DRAFT_B2_03.12_Certified_Test Reports_SWGR9_SWGR8.pdf
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- Solicitation number
- SLAC_RFP_368509
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Department of Energy Office of Science
About this file
This document is an ABB MV Switchgear Test Certification Report for two medium-voltage metal-clad switchgear units manufactured for FGC Construction LLC, with SLAC (Stanford Linear Accelerator Center) as the end user.
The report documents comprehensive testing and certification of two switchgear assemblies: 1VAL3149A01 (SAP Order 152933518-0010, Shop Order CS03149A01) and 1VAL3149B01 (SAP Order 152933518-0030, Shop Order CS03149B01), both manufactured in July 2025 under Customer Purchase Order 1173, Revision 2. Both units contain multiple ADVAC circuit breakers rated at 15kV with varying amperages (1200A, 2000A, and 3000A) and 50kA interrupting capacity at 125VDC. Testing was completed by ABB's Electrification Distribution Solutions facility in Mebane, North Carolina and certified by Quality Manager approval. All testing was performed in accordance with IEEE C37.20 series standards for metal-clad and metal-enclosed switchgear, with all mechanical and electrical tests passing satisfactorily. Key test results include dielectric testing at appropriate voltage levels (19kV, 36kV, or 60kV depending on rating), control wiring insulation withstand testing at 1800VAC, continuity verification, current and potential transformer ratio and polarity verification, circuit breaker operability confirmation, and mechanical inspection of racking, interlocks, shutters, and interchangeability. The report confirms full conformance with purchase order requirements and indicates customer-requested special testing including HMI communication verification with SEL-587Z relays and virtual FAT of bus hi-pot testing.
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ABB
MV SWITCHGEAR TEST
CERTIFICATION REPORT
FGC CONSTRUCTION LLC
SLAC
1VAL3149A01
152933518-0010
CS03149A01
Jul-25
Mebane - MV Switchgear
CUSTOMER PURCHASE ORDER NUMBER:
END USER:
JOB FILE INFORMATION ENTRY FORM
CUSTOMER NAME:
DATE OF MFG (MO/YR):
APPARATUS SERIAL NUMBER:
REVISION/CHANGE ORDER LEVEL:
REMARKS:
ABB SHOP ORDER NUMBER:
SAP Shop Order Number
1VAM-T0005-900015 Rev. G
Approver: Quality Manager
DRAFT
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
MECHANICAL TESTS:
ELECTRICAL TESTS:
Manually operated circuit breakers were operated and checked for proper function.
Authorized QA Representative Date
Electrification Distribution Solutions Phone 919-563-5561
6801 Industrial Dr. Mebane, NC 27302 ABB attached Test Document and indicates full conformance with the requirements of the Purchase Order.
Sequential operation of devices so connected was tested per the Elementary and/or Schematic diagrams and found satisfactory.
Continuity check of all circuit wiring was performed to verify conformance to circuit diagrams.
This is to certify that the items and services comply with the applicable specification, purchase order, and drawing requirements. Final testing of the apparatus was performed as described in the
Dielectric testing was performed in accordance with the requirements of IEEE C37.20 series, with no failures.
SUE OLMOS 8/13/2025
Instrument, relay, heaters and control wiring, together with their connected devices, were functional and operated at normal rated current and/or voltage and proper performance of the devices demonstrated.
When provided, grounding of metal case and/or frames of instrument transformers, to the switchboard ground bus, was verified by a voltage test of 10v or less.
Physical tests and inspections were conducted to assure conformance with drawing requirements and manufacturing specifications.
Switchgear structures were tested to assure proper functioning of shutters, interlocks, disconnect contacts, etc., and were gauged to assure uniformity of the structure and interchangeability of circuit breaker elements.
ABB SHOP ORDER #:
The above equipment was tested and found satisfactory in conformance with IEEE C37.20 series of
Metal-clad or Metal-Enclosed switchgear standards, specifically those sections pertaining to production tests.
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
All personnel performing any testing function will sign in below:
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
STACY CANTY
NHIA VUE
RAY MARTINEZ
OSCAR VELA
SUE OLMOS
DAVIS THORTON
MAURICIO GARCIA MONTES
STACY CANTY
NHIA VUE
RAY MARTINEZ
ABB SHOP ORDER #:
OSCAR VELA
SUE OLMOS
DAVIS THORTON
MAURICIO GARCIA MONTES
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Cal Date Due Date
12/11/2024 12/31/2025
1/7/2025 1/7/2026
7/15/2024 7/31/2025
12/11/2024 12/31/2025
3/11/2025 3/31/2026
1/7/2025 1/7/2026
1/31/2025 1/31/2026
3/11/2025 3/31/2026
ABB SHOP ORDER #:
Asset ID
62370002
LH165U
25-6907-1
19300093
LH166U
HIP05
51520102
42604-08
Description
FLUKE MULTIMETER
OMICRON CMC 356
SLAUGHTER
FLUKE MULTIMETER
FLUKE MULTIMETER
OMICRON CMC 356
PHENIX TECHNOLOGIES AC/DC DIELECTRIC TEST SET
EXTECH CLAMP METER
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
1.0 Prerequisites:
1.1 Assembly of the switchgear frame under test is complete.
1.2
1.3 Measuring and test equipment has been calibrated and available for use.
1.4 Qualified test personnel are available.
1.5
1.6 Testers must wear appropriate personnel protective equipment when performing electrical tests.
Prerequisites have been reviewed and test area is ready. Verified SO
Initial
Note:
In this document, fields completed with “N/A” stand for “Not Applicable”
Environmental conditions are suitable for conducting electrical testing (normal temperature and humidity levels, no water or debris in the cabinets)
Establish an Electrical Safety Isolation area using yellow barrier, signs, locks, and tags prior to performing any energized testing of the switchgear. Verify all personnel except for authorized testing personnel are outside of the area before beginning the test.
APPARATUS SERIAL NO:
ABB SHOP ORDER #:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
2.0 Current and Potential Transformers:
2.1 Verify CT Ratio and Polarity:
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
1 A DT
1 B DT
1 C DT
1 A DT
1 B DT
1 C DT
1 A DT
1 B DT
1 C DT
1 A DT
1 B DT
1 C DT
3 A SO
3 B SO
3 C SO
3 A SO
3 B SO
3 C SO
3 A SO
3 B SO
3 C SO
3 A SO
3 B SO
3 C SO
5 A SO
5 B SO
5 C SO
5 A SO
5 B SO
5 C SO
5 A SO
5 B SO
5 C SO
5 A SO
5 B SO
5 C SO
5 A SO
5 B SO
No
Lower 1VAP22527917
Lower 1VAP22527955
ABB SHOP ORDER #:
CT Serial NumberCompartment
Lower
Lower 1VAP32522857
Lower 1VAP22527954
Lower 1VAP42501479
1VAP22527953
Lower 1VAP32508679
Lower 1VAP32522852
Lower 1VAP32522849
Lower 1VAP32508676
Lower 1VAP32508659
Lower 1VAP32508677
Lower 1VAP32508658
Lower 1VAP32508654
Lower 1VAP32508666
Lower 1VAP32508871
Lower 1VAP32508865
Lower 1VAP22527957
Lower 1VAP32508680
Lower 1VAP32508672
Lower 1VAP32522847
Lower 1VAP32500863
Lower 1VAP32500873
Lower 1VAP32508669
Lower 1VAP32522851
Lower 1VAP32522848
Lower 1VAP12520971
Lower 1VAP12520891
Lower 1VAP62408926
Lower 1VAP32500881
Lower 1VAP12520964
Lower 1VAP62408927
Upper 1VAP12522088
Upper 1VAP1250873
Upper 1VAP12520890
Lower 1VAP12520976
Upper 1VAP12520906
Upper 1VAP62408923
Additional copies added:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
2.2 Verify PT Ratio, Polarity and phase rotation:
Frame:
Phase
Rotation:
Ratio Verified
Polarity
Verified:
Initial
2 1VAP- 2.3E+07 SO
2 1VAP- 2.3E+07 SO
2 1VAP- 2.3E+07 SO
2 1VAP- 2.3E+07 SO
2 1VAP- 2.3E+07 SO
2 1VAP- 2.3E+07 SO
4 1VAP- 2.3E+07 SO
4 1VAP- 2.3E+07 SO
4 1VAP- 2.3E+07 SO
Add additional copies of this sheet as needed. No
2.3 Grounding of metal case design transformers from case
or frame to ground verified: Verified SO
Initial
2.4 Verify CPT Ratio and Polarity: N/A
Frame:
Ratio
Verified
Polarity
Verified:
Initial
3.0 Continuity Testing:
3.1 All wire markers are installed and legible per the Wiring Diagram
3.2 All terminal blocks are labeled per the Wiring Diagram,
3.3 Wiring continuity verified for all connections in the Frame.
1 SO 9 SO
2 SO
3 SO
4 SO
5 SO
6 SO
7 SO
8 SO
Additional copies added:
Lower
Compartment
Compartment
Upper
Upper
Upper
Lower
Lower
Lower
Lower
Lower
PT Serial Number
Complete
(Initial) Frame
Complete
(Initial) Frame
Complete
(Initial) Frame
ABB SHOP ORDER #:
CPT Serial Number
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
4.0 Control Wiring Insulation Power Frequency Withstand Testing:
Set equipment to 1800 VAC through the digital interface. Apply for 1 second.
Record test equipment on Test Equipment Record Sheet.
QC to initial beside associated frame once test has passed.
Frame Passed
(Initial) Frame
Passed
(Initial) Frame
Passed
(Initial)
1 DT
2 DT
3 DT
4 DT
5 DT
6 DT
7 DT
8 DT
9 DT
5.0 Bus Power Frequency Dielectric Testing:
Test between each phase and ground, with the other two phases grounded.
QC to initial beside associated frame once test has passed.
For gear up to 5kV rating, test at 19kV for one minute. (60 Hz ± 20%)
For gear from 5kV to 15kV rating, test at 36kV for one minute. (60 Hz ± 20%)
For gear from 15kV to 27kV rating, test at 60kV for one minute. (60 Hz ± 20%)
*Set test equipment to proper value using dial
Split Passed
(Initial)
Leakage
(Phase A)
Leakage
(Phase B)
Leakage
(Phase C)
1 OV/SC 9.3 9 9.2
2 & 3 OV/SC 10.1 10.1 10.3
4, 5 & 6 OV/SC 10.1 10.8 10.5
7, 8 & 9 OV/SC 15 14.3 15.3
ABB SHOP ORDER #:
Test Volts:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
6.0 Operability Testing:
6.1 Instruments tested to ensure proper functionality
6.2 Verify operability of relays, annunciators, control switches, emergency stops, heaters, and cubicle lighting.
6.3
Add additional copies of this sheet as needed. N/A Additional copies added: Y N
7.0 Circuit Breaker Operability Testing:
Operate circuit breaker in the 'Test' and 'Connect' position.
Verify all lights and controls operate correctly. Verify protective relay functions.
Initial the corresponding block when the breaker has been operated satisfactorily.
Frame
8.0 Lockout Relay Circuit Testing:
Check lockout relay functions to verify devices perform as designed. Verified SO
List devices verified through operation. Initial
Lower
For third party devices, Password left as Default ___________________ (fill in Password here).
Lower
Upper
Upper
Lower
Lower
Compartment Breaker Operated in
'Test'
Breaker Operated in
"Connect'
Breaker Interlocks
Verified
ABB SHOP ORDER #:
Upper
Lower
Lower
Lower
Upper
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
9.0 Transfer Circuit Testing:
Check transfer circuit functions to verify devices perform as designed. N/A Verified SO
List devices verified through testing. Initial
10.0 REA Arc Protection Relay Testing N/A
Frame:
ABB SHOP ORDER #:
Relay Test with Light
Relay Test with Light and Current
Extension Units
Tested Compartment
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
11.0 Heating System Circuit Testing: N/A
Check all heater circuits and verify that the resistance is the same for every circuit Verified SO
List heaters checked below and the resistance value. Initial
12.0 Mechanical Testing/Inspection:
12.1 Rack a breaker into each breaker compartment. The racking action should be smooth.
Breaker position stops should engage automatically.
The stop release handles should operate easily. Verified SO
Initial
12.2 Verify the interchangeability of circuit breakers by ensuring that a circuit breaker can be installed into each breaker compartment. At least one circuit breaker needs to be installed into more than one compartment to ensure interchangeability. Verified SO
Initial
12.3 When breakers of different ratings are included in the switchgear, insure that breakers of lower ratings can not be racked into compartments for higher rated breakers. Verified SO
Initial
12.4 When Key interlocking is included, check the mechanism to show that it locks the breaker in the disconnected position. Key interchanges shall be checked to verify that keys only work in matching locks. N/A Verified SO
Initial
12.5 Verify Shutter operation with the breaker out of the compartment. The shutter mechanism should not bind up or block racking when a breaker is racked into the connected position. Verified SO
Initial
12.6 TOC operation verified independent of breaker operation (5 operations minimum). Verified SO
Initial
12.7 Potential Transformer trucks racked into their compartments. Verified SO
Initial
ABB SHOP ORDER #:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLCABB SHOP
ORDER #: CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
12.8 Control Power Transformer and/or Drawout Fuse trucks racked into their compartments.
Verify the secondary circuit breaker and its interlock operate correctly. Verified SO
Initial
12.9 Ensure all fuses are installed or packaged to be shipped loose. Verified SO
Initial
12.10 Are UL/UR/CSA Labels Required? Yes Verified SO
Initial
12.11 Any drawing changes reviewed and approved by Project Engineer;
PE has signed and dated any red-line drawings. Verified SO
Initial
13.0 Records Review:
13.1 All testing has been completed, test results have been documented, and all disrepancies have been documented.
13.2 All required retests are complete. All testing is complete, with satisfactory results.
13.3 Test documentation has been reviewed. Data is complete. All Discrepancies have been resolved.
SUE OLMOS
SUE OLMOS
SUE OLMOS
8/13/2025
8/13/2025
8/13/2025
Authorized QA Representative
Tester
Tester Date
Date
Date
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO:1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: ## 1173 REVISION: 2
MV Breaker Information
NO Section Part Number Description Serial Number Type
1 1 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064568 BREAKER
2 3 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064571 BREAKER
3 5 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061866 BREAKER
4 5 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059019 BREAKER
5 6 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061861 BREAKER
6 6 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059017 BREAKER
7 7 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064566 BREAKER
8 8 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061862 BREAKER
9 8 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059018 BREAKER
10 9 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061863 BREAKER
11 9 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059020 BREAKER
L
U
L
L
L
U
U
L
U
ABB SHOP ORDER #:
Position
L
L
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
1.1.2 Customer has specified additional testing: YES SO
Initial
1.1.3 Customer has designated Hold Points for Witnessing Tests. YES SO
Initial
Hold Points are marked in the Test Document. YES SO
Initial
Project Engineer approval to perform this testing:
Project Engineer Date
SPECIAL TESTING:
INFORMATION FOR RTAC: User: Admin Password: TAIL
Password for the SEL RELAYS: TAIL
ABB SHOP ORDER #:
(Circle)
Customer wanted to see HMI communication with the SEL-587Z, they also wanted a Virtual FAT of the BUS HI-POT.
STOP
1VAM-T0005-900015 Rev. G
SWITCHGEAR TEST
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Verify CT Ratio and Polarity (continued):
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
5 C SO
5 A SO
5 B SO
5 C SO
6 A SO
6 B SO
6 C SO
6 A SO
6 B SO
6 C SO
6 A SO
6 B SO
6 C SO
6 A SO
6 B SO
6 C SO
6 A SO
6 B SO
6 C SO
6 A SO
6 B SO
6 C SO
7 A SO
7 B SO
7 C SO
7 A SO
7 B SO
7 C SO
7 A SO
7 B SO
7 C SO
8 A NV
8 B NV
8 C NV
8 A NV
8 B NV
8 C NV
8 A NV
1VAP12520907
1VAP32500862
1VAP32500872
ABB SHOP ORDER #:
Lower
Compartment
Upper
Lower
Lower
Upper
Upper
Lower
Lower
Upper
1VAP32500884
CT Serial Number
Lower
Lower
Lower
Upper
Lower
Upper
Upper
Upper
Upper
Upper
Upper
Upper
Upper
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
1VAP12520978
1VAP12520920
1VAP12520988
1VAP12520980
1VAP32508670
1VAP32500873
1VAP32508681
1VAP12520977
1VAP12520972
1VAP12520973
1VAP12520897
1VAP32500864
1VAP12520883
1VAP12520967
1VAP12520974
1VAP12520898
1VAP32500885
1VAP32517162
1VAP32508675
1VAP32508674
1VAP32500875
1VAP32500886
1VAP32500866
1VAP32500876
1VAP32508667
1VAP32508668
1VAP12520908
1VAP12520979
1VAP32500867
1VAP32500877
1VAP32500888
1VAP32508678
1VAP12520918
1VAP12520908
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149A01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149A01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Verify CT Ratio and Polarity (continued):
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
8 B NV
8 C NV
8 A NV
8 B NV
8 C NV
8 A NV
8 B NV
8 C NV
8 A NV
8 B NV
8 C NV
9 A NV
9 B NV
9 C NV
9 A NV
9 B NV
9 C NV
9 A NV
9 B NV
9 C NV
9 A NV
9 B NV
9 C NV
9 A NV
9 B NV
9 C NV
9 A NV
9 B NV
9 C NV
Upper 1VAP32500870
Upper 1VAP32500882
Upper 1VAP32500895
Upper 1VAP12520887
Upper 1VAP12520894
Upper 1VAP12520895
Upper 1VAP12520905
Upper 1VAP12520884
Upper 1VAP12520903
Lower 1VAP12520885
Lower 1VAP12520892
Lower 1VAP12520893
Lower 1VAP12520882
Lower 1VAP12520876
Lower 1VAP12520874
Lower 1VAP12520909
Lower 1VAP12510949
Lower 1VAP22527943
Upper 1VAP32500868
Upper 1VAP32500879
Upper 1VAP32500893
Upper 1VAP12520875
Upper 1VAP12520900
Upper 1VAP12520901
Upper 1VAP12520877
Upper 1VAP12520886
Upper 1VAP12520904
Lower 1VAP12520899
ABB SHOP ORDER #:
Compartment CT Serial Number
Lower 1VAP12520888
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
FGC CONSTRUCTION LLC
SLAC
1VAL3149B01
152933518-0030
CS03149B01
Jul-25DATE OF MFG (MO/YR):
APPARATUS SERIAL NUMBER:
REVISION/CHANGE ORDER LEVEL:
REMARKS:
ABB SHOP ORDER NUMBER:
SAP Shop Order Number
Mebane - MV Switchgear
CUSTOMER PURCHASE ORDER NUMBER:
END USER:
JOB FILE INFORMATION ENTRY FORM
CUSTOMER NAME:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
MECHANICAL TESTS:
ELECTRICAL TESTS:
Manually operated circuit breakers were operated and checked for proper function.
Authorized QA Representative Date
Electrification Distribution Solutions Phone 919-563-5561
6801 Industrial Dr. Mebane, NC 27302
Instrument, relay, heaters and control wiring, together with their connected devices, were functional and operated at normal rated current and/or voltage and proper performance of the devices demonstrated.
When provided, grounding of metal case and/or frames of instrument transformers, to the switchboard ground bus, was verified by a voltage test of 10v or less.
Physical tests and inspections were conducted to assure conformance with drawing requirements and manufacturing specifications.
Switchgear structures were tested to assure proper functioning of shutters, interlocks, disconnect contacts, etc., and were gauged to assure uniformity of the structure and interchangeability of circuit breaker elements.
ABB SHOP ORDER #:
The above equipment was tested and found satisfactory in conformance with IEEE C37.20 series of
Metal-clad or Metal-Enclosed switchgear standards, specifically those sections pertaining to production tests.
ABB
attached Test Document and indicates full conformance with the requirements of the Purchase Order.
Sequential operation of devices so connected was tested per the Elementary and/or Schematic diagrams and found satisfactory.
Continuity check of all circuit wiring was performed to verify conformance to circuit diagrams.
This is to certify that the items and services comply with the applicable specification, purchase order, and drawing requirements. Final testing of the apparatus was performed as described in the
Dielectric testing was performed in accordance with the requirements of IEEE C37.20 series, with no failures.
SUE OLMOS 8/13/2025
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
All personnel performing any testing function will sign in below:
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
Printed Name Signature
ABB SHOP ORDER #:
SUE OLMOS
OSCAR VELA
STACY CANTY
MAURICIO GARCIA MONTES
RAY MARTINEZ
DAVIS THORTON
NHIA VUE
SUE OLMOS
OSCAR VELA
STACY CANTY
MAURICIO GARCIA MONTES
RAY MARTINEZ
DAVIS THORTON
NHIA VUE
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Cal Date Due Date
12/11/2024 12/31/2025
7/15/2024 7/31/2025
1/7/2025 1/7/2026
3/11/2025 3/31/2026
1/7/2025 1/2/2026
1/31/2025 1/31/2026
Description
FLUKE MULTIMETER
SLAUGHTER AC HIPOT TESTER
OMICRON
FLUKE CLAMP METER
OMICRON
PHENIX TECHNOLOGIES AC/DC DIELECTRIC TEST SET
HIP05
LH166U
44220039WS
LH165U
ABB SHOP ORDER #:
Asset ID
62370002
25-6907-1
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
1.0 Prerequisites:
1.1 Assembly of the switchgear frame under test is complete.
1.2
1.3 Measuring and test equipment has been calibrated and available for use.
1.4 Qualified test personnel are available.
1.5
1.6 Testers must wear appropriate personnel protective equipment when performing electrical tests.
Prerequisites have been reviewed and test area is ready. Verified SO
Initial
Note:
In this document, fields completed with “N/A” stand for “Not Applicable”
APPARATUS SERIAL NO:
ABB SHOP ORDER #:
Environmental conditions are suitable for conducting electrical testing (normal temperature and humidity levels, no water or debris in the cabinets)
Establish an Electrical Safety Isolation area using yellow barrier, signs, locks, and tags prior to performing any energized testing of the switchgear. Verify all personnel except for authorized testing personnel are outside of the area before beginning the test.
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
2.0 Current and Potential Transformers:
2.1 Verify CT Ratio and Polarity:
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
1 A MG
1 B MG
1 C MG
1 A MG
1 B MG
1 C MG
1 A MG
1 B MG
1 C MG
1 A MG
1 B MG
1 C MG
1 A MG
1 B MG
1 C MG
1 A MG
1 B MG
1 C MG
2 A MG
2 B MG
2 C MG
2 A MG
2 B MG
2 C MG
2 A MG
2 B MG
2 C MG
2 A MG
2 B MG
2 C MG
2 A MG
2 B MG
2 C MG
2 A MG
2 B MG
2 C MG
3 A MG
3 B MG
Add additional copies of this sheet as needed. No
Lower 1VAP32517139
Lower 1VAP32517138
Upper 1VAP32517120
Upper 1VAP12520926
Upper 1VAP32517141
Upper 1VAP32517130
Additional copies added:
Upper 1VAP12520929
Upper 1VAP12520924
Upper 1VAP12520956
Lower 1VAP12520936
Upper 1VAP12520928
Upper 1VAP12520932
Lower 1VAP12520935
Lower 1VAP12520933
Lower 1VAP12520930
Lower 1VAP32517143
Lower 1VAP12520931
Lower 1VAP12520987
1VAP12520939
Upper 1VAP32517146
Lower 1VAP32517140
Lower 1VAP32517142
Upper 1VAP12520878
Upper 1VAP32517145
Upper 1VAP32517144
Upper 1VAP22526005
Upper 1VAP22526006
Upper 1VAP22526013
1VAP32517149
Lower 1VAP12520953
Upper 1VAP22526017
Upper 1VAP22526010
Lower 1VAP12520881
Lower 1VAP12520986
Lower 1VAP12520951
Lower 1VAP12520983
Lower
Lower 1VAP32517147
Lower 1VAP32517148
ABB SHOP ORDER #:
CT Serial NumberCompartment
Lower
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
2.2 Verify PT Ratio, Polarity and phase rotation:
Frame:
Phase
Rotation:
Ratio Verified
Polarity
Verified:
Initial
6 AP A MG
6 AP B MG
6 AP C MG
8 DP A MG
8 DP B MG
8 DP C MG
8 AP A MG
8 AP B MG
8 AP C MG
Add additional copies of this sheet as needed. No
2.3 Grounding of metal case design transformers from case
or frame to ground verified: Verified MG
Initial
2.4 Verify CPT Ratio and Polarity: N/A
Frame:
Ratio
Verified
Polarity
Verified:
Initial
3.0 Continuity Testing:
3.1 All wire markers are installed and legible per the Wiring Diagram
3.2 All terminal blocks are labeled per the Wiring Diagram,
3.3 Wiring continuity verified for all connections in the Frame.
1 SO 9 SO
2 SO
3 SO
4 SO
5 SO
6 SO
7 SO
8 SO
1VAP22505562
1VAP22505578
1VAP22505569
1VAP22505560
1VAP22505572
1VAP22505580
1VAP22505584
1VAP22505583
1VAP22505570
CPT Serial Number
ABB SHOP ORDER #:
Complete
(Initial) Frame
Complete
(Initial) Frame
Complete
(Initial) Frame
Compartment
Compartment
Lower
Lower
Lower
Upper
Upper
Upper
Lower
Lower
PT Serial Number
Additional copies added:
Lower
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
4.0 Control Wiring Insulation Power Frequency Withstand Testing:
Set equipment to 1800 VAC through the digital interface. Apply for 1 second.
Record test equipment on Test Equipment Record Sheet.
QC to initial beside associated frame once test has passed.
Frame Passed
(Initial) Frame
Passed
(Initial) Frame
Passed
(Initial)
1 SO
2 SO
3 SO
4 SO
5 SO
6 SO
7 SO
8 SO
9 SO
5.0 Bus Power Frequency Dielectric Testing:
Test between each phase and ground, with the other two phases grounded.
QC to initial beside associated frame once test has passed.
For gear up to 5kV rating, test at 19kV for one minute. (60 Hz ± 20%)
For gear from 5kV to 15kV rating, test at 36kV for one minute. (60 Hz ± 20%)
For gear from 15kV to 27kV rating, test at 60kV for one minute. (60 Hz ± 20%)
*Set test equipment to proper value using dial
Split Passed
(Initial)
Leakage
(Phase A)
Leakage
(Phase B)
Leakage
(Phase C)
1,2 & 3 OV/SC 15.3 mA 14.8 mA 15.1 mA
4,5 & 6 OV/SC 10.6 mA 10.8 mA 10.5 mA
7 & 8 OV/SC 10.1 mA 9.1 mA 9.8 mA
9 OV/SC 9.1 mA 8.8 mA 8.7 mA
ABB SHOP ORDER #:
Test Volts:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
6.0 Operability Testing:
6.1 Instruments tested to ensure proper functionality
6.2 Verify operability of relays, annunciators, control switches, emergency stops, heaters, and cubicle lighting.
6.3
Add additional copies of this sheet as needed. NO Additional copies added: Y N
7.0 Circuit Breaker Operability Testing:
Operate circuit breaker in the 'Test' and 'Connect' position.
Verify all lights and controls operate correctly. Verify protective relay functions.
Initial the corresponding block when the breaker has been operated satisfactorily.
Frame
8.0 Lockout Relay Circuit Testing:
Check lockout relay functions to verify devices perform as designed. Verified OV
List devices verified through operation. Initial
Lower
Lower
Upper
Lower
Compartment Breaker Operated in
'Test'
Breaker Operated in
"Connect'
Breaker Interlocks
Verified
ABB SHOP ORDER #:
Upper
Upper
Lower
Lower
For third party devices, Password left as Default ____________________ (fill in Password here).
Lower
Upper
Lower
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
9.0 Transfer Circuit Testing:
Check transfer circuit functions to verify devices perform as designed. Verified OV
List devices verified through testing. Initial
10.0 REA Arc Protection Relay Testing N/A
Frame:
ABB SHOP ORDER #:
Relay Test with Light
Relay Test with Light and Current
Extension Units
Tested Compartment
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
11.0 Heating System Circuit Testing: N/A
Check all heater circuits and verify that the resistance is the same for every circuit Verified SC
List heaters checked below and the resistance value. Initial
12.0 Mechanical Testing/Inspection:
12.1 Rack a breaker into each breaker compartment. The racking action should be smooth.
Breaker position stops should engage automatically.
The stop release handles should operate easily. Verified OV
Initial
12.2 Verify the interchangeability of circuit breakers by ensuring that a circuit breaker can be installed into each breaker compartment. At least one circuit breaker needs to be installed into more than one compartment to ensure interchangeability. Verified OV
Initial
12.3 When breakers of different ratings are included in the switchgear, insure that breakers of lower ratings can not be racked into compartments for higher rated breakers. Verified OV
Initial
12.4 When Key interlocking is included, check the mechanism to show that it locks the breaker in the disconnected position. Key interchanges shall be checked to verify that keys only work in matching locks. Verified OV
Initial
12.5 Verify Shutter operation with the breaker out of the compartment. The shutter mechanism should not bind up or block racking when a breaker is racked into the connected position. Verified OV
Initial
12.6 TOC operation verified independent of breaker operation (5 operations minimum). Verified OV
Initial
12.7 Potential Transformer trucks racked into their compartments. Verified OV
Initial
ABB SHOP ORDER #:
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLCABB SHOP
ORDER #: CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
12.8 Control Power Transformer and/or Drawout Fuse trucks racked into their compartments.
Verify the secondary circuit breaker and its interlock operate correctly. Verified OV
Initial
12.9 Ensure all fuses are installed or packaged to be shipped loose. Verified OV
Initial
12.10 Are UL/UR/CSA Labels Required? Yes Verified OV
Initial
12.11 Any drawing changes reviewed and approved by Project Engineer;
PE has signed and dated any red-line drawings. Verified OV
Initial
13.0 Records Review:
13.1 All testing has been completed, test results have been documented, and all disrepancies have been documented.
13.2 All required retests are complete. All testing is complete, with satisfactory results.
13.3 Test documentation has been reviewed. Data is complete. All Discrepancies have been resolved.
Authorized QA Representative
Tester
Tester Date
Date
Date
OSCAR VELA
OSCAR VELA
8/13/2025
8/13/2025
8/13/2025
OSCAR VELA
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO:1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: ## REVISION: 2
MV Breaker Information
NO Section Part Number Description Serial Number Type
1 1 AA4K1777XX000U00 ADVAC,4,15KV,1200A5,0KA,125VDC 1VC1CE00061865 BREAKER
2 1 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059016 BREAKER
3 2 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061864 BREAKER
4 2 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059013 BREAKER
5 3 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064567 BREAKER
6 4 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CE00061867 BREAKER
7 4 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059014 BREAKER
8 5 AA4K1777XX000U00 ADVAC,4,15KV,1200A,50KA,125VDC 1VC1CF00030176 BREAKER
9 5 AA4K2777XX000U00 ADVAC,4,15KV,2000A,50KA,125VDC 1VC1CE00059015 BREAKER
10 7 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064569 BREAKER
11 9 AA4K3777XX000U00 ADVAC,4,15KV,3000A,50KA,125VDC 1VC1CE00064570 BREAKER
U
L
L
ABB SHOP ORDER #:
Position
U
L
L
L
L
U
L
U
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
1.1.2 Customer has specified additional testing: YES NO SO
Initial
1.1.3 Customer has designated Hold Points for Witnessing Tests. YES NO SO
Initial
Hold Points are marked in the Test Document. YES NO NO SO
Initial
Project Engineer approval to perform this testing:
Project Engineer Date
SPECIAL TESTING:
also wanted a Virtual FAT of the BUS HI-POT.
RTAC INFORMATION USER:Admin Password:TAIL
ABB SHOP ORDER #:
(Circle)
Password for the SEL RELAYS: TAIL
Customer wanted to see HMI communication with the SEL-587Z, they
STOP
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Verify CT Ratio and Polarity (continued):
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
3 C MG
3 A MG
3 B MG
3 C MG
3 A MG
3 B MG
3 C MG
4 A MG
4 B MG
4 C MG
4 A MG
4 B MG
4 C MG
4 A MG
4 B MG
4 C MG
4 A MG
4 B MG
4 C MG
4 A MG
4 B MG
4 C MG
4 A MG
4 B MG
4 C MG
5 A MG
5 B MG
5 C MG
5 A MG
5 B MG
5 C MG
5 A MG
5 B MG
5 C MG
5 A MG
5 B MG
5 C MG
5 A MG
1VAP32521523
1VAP32521531
1VAP32521530
1VAP32521529
1VAP32521532
1VAP32521526
1VAP32521525
1VAP32521527
1VAP12520889
1VAP12520912
1VAP32517125
1VAP32517126
1VAP32517123
1VAP32517124
1VAP12520914
1VAP12520916
1VAP32517128
1VAP32517127
1VAP12520940
1VAP12520942
1VAP12520970
1VAP12520917
1VAP12520902
1VAP12520911
1VAP12520945
1VAP12520948
1VAP32517122
1VAP32517121
1VAP12520922
1VAP12520896
1VAP32517133
1VAP32517137
1VAP32517135
1VAP32517136
Upper
Upper
Upper
Lower
Lower
Lower
Lower
Upper
Lower
Lower
Lower
Upper
Upper
Upper
Lower
Lower
Upper
Lower
Lower
Upper
Upper
Upper
Upper
Upper
Lower
Lower
Lower
Lower
Lower
1VAP32517129
1VAP32517132
1VAP32517131
ABB SHOP ORDER #:
Lower
Compartment
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
1VAP32517134
CT Serial Number
1VAM-T0005-900015 Rev. G
CERTIFICATION REPORT
APPARATUS SERIAL NO: 1VAL3149B01 CUSTOMER: FGC CONSTRUCTION LLC
CS03149B01 END USER: SLAC
CUSTOMER PO: 1173 REVISION: 2
Verify CT Ratio and Polarity (continued):
Frame:
Phase
Upper
Phase
Lower
Ratio
Verified
Polarity
Verified Initial
5 B MG
5 C MG
5 A MG
5 B MG
5 C MG
7 A MG
7 B MG
7 C MG
7 A MG
7 B MG
7 C MG
7 A MG
7 B MG
7 C MG
7 A MG
7 B MG
7 C MG
9 A MG
9 B MG
9 C MG
9 A MG
9 B MG
9 C MG
9 A MG
9 B MG
9 C MG
9 A MG
9 B MG
9 C MG
Upper 1VAP32521528
ABB SHOP ORDER #:
Compartment CT Serial Number
Upper 1VAP32521534
Upper 1VAP32517165
Upper 1VAP32517171
Upper 1VAP32517172
Lower 1VAP32517169
Lower 1VAP32517170
Lower 1VAP32517167
Lower 1VAP3251166
Lower 1VAP32517163
Lower 1VAP32517168
Lower 1VAP32517157
Lower 1VAP32517158
Lower 1VAP32517159
Lower 1VAP32522854
Lower 1VAP32522856
Lower 1VAP32522855
Lower 1VAP32517155
Lower 1VAP32517150
Lower 1VAP32517156
Lower 1VAP32517151
Lower 1VAP32517153
Lower 1VAP32517154
Lower 1VAP32517161
Lower 1VAP32517160
Lower 1VAP32517152
Lower 1VAP32522850
Lower 1VAP32522853
Lower 1VAP32522858
1VAM-T0005-900015 Rev. G
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File details come from the government source that posted it. Updated .