

(Phase A)

Leakage

(Phase B)

Leakage

(Phase C)

1,2 & 3 OV/SC 15.3 mA 14.8 mA 15.1 mA

4,5 & 6 OV/SC 10.6 mA 10.8 mA 10.5 mA

7 & 8 OV/SC 10.1 mA 9.1 mA 9.8 mA

9 OV/SC 9.1 mA 8.8 mA 8.7 mA

ABB SHOP ORDER #:

Test Volts:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

6.0 Operability Testing:

6.1 Instruments tested to ensure proper functionality

6.2 Verify operability of relays, annunciators, control switches, emergency stops, heaters, and cubicle lighting.

6.3

Add additional copies of this sheet as needed. NO Additional copies added: Y N

7.0 Circuit Breaker Operability Testing:

Operate circuit breaker in the 'Test' and 'Connect' position.

Verify all lights and controls operate correctly. Verify protective relay functions.

Initial the corresponding block when the breaker has been operated satisfactorily.

Frame

8.0 Lockout Relay Circuit Testing:

Check lockout relay functions to verify devices perform as designed. Verified OV

List devices verified through operation. Initial

Lower

Lower

Upper

Lower

Compartment Breaker Operated in

'Test'

Breaker Operated in

"Connect'

Breaker Interlocks

Verified

ABB SHOP ORDER #:

Upper

Upper

Lower

Lower

For third party devices, Password left as Default ____________________ (fill in Password here).

Lower

Upper

Lower

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

9.0 Transfer Circuit Testing:

Check transfer circuit functions to verify devices perform as designed. Verified OV

List devices verified through testing. Initial

10.0 REA Arc Protection Relay Testing N/A

Frame:

ABB SHOP ORDER #:

Relay Test with Light

Relay Test with Light and Current

Extension Units

Tested Compartment

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

11.0 Heating System Circuit Testing: N/A

Check all heater circuits and verify that the resistance is the same for every circuit Verified SC

List heaters checked below and the resistance value. Initial

12.0 Mechanical Testing/Inspection:

12.1 Rack a breaker into each breaker compartment. The racking action should be smooth.

Breaker position stops should engage automatically.

The stop release handles should operate easily. Verified OV

Initial

12.2 Verify the interchangeability of circuit breakers by ensuring that a circuit breaker can be installed into each breaker compartment. At least one circuit breaker needs to be installed into more than one compartment to ensure interchangeability. Verified OV

Initial

12.3 When breakers of different ratings are included in the switchgear, insure that breakers of lower ratings can not be racked into compartments for higher rated breakers. Verified OV

Initial

12.4 When Key interlocking is included, check the mechanism to show that it locks the breaker in the disconnected position. Key interchanges shall be checked to verify that keys only work in matching locks. Verified OV

Initial

12.5 Verify Shutter operation with the breaker out of the compartment. The shutter mechanism should not bind up or block racking when a breaker is racked into the connected position. Verified OV

Initial

12.6 TOC operation verified independent of breaker operation (5 operations minimum). Verified OV

Initial

12.7 Potential Transformer trucks racked into their compartments. Verified OV

Initial

ABB SHOP ORDER #:

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLCABB SHOP

ORDER #: CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

12.8 Control Power Transformer and/or Drawout Fuse trucks racked into their compartments.

Verify the secondary circuit breaker and its interlock operate correctly. Verified OV

Initial

12.9 Ensure all fuses are installed or packaged to be shipped loose. Verified OV

Initial

12.10 Are UL/UR/CSA Labels Required? Yes Verified OV

Initial

12.11 Any drawing changes reviewed and approved by Project Engineer;

PE has signed and dated any red-line drawings. Verified OV

Initial

13.0 Records Review:

13.1 All testing has been completed, test results have been documented, and all disrepancies have been documented.

13.2 All required retests are complete. All testing is complete, with satisfactory results.

13.3 Test documentation has been reviewed. Data is complete. All Discrepancies have been resolved.

Authorized QA Representative

Tester

Tester Date

Date

Date

OSCAR VELA

OSCAR VELA

8/13/2025

8/13/2025

8/13/2025

OSCAR VELA

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO:1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: ## REVISION: 2

MV Breaker Information

NO Section Part Number Description Serial Number Type

1 1 AA4K1777XX000U00 ADVAC,4,15KV,1200A5,0KA,125VDC 1VC1CE00061865 BREAKER

2 1 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059016 BREAKER

3 2 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061864 BREAKER

4 2 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059013 BREAKER

5 3 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064567 BREAKER

6 4 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061867 BREAKER

7 4 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059014 BREAKER

8 5 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CF00030176 BREAKER

9 5 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059015 BREAKER

10 7 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064569 BREAKER

11 9 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064570 BREAKER

U

L

L

ABB SHOP ORDER #:

Position

U

L

L

L

L

U

L

U

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

1.1.2 Customer has specified additional testing: YES NO SO

Initial

1.1.3 Customer has designated Hold Points for Witnessing Tests. YES NO SO

Initial

Hold Points are marked in the Test Document. YES NO NO SO

Initial

Project Engineer approval to perform this testing:

Project Engineer Date

SPECIAL TESTING:

also wanted a Virtual FAT of the BUS HI-POT.

RTAC INFORMATION USER:Admin Password:TAIL

ABB SHOP ORDER #:

(Circle)

Password for the SEL RELAYS: TAIL

Customer wanted to see HMI communication with the SEL-587Z, they

STOP

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Verify CT Ratio and Polarity (continued):

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

3 C MG

3 A MG

3 B MG

3 C MG

3 A MG

3 B MG

3 C MG

4 A MG

4 B MG

4 C MG

4 A MG

4 B MG

4 C MG

4 A MG

4 B MG

4 C MG

4 A MG

4 B MG

4 C MG

4 A MG

4 B MG

4 C MG

4 A MG

4 B MG

4 C MG

5 A MG

5 B MG

5 C MG

5 A MG

5 B MG

5 C MG

5 A MG

5 B MG

5 C MG

5 A MG

5 B MG

5 C MG

5 A MG

1VAP32521523

1VAP32521531

1VAP32521530

1VAP32521529

1VAP32521532

1VAP32521526

1VAP32521525

1VAP32521527

1VAP12520889

1VAP12520912

1VAP32517125

1VAP32517126

1VAP32517123

1VAP32517124

1VAP12520914

1VAP12520916

1VAP32517128

1VAP32517127

1VAP12520940

1VAP12520942

1VAP12520970

1VAP12520917

1VAP12520902

1VAP12520911

1VAP12520945

1VAP12520948

1VAP32517122

1VAP32517121

1VAP12520922

1VAP12520896

1VAP32517133

1VAP32517137

1VAP32517135

1VAP32517136

Upper

Upper

Upper

Lower

Lower

Lower

Lower

Upper

Lower

Lower

Lower

Upper

Upper

Upper

Lower

Lower

Upper

Lower

Lower

Upper

Upper

Upper

Upper

Upper

Lower

Lower

Lower

Lower

Lower

1VAP32517129

1VAP32517132

1VAP32517131

ABB SHOP ORDER #:

Lower

Compartment

Lower

Lower

Lower

Lower

Lower

Lower

Lower

Lower

1VAP32517134

CT Serial Number

1VAM-T0005-900015 Rev. G

CERTIFICATION REPORT

APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC

CS03149B01 END USER: SLAC

CUSTOMER PO: 1173 REVISION: 2

Verify CT Ratio and Polarity (continued):

Frame:

Phase

Upper

Phase

Lower

Ratio

Verified

Polarity

Verified Initial

5 B MG

5 C MG

5 A MG

5 B MG

5 C MG

7 A MG

7 B MG

7 C MG

7 A MG

7 B MG

7 C MG

7 A MG

7 B MG

7 C MG

7 A MG

7 B MG

7 C MG

9 A MG

9 B MG

9 C MG

9 A MG

9 B MG

9 C MG

9 A MG

9 B MG

9 C MG

9 A MG

9 B MG

9 C MG

Upper 1VAP32521528

ABB SHOP ORDER #:

Compartment CT Serial Number

Upper 1VAP32521534

Upper 1VAP32517165

Upper 1VAP32517171

Upper 1VAP32517172

Lower 1VAP32517169

Lower 1VAP32517170

Lower 1VAP32517167

Lower 1VAP3251166

Lower 1VAP32517163

Lower 1VAP32517168

Lower 1VAP32517157

Lower 1VAP32517158

Lower 1VAP32517159

Lower 1VAP32522854

Lower 1VAP32522856

Lower 1VAP32522855

Lower 1VAP32517155

Lower 1VAP32517150

Lower 1VAP32517156

Lower 1VAP32517151

Lower 1VAP32517153

Lower 1VAP32517154

Lower 1VAP32517161

Lower 1VAP32517160

Lower 1VAP32517152

Lower 1VAP32522850

Lower 1VAP32522853

Lower 1VAP32522858

1VAM-T0005-900015 Rev. G

05a_Certified Test Report_CS03149A01_SWGR9
05b_Certified Test Report_CS03149B01_SWGR8

File details come from the government source that posted it. Updated .