Attch 38 08 81 00 Glazing.pdf

LOW OBSERVABLE COMPOSITE REPAIR FACILITY W91236-21-R-2023

Langley Air Force Base

SECTION 08 81 00

GLAZING

05/19

AMENDMENT 21 JAN 22

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 800 (2016) Voluntary Specifications and Test Methods for Sealants

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z97.1 (2015) Safety Glazing Materials Used in Buildings - Safety Performance Specifications and Methods of Test

ASTM INTERNATIONAL (ASTM)

ASTM C509 (2006; R 2015) Elastomeric Cellular Preformed Gasket and Sealing Material

ASTM C864 (2005; R 2015) Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers

ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants

ASTM C1021 (2008; R 2014) Standard Practice for Laboratories Engaged in Testing of Building Sealants

ASTM C1036 (2016) Standard Specification for Flat Glass

ASTM C1087 (2016) Standard Test Method for Determining Compatibility of Liquid-Applied Sealants with Accessories Used in Structural Glazing Systems

ASTM C1184 (2014) Standard Specification for Structural Silicone Sealants

ASTM C1281 (2016) Standard Specification for Preformed Tape Sealants for Glazing Applications

ASTM D395 (2016; E 2017) Standard Test Methods for Rubber Property - Compression Set

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ASTM D2287 (2019) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds

ASTM E90 (2009; R2016) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements

ASTM E413 (2016) Classification for Rating Sound Insulation

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

ASTM E2190 (2010) Standard Specification for Insulating Glass Unit Performance and Evaluation

GLASS ASSOCIATION OF NORTH AMERICA (GANA)

GANA Glazing Manual (2008) Glazing Manual

GANA Sealant Manual (2008) Sealant Manual

INSULATING GLASS MANUFACTURERS ALLIANCE (IGMA)

IGMA TB-1200 (1983; R 2016) Guidelines for Insulating Glass Dimensional Tolerances

IGMA TB-3001 (2001) Guidelines for Sloped Glazing

IGMA TM-3000 (1990; R 2016) North American Glazing Guidelines for Sealed Insulating Glass Units for Commercial & Residential Use

NATIONAL FENESTRATION RATING COUNCIL (NFRC)

NFRC 100 (2014) Procedure for Determining Fenestration Product U-Factors

NFRC 200 (2014) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1201 Safety Standard for Architectural Glazing Materials

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.

"G, AE" code is applied where Architect/Engineer review and approval is required. "G, RO" code is applied where Government, Resident Office review

SECTION 08 81 00 Page 2 and approval is required. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section

01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Installation; G, AE

Drawings showing complete details of the proposed setting methods, mullion details, edge blocking, size of openings, frame details, materials, and types and thickness of glass.

SD-03 Product Data

Insulating Laminated Glass; G, AE

Glazing Accessories

Sealants

Joint Backer

SD-04 Samples

Insulating Laminated Glass; G, AE

Glazing Compound

Glazing Tape

Sealing Tapes

SD-08 Manufacturer's Instructions

Setting and Sealing Materials

Glass Setting

SD-11 Closeout Submittals

Warranty for Insulated Laminated Glass Units

1.3 SYSTEM DESCRIPTION

Fabricate and install watertight and airtight glazing systems to withstand thermal movement and wind loading without glass breakage, gasket failure, deterioration of glazing accessories, or defects in the work. Glazed panels must comply with the safety standards, in accordance with ANSI Z97.1 , and comply with indicated wind/snow loading in accordance with ASTM E1300.

1.4 QUALITY CONTROL

Submit two 8 by 10 inch samples of each of the following: insulating laminated glass units.

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1.5 DELIVERY, STORAGE, AND HANDLING

Deliver products to the site in unopened containers, labeled plainly with manufacturers' names and brands. Store glass and setting materials in safe, enclosed dry locations and do not unpack until needed for installation. Handle and install materials in a manner that will protect them from damage.

1.6 ENVIRONMENTAL REQUIREMENTS

Do not start glazing work until the outdoor temperature is above40 degrees F and rising, unless procedures recommended by the glass manufacturer and approved by the Contracting Officer are made to warm the glass and rabbet surfaces. Provide ventilation to prevent condensation of moisture on glazing work during installation. Do not perform glazing work during damp or rainy weather.

1.7 WARRANTY

1.7.1 Warranty for Insulated Laminated Glass Units

Warranty insulating laminated glass units against development of material obstruction to vision (such as dust, fogging, or film formation on the inner glass surfaces) caused by failure of the hermetic seal, other than through glass breakage, for a 10-year period following acceptance of the work. Provide new units for any units failing to comply with terms of this warranty within 45 working days after receipt of notice from the Government.

PART 2 PRODUCTS

2.1 PRODUCT SUSTAINABILITY CRITERIA

2.2 GLASS

ASTM C1036, unless specified otherwise. In doors and sidelights, provide safety glazing material conforming to 16 CFR 1201 .

2.2.1 Clear Glass

For interior glazing (i.e., pass and observation windows), 1/4 inch thick glass should be used.

Type I, Class 1 (clear), Quality q4 (A). Provide for glazing openings not indicated or specified otherwise. Use double-strength sheet glass or 1/8 inch float glass for openings up to and including 15 square feet, 3/16 inch for glazing openings over 15 square feet but not over 30 square feet, and 1/4 inch for glazing openings over 30 square feet but not over 45 square feet.

2.2.2 Annealed Glass

Annealed glass must be Type I transparent flat type, Class 1 - clear, Quality q3 - glazing select, 75 percent light transmittance, percent shading coefficient, conforming to ASTM C1036.

2.2.3 Insulating Laminated Glass

Insulating laminated glass fabricated from three nominal 1/4 inch pieces.

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1/4 inch bronze with a neutral Low-E coating on surface #2, 1/2 inch filled air space, 1/4 inch clear, 0.060 inch clear PVB, 1/4 inch clear of Type I, Kind, Condition A, Class 1, Quality Q3, flat clear glass conforming to ASTM C1048. Flat glass to be laminated together with a minimum of 0.060 inch inch thick, clear polyvinyl butyral laminate, conforming to requirements of 16 CFR 1201 and ASTM C1172. The total thickness of nominally 1-5/16 inches. Color to be clear.

2.2.4 Mirrors

2.2.4.1 Glass Mirrors

Glass for mirrors must be Type I transparent flat type, Class 1-clear, Glazing Quality 1 1/4 inch thick conforming to ASTM C1036. Glass must be coated on one surface with silver coating, copper protective coating, and mirror backing paint. Silver coating must be highly adhesive pure silver coating of a thickness which must provide reflectivity of 83 percent or more of incident light when viewed through 1/4 inch thick glass, and must be free of pinholes or other defects. Copper protective coating must be pure bright reflective copper, homogeneous without sludge, pinholes or other defects, and must be of proper thickness to prevent "adhesion pull" by mirror backing paint. Mirror backing paint must consist of two coats of special scratch and abrasion-resistant paint, and must be baked in uniform thickness to provide a protection for silver and copper coatings which will permit normal cutting and edge fabrication.

AMENDMENT 21 JAN 22* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

2.3 INSULATING GLASS UNITS

Two panes of glass separated by a dehydrated airspace and hermetically sealed, conforming to ASTM E2190. Submit performance and compliance documentation for each type of insulating laminated glass.

Insulated glass units must have a Solar Heat Gain Coefficient (SHGC) maximum of 0.21 determined according to NFRC 200 and a U-factor maximum of .51 Btu per square foot by hr by degree F . 29 ( hr x SF x degr ee F) wi nt er and . 25 ( hr x SF x degr ee F) summer in accordance with NFRC 100.

Glazed panels must be rated for not less than 30 Sound Transmission Class (STC) when tested for laboratory sound transmission loss according to ASTM E90 and determined by ASTM E413.

Dimensional tolerances must be as specified in IGMA TB-1200 . Spacer must be black, roll-formed, thermally broken aluminum, with bent or tightly welded or keyed and sealed joints to completely seal the spacer periphery and eliminate moisture and hydrocarbon vapor transmission into airspace through the corners. Primary seal must be compressed polyisobutylene and the secondary seal must be a specially formulated silicone.

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2.4 SETTING AND SEALING MATERIALS

Provide as specified in the GANA Glazing Manual , IGMA TM-3000 , IGMA TB-3001 , and manufacturer's recommendations, unless specified otherwise herein. Do not use metal sash putty, nonskinning compounds, nonresilient preformed sealers, or impregnated preformed gaskets. Materials exposed to view and unpainted must be gray or neutral color. Sealant testing must be performed by a testing agency qualified according to ASTM C1021.

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RoseborS Line

Submit glass manufacturer's recommendations for setting and sealing materials and for installation of each type of glazing material specified.

2.4.1 Putty and Glazing Compound

Provide glazing compound as recommended by manufacturer for face-glazing metal sash. Putty must be linseed oil type. Do not use putty and glazing compounds with insulating glass or laminated glass.

2.4.2 Glazing Compound

Use for face glazing metal sash. Do not use with insulating glass units or laminated glass.

2.4.3 Sealants

Provide elastomeric sealants.

2.4.3.1 Elastomeric Sealant

ASTM C920, Type S, Grade NS, Class 12.5, Use G. Use for channel or stop glazing metal sash. Sealants must be chemically compatible with setting blocks, edge blocks, and sealing tapes, with sealants used in manufacture of insulating glass units. Color of sealant must be white.

2.4.3.2 Structural Sealant

ASTM C1184, Type S.

2.4.4 Joint Backer

Joint backer must have a diameter size at least 25 percent larger than joint width; type and material as recommended in writing by glass and sealant manufacturer.

2.4.5 Glazing Tapes

2.4.5.1 Back-Bedding Mastic Glazing Tapes

Preformed, butyl-based, 100 percent solids elastomeric tape; nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer rod as recommended in writing by tape and glass manufacturers for application indicated; and complying with ASTM C1281 and AAMA 800 for products indicated below:

a. AAMA 804.3 tape, where indicated.

b. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure.

c. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous pressure.

2.4.5.2 Expanded Cellular Glazing Tapes

Closed-cell, PVC foam tapes; factory coated with adhesive on both surfaces; and complying with AAMA 800 for the following types:

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a. AAMA 810.1, Type 1, for glazing applications in which tape acts as the primary sealant.

b. AAMA 810.1, Type 2, for glazing applications in which tape is used in combination with a full bead of liquid sealant.

2.4.6 Sealing Tapes

Preformed, semisolid, PVC-based material of proper size and compressibility for the particular condition, complying with ASTM D2287.

Use only where glazing rabbet is designed for tape and tape is recommended by the glass or sealant manufacturer. Provide spacer shims for use with compressible tapes. Tapes must be chemically compatible with the product being set.

2.4.7 Setting Blocks and Edge Blocks

Closed-cell neoprene setting blocks must be dense extruded type conforming to ASTM C509 and ASTM D395, Method B, Shore A durometer between 70 and

90. Edge blocking must be Shore A durometer of 50 (plus or minus 5).

Provide silicone setting blocks when blocks are in contact with silicone sealant. Profiles, lengths and locations must be as required and recommended in writing by glass manufacturer. Block color must be black.

2.4.8 Glazing Gaskets

Glazing gaskets must be extruded with continuous integral locking projection designed to engage into metal glass holding members to provide a watertight seal during dynamic loading, building movements and thermal movements. Glazing gaskets for a single glazed opening must be continuous one-piece units with factory-fabricated injection-molded corners free of flashing and burrs. Glazing gaskets must be in lengths or units recommended by manufacturer to ensure against pull-back at corners.

Provide glazing gasket profiles as recommended by the manufacturer for the intended application.

2.4.8.1 Fixed Glazing Gaskets

Fixed glazing gaskets must be closed-cell (sponge) smooth extruded compression gaskets of cured elastomeric virgin neoprene compounds conforming to ASTM C509, Type 2, Option 1.

2.4.8.2 Wedge Glazing Gaskets

Wedge glazing gaskets must be high-quality extrusions of cured elastomeric virgin neoprene compounds, ozone resistant, conforming to ASTM C864, Option 1, Shore A durometer between 65 and 75.

2.4.8.3 Aluminum Framing Glazing Gaskets

Glazing gaskets for aluminum framing must be permanent, elastic, non-shrinking, non-migrating, watertight and weathertight.

2.4.9 Accessories

Provide as required for a complete installation, including glazing points, clips, shims, angles, beads, and spacer strips. Provide noncorroding metal accessories. Provide primer-sealers and cleaners as recommended by the glass and sealant manufacturers. Use ASTM C1087 to determine whether

SECTION 08 81 00 Page 7 priming and other specific joint preparation techniques are required to obtain rapid, optimum adhesion of glazing sealants to surface.

PART 3 EXECUTION

Any materials that show visual evidence of biological growth due to the presence of moisture must not be installed on the building project.

3.1 PREPARATION

Preparation, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual , GANA Sealant Manual , IGMA TB-3001 , IGMA TM-3000 , and manufacturer's recommendations. Determine the sizes to provide the required edge clearances by measuring the actual opening to receive the glass. Grind smooth in the shop glass edges that will be exposed in finish work. Leave labels in place until the installation is approved, except remove applied labels on heat-absorbing glass and on insulating glass units as soon as glass is installed.

Securely fix movable items or keep in a closed and locked position until glazing compound has thoroughly set.

3.2 GLASS SETTING

Shop glaze or field glaze items to be glazed using glass of the quality and thickness specified or indicated. Glazing, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual , GANA Sealant Manual , IGMA TB-3001 , IGMA TM-3000 , and manufacturer's recommendations. Aluminum windows, wood doors, and wood windows may be glazed in conformance with one of the glazing methods described in the standards under which they are produced, except that face puttying with no bedding will not be permitted. Handle and install glazing materials in accordance with manufacturer's instructions. Use beads or stops which are furnished with items to be glazed to secure the glass in place. Verify products are properly installed, connected, and adjusted.

3.2.1 Sheet Glass

Cut and set with the visible lines or waves horizontal.

3.2.2 Insulating Glass Units

Do not grind, nip, or cut edges or corners of units after the units have left the factory. Springing, forcing, or twisting of units during setting will not be permitted. Handle units so as not to strike frames or other objects. Installation must conform to applicable recommendations of IGMA TB-3001 and IGMA TM-3000 .

3.2.3 Installation of Laminated Glass

Sashes which are to receive laminated glass must be weeped to the outside to allow water drainage into the channel.

3.3 CLEANING

Clean glass surfaces and remove labels, paint spots, putty, and other defacement as required to prevent staining. Glass must be clean at the time the work is accepted.

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3.4 PROTECTION

Protect glass work immediately after installation. Identify glazed openings with suitable warning tapes, cloth or paper flags, attached with non-staining adhesives. Protect reflective glass with a protective material to eliminate any contamination of the reflective coating. Place protective material far enough away from the coated glass to allow air to circulate to reduce heat buildup and moisture accumulation on the glass.

Upon removal, separate protective materials for reuse or recycling.

Remove and replace glass units which are broken, chipped, cracked, abraded, or otherwise damaged during construction activities with new units.

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2.4.9 Accessories