Attachment H - Drawings 13 of 18 MECHANICAL.pdf
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- Solicitation number
- N6247023R0001
About this file
This document provides details for a federal contract opportunity for design and construction services. The Naval Facilities Engineering Command is soliciting proposals for Project Number N6247023R0001 to design and build a new electrical power plant at Camp Lemonnier in Djibouti. Offerors should review Attachment H, which contains mechanical drawings related to the project. Proposals are due by the date specified in the solicitation document. The awarded firm will be responsible for designing and constructing a turnkey electrical power plant to support operations at the base in Djibouti. This represents a significant infrastructure investment to modernize energy facilities for the Navy in the Horn of Africa region.
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ONE HALF HOUR FIRE RATING
ONE HOUR FIRE RATING
TWO HOUR FIRE RATING
THREE HOUR FIRE RATING
FOUR HOUR FIRE RATING
SMOKE BARRIER (SB), SMOKE
PARTITION (SP), OR PARTITION
CAPABLE OF RESISTING THE
PASSAGE OF SMOKE (S), AS NOTED
(SB)
ABBREVIATIONS
DIAMETER
PRV POWER ROOF VENTILATOR
PVC POLYVINYL CHLORIDE
RA RETURN AIR
RD ROOF DRAIN
RF RETURN FAN
RG RETURN GRILLE
RH RELATIVE HUMIDITY
REH RELIEF HOOD
RL REFRIGERANT LIQUID
RPM REVOLUTIONS PER MINUTE
RT RECEIVER TANK
SA SUPPLY AIR
SAN SANITARY
SCH SCHEDULE
SCR SELECTIVE CATALYTIC REDUCTION
SCV STEAM CONTROL VALVE
SF SUPPLY FAN
SFU SUPPLY FIXTURE UNITS
SG SUPPLY GRILLE
SHT SHEET
SP STATIC PRESSURE
SPEC SPECIFICATION
SR SUPPLY REGISTER
SS STAINLESS STEEL
SD SMOKE DAMPER
TEMP TEMPERATURE
TF TRANSFER FAN
TG TRANSFER GRILLE
TO TRANSFER OPENING
TP TRAP PRIMER
TSP TOTAL STATIC PRESSURE
TYP TYPICAL
UH UNIT HEATER
V VENT
VAC VACUUM
VCO VERTICAL CLEANOUT
VD VOLUME DAMPER
VERT VERTICAL
VFD VARIABLE FREQUENCY DRIVE
VTR VENT THRU ROOF
WB WET BULB
WC WATER CLOSET
WH WATER HEATER
WPD WATER PRESSURE DROP
WW WASTE WATER
FOT FUEL OIL DAY TANK
FPM FEET PER MINUTE
FPS FUEL OIL POLISHING SYSTEM
FRP FIBERGLASS REINFORCED PLASTIC
FT FEET
FTR FIN TUBE RADIATION
FV FLUSH VALVE
G GAS/GRILLE
GAL GALLONS
GBDD GRAVITY BACKDRAFT DAMPER
GC GENERAL CONTRACTOR
GEN GENERATOR OR GENERAL
GL GEAR LUBE
GRD GROUND
HB HOSE BIBB
HWR HEATING WATER RETURN
HWS HEATING WATER SUPPLY
HOA HAND OFF AUTO SWITCH
HORIZ HORIZONTAL
HP HORSEPOWER
HUH HORIZONTAL UNIT HEATER
HW HOT WATER
HWHC HOT WATER HEATING COIL
HZ FREQUENCY
IH INTAKE HOOD
INV EL INVERT ELEVATION
KW KILOWATTS
LBS POUNDS
LDB LEAVING DRY BULB TEMPERATURE
LLG TANK LIQUID LEVEL GAUGE LINE
LM TANK LEAKAGE MONITORING LINE
LPG LIQUEFIED PETROLEUM GAS
LPR LOW PRESSURE RETURN
LPS LOW PRESSURE STEAM
LRA LOCKED ROTOR AMPS
LWB LEAVING WET BULB TEMPERATURE
LWT LEAVING WATER TEMPERATURE
MAU MAKE UP AIR UNIT
MAX MAXIMUM
MBH 1000 BTUH
MC MECHANICAL CONTRACTOR
MCC MOTOR CONTROL CENTER
MFR MANUFACTURER
MH MANHOLE
MIN MINIMUM
MO MOTOR OIL
MOD MOTOR OPERATED DAMPER
MPR MEDIUM PRESSURE RETURN
MPS MEDIUM PRESSURE STEAM
N/A NOT APPLICABLE
NC NORMALLY CLOSED / NOISE CRITERIA
NG NATURAL GAS
NIC NOT IN CONTRACT
NO NORMALLY OPEN
NPT NATIONAL PIPE THREAD (TAPERED)
NTS NOT TO SCALE
OA OUTSIDE AIR
OVH OVERHEAD
PC PLUMBING CONTRACTOR
PCR PUMPED CONDENSATE RETURN
PD PRESSURE DROP
PIP PRE-INSULATED PIPE
PRS PRESSURE REDUCING STATION
PRV PRESSURE RELIEF VALVE
ABV ABOVE
ACCU AIR COOLED CONDENSING UNIT
AC AIR CONDITIONING UNIT
AD
AF ANTI-FREEZE
AFF ABOVE FINISHED FLOOR
AHU AIR HANDLING UNIT
APD AIR PRESSURE DROP
APPROX APPROXIMATE
AST ABOVE GROUND STORAGE TANK
ATC AUTOMATIC TEMPERATURE CONTROL
ATF AUTOMATIC TRANSMISSION FLUID
AUTO AUTOMATIC
AVG AVERAGE
BBD BOILER BLOW DOWN
BFP BACKFLOW PREVENTER
BTU BRITISH THERMAL UNITS
BTUH BRITISH THERMAL UNITS PER HOUR
C CONVERTER
CA COMPRESSED AIR
CFM CUBIC FEET PER MINUTE
CI CAST IRON
CLG CEILING OR COOLING
CO CLEANOUT OR CARBON MONOXIDE
CONC CONCRETE
CONN CONNECTION
CONTD CONTINUED
CONTR CONTRACT
CW COLD WATER
CHWR CHILLED WATER RETURN
CHWS CHILLED WATER SUPPLY
dB DECIBEL
DEF DIESEL EXHAUST FLUID
DFU DRAINAGE FIXTURE UNITS
DFV DIESEL FUEL VENT
DHW DOMESTIC HOT WATER
DHWR DOMESTIC HOT WATER RETURN
DIA DIAMETER
DL DOOR LOUVER
DN DOWN
DWG DRAWING
DX DIRECT EXPANSION
EA EXHAUST AIR
EAT ENTERING AIR TEMPERATURE
EDB ENTERING DRY BULB TEMPERATURE
EF EXHAUST FAN
EG EXHAUST GRILLE
EL ELEVATION
ER EXHAUST REGISTER
ESP EXTERNAL STATIC PRESSURE
EUH ELECTRIC UNIT HEATER
EWB ENTERING WET BULB TEMPERATURE
EWC ELECTRIC WATER COOLER
EWT ENTERING WATER TEMPERATURE
EXIST EXISTING
FC FLEXIBLE CONNECTION
FD FIRE DAMPER OR FLOOR DRAIN
FLA FULL LOAD AMPS
FLR FLOOR
FLTK FLASH TANK
FOR FUEL OIL RETURN
FACILITY MANAGEMENT SYSTEM (HVAC)FMS XX NUMERICAL VALUE VARIABLE
DISC DISCONNECT
SW SWITCH
HLS HIGH/LOW DUCT SPLIT
INFO INFORMATION
IN WC INCHES IN WATER COLUMN
(X) REMOVE, DEMOLISH
AA ALPHANUMERICAL VALUE VARIABLE
2-POS TWO POSITION
ET EXPANSION TANK
HPS HIGH PRESSURE STEAM
DB DRY BULB
HVAC HEATING, VENTILATING & AIR CONDITIONING
LPC LOW PRESSURE CONDENSATE
HPC HIGH PRESSURE CONDENSATE
BDD BACKDRAFT DAMPER
PSC PUMPED STEAM CONDENSATE
ETR, (E) EXISTING TO REMAIN
MV MANUAL VENT
AFM AIR FLOW MEASURING STATION
MCA MINIMUM CIRCUIT AMPS
MOCP MAXIMUM OVER CURRENT PROTECTION
OC OFF CENTER
VEF VENTILATED EXHAUST FAN
VSF VENTILATED SUPPLY FAN
ID INSIDE DIAMETER
HVLS HIGH VOLUME LOW SPEED
HVU HEATING AND VENTILATING UNIT
OSD OPEN SITE DRAIN
PSIG POUNDS PER SQUARE INCH GAUGE
STM STEAM
SAR SUPPLY AIR REGISTER
WTR WATER
XR REMOVE & RELOCATE
EMCS ENERGY MGMT & CONTROL SYSTEM
PIPING SHALL BE FIELD ROUTED IN ACCORDANCE WITH APPROPRIATE
ENGINEERING PRACTICES, INDUSTRY STANDARDS, AND GOVERNING
CODES/REGULATIONS. ROUTE OF PIPE, INCLUDING CLEARANCE, IS THE
RESPONSIBILITY OF THE CONTRACTOR. UNIONS, BUSHINGS, AND REDUCING
INSERTS, NOT SHOWN ON THE DRAWINGS, BUT REQUIRED FOR INSTALLATION
SHALL BE PROVIDED.
INDICATED EXISTING CONDITIONS (E.G. SIZE/LOCATION OF PIPING,
DUCTWORK, EQUIPMENT, AND BUILDING ELEMENTS) ARE BASED ON
INFORMATION OBTAINED FROM AVAILABLE RECORD DRAWINGS AND/OR FIELD
SURVEYS. EXISTING CONDITIONS NOT RELATED TO THE WORK MAY NOT BE
SHOWN. EXISTING CONDITIONS ARE PROVIDED FOR THE CONVENIENCE OF
THE CONTRACTOR ONLY AND ARE NOT GUARANTEED COMPLETE OR
CORRECT. PLANNING AND CHECKING HAS BEEN DONE BY THE ENGINEER TO
MINIMIZE INTERFERENCES. PRIOR TO START OF CONSTRUCTION,
CONTRACTOR SHALL FIELD VERIFY LOCATION AND SIZES OF ELEMENTS
RELATED TO THE WORK. ROUTING OF PIPING AND DUCTWORK SHOWN ON
DRAWINGS IS DIAGRAMMATIC. CONTRACTOR SHALL ASCERTAIN THAT
INTERFERENCES WILL NOT BE ENCOUNTERED, PREVENTING THE DISASSEMBLY
OF PARTIALLY OR COMPLETELY ERECTED SYSTEMS FOR RE-ROUTING TO
CLEAR OBSTRUCTIONS WHICH MAY EXIST.
EXISTING VALVES SHALL NOT BE ASSUMED TO PROVIDE POSITIVE SHUT-OFF.
COORDINATE REQUIRED OPERATION OF VALVES WITH GOVERNMENT
PERSONNEL. VALVES REQUIRED FOR SYSTEM ISOLATION SHALL BE TESTED
PRIOR TO THE WORK SUCH THAT PROPER PLANNING AND WORK
SEQUENCING CAN BE PERFORMED. COORDINATE VALVE TESTING WITH
CONTRACTING OFFICER. IMMEDIATELY NOTIFY CONTRACTING OFFICER'S
TECHNICAL REPRESENTATIVE OF VALVES THAT FAIL TO PROVIDE POSITIVE
SHUT-OFF.
CONTRACTOR SHALL PROVIDE LOW POINT HOSE END PIPE DRAINS WITH
CAPS AS REQUIRED TO COMPLETELY DRAIN SYSTEMS INSTALLED UNDER THIS
WORK. PROVIDE MANUAL AIR VENTS WITH CAPS AT HIGH POINTS IN
SYSTEMS INSTALLED UNDER THIS WORK.
PROVIDE AN EMERGENCY SHUTOFF SWITCH FOR THE PLANT CONTROL THAT WILL IMMEDIATELY SHUT DOWN ALL ROTATING GENERATORS, AUXILLARY SYSTEMS, HVAC SYSTEMS, AND EXHAUST FANS. ALL
OUTSIDE DAMPERS WILL CLOSE AFTER CONFIRMATIONS OF ALL FANS OR SHUTDOWN.
GENERAL MECHANICAL NOTES
1.
2.
3.
4.
5.
(E) EXISTING
SEISMIC AND WIND REQUIREMENTS
FOR MECHANICAL SYSTEMS
INFORMATION FOR 2018 IBC-2015/ASCE 7-10
PER 2015 INTERNATIONAL BUILDING CODE, MECHANICAL EQUIPMENT AND COMPONENTS, INCLUDING THEIR SUPPORTS AND ATTACHMENTS, SHALL BE DESIGNED FOR SEISMIC FORCES IN ACCORDANCE WITH
CHAPTER 13 OF ASCE 7-10.
EXTERIOR EQUIPMENT (INCLUDING ROOF CURBS AND ROOF RAILS) EXPOSED TO WIND SHALL BE DESIGNED AND INSTALLED TO RESIST THE WIND PRESSURES DETERMINED IN ACCORDANCE WITH CHAPTERS 26
THROUGH 29 OF ASCE 7-10.
REFERENCE THE STRUCTURAL DRAWINGS FOR SITE SPECIFIC INFORMATION ON SEISMIC DESIGN
CATEGORY, WIND SPEED, ETC.
REFER TO SPECIFICATIONS TO DETERMINE SEISMIC RESTRAINT REQUIREMENTS FOR EACH COMPONENT.
FOR COMPONENTS REQUIRING SEISMIC RESTRAINT, THE COMPONENTS SUPPORTS AND ATTACHMENTS
SHALL BE DESIGNED BY A REGISTERED DESIGN PROFESSIONAL.
WHERE SEISMIC RESTRAINT IS REQUIRED, HOUSEKEEPING PADS NEEDED FOR THE INSTALLATION OF EQUIPMENT UNDER THIS CONTRACT SHALL BE DESIGNED BY THE SEISMIC ENGINEER. DO NOT POUR
HOUSEKEEPING PADS PRIOR TO THE RECEIPT OF APPROVED SEISMIC SUBMITTAL.
SEISMIC RESTRAINTS FOR GENERATOR EXHAUST, SCR, PIPING AND CONDUIT SHALL BE SHOWN ON SEISMIC SUBMITTAL LAYOUT DRAWINGS SHOWING SPECIFIC RESTRAINT LOCATIONS ALONG WITH ACCOMPANYING
DETAILS AND CALCULATIONS.
NOTES:
EQUIPMENT 20 LBS. OR LESS IS EXEMPT IF FLEXIBLE CONNECTIONS ARE PROVIDED BETWEEN THE
COMPONENT AND ASSOCIATED PIPING AND CONDUIT.
RESTRAINTS ARE NOT REQUIRED IF THE COMPONENT WEIGHS 400 LBS. OR LESS, IS MOUNTED AT 4 FT. OR LESS ABOVE A FLOOR, AND HAS FLEXIBLE CONNECTIONS BETWEEN THE COMPONENT AND ASSOCIATED
PIPING AND CONDUIT.
FLEXIBLE CONNECTIONS REQUIRED FOR PIPE CONNECTIONS ONLY.
RESTRAINT IS NOT REQUIRED IF THE PIPING IS SUPPORTED BY HANGERS AND EACH HANGER IN THE PIPING RUN IS 12 IN. OR LESS IN LENGTH FROM THE TOP OF THE PIPE TO THE SUPPORTING STRUCTURE. WHERE PIPES ARE SUPPORTED ON A TRAPEZE, THE TRAPEZE SHALL BE SUPPORTED BY HANGERS HAVING A LENGTH OF 12 IN. OR LESS. WHERE ROD HANGERS ARE USED, THEY SHALL BE EQUIPPED WITH SWIVELS, EYE NUTS OR
OTHER DEVICES TO PREVENT BENDING IN THE ROD.
GENERATOR EXHAUST, REGARDLESS OF SIZE, DESIGNED TO CARRY TOXIC, HIGHLY TOXIC OR EXPLOSIVE
GASES OR USED FOR SMOKE CONTROL SHALL BE RESTRAINED.
COMPONENT CERTIFICATION SHALL BE SUPPLIED BY THE EQUIPMENT MANUFACTURERS AT TIME OF
SUBMITTAL FOR REVIEW BY ENGINEER OF RECORD.
REFER TO STRUCTURAL DRAWINGS FOR ADDITIONAL GUIDANCE AS RELATED TO SEISMIC DESIGN RISK
CATEGORIES.
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
6.
DIESEL GENERATOR
FAN
FILTER-SEPARATOR
HEAT EXCHANGER
SILENCER
DG
FL
HX
SI
F
PRESSURE CONTROL VALVEPCV
AIR DRYER
TANKT
STRAINERSTR
FUEL OIL PUMPFOP
CLEAN GLYCOL PUMPGP
LUBE OIL SUPPLYLOS
UREA PUMPUP
USED GLYCOL PUMPUGP
USED LUBE OIL PUMPULOP
FUEL OIL OVERFLOW PUMPFOOP
UNDERGROUND FUEL OIL TANKUST
FUEL OIL OVERFLOW TANKFOOT
CLEAN LUBE OIL TANKLOT
CLEAN GLYCOL TANKGT
UREA TANKUT
LOUVERL
SERVICE AIR COMPRESSORSAC
UCA UREA COMPRESSED AIR
SCA SERVICE/SHOP COMPRESSED AIR
BV BYPASS VALVE
FUEL OIL FILLFOF
7.
FCS FUEL CONTROL SYSTEM
FICS FUEL IGNITION CONTROL SYSTEM
CWR COOLING WATER RETURN
CWS COOLING WATER SUPPLY
GRAVITY VENTILATORGV
LUBE OIL RETURNLOR
CLEAN LUBE OIL PUMPLOP
LUBE OIL FILLLOF
7.
SATISFACTORY TO DATE
APPROVED
ACTIVITY
FOR COMMANDER NAVFAC
SEAL
A/E INFO
A
B
C
D
1 2 3 4 5
1 2 3 4 5
A
B
C
D
SCALE:
CONSTR. CONTR. NO.
SHEET
NAVFAC DRAWING NO.
DES DRW CHK
OF
EPROJECT NO.:
D E
P A
R T
M E
N T
O F
T H
E N
A V
Y N
A V
A L
F A
C
IL
IT
IE
S E
N G
IN
E
E R
IN
G
S Y
S T
E M
S C
O M
M A
N D
DRAWFORM REVISION: 25 AUGUST 2020
PM/DM
BRANCH MANAGER
DESIGN DIRECTOR
FIRE PROTECTION
N A
V A
L F
A C
IL
IT
IE
S
E N
G
IN
E E
R
IN
G S
Y S
T E
M S
C O
M M
A N
D
A T
L A
N T
IC
N
O R
F O
L K
V
A
AS NOTED
1643338
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IG
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P ln t F
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A L P
O W
E R
P L A
N T
M E
C H
A N
IC
A
L A
B B
R E
V
IA
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O
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RU
14124503
SA LT
JWH/SCN
D
JI
B O
U T
I, D
JI
B
O U
T I
C A
M P
L E
M O
N N
IE
R
RICHARD STEPHENS
RST
RATED PARTITION LEGEND
S Y
M D
E S
C R
IP
TI
O N
D A
TE
A
P P
R
S
M
AV
A
H
M
T
SYMBOLS
CAP/PLUG
AUTOMATIC AIR VENT
GAS COCK
PRESSURE REDUCING VALVE
RELIEF VALVE (HYDRONIC USE)
MANUAL AIR VENT
AUTOMATIC 3-WAY CONTROL VALVE
3-WAY VALVE, MANUAL
STOP COCK, PLUG VALVE
LOCK SHIELD VALVE
GLOBE VALVE
GATE VALVE
SOLENOID VALVE
AUTOMATIC 2-WAY CONTROL VALVE
SQUARE HEAD COCK
CALIBRATED BALANCING
VALVE
BALL VALVE
2-WAY MODULATING CONTROL VALVE
CHECK VALVE
BUTTERFLY VALVE
OS&Y VALVE
SHUTOFF VALVE (BALL, GATE, OR
BUTTERFLY)
CALIBRATED AUTOMATIC FLOW
VALVE
STEAM SAFETY VALVE
PIPING
TRIPLE DUTY VALVE
12X12
DL
COMBINATION LINE
STARTER
DOOR
LOUVER
DISCONNECT
SWITCH
DETECTOR,
SMOKE
EQUIPMENT OR
FLEXIBLE DUCT
SOUND TRAPST
ACCESS DOORS, VERTICAL
AUTOMATIC DAMPER
OR
12X20
MANUAL VOLUME
DAMPER
DUCT, FIRST VALUE
FIRE
DAMPER
FLEXIBLE
CONNECTION
VIBRATION
ISOLATOR
THERMOSTAT OR
HAND OFF AUTO
SWITCH
MOTOR OPERATOR,
ELECTRIC
AIR
DIRECTION
SMOKE
DAMPER
TAGS
HVAC COMPONENTS
FIRE/SMOKE
DAMPER
VD
MOTOR OPERATED DAMPER
BACKDRAFT
DAMPER
BDD OR GBDD
CONNECTION
TO EXISTING
PLAN
REMOVE TO
LIMIT
EXISTING
NEW
EXISTING EQUIPMENT
MARK
ELEMENTS TO
BE REMOVED
XX-#
AIR DEVICE TAG
AIRFLOW (CFM)
XX-XX NEW EQUIPMENT MARK ON
NEW WORK SHEETS
EQUIPMENT TO BE
DEMOLISHED MARK ON DEMO
SHEETS
M
OR HORIZONTAL
IS SIDE SHOWN
CONTROL PANEL
TEMPERATURE
SENSOR
SD
INDICATED
(E)XX-#
(X)XX-#
EXISTING ELEMENTS
TO REMAIN
(HEAVY DASHED LINE)
TEMPERATURE PRESSURE FITTING
(PETE'S PLUG)
LOF
LOR
EXHAUST DUCT
UP
EXHAUST DUCT
DOWN
(E) TO
REMAIN
LUBE OIL FILL
LUBE OIL RETURN
FOO FUEL OIL OVERFLOW
FOR FUEL OIL RETURN
FOF FUEL OIL FILL
LOS LUBE OIL SUPPLY
FOS FUEL OIL SUPPLY
DEFS DIESEL EXHAUST FLUID SUPPLY
DEFR
CA COMPRESSED AIR
TO HPS STEAM HEADER
MP401
DESCRIPTION
CONTINUATION DRAWING NUMBER
SAME-SHEET CONTROLS CONTINUATIONX
M
MOTORIZED CONTROL VALVE
VARIABLE FREQUENCY DRIVEVFD
HOSE REEL
F FILTER/SEPARATOR
VALVE ACTUATOR SYMBOLS
AIR OPERATED DIAPHRAM
MOTOR OPERATED
SOLENOID
PISTON OPERATED
ELECTROPNEUMATIC POSITIONERI/P
S
M
INSTRUMENT & CONTROL VALVE TAG NUMBERING
FOR- TCV - 11050A
SUFFIX - OPTIONAL
FUNCTION (REFER TO TABLE AT FAR RIGHT)
PROCESS LOOP NUMBER
(REFER TO TABLE AT FAR RIGHT)
SYSTEM
UNIT NUMBER (WHERE APPLICABLE)
INSTRUMENT TAG ABBREVIATIONSVALVES
DIESEL EXHAUST FLUID RETURN
CHWR CHILLED WATER RETURN
CHWS CHILLED WATER SUPPLY
CWR COOLING WATER RETURN
CWS COOLING WATER SUPPLY
SYSTEM
INSTRUMENT AND CONTROL VALVE PROCESS LOOP NUMBERING RANGES BY SYSTEM
PREFIX TAG NUMBER SERIES
LUBE OIL SYSTEM, COMPRESSED AIR SYSTEM LOS/R, CA 000-199
DIESEL EXHAUST FLUID SYSTEM DEFS/R 200-399
COOLING WATER SYSTEM CWS/R 400-599
VENTILATION/EXHAUST SYSTEM EXH 600-799
FUEL SYSTEM FOS/R 800-899
CHILLED WATER SYSTEM CHWS/R 900-1099
1. FIRST LETTERS ARE A MEASURING/INITIATING VARIABLE AND, IF REQUIRED, A COMBINATION OF A MEASURED/INITIATING VARIABLE
AND A VARIABLE MODIFIER THAT SHALL BE REFERRRED TO BY THE COMBINED MEANING.
THE GRAMMATICAL FORM OF SUCCEEDING LETTER MEANINGS MUST BE MODIFIED AS REQUIRED; FOR EXAMPLE, 'INDICATE' [I] MAY BE READ AS 'INDICATOR' OR 'INDICATING' AND [T] MAY BE READ AS 'TRANSMITTER' OR 'TRANSMITTING'.
2.
SYSTEM ACRONYM - INSTRUMENT/COMPONENT CODE - IDENTIFICATION NUMBER / ALPHA CHARACTER [HPS-FT-01003A]
INSTRUMENT/COMPONENT CODE : SEE ISA 5.1 TABLE
IDENTIFICATION NUMBER : FOUR (4) DIGIT NUMBER WHERE THE FIRST DIGIT REPRESENTS THE PLANT NUMBER AND DIGIST 2- ARE SEQUENTIAL NUMBERS. FOLLOW ISA LOOP SCHEME WHEN NUMBERING COMPONENTS. EXAMPLE: HPS-PT-1001A AND HWS-TT-1801A
TAG NUMBERING
ALPHA CHARACTER : USE WHERE MULTIPLE COMPONENTS ARE PERFORMING THE SAME FUNCTION. EXAMPLES ARE REDUNDANT PRESSURE TRANSMITTERS OR DOUBLE ISOLATION VALVES (HPS-PT-01001A AND HPS-PT-01001B OR NG-PSV-09008A AND NG-PSV-09008B)
LSH LEVEL SWITCH HIGH
LST LEVEL SWITCH TRANSMITTER
LA LEVEL ALARM
LAHH LEVEL ALARM HIGH HIGH
LALL LEVEL ALARM LOW LOW
LSHH LEVEL SWITCH HIGH HIGH
LSLL LEVEL SWITCH LOW LOW
LC LEVEL CONTROL
LE LEVEL ELEMENT
LI LEVEL INDICATOR
LT LEVEL TRANSMITTER
TAH TEMPERATURE ALARM HIGH
TE TEMPERATURE ELEMENT
TI TEMPERATURE INDICATOR
TIT TEMPERATURE INDICATOR TRANSMITTER
ZI POSITION INDICATOR
QA QUANTITY ALARM
HHS HIGH HIGH SWITCH
ZIC POSITION INDICATOR CONTROL
ZIO POSITION INDICATOR ORIFICE
ZSC POSITION SWITCH CONTROL
ZSO POSITION SWITCH ORIFICE
FQI FLOW QUANTITY INDICATOR
LG LEVEL VIEWING DEVICE
LCC LEVEL CONTROL CLOSE
PT PRESSURE TRANSMITTER
PI PRESSURE INDICATOR
PD PRESSURE DIFFERENTIAL
PE PRESSURE ELEMENT
PDI PRESSURE DIFFERENTIAL INDICATOR
PDT PRESSURE DIFFERENTIAL TRANSMITTER
HOA HAND OFF AUTO
SC SPEED CONTROL
SCZ SPEED CONTROL POSITION
SI SPEED INDICATOR
SIT SPEED INDICATOR TRANSMITTER
FQT FLOW QUANTITY TRANSMITTER
FI FLOW INDICATOR
FQ FLOW QUANTITY
FC FLOW CONTROL
FE FLOW ELEMENT
TT TEMPERATURE TRANSMITTER
ZIT POSITION INDICATOR TRANSMITTER
YIA STATE/STATUS INDICATOR ALARM
YIT STATE/STATUS INDICATOR TRANSMITTER
YS STATE/STATUS SWITCH
YSS STATE/STATUS SAFETY SWITCH
ST SPEED TRANSMITTER
LHS LEVEL HIGH SWITCH
LSL LEVEL SWITCH LOW
FAT FLOW ALARM TRANSMITTER
FA FLOW ALARM
HHT HIGH HIGH TRANSMITTER
LLAS LEVEL LOW ALARM SWITCH
LLS LEVEL LOW SWITCH
KS TIME SWITCH
LAH LEVEL ALARM HIGH
LAL LEVEL ALARM LOW
LAT LEVEL ALARM TRANSMITTER
KST TIME SWITCH TRANSMITTER
TIA TEMPERATURE INDICATOR ALARM
YC STATE/STATUS CONTROL
YI STATE/STATUS INDICATOR
HIS HAND INDICATOR SWITCH
PCV PRESSURE CONTROL VALVE
LIH LEVEL INDICATOR HIGH
LIL LEVEL INDICATOR LOW
INSTRUMENT LINE TYPE INDENTIFICATION
PNEUMATIC SIGNAL
ELECTRICAL SIGNAL
CAPILLARY TUBING
HYDRAULIC
COMMUNICATIONS LINK / SOFTWARE
TEE
FLOW ARROW
PIPE GUIDE
PIPE ANCHOR
STEAM TRAP
STRAINER W/BLOW OFF
CONCENTRIC REDUCER
TEE, TURNED DOWN
STRAINER
GAUGE W/COCK
FLEXIBLE CONNECTOR
EXPANSION LOOP
ELBOW, TURNED DOWN
ELBOW, TURNEDUP
UNION OR FLANGE
TEE, TURNED UP
FLOW
SWITCH
THERMOMETER
VACUUM BREAKER
PRESSURE
SWITCH
SLEEVE
CENTRIFUGAL PUMP
V
X
PIPE PITCH
DOWN HOSE FITTING
ECCENTRIC REDUCER
IN THERMOWELL
FLOOR DRAINFLAME ARRESTOR
FD
PIPING SYMBOLS
BREAK FLANGES
CHANGE IN PIPE SIZE (CONCENTRIC)
SCREWED CAP
BUTTWELD CAP
BLIND FLANGE
HOSE CONNECTION
MALE CAM LOCK FITTING
UNION
CHANGE IN PIPE SIZE (ECCENTRIC)
SPECTACLE BLIND
CONNECTION NUMBER#
PIPING COMPONENTS
PS
FS
3-WAY THERMOSTATIC MIXING
VALVE WITH INTERNAL SENSING
BULB
M
GEAR PUMP
MOTORIZED VALVE WITH
HANDWHEEL
FD
M
M
SATISFACTORY TO DATE
APPROVED
ACTIVITY
FOR COMMANDER NAVFAC
SEAL
A/E INFO
A
B
C
D
1 2 3 4 5
1 2 3 4 5
A
B
C
D
SCALE:
CONSTR. CONTR. NO.
SHEET
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PM/DM
BRANCH MANAGER
DESIGN DIRECTOR
FIRE PROTECTION
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RST
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INSTRUMENTATION DEVICE AND FUNCTION SYMBOLS
NOTE: NUMBERS IN PARENTHESES REFER TO EXPLANATORY NOTES IN CLAUSE 5.3.1 BELOW THE CHART
SHARED DISPLAY,
SHARED CONTROL (1)
A B
No.
LOCATION & ACCESSIBILITY (6)
C D
- LOCATED IN FIELD.
- NOT PANEL, CABINET, OR CONSOLE MOUNTED.
- VISIBLE AT FIELD LOCATION.
- NORMALLY OPERATOR ACCESSIBLE.
- LOCATED IN OR ON FRONT OF CENTRAL OR MAIN PANEL OR CONSOLE.
- VISIBLE ON FRONT OF PANEL OR ON VIDEO DISPLAY.
- NORMALLY OPERATOR ACCESSIBLE AT PANEL FRONT OR CONSOLE.
- LOCATED IN REAR OF CENTRAL OR MAIN PANEL.
- LOCATED IN CABINET BEHIND PANEL.
- NOT VISIBLE ON FRONT OF PANEL OR ON VIDEO DISPLAY.
- NOT NORMALLY OPERATOR ACCESSIBLE AT PANEL OR CONSOLE.
- LOCATED IN OR ON FRONT OF SECONDARY OR LOCAL PANEL OR CONSOLE.
- VISIBLE ON FRONT OF PANEL OR ON VIDEO DISPLAY.
- NORMALLY OPERATOR ACCESSIBLE AT PANEL FRONT OR CONSOLE.
- LOCATED IN REAR OF SECONDARY OR LOCAL PANEL.
- LOCATED IN FIELD CABINET.
- NOT VISIBLE ON FRONT OF PANEL OR ON VIDEO DISPLAY.
- NOT NORMALLY OPERATOR ACCESSIBLE AT PANEL OR CONSOLE.
ALTERNATE
CHOICE OR
SAFETY
INSTRUMENTED
SYSTEM (3)
COMPUTER
SYSTEMS AND
SOFTWARE (4)
DISCRETE (5)
PRIMARY
CHOICE OR
BASIC PROCESS
CONTROL
SYSTEM (2)
CLAUSE 5.3.1 - INSTRUMENTATION DEVICE AND FUNCTION SYMBOLS:
(1) DEVICES AND FUNCTIONS THAT ARE REPRESENTED BY THESE BUBBLES ARE:
(a) USED IN SHARED DISPLAY, SHARED CONTROL, CONFIGURABLE, MICROPROCESSOR-BASED, AND DATA LINKED INSTRUMENTATION WHERE
THE FUNCTIONS ARE ACCESSIBLE BY THE OPERATOR VIA A SHARED DISPLAY OR MONITOR.
(b) CONFIGURED IN CONTROL SYSTEMS THAT INCLUDE, BUT ARE NOT LIMITED TO, DISTRIBUTED CONTROL SYSTEMS (DCS), PROGRAMMABLE LOGIC CONTROLLERS (PLC), PERSONAL COMPUTERS (PC), AND INTELLIGENT TRANSMITTERS AND VALVE POSITIONERS.
(2) THE USER SHALL SELECT AND DOCUMENT ONE OF THE FOLLOWING FOR USE OF THESE SYMBOLS IN A:
(a) PRIMARY SHARED-DISPLAY, SHARED-CONTROL SYSTEM.
(b) BASIC PROCESS CONTROL SYSTEM (BPCS).
(3) THE USER SHALL SELECT AND DOCUMENT ONE OF THE FOLLOWING FOR USE OF THESE SYMBOLS IN AN:
(a) ALTERNATE SHARED-DISPLAY, SHARED-CONTROL SYSTEM.
(b) SAFETY INSTRUMENTED SYSTEM (SIS).
(4) DEVICES AND FUNCTIONS REPRESENTED BY THESE BUBBLE SYMBOLS ARE CONFIGURED IN COMPUTER SYSTEMS THAT INCLUDE, BUT ARE NOT LIMITED TO:
(a) PROCESS CONTROLLERS, PROCESS OPTIMIZERS, STATISTICAL PROCESS CONTROL, MODEL-PREDICTIVE PROCESS CONTROL, ANALYZER CONTROLLERS, BUSINESS COMPUTERS, MANUFACTURING EXECUTION SYSTEMS, AND OTHER SYSTEMS THAT INTERACT WITH THE PROCESS BY
MANIPULATING SETPOINTS IN THE BPCS.
(b) HIGH LEVEL CONTROL SYSTEM (HLCS)
(5) DISCRETE DEVICES OR FUNCTIONS THAT ARE HARDWARE-BASED AND ARE EITHER STAND-ALONE OR ARE CONNECTED TO OTHER INSTRUMENTS, DEVICES, OR SYSTEMS THAT INCLUDE, BUT ARE NOT LIMITED TO, TRANSMITTERS, SWITCHES, RELAYS, CONTROLLERS, AND CONTROL VALVES.
(6) ACCESSIBILITY INCLUDES VIEWING, SETPOINT ADJUSTMENTS, OPERATING MODE CHANGING, AND ANY OTHER OPERATOR ACTIONS REQUIRED TO
OPERATE THE INSTRUMENTATION.
SATISFACTORY TO DATE
APPROVED
ACTIVITY
FOR COMMANDER NAVFAC
SEAL
A/E INFO
A
B
C
D
1 2 3 4 5
1 2 3 4 5
A
B
C
D
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PM/DM
BRANCH MANAGER
DESIGN DIRECTOR
FIRE PROTECTION
N A
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E N
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A
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SATISFACTORY TO DATE
APPROVED
ACTIVITY
FOR COMMANDER NAVFAC
SEAL
A/E INFO
A
B
C
D
1 2 3 4 5
1 2 3 4 5
A
B
C
D
SCALE:
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M A
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DRAWFORM REVISION: 25 AUGUST 2020
PM/DM
BRANCH MANAGER
DESIGN DIRECTOR
FIRE PROTECTION
N A
V A
L F
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IL
IT
IE
S
E N
G
IN
E E
R
IN
G S
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RICHARD STEPHENS
RST
GENERATOR START SEQUENCE AND NOTES (MECHANICAL ONLY)
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE SHALL BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
THE GENERAL START SEQUENCE WILL DIFFER BETWEEN MANUFACTURERS BUT SHOULD BE CONSISTENT TO INCLUDE THE FOLLOWING:
ON INITIAL START COMMAND FROM THE PCS (LOSS OF POWER OR MANUAL START). EACH GENERATOR WILL GO THROUGH THE VITAL SYSTEMS
NEEDED TO START AND MUST BE VERIFY AND CHECK START PERMISSIVES DURING A BLACK START EVENT. (THE ORDER MIGHT BE DIFFERENT PER
MANUFACTURER AND MUST BE CONFIRMED WITH THE GENERATOR MANUFACTURER ACTUAL PERMISSIVES FOR A BLACK START.)
1. PCS WILL VERIFY COMPRESSED AIR PRESSURE IS ABOVE THE MINIMUM PRESSURE (REFER TO COMPRESSED AIR SEQUENCE FOR OPERATING
PRESSURES).
2. PCS WILL COMMAND COMPRESSED AIR INLET VALVE TO THE GENERATOR FULLY OPEN TO THE GENERATOR COMPRESSED AIR START
SOLENOIDS. COMPRESSED AIR INLET MUST HAVE FEEDBACK TO THE PCS THAT THE VALVE IS FULLY OPEN.
3. PCS MUST COMMAND THE INLET AND OUTLET VALVES FOR THE TWO ASSOCIATED COOLING WATER PUMPS FULLY OPEN. INLET AND OUTLET
PUMPS HAVE FEEDBACK TO THE PCS THAT THE VALVE IS FULLY OPEN.
4. PCS MUST VERIFY INTAKE AIR FILTER IS FUNCTIONAL AND READY FOR OPERATION.
a. THE PCS MUST VERIFY STATUS AND CONFIRM AIR INTAKE FILTER CONTROLLER IS NOT IN ALARM.
b. THE PCS MUST COMMAND AND VERIFY INTAKE AIR DAMPER IS FULLY OPEN. INTAKE AIR DAMPER MUST HAVE FEEDBACK TO THE PCS
THAT THE DAMPER IS FULLY OPEN.
c. THE PCS MUST COMMAND AND VERIFY COMPRESSED AIR INLET VALVE IS FULLY OPEN. INLET COMPRESSED AIR MUST HAVE FEEDBACK
TO THE PCS THAT THE VALVE IS FULLY OPEN.
5. PCS WILL VERIFY EXHAUST DIVERTER VALVE IS IN THE CORRECT POSITION FOR NORMAL GENERATOR OPERATION.
6. GENERATOR CONTROLLER WILL OPEN PRELUBE AIR MOTOR SOLENOID VALVE AND TURN OVER THE PRELUBE MOTOR. GENERATOR
CONTROLLER MUST VERIFY LUBE OIL FLOW THROUGH THE ENGINE.
7. GENERATOR CONTROLLER WILL OPEN THE MAIN SOLENOID VALVE TO THE AIR START MOTORS FOR ENGINE START.
8. WHEN GENERATOR STARTS AND IF READY TO ASSUME LOAD THE ELECTRICAL SEQUENCE MUST BE INITIALIZED AND CLOSE THE BREAKER TO THE
PLANT BUS.
9. AFTER GENERATOR START ALL SYSTEMS MUST BE STARTED AND VERIFIED AS DIRECTED IN THIS SEQUENCE OF OPERATIONS.
THESE PERMISSIVES FOR A BLACK OR NORMAL START MUST BE THE SAME FOR BOTH POSSIBLE SCENARIOS. CONFIRM WITH THE GENERATOR
MANUFACTURER ON THE ABOVE PERMISSIVES.
FUEL OIL SYSTEM OPERATING PROCEDURE
FUEL DISTRIBUTION SYSTEM AND OVERFLOW CONTROLS:
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE SHALL BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
THE LEVEL AND FUEL OIL TEMPERATURE OF THE GENERATOR DAY TANKS MUST BE MONITORED AND DISPLAYED AT THE PCS LOCATED IN THE CONTROL
ROOM FOR MONITORING DURING GENERATOR OPERATION. TEMPERATURE SENSORS MUST COMMUNICATE WITH THE PCS TO CONTROL THE
TEMPERATURE LEAVING THE RETURN FUEL OIL COOLER. IF FUEL TEMPERATURE IN THE DAY TANK OF THE AFFECTED GENERATOR EXCEEDS 65 DEGREES
C, THE PCS MUST GO INTO ALARM AND ALERT PERSONNEL OF AN ISSUE WITH THE TEMPERATURE OF THE FUEL IN THE DAY TANK. IF THE TEMPERATURE
CONTINUES TO CLIMB TO 76 DEGREES C, THE EFFECTED GENERATOR MUST BE TAKEN OFFLINE AND PLACED IN COOL DOWN MODE AND SHUT DOWN.
DURING PLANT OPERATION, THE INDIVIDUAL GENERATOR DAY TANK FILL VALVE OPENS WHEN THE TANK IS 50% OF CAPACITY (LOW NORMAL) AND
CLOSES WHEN THE DAY TANK IS 90% OF FULL CAPACITY (HIGH NORMAL) USING DAY TANK LEVEL TRANSMITTER. FILL VALVE MUST HAVE FEEDBACK ON
POSITION TO THE PCS. IF THE VALVE FEEDBACK IS NOT IN THE POSITION OF OPEN AN ALARM MUST BE SENT TO THE PCS AND APPROPRIATE ACTION
MUST BE REQUIRED SUCH AS MANUALLY OPEN THE FILL VALVE OR PLACE GENERATOR IN SHUTDOWN MODE.
IF THE FUEL LEVEL REACHES LOW-LOW LEVEL CONDITION OF 20% CAPACITY THE LOW-LOW-LEVEL ALARM MUST BE SENT TO THE PCS TO ALERT
PERSONNEL ABOUT THE LOW-LOW-LEVEL FUEL CONDITION BY THE LEVEL SWITCH. A GENERATOR IN STANDBY MODE MUST BE COMMANDED TO
INITIALIZE START SEQUENCE, AND THE EFFECTED LOW-LOW LEVEL GENERATOR/DAY TANK MUST INITIATE THE SHUTDOWN SEQUENCE AFTER THE
INITIALIZED GENERATOR IS IN OPERATION AND IS SUPPLYING POWER TO THE BUS. OPERATING PERSONNEL MUST COMMENCE INVESTIGATION OF THE
FUEL INLET VALVE AND ASSOCIATED CONTROLS AS TO THE REASON FOR THE FAILURE OF DAY TANK FUEL LEVEL CONTROL.
DURING PLANT OPERATION IF THE HIGH-HIGH-LEVEL CONDITION ALARM IS TRIGGERED AT 95% OF FULL DAY TANK CAPACITY, THE HIGH-HIGH LEVEL
ALARM SWITCH MUST SEND AN ALARM TO THE PCS TO ALERT PERSONNEL ABOUT THE HIGH-HIGH LEVEL CONDITION AND THE POSSIBLE OVERFILLING
OF THE DAY TANKS. THE OPERATING PERSONNEL MUST MANUALLY CLOSE THE MOTORIZED DAY TANK FILL VALVE TO STOP THE FLOW OF FUEL. IF THE
MOTORIZED FILL VALVE OR ASSOCIATED CONTROLS ARE NOT CORRECTED A MANUAL COMMAND AT THE HMI TO START A GENERATOR IN STANDBY
MODE MUST BE COMMANDED TO INITIALIZE START SEQUENCE. ONCE THE REPLACEMENT GENERATOR IS UP AND RUNNING AND ELECTRICALLY
CONNECTED TO THE BUS, STAFF MUST MANUALLY INITIATE SHUTDOWN OF THE EFFECTED HIGH-HIGH LEVEL GENERATOR/DAY TANK TO START
SHUTDOWN SEQUENCE.
IF FUEL FLOW IS SENSED AT THE ANY DAY TANK OVERFLOW METER FLOW, AN ALARM MUST BE INITIATED TO ALERT THE STAFF THAT A GENERATOR DAY
TANK IS OVERFILLING AND THE DAY TANK MOTORIZED FUEL FILL VALVE WILL NEED TO BE MANUALLY CLOSED AND INVESTIGATED ON THE CAUSE OF
FUEL ENTERING THE FUEL OVERFLOW TANK. IF NECESSARY, ANOTHER GENERATOR MAY NEED TO BE STARTED TO REPLACE THE EFFECTED GENERATOR
THROUGH THE HMI (PCS).
WHEN THE DAY TANK OVERFLOW METER REGISTERS FUEL FLOWING, A STOP COMMAND MUST BE INITIALIZED TO THE BULK STORAGE SUPPLY PUMPS
(FOSP- 01/02) AND REMAIN IN OFF POSITION AS LONG AS FUEL IS BEING SENSED COMING FROM A DAY TANK. THE TIME TO CORRECT THIS SITUATION
IS APPROXIMATELY 4 TO 5 HOURS DUE TO THE STORED FUEL IN THE DAY TANKS AND CIRCULATION SYSTEM. WHEN THE FLOW CONDITION AT THE
OVERFLOW METER SENSES “NO FLOW” A DELAY TIME PERIOD OF 15 MINUTES WILL BE INITIALIZED BEFORE THE STOP COMMAND AT THE BULK
STORAGE SUPPLY PUMPS WILL BE LIFTED. AFTER 15 MINUTES OF “NO FLOW CONDITION” AUTOMATIC CONTROL MUST BE TRANSFERRED TO THE
PRESSURE SENSOR ON THE BLADDER TANK INSIDE THE PLANT TO NORMALLY CONTROL THE BULK STORAGE SUPPLY PUMPS. THE INLET VALVE TO THE
PLANT MUST BE OPENED TO SUPPLY FUEL TO THE FUEL CIRCULATION SYSTEM. THE BULK STORAGE SUPPLY PUMPS WILL ONLY START WHEN FEED BACK
THAT THE INLET VALVE TO THE PLANT (NORTH OR SOUTH) IS OPENED AND THE PLANT CAN RESUME NORMAL OPERATIONS.
IF ANY GENERATOR IS COMMANDED TO START ON THE NORTH OR SOUTH SIDE OF THE PLANT, THE PCS MUST START A FUEL OIL CIRCULATION PUMP
(FOCP 1 THRU 4) ASSOCIATED WITH THE SIDE THE COMMANDED GENERATOR IS LOCATED. EACH SIDE OF THE PLANT HAS A SEPARATE FUEL OIL
CIRCULATION/SUPPLY SYSTEM AND DEPENDING ON WHICH GENERATOR RECEIVES A START COMMAND, THE ASSOCIATED FUEL OIL CIRCULATION PUMP
MUST START. WHEN NO OTHER GENERATORS ARE RUNNING EITHER ON THE NORTH OR THE SOUTH SIDE OF THE PLANT, THE PCS MUST
AUTOMATICALLY START A FUEL OIL CIRCULATION PUMP (FOCP 1 THRU 4) TO MAINTAIN CIRCULATION/PRESSURE ON THE FUEL HEADER (NORTH OR
SOUTH SIDE SYSTEM) USING A PRESET FUEL OIL BACKPRESSURE REGULATOR SET AT 140 kPa.
IF A FUEL OIL SYSTEM PUMP FAILS TO REGISTER A “START” CONDITION WHEN COMMANDED TO START, AN ALARM MUST BE SENT TO THE PCS AND
ALERT STAFF OF A FUEL OIL SYSTEM PUMP FAILURE. THE AFFECTED FUEL OIL SYSTEM PUMP INLET AND OUTLET VALVES MUST CLOSE AND THE
STANDBY FUEL OIL SYSTEM PUMP INLET AND OUTLET VALVES MUST OPEN. WHEN CONFIRMATION OF THE STANDBY PUMP INLET AND OUTLET VALVES
ARE OPEN, THE PCS MUST START THE STANDBY PUMP TO MAINTAIN CIRCULATION/PRESSURE IN THE FUEL HEADER (NORTH OR SOUTH) OF THE PLANT.
IF DURING PUMP CHANGE OVER ANY OF THE AUTOMATIC ISOLATION VALVES FAIL TO REGISTER “OPEN” OR “CLOSE” AN ALARM MUST BE SENT TO THE
PCS TO ALERT STAFF OF A POSSIBLE VALVE FAILURE. THE PCS MUST ALERT AND FLAG WHAT VALVE HAS FAILED AND OPERATION PERSONNEL MUST
HAVE TO EITHER MANUALLY OPERATE THE VALVE OR THE AFFECTED PUMP SYSTEM MUST BE PLACED IN “OUT OF SERVICE” IN THE PCS. WHEN THE PCS
REGISTERS VALVES ARE FULLY OPEN, THE PCS MUST START THE PUMP. STAFF MUST VISUALLY VERIFY IF ONE OF THE CIRCULATION PUMPS ARE IN
OPERATION AND CONFIRM IN THE PCS THAT THE PUMP IS IN OPERATION.
IF BOTH PRIMARY AND SECONDARY PUMPS ARE NOT IN OPERATION, THE DAY TANKS HAVE ABOUT 4 HOURS OF FUEL TO CORRECT THE ISSUE OR THE
AFFECTED SIDE OF THE PLANT (NORTH OR SOUTH) MUST BE PLACED IN SHUTDOWN MODE UNTIL FUEL CIRCULATION PUMPS ARE CORRECTED AND
PLACED BACK INTO SERVICE. IF THERE IS A CONTROL PROBLEM, THE CIRCULATION FUEL OIL PUMPS AND MOTORIZED ISOLATION VALVES CAN BE
OPERATED MANUALLY TO KEEP THE PLANT IN OPERATION. EACH ALARM MUST BE MANUALLY CLEARED THROUGH THE HMI (PCS).
THE PCS MUST CONTINUALLY MONITOR THE CONDITION OF THE FUEL IN THE HEADER AND THE DAY TANKS. IF THE FUEL TEMPERATURE GOES OVER
THE FLASH POINT OF THE NO. 2 DIESEL FUEL (51 DEG C), AN ALARM MUST BE SENT TO THE PCS AND IMMEDIATE CORRECTIVE ACTION MUST BE
NEEDED. IF THE SITUATION CAN NOT BE CORRECTED, THE SIDE OF THE PLANT (OR THE GENERATOR/DAY TANK) EFFECTED MUST NEED TO BE SHUT
DOWN UNTIL CORRECTED.
PCS MUST ALSO MONITOR IF SUPPLY PRESSURE IN THE FUEL OIL CIRCULATION SYSTEM AND IF THE PRESSURE GOES BELOW 50 kPa, AN ALARM MUST BE
SENT TO THE PCS AND THE SECONDARY FUEL OIL CIRCULATION PUMP MUST BE STARTED AND THE PRIMARY CIRCULATION PUMP MUST BE SHUT DOWN
FOR REPAIRS. IF PRESSURE IN THE FUEL OIL CIRCULATION HEADER IS NOT CORRECTED STAFF MUST NEED TO INVESTIGATE THE BACK PRESSURE
REGULATING VALVE TO VERIFY IF THERE IS AN ISSUE AND THE BYPASS VALVE MUST BE USED TO REGULATE BACK PRESSURE MANUALLY IF THE CAUSE IS
THE BACK PRESSURE REGULATOR.
WHEN PRESSURE IN THE FUEL OIL BLADDER TANK REDUCES TO 70 KPA (SUCTION SIDE OF THE FUEL OIL CIRCULATOR PUMPS) A SIGNAL MUST BE SENT
TO BULK STORAGE FUEL TRANSFER PUMPS TO ENERGIZE AND PUMP UP THE FUEL BLADDER TANKS TO 120 KPA (ADJUSTABLE) OR ¾ FULL. THE PUMPS
AT THE BULK STORAGE TANKS MUST START TO TRANSFER FUEL TO THE FUEL OIL CIRCULATION SYSTEM. WHEN THE FUEL BLADDER TANK PRESSURE
REACHES 120 KPA, THE TRANSFER PUMPS AT THE BULK STORAGE TANKS MUST STOP TRANSFERRING FUEL AND BE PLACED IN STANDBY POSITION. THE
INLET VALVES FOR THE NORTH AND THE SOUTH PLANTS MUST REMAIN OPEN DURING GENERATORS OPERATING ON THAT SIDE (NORTH OR SOUTH
PLANT) UNTIL THE LAST GENERATOR IS PLACED IN THE STANDBY MODE (NORTH OR SOUTH SIDE OF PLANT). IF THE PRESSURE SENSOR AT THE BLADDER
TANK SENSES A PRESSURE AT OR BELOW 30 KPA, AN ALARM OF “LOW SUPPLY PRESSURE” WILL ALERT STAFF TO DETERMINE WHY THE BULK STORAGE
FUEL PUMPS OR NOT MAINTAINING FUEL PRESSURE IN THE BLADDER TANK. IF THE FUEL HEADER PRESSURE REGISTERS 70 KPA, THE PLANT CONTROL
SYSTEM WILL ALARM “HEADER PRESSURE LOW”. IF THE HEADER PRESSURE CONTINUES TO DROP TO 40 KPA, AN ALARM WILL SOUND AND ALERT STAFF
THAT THE HEADER CIRCULATION PUMPS WILL BE SHUTTING DOWN TO AVOID DRY RUNNING THE PUMPS.
THE GENERATOR FUEL OIL DAY TANKS MUST HAVE FOUR LEVELS THAT THE PCS MUST MONITOR: HIGH-HIGH, HIGH, LOW, AND LOW-LOW FUEL LEVELS
AS WELL AS AN ACTIVE LEVEL TRANSMITTER SHOWING FUEL LEVEL IN MM AND LITERS. THE LOW AND HIGH LEVELS ARE OPERATIONAL LEVELS AND
MUST BE MONITORED BY THE LEVEL TRANSMITTER. THE LOW AND HIGH LEVELS MUST NOT BE ASSOCIATED WITH AN ALARM. THE LOW-LOW AND
HIGH-HIGH LEVELS MUST NICTITATE AN ALARM AND MUST BE MONITORED BY SEPARATE LEVEL SWITCHES.
HIGH-HIGH LEVEL ALARM:
WHEN AN INDIVIDUAL GENERATOR DAY TANK REGISTERS 95% (ADJ) FULL THE PCS MUST INITIATE AN HIGH-HIGH LEVEL CONDITION ALARM TO ALERT
STAFF OF A DAY TANK IN A POSSIBLE OVERFILL CONDITION.
HIGH-LEVEL (OPERATIONAL):
WHEN FUEL REACHES 90% FULL IN ANY GENERATOR DAY TANK THE PCS MUST CLOSE THE ASSOCIATED FILL VALVE TO MAINTAIN NORMAL OPERATING
LEVELS BETWEEN 50% (ADJ) AND 90% (ADJ) OF GENERATOR DAY TANK CAPACITY.
LOW-LEVEL (OPERATIONAL):
WHEN FUEL REACHES 50% FULL IN ANY GENERATOR DAY TANK THE PCS MUST OPEN THE ASSOCIATED FILL VALVE TO MAINTAIN NORMAL OPERATING
LEVELS BETWEEN 50% (ADJ) AND 90% (ADJ) OF GENERATOR DAY TANK CAPACITY.
LOW-LOW-LEVEL ALARM:
WHEN ANY GENERATOR DAY TANK REGISTERS A LOW-LOW LEVEL AT 20% (ADJ), THE PCS MUST INITIATE AN LOW-LOW LEVEL CONDITION ALARM AND
MUST ALERT PERSONNEL OF A LOW FUEL LEVEL IN AN INDIVIDUAL DAY TANK. THIS CONDITION MUST BE INVESTIGATED TO DETERMINE CAUSE OF THE
LOW-LOW LEVEL CONDITION BEFORE THE GENERATOR MUST GOES INTO SHUT DOWN MODE.
DIESEL EXHAUST FLUID (DEF) SEQUENCES OF OPERATION
DEF DELIVERY SYSTEM
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE MUST BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
ON START COMMAND FROM ANY GENERATOR, THE PCS MUST SELECT A DEF TANK TO ALIGN. GENERATOR/GENERATORS BEING STARTED MUST SIGNAL
THE PCS THRU THE DOSING CABINETS ASSOCIATED WITH EACH GENERATOR.
NOTE: THE ASSOCIATED COMPRESSED AIR SYSTEM SERVING THE DEF DOSING CABINET MUST OPERATE AUTONOMOUSLY AND MAINTAIN PRESSURE IN
THE COMPRESSED AIR RECEIVER CONTINUOUSLY. IF THERE IS A FAILURE OR A LOSS OF PRESSURE, THE PCS MUST RECEIVE AN ALARM AND THAT
GENERATOR MUST BE TAKEN OUT OF SERVICE. REFER TO COMPRESSED AIR SECTION FOR DETAILED SEQUENCE AND COMPRESSED AIR GENERATOR
START.
WHEN INITIALIZING THE DEF SYSTEM, THE PCS MUST SELECT THE BEST DEF TANK TO ALIGN TO THE DEF CIRCULATION SYSTEM. THE PCS MUST CHECK
ALL TANK LEVELS AND MUST SELECT A TANK WITH A LEVEL GREATER THAN 75% FULL (ADJ.). IF MORE THAN ONE TANK HAS OVER 75% CAPACITY OF
DEF, THEN THE NEXT SEQUENTIAL FULL DEF TANK (FROM THE LAST START) MUST BE SELECTED TO SUPPORT GENERATOR OPERATION. IF NO DEF TANK
IS OVER 75% THEN THE DEF TANK WITH THE HIGHEST LEVEL MUST BE SELECTED.
WHEN A DEF TANK IS SELECTED, THE DEF TANK OUTLET VALVE MUST BE COMMANDED OPEN. IF THE PCS REGISTERS A FEEDBACK ALARM FROM THE
DEF TANK OUTLET VALVE NOT FULLY OPEN, AN ALERT MESSAGE MUST BE DISPLAYED ON THE PCS HMI, " FAILURE OF CONFIRMATION OF DEF TANK ##
OUTLET VALVE OPENED TO SYSTEM". PCS MUST ATTEMPT TO CLOSE THE EFFECTED TANK OUTLET VALVE, PLACE THE AFFECTED DEF TANK IN “OUT OF
SERVICE” CONDITION UNTIL VALVE IS REPAIRED OR MANUALLY OPENED. IF THE VALVE IS MANUALLY OPENED, THE ALARM CAN BE CLEARED MANUALLY
AT THE HMI/PCS. WHEN THE REPAIRS ARE COMPLETE, THE ALARM CAN BE CLEARED AT AN HMI BY SELECTING “CLEAR ALARM”. THE PCS MUST
INITIALIZE THE NEXT SEQUENTIAL TANK FROM THE PREVIOUS TANK SELECTION SEQUENCE.
THE PCS MUST INITIATE A DEF CIRCULATION PUMP (DEFP-01, DEFP-02) TO START BY ROTATING THE START FROM THE LAST INITIALIZATION OF THE DEF
SYSTEM. THE PCS MUST DESIGNATE EACH PUMP AS LEAD AND LAG WHEN PLACED IN OPERATION. THE LEAD DEF PUMP INLET AND OUTLET VALVES
MUST BE COMMANDED OPEN WITH VERIFICATION FEEDBACK OF THE VALVE FULLY OPENED. ONCE THE INLET AND OUTLET VALVES ARE VERIFIED OPEN
THROUGH THE PCS, THE LEAD DEF PUMP MUST START. PCS MUST RECEIVE A VERIFICATION SIGNAL THAT THE PUMP HAS STARTED AND IS OPERATING
WITHIN PARAMETERS. VERIFICATION OF DEF FLOW MUST ALSO BE REGISTERED NEAR THE BACK PRESSURE REGULATOR BY THE FLOW SENSOR AND THE
DEF HEADER PRESSURE TRANSMITTER. A SIGNAL FROM THE PCS MUST BE SENT TO THE GENERATOR/GENERATORS THAT THE DEF SYSTEM IS
OPERATING AND MUST BE DESIGNATED AS ONE OF THE PERMISSIVES FOR STARTING THE GENERATOR/GENERATORS.
IF DURING START UP OF THE DEF PUMPS, THE LEAD PUMP VALVES DO NOT SHOW FULLY OPENED POSITION OR THE LEAD PUMP FAILS TO START, THE
LEAD PUMP VALVES MUST BE COMMANDED CLOSED AND THE LEAD DEF PUMP PLACED IN “OUT OF SERVICE” AND THE LAG DEF PUMP MUST BE
INITIALIZED AND FOLLOW THE SAME PREVIOUS DEF PUMP START SEQUENCE.
WHEN THE DEF CIRCULATION SYSTEM IS ACTIVATED, THE HEADER PRESSURE MUST BE MAINTAINED AT 35 KPA BY A MANUALLY SET BACK-PRESSURE
REGULATOR. THE PCS MUST RECEIVE FLOW AND PRESSURE VERIFICATION AND MUST RELEASE GENERATOR START COMMANDS AT THE MAIN
GENERATOR CONTROL SYSTEM AND MUST SEND A SIGNAL TO ALERT PERSONNEL THAT THE DEF SYSTEM IS ACTIVE AND OPERATING NORMALLY. AS
EACH GENERATOR IS COMMANDED TO START, THE DEF INLET VALVE TO THE DOSING STATION MUST BE COMMANDED OPEN.
AS EACH DEF STORAGE TANK IS DRAWN DOWN TO 10% (ADJ.) A SIGNAL BACK TO THE PCS THAT THE NEXT DEF BULK STORAGE TANK MUST BE
INITIALIZED AND ORIGINAL TANK BE PLACED IN “LOW CONDITION OUT OF SERVICE”. PCS CHECKS THE LEVEL OF THE NEXT HIGHEST LEVEL SEQUENTIAL
DEF BULK STORAGE TANK AND VERIFIES IT HAS ADEQUATE STORAGE CAPACITY TO BE PLACED INTO SERVICE (ABOVE 10% OF TANK CAPACITY). ONCE
THE PCS HAS SELECTED THE NEXT DEF BULK STORAGE TANK TO BE ALIGNED, THE DESIGNATED NEXT DEF TANK OUTLET VALVE MUST BE COMMANDED
OPEN. IF FAILURE TO OPEN THE NEXT DEF TANK OUTLET VALVE, THE PCS MUST PLACE THAT TANK IN “FAILURE OUT OF SERVICE” AND THE NEXT
SEQUENTIAL TANK MUST BE SELECTED AND THE OUTLET VALVE OPENED. ANY FAILURES MUST HAVE TO BE REPAIRED AND MANUALLY CLEARED AT THE
MAIN PCS HMI.
WHEN NEXT SEQUENTIAL TANK IS ALIGNED TO THE DEF CIRCULATION SYSTEM, THE DEPLETED DEF TANK OUTLET VALVE MUST BE COMMANDED TO
CLOSE. WHEN THE LAST GENERATOR IN THE PLANT (NORTH AND SOUTH) SHUT DOWN AND ALL GENERATOR OPERATIONS ARE OVER, A SIGNAL FROM
THE REMAINING ACTIVE GENERATOR CONTROLLER MUST SIGNAL THE PCS TO SHUTDOWN THE DEF SYSTEM. WHEN THE STOP COMMAND IS ISSUED TO
ANY GENERATOR THE INLET VALVE TO THE ASSOCIATED DOSING STATION MUST CLOSE AND SIGNAL THE PCS THAT IT IS IN THE CLOSED POSITION. IF
FEEDBACK IS NOT RECEIVED THAT THE VALVE IS IN THE CLOSED POSITION, AN ALARM MUST BE SENT TO THE PCS TO ALERT THE PERSONNEL OF A
POSSIBLE VALVE FAILURE AND MUST BE CLEARED AT THE MAIN PCS HMI.
THE PCS MUST KEEP THE DEF PUMP CIRCULATING FOR 1 HOUR (ADJ.) AFTER THE LAST GENERATOR IS STOPPED. AFTER 1 HOUR THE PCS MUST SEND A
COMMAND TO STOP THE ACTIVE DEF CIRCULATION PUMP AND CLOSE THE INLET AND OUTLET VALVES. THE PCS MUST ALSO CLOSE THE DEF TANK
OUTLET VALVE THAT WAS ALIGNED TO THE SYSTEM.
IF DURING GENERATOR OPERATIONS AND THE DEF SYSTEM IS ON THE LAST FULL STORAGE TANK, AN ALARM MUST BE SENT TO THE PCS TO ALERT
OPERATIONAL PERSONNEL THAT DEF STORAGE CAPACITY IS LOW AND DEF IS NEEDED FOR DELIVERY.
DURING GENERATOR OPERATIONS, IF THE FLOW METER IN THE DEF CIRCULATION HEADER REGISTERS “NO FLOW”AND THE LEAD DEF PUMP HAS
FEEDBACK SHOWING IT IS IN “ON” STATUS, THE PCS MUST SEND AN ALARM OF A “DEF CIRCULATION PUMP FAILURE”. THE PCS REMOVE POWER TO
THE LEAD PUMP AND CLOSE INLET AND OUTLET VALVES. THE PCS MUST COMMAND THE LAG PUMP INLET AND OUTLET VALVE OPEN AND FEEDBACK
MUST CONFIRM VALVE POSITION. WHEN POSITIVE FEEDBACK IS RECEIVED VALVES ARE IN THE COMMANDED POSITION, THE LAG DEF CIRCULATION
PUMP MUST BE STARTED. ALARM MUST BE CLEARED ONCE FLOW IS VERIFIED AT DEF CIRCULATION HEADER FLOW METER.
DEF FILL AND TRANSFER OPERATING PROCEDURE
DEF FILL SYSTEM
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE MUST BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
WHEN DEF IS NEEDED TO FILL DEF STORAGE TANK, THE EXTERIOR CONTROL CABINET MUST BE OPENED AND THE OPERATOR MUST THE TANKER HOSE
TO THE CAM LOCK FITTING. ON THE EXTERIOR DEF CONTROL PANEL, SELECT THE TANK TO BE FILLED. WHEN A DEF BULK STORAGE TANK IS SELECTED
TO FILL, SYSTEM FILL VALVE AND TANK INLET VALVE MUST BE COMMANDED OPEN WITH FEEDBACK POSITION SIGNAL TO THE PCS. THE EXTERIOR HMI
SCREEN MUST INDICATE A FEEDBACK VALVES ARE FULLY OPEN AND THE DEF BULK STORAGE TANK IS READY TO RECEIVE DIESEL EXHAUST FLUID BEFORE
FILLING OPERATIONS CAN BEGIN.
WHEN FILLING OPERATIONS ARE READY TO START, STAFF AT THE PCS/HMI MUST SELECT TO OPEN FILL/TRANSFER CROSS CONNECT VALVE, DEFP 03
PUMP INLET AND OUTLET VALVES. WHEN THE PCS REGISTERS THE VALVES ARE OPEN, THE TRANSFER PUMP MUST BE ALLOWED TO BE STARTED.
OPERATIONAL PERSONNEL MUST THEN START THE FILL/TRANSFER PUMP DEFP 03, TO FILL SELECTED TANK FROM THE DEF DELIVERY TRUCK. IF ANY OF
THE VALVES FAIL TO REGISTER OPEN, THE FILL/TRANSFER PUMP DEFP 03 MUST REMAIN IN THE “OFF” POSITION UNTIL MANUALLY OPENED OR REPAIRS
HAVE BEEN COMPLETED.
IF THERE IS A FAILURE (THE SYSTEM FILL VALVE OR INLET VALVE) OF FEEDBACK AN ALARM BACK TO THE EXTERIOR HMI AND THE PCS MUST
REGISTER,"FAILURE OF CONFIRMATION OF VALVE OPEN TO SYSTEM" MUST ALERT PERSONNEL AND ON THE HMI THE VALVE WITH THE FAILURE MUST
BE INDICATED. ANOTHER TANK SELECTION MUST BE MADE TO FILL, OR MANUAL MANIPULATION OF THE MOTORIZED VALVE USING THE HAND WHEEL
ON THE VALVE. WHEN THE LEVEL INDICATOR LOCALLY OR THRU THE PCS HAS ESTABLISHED THAT THE DEF TANK IS AT 90% FULL, A WARNING MESSAGE
MUST BE ON THE HMI TO ALERT THE STAFF TO STOP FILLING THE ALIGNED TANK AND SELECT ANOTHER TANK OR SHUT DOWN DEF FILLING
OPERATIONS.
IF ANOTHER TANK IN THE DEF TANK STORAGE ROOM REQUIRES DEF, THE FILL/TRANSFER PUMP MUST NEED TO BE MANUALLY STOPPED BY SELECTING
“OFF” ON THE PCS/HMI. STAFF MUST MAKE ANOTHER TANK SELECTION AND THE PCS MUST START ALIGNING THE NEXT TANK TO FILL.
WITH THE DEF SYSTEM FILL VALVE IN THE "OPEN" POSITION DUE TO THE FILLING OPERATIONS, THE NEXT TANK INLET VALVE MUST BE SWITCHED TO
THE "OPEN" POSITION. FEEDBACK THAT THE VALVE IS IN THE OPEN POSITION MUST REGISTER ON THE PCS/HMI BY SHOWING THAT THE VALVE IS
CONFIRMED IN THE OPEN POSITION. AFTER POSITIVE FEEDBACK THAT THE NEXT TANK INLET VALVE IS "OPEN", THE PREVIOUS TANK INLET VALVE MUST
BE CLOSED BY THE PCS. WHEN POSITIVE FEEDBACK VALVE IS "CLOSED" THROUGH THE PCS/HMI, STAFF MUST RESUME FILLING OPERATION TO THE
SELECTED TANK. SELECTION FOR ALL THE SUBSEQUENT TANKS MUST BE COMPLETED WITH THE SAME METHODOLOGY UNTIL ALL TANKS ARE AT THE
90% LEVEL.
WHEN DEF FILL OPERATIONS ARE COMPLETE, STAFF MUST STOP THE FILL/TRANSFER PUMP PLACE IT IN THE “OFF” POSITION. STAFF MUST SELECT TO
STOP FILLING OPERATIONS FROM THE PCS/HMI AND THE PCS MUST CLOSE THE DEF SYSTEM INLET VALVE AND PUMP DEFP 03 INLET AND OUTLET
VALVES. WITH CONFIRMATION THAT ALL VALVES ARE CLOSED THROUGH THE PCS/HMI THE HMI MUST DISPLAY A TIME CLOCK OF 2-MINUTE DELAY
(ADJ.) TO ALLOW ANY DEF TO DRAIN TO A TANK. WHEN THE TIME DELAY IS COMPLETE THE PCS MUST CLOSE THE LAST TANK INLET VALVE. THE
PCS/HMI MUST REGISTER POSITIVE FEEDBACK THAT THE TANK INLET VALVE IS CLOSED, PERSONNEL MUST CLOSE THE MANUAL CAM LOCK VALVE IN THE
FILL CABINET AND THE VALVE ON THE DELIVERY TRUCK. STAFF MUST REMOVE THE HOSE AND CAP THE HOSE AND THE CAM LOCK IN THE CABINET. ANY
RESIDUAL DEF MUST BE CAPTURED AND PROPERLY DISPOSED OF IN ACCORDANCE WITH DOD REQUIREMENTS.
IF FAILURE OF FEEDBACK POSITION “CLOSED” FROM SYSTEM FILL VALVE OR THE TANK INLET VALVE, THE FOLLOWING ALARMS WILL BE DISPLAYED ON
THE PCS/HMI, " FAILURE OF CONFIRMATION OF SYSTEM FILL VALVE FULLY CLOSED" OR “FAILURE OF CONFIRMATION OF TANK INLET VALVE CLOSED”. IF
THERE IS A FAILURE FEEDBACK FROM A VALVE WHEN SECURING FROM FILLING OPERATIONS, THE STAFF MUST HAVE TO MANUALLY CLOSE THE FAILED
VALVES AND CONFIRM VISUALLY AND/OR THRU THE PCS THAT THE VALVE IS POSITIVELY CLOSED BEFORE THE FILL HOSE IS REMOVED. THE FAILED
VALVE MUST NEED TO BE REPAIRED BEFORE THE NEXT FILL OPERATIONS CAN TAKE PLACE.
TO TRANSFER DEF FROM ONE TANK TO ANOTHER, THRU THE PCS/HMI, STAFF MUST SELECT “TRANSFER” AND THE PCS MUST DIRECT STAFF TO SELECT
THE TANK “TO AND FROM” TO TRANSFER DEF FROM ONE TANK TO ANOTHER. THE PCS MUST OPEN THE “FROM TANK” OUTLET VALVE AND THE “TO
TANK” FILL VALVE. ALSO, THE INLET AND OUTLET VALVES FOR PUMP DEFP 03 MUST OPEN BY THE PCS. ONCE POSITIVE FEEDBACK FROM ALL VALVES
ARE OPEN, THE DEFP 03 FILL/TRANSFER PUMP MUST BE ENABLED TO BE STARTED BY THE STAFF OPERATOR. THE STAFF MUST START THE PUMP FOR
TRANSFER.
WHEN TRANSFER OPERATIONS ARE COMPLETED, THE SELECTION TO STOP TRANSFER MUST BE INITIALIZED ON THE PCS/HMI AND THE PCS MUST STOP
THE PUMP DEFP 03. AFTER CONFIRMATION OF PUMP IN THE OFF POSITION, STAFF OPERATOR MUST SELECT TO “SECURE FROM TRANSFER” AND THE
PCS MUST CLOSE ALL OPEN VALVES EXCEPT FOR THE FILL TANK INLET. AFTER 2 MINUTE TIMER DELAY THE FILL VALVE MUST CLOSE. IF ANY VALVE DOES
NOT HAVE POSITIVE FEEDBACK OF VALVES CLOSED THE PCS MUST BE IN ALARM FOR VALVE FAILURE.
COMPRESSED AIR SYSTEM OPERATING PROCEDURE
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE SHALL BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
COMPRESSED AIR SYSTEM MUST BE AUTONOMOUS AND MUST MAINTAIN WORKING PRESSURE 1273 KPA THRU THE COMPRESSED AIR DRYER AND
STORED IN THE 1893 LITER RECEIVER. SEPARATE ENGINE START, AIR FILTER CLEANING, DIVERTER VALVE AND OTHER USERS MUST BE PROVIDED WITH
PRESSURE REGULATORS TO ENSURE APPROPRIATE PRESSURE AIR IS PROVIDED TO EACH PIECE OF EQUIPMENT USING COMPRESSED AIR.
DURING INITIAL START THE SELECTOR SWITCH MUST BE PUT INTO THE “AUTOMATIC” POSITION AND THE PCS MUST ONLY MONITOR THE COMPRESSED
AIR SKID FOR EACH GENERATOR. IF THE PRESSURE REGISTERS A MINIMUM PRESSURE OF 650 KPA A HORN/STROBE ALARM ACTIVATE AT THE
COMPRESSED AIR SKID AND MUST ALSO ALARM TO THE PCS TO ALERT PERSONNELTHAT “COMPRESSED AIR FOR START UP IS NOT AVAILABLE” FOR THIS
GENERATOR AND MUST BE PLACED OUT OF SERVICE. REPAIRS MUST HAVE TO BE COMPLETED AND MANUALLY RESET AT THE PCS/HMI IS REQUIRED TO
PLACE THIS EQUIPMENT/GENERATOR BACK INTO SERVICE.
A HIGH-PRESSURE ALARM VALUE OF 1250 KPA A HORN/STROBE ALARM MUST ACTIVATE AT THE COMPRESSED AIR SKID AND MUST ALSO SEND AN
ALARM TO THE PCS TO ALERT STAFF OF “OVER PRESSURIZATION IN RECEIVER”. THE PCS MUST DEACTIVATE THE COMPRESSOR AT THE COMPRESSED AIR
SKID. (RELIEF VALVE ON THE RECEIVER TANK MUST BE SET TO 1300 KPA). REPAIRS MUST HAVE TO BE COMPLETED AND A MANUAL RESET AT THE
PCS/HMI IS REQUIRED TO PLACE THIS EQUIPMENT/GENERATOR BACK INTO SERVICE.
STATUS AND CONDITION OF COMPRESSED AIR SKID MUST BE COMMUNICATED TO THE PCS AND MUST ACTIVATE A HORN/STROBE AND SEND THE
ALARM TO THE PCS TO ALERT STAFF THAT “COMPRESSED AIR EQUIPMENT IS IN TROUBLED ALARM” AND MUST NEED TO BE CORRECTED. MANUAL
RESET AT THE PCS/HMI IS REQUIRED TO PLACE THIS EQUIPMENT/GENERATOR BACK INTO SERVICE.
NORMAL OPERATING PROCEDURES: COMPRESSOR MUST ENGAGE WHEN PRESSURE GETS TO 690 KPA AND SHUT OFF AT 1170 KPA WITH PRESSURE
MONITORED BY THE PCS.
GENERATOR COOLING SYSTEM OPERATING PROCEDURE
GENERAL NOTE: WHERE SEQUENCE INDICATES A VALVE TO OPEN OR CLOSE, INFER VALVE SHALL BE "COMMANDED AND VERIFIED" OPEN OR CLOSED.
NOTE: LEVEL AND TEMPERATURE SHUTDOWN ALARMS MUST ALL BE HARD WIRED AND PROGRAMMED IN THE PLANT CONTROL SYSTEM (PCS) IN THE
CONTROL SYSTEM CABINET.
GENERATOR JACKET WATER AND GENERATOR AFTER COOLER/LUBE OIL COOLER COOLING WATER SYSTEM MUST BE ENERGIZED WHEN A MANUAL
START COMMAND IS SENT TO THE ASSOCIATED GENERATOR. THE COOLING WATER SYSTEM ASSOCIATED WITH A SPECIFIC GENERATOR MUST INITIATE
START UP OF THE COOLING PUMPS, RADIATOR FANS AND OPEN ASSOCIATED VALVES.
WHEN A GENERATOR RECEIVES A START COMMAND, THE PCS MUST OPEN INLET AND OUTLET VALVES FOR THE JACKET WATER AND AFTER
COOLER/LUBE OIL COOLER CIRCUIT PUMPS. WHEN CONFIRMATION IS RECEIVED BY THE PCS OF FULLY OPENED VALVES, THE PCS MUST START THE
COOLING WATER PUMPS. WITH THE COOLING WATER PUMPS RUNNING AND CONFIRMATION OF FULL FLOW OF AT LEAST 2800 LPM, THE FAN VFDS
MUST POWER UP TO MINIMUM SPEED OF 30%. ONCE A CONFIRMATION OF A GENERATOR START, THE TEMPERATURE SENSOR IN THE SUPPLY WATER
BACK TO THE GENERATOR MUST FIRST CONTROL THE THREE-WAY TEMPERATURE CONTROL VALVE ON EACH COOLING CIRCUIT. THE THREE-WAY
TEMPERATURE CONTROL VALVE WILL START TO OPEN TO THE REMOTE RADIATOR TO THE LIMIT OF FULLY OPEN FLOW. AS THE TEMPERATURE BEGINS
TO RISE TO SET POINT OF 57 DEGREE C ON THE AFTER-COOLER CIRCUIT ALL THREE FANS ON THE ASSOCIATED REMOTE RADIATOR WILL START TO RAMP
UP TO FULL SPEED. BOTH THREE-WAY TEMPERATURE CONTROL VALVES MUST TRACK TOGETHER AS THE VALVES OPEN TO THE RADIATOR. THE ALL
THREE FANS ON THE RADIATOR MUST ALSO TRACK TOGETHER AS THE FANS RAMP UP. THE AFTER COOLER/LUBE OIL COOLER MUST BE THE CONTROL
TEMPERATURE DUE TO THE CRITICALITY OF THIS CIRCUIT AND MUST MAINTAIN A MINIMUM SUPPLY TEMPERATURE OF 57 DEGREE C BACK TO THE
GENERATOR BY CONTROLLING THE SPEED OF THE FANS AND THE THREE-WAY CONTROL VALVE IN EACH COOLING CIRCUIT.
IN THE EVENT COOLING WATER SUPPLY TEMPERATURE REACHES 65 DEGREE C (ADJ), AN ALARM MUST BE SENT TO THE PCS TO ALERT STAFF, “REMOTE
RADIATORS ARE SUPPLYING COOLING WATER OUT OF TEMPERATURE REQUIREMENTS”. THE ISSUE MUST BE RESOLVED AND MANUALLY RESET THE
ALARM ON THE PCS/HMI. IF ISSUE REMAINS THE ENGINE AFFECTED MUST START TO REDUCE POWER OUTPUT AND THIS COMMAND MUST BE
INITIATED AT THE INDIVIDUAL GENERATOR CONTROLLER.
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