DRAFT_B2_03.08_00_Appendix_I_Technical_Data_Submittal.pdf

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SLAC CUIR SP1 Master Substation Annex Building Construction
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SLAC_RFP_368509
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This document is Appendix I of a Statement of Work specification for SLAC Master Substation Medium Voltage Switchgear (CUIR-PTS-0071), containing technical data submittal requirements organized in three detailed tables across three phases of development.

The specification establishes requirements for three switchgear systems: 1) Bus 8 & 9 Main Breaker and RPC Switchgear, 2) Bus 8 Switchgear, and 3) Bus 9 Switchgear. Each system must operate at 12.47kV nominal voltage, 60 Hz, three-phase with continuous currents ranging from 1200A to 3000A depending on specific equipment identifiers. All switchgear must comply with IEEE C37.20.2 standard, feature NEMA 12 enclosure class, and maintain 95kV basic impulse level. The specifications include dimensions (full switchgear at 324W x 130H x 92D inches), 35-year useful life, and 125 VDC control voltage. Current transformers are specified with solid core type per IEEE C57.13, featuring transformation ratios from 50/5 to 5000/5 MR and C20-C200 accuracy classes. Voltage transformers require IEEE C57.13 compliance with 7200/120 transformation ratios. Each system requires Circuit Breaker Remote Operating Panel (CBROP) equipment including control switches, indicating lights, SEL-series relays, and test switch blocks. Notable exceptions taken by ABB include NEMA 12 enclosure class for CBROP and Ethernet gateway/switch components, though FGC can provide alternative solutions through extended procurement (EP2). Comprehensive testing requirements mandate routine and design tests per IEEE C37.20.2, short circuit testing evidence, seismic testing evidence, and routine tests for all components per applicable standards. Suppliers must submit technical data in three phases: with proposal, prior to Release for Manufacturing (RFM), and prior to Release for Shipping (RFS), with corresponding columns for proposal data, RFM data, and RFS data indicating conformance or explanations of changes.

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CUIR Statement of Work Document Title: Specification for SLAC Master Substation Medium Voltage Switchgear

Document Number: CUIR-PTS-0071 Appendix I

The only official copy of this file is located in the CUIR Controlled Document Site.

Before using a printed/electronic copy, verify that it is the most current version.

APPENDIX I: TECHNICAL DATA SUBMITTAL

The following table shall be completed by Supplier and submitted in three phases, 1) with Proposal (refer to section 6.1), 2) prior to Release for Manufacturing (RFM) (refer to section 6.2.2) and 3) prior to Release for Shipping (RFS) (refer to section 6.2.4). Where Supplier’s Proposal data equals Required data, and where RFM data = Proposal data, and where RFS data = RFM data, enter “=”. Otherwise explain, and/or enter appropriate new data. The table will be provided in XL format with the Request for Proposal to facilitate data entry.

Table I-1 Technical Data for Buses 8 & 9 Main Breaker and RPC Switchgear

No. Required Proposal RFM RFS

GENERAL CHARACTERISTICS

1 Manufacturing location N/S = Not

Specified

2 Equipment identifiers (see diagrams)

VCB-28, VCB-29,

VCB-Q1, VCB-Q2

3 Applicable standard (except where otherwise specified herein)

IEEE C37.20.2

4 Nominal Voltage 12.47kV 5 Frequency, Hz 60 6 Number of phases 3 7 Number of wires 3 8 Continuous current 3000A 9 Interrupting current 50kA

10 Control voltage 125 VDC 11 Enclosure class NEMA 12 12 Line Side Per Tables 3 & 4 13 Load Side Per Tables 3 & 4 14 Neutral 100% rated

15 Basic Impulse Level 95kV

DIMENSIONS AND WEIGHTS

Approximate dimensions (fully assembled):

16 Width, inch 40

SLAC - ES&H - BIO

Authorized to Proceed onto Procurement

By:

Date:

NOT FOR CONSTRUCTION

12/9/22

PRS# 22-235

Original

DEC 9 2022

Received

ESH/BIO

by csn

324 W x 130H x 92 D Including Plenum Above

FULL SWITCHGEAR DIMS

Filled out on 5/19/23 by FGC Construction

Will change drwgs to match

ABB took exception to NEMA 12

DRAFT

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Master Substation Medium Voltage Switchgear

No. Required Proposal RFM RFS 17 Height, inch 92 18 Depth 96 19 Number of vertical sections 4 20 Minimum clearance to adjacent structures, inch N/S

21 Approximate weight: N/S 22 Useful life, years 35

CURRENT TRANSFORMERS

Line Side:

23 Manufacturer N/S 24 Type Solid Core 25 Applicable standard

IEEE C57.13

26 Quantity 1 per pole 27 Transformation ratio

3000/5 MR

28 Accuracy class C200 29 Rated output, VA 50

Load Side 30 Manufacturer N/S 31 Type Solid Core 32 Applicable standard

IEEE C57.13

33 Quantity 1 per pole 34 Transformation ratio

5000/5 MR

35 Accuracy class C200 36 Rated output, VA 50

Zero- Sequence

37 Manufacturer N/S 38 Type Solid 39 Applicable standard

IEEE C57.13

40 Quantity 1 for 3 phases 41 Transformation ratio 50/5

42 Accuracy class C20

4 main breakers

DRAFT

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No. Required Proposal RFM RFS 43 Rated output, VA 25

VOLTAGE TRANSFORMERS

Line side voltage:

44 Manufacturer N/S 45 Applicable standard

IEEE C57.13

46 Transformation ratio

7200/120 (3xVT – 7200/120)

47 Primary fuses 48 Secondary miniature circuit breaker

Circuit Breaker Remote Operating Panel (CBROP)

49 NEMA 12 wall-mounted hinged door enclosure

REQUIRED

50 125 VDC input power from the SLAC DC system, 120VAC from local site power distribution system at 120V, 60 Hz

REQUIRED

51 Control switches. REQUIRED

52 Indicating lights REQUIRED

53 Ethernet gateway REQUIRED

54 Ethernet Switch REQUIRED

Relays, Meters, Test Switches 55 SEL-751 instantaneous and time-overcurrent relay

REQUIRED

56 SEL-735 Meter REQUIRED 57 Test Switch Block REQUIRED 58 Lockout relay REQUIRED

TESTING

Exceptions Taken to Ethernet Gateway and Ethernet Switch from ABB. FGC Can provide solution if SLAC requires, through EP2

12.4kV

ABB took exception to NEMA 12

DRAFT

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No. Required Proposal RFM RFS 59 Routine tests (performed on each transformer) and Design tests (performed on first production transformer) in accordance with IEEE C37.20.2

REQUIRED

60 Evidence of short circuit tests performed on similar units under similar conditions

REQUIRED

61 Evidence of seismic tests performed on similar units under similar conditions

REQUIRED

62 Routine tests per applicable standards for surge arresters, instrumentation transformers, relays, controls and all other components furnished under this specification

REQUIRED

Table I-2. Technical Data for Bus 8 Switchgear

No. Required Prop. RFM RFS

GENERAL CHARACTERISTICS

1 Manufacturing location N/S = Not Specified 2 Equipment identifiers (see diagrams)

VCB-26, VCB-80,

VCB-81, VCB-82,

VCB-83, VCB-84,

VCB-85, VCB-86,

VCB-87

3 Applicable standard (except where otherwise specified herein)

6 Number of phases 3 7 Number of wires 3 8 Continuous current for VCB-26 3000A 9 Continuous current for VCB-80, VCB-82, VCB-84, VCB-86

2000A

10 Continuous current for VCB-81, VCB-83, VCB-85, VCB-87

1200A

Will change drwgs to match

DRAFT

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11 Interrupting current 37kA 12 Control voltage 125 VDC 13 Enclosure class NEMA 12 14 Line Side Per Tables 5 & 6 15 Load Side Per Tables 5 & 6

16 Basic Impulse Level 95kV

DIMENSIONS AND WEIGHTS

17 Width, inch 36 18 Height, inch 92 19 Depth 96 20 Number of vertical sections 5 21 Minimum clearance to adjacent structures, inch N/S

22 Approximate weight: N/S 23 Useful life, years 35

CURRENT TRANSFORMERS

Line Side:

24 Manufacturer N/S 25 Type Solid Core 26 Applicable standard

IEEE C57.13

27 Quantity 1 per pole 28 Transformation ratio – VCB-26

3000/5 MR

29 Transformation ratio – VCB-80 thru VCB-87

2000/5 MR

30 Accuracy class C200 31 Rated output, VA 50

Load Side 32 Manufacturer N/S 33 Type Solid Core 34 Applicable standard

IEEE C57.13

35 Quantity 1 per pole 36 Transformation ratio – VCB-26

3000/5 MR

324 W x 130H x 92 D Including Plenum Above

FULL SWITCHGEAR DIMS

50kA

ABB took exception to NEMA 12

50kA

DRAFT

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37 Transformation ratio – VCB-80 thru VCB-87

2000/5 MR

38 Accuracy class C200 39 Rated output, VA 50

40 Manufacturer N/S 41 Type Solid 42 Applicable standard

IEEE C57.13

43 Quantity 1 for 3 phases 44 Transformation ratio 50/5

45 Accuracy class C20 46 Rated output, VA 25

47 NEMA 12 wall-mounted hinged

REQUIRED

49 125 VDC input power from the SLAC DC system, 120VAC from local site power distribution system at 120V, 60 Hz

REQUIRED

50 Control switches. REQUIRED

51 Indicating lights REQUIRED

52 Ethernet gateway REQUIRED

53 Ethernet Switch REQUIRED

Relays, Meters, Test Switches 54 SEL-751 instantaneous and time-overcurrent relay

REQUIRED

55 SEL-735 Meter REQUIRED 56 Test Switch Block REQUIRED 57 Lockout relay REQUIRED

Exceptions Taken to Ethernet Gateway and Ethernet Switch from ABB. FGC Can provide solution if SLAC requires, through EP2

ABB took exception to NEMA 12

DRAFT

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TESTING

58 Routine tests (performed on each transformer) and Design tests (performed on first production transformer) in accordance with

IEEE C37.20.2

REQUIRED

59 Evidence of short circuit tests performed on similar units under similar conditions

REQUIRED

60 Evidence of seismic tests performed on similar units under similar conditions

REQUIRED

61 Routine tests per applicable standards for surge arresters, instrumentation transformers, relays, controls and all other components furnished under this specification

REQUIRED

DRAFT

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Master Substation Medium Voltage Switchgear

Table I-3. Technical Data for Bus 9 Switchgear

No. Required Prop. RFM RFS

GENERAL CHARACTERISTICS

1 Manufacturing location N/S = Not Specified 2 Equipment identifiers (see diagrams)

VCB-27, VCB-90,

VCB-91, VCB-92,

VCB-93, VCB-94,

VCB-95, VCB-96,

VCB-97

3 Applicable standard (except where otherwise specified herein)

6 Number of phases 3 7 Number of wires 3 8 Continuous current for VCB-27 3000A 9 Continuous current for VCB-90, VCB-92, VCB-94, VCB-96

2000A

10 Continuous current for VCB-91, VCB-93, VCB-95, VCB-97

1200A

11 Interrupting current 37kA 12 Control voltage 125 VDC 13 Enclosure class NEMA 12 14 Line Side Per Tables 7 & 8 15 Load Side Per Tables 7 & 8

16 Basic Impulse Level 95kV

DIMENSIONS AND WEIGHTS

17 Width, inch 36 18 Height, inch 92 19 Depth 96 20 Number of vertical sections 5 21 Minimum clearance to adjacent structures, inch N/S

22 Approximate weight: N/S 23 Useful life, years 35

324 W x 130H x 92 D Including Plenum Above

FULL SWITCHGEAR DIMS

We will change to match

50kA

50kA

ABB took exception to NEMA 12

DRAFT

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Master Substation Medium Voltage Switchgear

No. Required Prop. RFM RFS

CURRENT TRANSFORMERS

Line Side:

24 Manufacturer N/S 25 Type Solid Core 26 Applicable standard

IEEE C57.13

27 Quantity 1 per pole 28 Transformation ratio – VCB-26

3000/5 MR

29 Transformation ratio – VCB-80 thru VCB-87

2000/5 MR

30 Accuracy class C200 31 Rated output, VA 50

Load Side 32 Manufacturer N/S 33 Type Solid Core 34 Applicable standard

IEEE C57.13

35 Quantity 1 per pole 36 Transformation ratio – VCB-26

3000/5 MR

37 Transformation ratio – VCB-80 thru VCB-87

2000/5 MR

38 Accuracy class C200 39 Rated output, VA 50

40 Manufacturer N/S 41 Type Solid 42 Applicable standard

IEEE C57.13

43 Quantity 1 for 3 phases 44 Transformation ratio 50/5

45 Accuracy class C20 46 Rated output, VA 25

DRAFT

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Master Substation Medium Voltage Switchgear

No. Required Prop. RFM RFS

47 NEMA 12 wall-mounted hinged

REQUIRED

48 125 VDC input power from the SLAC DC system, 120VAC from local site power distribution system at 120V, 60 Hz

REQUIRED

49 Control switches. REQUIRED

50 Indicating lights REQUIRED

51 Ethernet gateway REQUIRED

52 Ethernet Switch REQUIRED

Relays, Meters, Test Switches 53 VCB-97: SEL-787 transformer differential relay

REQUIRED

54 VCB-90 thru VCB-96: SEL-751 instantaneous and time-overcurrent relay

REQUIRED

55 SEL-735 Meter REQUIRED 56 Test Switch Block REQUIRED 57 Lockout relay REQUIRED

TESTING

58 Routine tests (performed on each transformer) and Design tests (performed on first production transformer) in accordance with

IEEE C37.20.2

REQUIRED

59 Evidence of short circuit tests performed on similar units under similar conditions

REQUIRED

60 Evidence of seismic tests performed on similar units under similar conditions

REQUIRED

Exceptions Taken to Ethernet Gateway and Ethernet Switch from ABB. FGC Can provide solution if SLAC requires, through EP2

ABB took exception to NEMA 12

DRAFT

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Master Substation Medium Voltage Switchgear

No. Required Prop. RFM RFS 61 Routine tests per applicable standards for surge arresters, instrumentation transformers, relays, controls and all other components furnished under this specification

REQUIRED

DRAFT

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