USS MUSTIN ERRATA 9.pdf
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- Solicitation number
- N00024-21-R-4442
About this file
This announcement is a solicitation issued by the Naval Sea Systems Command for the execution of the USS MUSTIN (DDG 89) FY21 Depot Modernization Period availability and the USS SAN DIEGO (LPD 22) FY21 Docking Selected Restricted availability. The availabilities include maintenance, modernization, and repair work. Interested offerors should monitor beta.SAM.gov for release of the solicitation and amendments. The availabilities require contractors with pier and human resources capable of completing multiple areas of ship maintenance, repair, and modernization. The USS MUSTIN availability will begin in September 2021 and is expected to complete in July 2023. The USS SAN DIEGO availability will begin in September 2021 and is expected to complete in December 2022. The solicitations are not set aside for small business. Offerors must request restricted access attachments from beta.SAM.gov and contact points of contact to coordinate receiving work specifications and references. The Government anticipates a single award on or around May 2021.
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THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.
SHIP: USS MUSTIN (DDG 89)
TPPC-DDG89-SWRMC21-CN01
ERRATA NUMBER:
SPECIFICATION NUMBER:
THE FOLLOWING ITEMS ARE REPLACED:
110-11-002
234-10-001
261-11-001
261-21-001
261-22-001
311-30-001
411-90-001
423-10-001
438-90-003
456-90-002
463-11-001
468-90-001
522-11-003
531-11-001
531-51-002
532-10-001
533-12-001
541-11-001
541-21-001
568-10-001
583-90-001
588-21-003
593-11-004
593-21-001
593-21-002
595-00-001
DATED: 1/26/2021 1:10:11PMPage 1 of 2
THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.
TPPC-DDG89-SWRMC21-CN01
ERRATA NUMBER:
SPECIFICATION NUMBER:
612-21-001
763-11-001
992-11-009
992-11-010
992-21-001
993-11-002
THE FOLLOWING ITEMS ARE CANCELED:
992-11-016
DATED: 1/26/2021 1:10:11PMPage 2 of 2
SHIP: USS MUSTIN (DDG 89) ITEM NO: 110-11-002 (E9)
COAR: 16 PCN: EM02-L00G
ES01-NNGU
BWST FILE NO: 000-001 CMP: NONE
REVISED: 05 Apr 2019 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 2 ITEM NO: 110-11-002
ERRATA NO. 9
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Fairwater Plug; remove and replace
1.2 Location of Work:
1.2.1 Port Shaft, Strut Housing, Non-Rotating Fairwater
1.3 Identification:
1.3.1 Quantity (One EA), Plug, Part Number DMSHI/PLG01, SH 5-11 of 2.2
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 161-7058871 Rev D, Fairwaters & Rope Guards Fabrication & Details
2.3 243-7059158 Rev F, Propulsion Shaft Arrangement
3. REQUIREMENTS:
3.1 Remove existing damaged fairwater plug and install fabricate new One (EA) fairwater plug listed in 1.3 and located in 1.2,2 and provided in 5.1, using 2.2 and 2.3 for guidance.
(E9)
3.1.1 Chase and tap each exposed threaded area.
3.1.2 Apply anti-seize compound MIL-C-15726E to each threaded area.
3.2 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
TOTAL
QUANTITY
PROVIDED NAME Of PART
PIECE
NO.
REF
NO.
NATIONAL
STOCK
NO.
REQ
PARA NO.
1. 1 0 EA Plug
DMSHI/PL
G01 2.2 (E9)
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 2 ITEM NO: 110-11-002
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Attachment A
Planners
SOLTERO, JUAN
ALVAREZ, ESTEBAN
GORMAN, CHESTER
HESTER, GREGORY
JENSEN, JOHN
KONGDARA, TICK
MARTIN, GEORGE
ORTIGUERRA, ENRICO
SHIP: USS MUSTIN (DDG 89) ITEM NO: 234-10-001 (E9)
COAR: 90 PCN: EM01-1998
EM02-2402
EM01-1999
EM02-2401
SWT FILE NO: 505-001 CMP: NONE
REVISED: 26 Oct 2018 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 5 ITEM NO: 234-10-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Gas Turbine Module (GTM) 1A, 1B, 2A and 2B Flexible Hose Assembly; replace (OPTION ITEM: ITEM)Out of Homeport ONLY)
(E9)
1.2 Location of Work:
1.2.1 Engine Room Number One (4-174-0-E)
1.2.2 Engine Room Number 2 (4-254-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Fuel Oil Inlet, RIN: 00EEG, Aeroquip 2580-32
1.3.2 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Fuel Oil Manifold Drain, RIN: 00EEH, Aeroquip 2580-20
1.3.3 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Fuel Oil Shroud Drain, RIN: 00EEJ, Aeroquip 2580-20
1.3.4 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Lube Oil Scavenge, RIN: 00EEK, Aeroquip FC300-32
1.3.5 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Lube Oil Supply, RIN: 00EEL, Aeroquip FC300-32
1.3.6 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Module Drain, Aft/Port, Aeroquip 2580-32
1.3.7 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Module Drain, Aft/Starboard, Aeroquip 2580-32
1.3.8 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Module Drain, Forward/Port, Aeroquip 2580-20
1.3.9 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1A, Module Drain, Forward/Starboard, Aeroquip 2580-20
1.3.10 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Fuel Oil Inlet, RIN: 00EEM, Aeroquip 2580-32
1.3.11 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Fuel Oil Manifold Drain, RIN: 00EEN, Aeroquip 2580-20
1.3.12 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Fuel Oil Shroud Drain, RIN: 00EEP, Aeroquip 2580-20
1.3.13 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Lube Oil Scavenge, RIN: 00EEV, Aeroquip FC300-32
1.3.14 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Lube Oil Supply, RIN: 00EER, Aeroquip FC300-32
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 5 ITEM NO: 234-10-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1.3.15 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Module Drain, Aft/Port, Aeroquip 2580-32
1.3.16 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Module Drain, Aft/Starboard, Aeroquip 2580-32
1.3.17 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Module Drain, Forward/Port, Aeroquip 2580-20
1.3.18 Quantity (One EA), Flexible Hose Assembly Servicing GTM 1B, Module Drain, Forward/Starboard, Aeroquip 2580-20
1.3.19 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Fuel Oil Inlet, RIN: 00EES, Mil-H-24136/3
1.3.20 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Fuel Oil Manifold Drain, RIN: 00EET, Mil-H-24136/3
1.3.21 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Fuel Oil Shroud Drain, RIN: 00EEU, Mil-H-24136/3
1.3.22 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Lube Oil Scavenge, RIN: 00EEW, Mil-H-24135/12
1.3.23 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Lube Oil Supply, RIN: 00EEW, Mil-H-24135/12
1.3.24 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Module Drain, Mid/Port, 24136/3
1.3.25 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Module Drain, Mid/Starboard, 24136/3
1.3.26 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Module Drain, Forward/Port, 24136/3
1.3.27 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2A, Module Drain, Forward/Starboard, 24136/3
1.3.28 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Fuel Oil Inlet, RIN: 00EEX, Aeroquip 2580-32
1.3.29 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Fuel Oil Manifold Drain, RIN: 00EEY, Aeroquip 2580-20
1.3.30 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Fuel Oil Shroud Drain, RIN: 00EEZ, Aeroquip 2580-20
1.3.31 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Lube Oil Scavenge, RIN: 00EFA, Aeroquip FC300-32
1.3.32 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Lube Oil Supply, RIN: 00EFB, Aeroquip FC300-32
1.3.33 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Module Drain, Mid/Port, Aeroquip 2580-24
1.3.34 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Module Drain, Mid/Starboard, Aeroquip 2580-24
1.3.35 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Module Drain, Forward/Port, Aeroquip 2580-24
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 5 ITEM NO: 234-10-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1.3.36 Quantity (One EA), Flexible Hose Assembly Servicing GTM 2B, Module Drain, Forward/Starboard, Aeroquip 2580-24
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 507-7060569 Rev D, Label Plates Flex Hoses
2.3 261-7059973 Rev E, Prpln Gtrb & Gas Turbine Gen Fuel Service System Diag
2.4 541-7058576 Rev F, Fuel Oil Systems, Distilled, Zone 2420
2.5 541-7059339 Rev F, Fuel Oil Systems, Distilled Zone 2220
2.6 531-7059338 Rev E, Distilled Water Systems Zone 2220
2.7 541-7059367 Rev C, Distilled Water System, Zone 2240
2.8 S6430-AE-TED-010 Rev 7, Piping Devices and Flexible Hose Assemblies
2.9 S9086-RK-STM-010/CH-505, Piping Systems
2.10 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components
3. REQUIREMENTS:
3.1 Remove each existing and install new flexible hose assembly listed in 1.3.1 through 1.3.36 using 2.2 through 2.9 for guidance. Template from existing shipboard conditions.
3.1.1 Remove and dispose of system fluids from the equipment listed in 1.3 and located in 1.2 in accordance in accordance with Federal, State, and Local laws, codes, ordinances and regulations.
3.1.2 Restore each mating surface exposed by hose removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.
3.1.3 Retain each hose insert and flange for reuse.
3.1.4 Reuse each existing flexible hose end fitting where identified acceptable after inspection in accordance with Section 5, Paragraph
5.2 of 2.8.
3.1.4.1 Submit one legible copy, in approved transferrable
media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.
3.1.5 Ensure each new hose assembly is in accordance with section 6 of 2.8.
(I)(G) "HOSE EXAMINATION AND SHOP TEST"
3.1.6 Accomplish examination and testing of each hose assembly listed in 1.3 in accordance with 2.8.
3.1.6.1 Accomplish the requirements of Paragraphs 505-11.1.3.2
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 5 ITEM NO: 234-10-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
through 505-11.1.3.4.2 of 2.8.
3.1.7 Install a new CRES identification tag on each flexible hose assembly engraved in accordance with Paragraph 7.4 of 2.8.
3.1.7.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the identification tag test data for each flex hose listing results of the requirements of 3.1.6 to the SUPERVISOR.
3.1.8 Install each new hose assembly in accordance with Section 8 of 2.8.
3.1.8.1 Install new each gasket and fastener conforming to the requirements of 2.10, including Category and Group E-5, F-1, and R-3.
(V)(G) "OPERATIONAL TEST"
3.2 Accomplish an operational test of each new hose assembly at system operating pressure. Allowable leakage: None.
3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 5 of 5 ITEM NO: 234-10-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Attachment A
Planners
SCHULZE, FREDERICK
DONSTON, RUSSEL
JONES, DANIEL
KONGDARA, TICK
SHIP: USS MUSTIN (DDG 89) ITEM NO: 261-11-001 (E9)
COAR: 90 PCN: EM02-2404
EM01-2004
EM02-2405
EM01-2005
SWT FILE NO: 505-001 CMP: NONE
REVISED: 26 Oct 2018 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 4 ITEM NO: 261-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Fuel Service Pump Flexible Hose Assembly; replace (OPTION ITEM; ITEM)Out of Homeport ONLY)
(E9)
1.2 Location of Work:
1.2.1 Engine Room Number One (4-174-0-E)
1.2.2 Engine Room Number 2 (4-254-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Flexible Hose Assembly, 2-1/2 Inch, Fuel Service Pump Discharge 1A, DPFDP/HA004, MIL-H-24135/4, Size -40
1.3.2 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Fuel Service Pump Suction 1A, DPFDP/HA005, MIL-H-24135/4, Size -48
1.3.3 Quantity (One EA), Flexible Hose Assembly, 2-1/2 Inch, Fuel Service Pump Discharge 1B, DPFDP/HA006, MIL-H-24135/4, Size -40
1.3.4 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Fuel Service Pump Suction 1B, DPFDP/HA007, MIL-H-24135/4, Size -48
1.3.5 Quantity (One EA), Flexible Hose Assembly, 2-1/2 Inch, Fuel Service Pump Discharge 2A, DPFDP/HA011, MIL-H-24135/4, Size -40
1.3.6 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Fuel Service Pump Suction 2A, DPFDP/HA012, MIL-H-24135/4, Size -48
1.3.7 Quantity (One EA), Flexible Hose Assembly, 2-1/2 Inch, Fuel Service Pump Discharge 2B, DPFDP/HA013, MIL-H-24135/4, Size -40
1.3.8 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Fuel Service Pump Suction 2B, DPFDP/HA014, MIL-H-24135/4, Size -48
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 541-7059339 Rev F, Fuel Oil Systems, Distilled Zone 2220
2.3 541-7058576 Rev F, Fuel Oil Systems, Distilled, Zone 2420
2.4 S6430-AE-TED-010 Rev 7, Piping Devices and Flexible Hose Assemblies
2.5 S9086-RK-STM-010/CH-505 Rev 5, Piping Systems
2.6 507-7060569 Rev D, Label Plates Flex Hoses
2.7 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components
3. REQUIREMENTS:
3.1 Remove each existing and install new flexible hose assembly listed
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 4 ITEM NO: 261-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
in 1.3 and located in 1.2, using 2.2 through 2.7 for guidance. Template exact size, configuration, and location from each existing shipboard condition.
3.1.1 Remove and dispose of system fluids in accordance with
federal, state, and local laws, codes, ordinances, and regulations.
3.1.2 Restore each mating surface exposed by hose removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tools.
3.1.3 Retain each hose insert and flange for reuse.
3.1.4 Reuse each existing flexible hose end fittings where
identified acceptable after inspection in accordance with Section 5, Paragraph 5.2 of 2.4.
3.1.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.
3.1.5 Ensure each new hose assembly is in accordance with section 6 of 2.4.
(I)(G) "HOSE EXAMINATION AND SHOP TEST"
3.1.6 Accomplish examination and testing of each hose assembly listed in 1.3 in accordance with 2.4.
3.1.6.1 Accomplish the requirements of Paragraphs 505-11.1.3.2 through 505-11.1.3.4.2 of 2.5.
3.1.7 Install a new CRES identification tag on each flexible hose assembly engraved in accordance with Paragraph 7.4 of 2.4.
3.1.7.1 Submit one legible copy, in hard copy or approved
transferable media, of a report listing the identification tag test data for each flex hose listing results of the requirements of 3.1.5 to the SUPERVISOR.
3.1.8 Install each new hose assembly in accordance with Section 8 of 2.4.
3.1.8.1 Install new each gasket and fastener conforming to the requirements of 2.7, including Category and Group E-4 and UI.
(V)(G) "OPERATIONAL TEST"
3.2 Accomplish an operational test of each new hose assembly at system operating pressure. Allowable leakage: None.
3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 4 ITEM NO: 261-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 4 ITEM NO: 261-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Attachment A
Planners
DAY, RICHARD
CONTRERAS, GEORGE
DONSTON, RUSSEL
KONGDARA, TICK
SHIP: USS MUSTIN (DDG 89) ITEM NO: 261-21-001 (E9)
COAR: 90 PCN: EM01-L269
CSWT FILE NO: 261-002 (DDG 51) CMP: NONE
REVISED: 26 Oct 2018 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 6 ITEM NO: 261-21-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: 1B Fuel Oil Service Pump; overhaul (OPTION ITEM; ITEM)Out of Homeport ONLY)
(E9)
1.2 Location of Work:
1.2.1 Engine Room Number One (4-174-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Number 1B Fuel Oil Service Pump Assembly, Mfr Dwg: E-4556 Rev L, Mfr ID: BXL2 1/2NAFK-NHROVA, Mfr ID: BXL2 1/2NAFK-NHROVA Rev L PC48, Type Drive: MR, Vertical Mounted, Rotary Type, 72 GPM, 105 PSI, 520 RPM, Mfr: Dover Fluid Management Inc., APL: 016200696
1.3.2 Quantity (One EA), Number 1B Fuel Oil Service Pump Motor Assembly, Mfr: Blackmer Pump/A Dover Resources Company,Positive Displacement, Model: BXL-2 1/2NAFK-NHROVA, 440 Volts (V)/60 Hertz (HZ)/3 Phase (PH), HP:3.6/7.0, Capacity: 36/72 Gallons per Minute (GPM), Speed: 900/1,800RPM Part No: E-4556
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 S6226-DE-MMA-010 Rev 3, Fuel Service Pump Model BXL2 1/2NAFK-NHROVA P/N E-4556
2.3 DM 51-1-214-C77, Fuel Oil Service Pump; repair
2.4 802-5959353 Rev BT, Military Standard 777D Modified for DDG 51 Class Schedule of Piping, Valves, Fittings, and Associated Piping Components
2.5 26121-3-001 Rev A, Fuel Oil Service Pumps Operational Test
2.6 507-7060266 Rev D, Mchry Numbering Label Plate List Fab & Instl
2.7 605-2540769 Rev D, Label Plate Standards
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-58 of 2.1 using Paragraph 6-5 of
2.2 for guidance.
3.1.1 Remove and dispose of system fluids from the equipment listed in 1.3 and located in 1.2.
3.2 Accomplish the requirements of 009-17 of 2.1 for motor listed in 1.3.2.
3.3 Remove the equipment listed in 1.3 in accordance with Paragraph 6-3 of 2.2. Retain each coupling component for reuse. Record electrical hook-up data.
3.3.1 Restore each piping flange mating surface exposed by
disassembly of piping system. Repair by removing each high spot, SSP: TPPC-DDG89-SWRMC21-CN01 2 of 6 ITEM NO: 261-21-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.
3.4 Accomplish the requirements of 009-92 of 2.1 for equipment listed in 1.3.1, using 2.2 for guidance.
3.4.1 Remove existing, fit, and install new the following parts:
TOTAL
QUANTITY
REQUIRED
NAME
OF PART
PIECE
NO.
REF.
NO.
FIGURE/
DRAWING NO.
PART
NO.
4 EA Resilient Mount
22 2.2 6-1 7E450
3.4.2 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 10, Columns A, B, and E for preservation of pump foundation.
3.5 Disassemble the pump and helical reducer in accordance with Chapter 6, Section II of 2.2. Matchmark, and retain for reuse each pump and helical reducer component not replaced by this Work Item.
3.5.1 Clean each part exposed by disassembly and removal free of foreign matter leaving no residue or injurious effects.
3.5.2 Inspect each part for wear and defects, using 2.2 as guidance for accept or reject criteria.
3.5.2.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.4.2 to the SUPERVISOR.
3.5.3 Measure and record each serial number, size and clearance of each wearing part and fitted area, using 2.2 and 2.3 for guidance.
Record each measurement and each clearance on 2.3.
3.5.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.4.3 to the SUPERVISOR.
3.6 Repair the pump and helical reducer in accordance with Chapter 6, Section II of 2.2.
3.6.1 Repair criteria must be in accordance with Chapter 6 of 2.2.
3.6.2 Restore each mating surface by pump removal. Repair by
removing high spots, burrs, abrasions and foreign matter, where removal can be accomplished by hand tools.
3.6.3 Inspect each casing for concentricity and parallelism.
3.6.4 Chase and tap each exposed threaded area.
3.7 Assemble the pump and helical reducer with equipment listed in 1.3 in accordance with Chapter 6, Section II of 2.2.
3.7.1 Remove existing, fit, and install new the following parts:
TOTAL NAME PIECE REF. FIGURE/ PART
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 6 ITEM NO: 261-21-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
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QUANTITY
REQUIRED
OF PART NO. NO. DRAWING
NO.
NO.
One EA Relief Cover Gasket
12 2.2 6-5 535104
One EA Relief Body Gasket
16 2.2 6-5 535154
2 EA Bearing Cover Gasket
24 / 31 2.2 6-5 385125
One EA Oil Seal 30 2.2 6-5 331908/143- 206-8
2 EA O-Ring
8.00 OD x
8.25 ID
VITON MIL-
R-83248
37 / 47 2.2 6-5 711938/2-266
2 EA Disc 38 / 48 2.2 6-5 065110
One EA Rotor Shaft
39 2.2 6-5 265120
6 EA Vane 40 2.2 6-5 095137
3 EA Push Rod 41 2.2 6-5 125104
2 EA Ball Bearing
49 / 51 2.2 6-5 903172/309D
2 EA Mechanical Seal
50 / 52 22 6-5 335159
One EA Liner 61 2.2 6-5 185109
One EA Closure Plate Gasket
6 2.2 6-6 824042
One EA Cover Gasket
10 2.2 6-6 814040
2 EA Augular Contact Ball Bearing
12 / 17 2.2 6-6 903181/7205WN
2 EA Shaft Oil Seal (Output Shaft)
18 / 20 2.2 6-6 331925/K466318
One EA Shaft Oil Seal (Input)
22 2.2 6-6 331921/K466126
2 EA Ball 23 / 24 2.2 6-6 304S
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 6 ITEM NO: 261-21-001
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Bearing
3.7.1.1 Remove existing and install new each gasket, O-ring pin, key, stud, bolt and nut. Material must conform to the specifications in Chapter 7 of 2.2.
3.7.2 Measure and record each final size and clearance of the pump and helical reducer, using 2.2 and 2.3 for guidance. Record measurements and clearances on 2.3.
3.7.2.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.6.2 and each completed data sheet of 2.3 to the
SUPERVISOR.
(V) "BINDING AND RUBBING CHECK"
3.7.3 Rotate each shaft by hand one complete revolution. Binding or rubbing of the rotating assembly is not allowed.
3.7.4 Accomplish pump coupling alignment using Paragraph 6-5 of 2.2 for guidance.
3.7.4.1 Install and lubricate the coupling, using each component retained in 3.2 in accordance with Paragraph 6-4.7 of 2.2.
3.8 Install the equipment listed in 1.3, in accordance with Chapter 8 of 2.2.
3.8.1 Install each new flange gasket conforming to 2.4, including Category and Group E-5.
3.8.2 Lubricate helical reducer in accordance with Paragraph 6-18 of 2.2.
(V)(G) "OPERATIONAL TEST"
3.9 Accomplish an operational test of the equipment listed in 1.3 in accordance with 2.5. Allowable external leakage at each new and disturbed joint: None.
3.9.1 Set the pump relief valve in accordance with Paragraph 6-6 of
2.2. Set pressure must be 115 PSI.
3.9.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.8.1 and each completed test data sheet to the
SUPERVISOR.
3.9.2 Install each new label plate in accordance with 2.6, using 2.7 for guidance.
3.10 Accomplish the requirements of 009-104 of 2.1.
3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
SSP: TPPC-DDG89-SWRMC21-CN01 5 of 6 ITEM NO: 261-21-001
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3.12 Install each new aluminized cloth spray shield on fuel oil pump pipe, valve flange and component in accordance with ASTM F 1138.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 6 of 6 ITEM NO: 261-21-001
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Attachment A
Planners
BECKOM, ULANKA
DONSTON, RUSSEL
KONGDARA, TICK
MARTIN, GEORGE
OCONNOR, PATRICK
SHIP: USS MUSTIN (DDG 89) ITEM NO: 261-22-001 (E9)
COAR: 90 PCN: EB14-L021
CSWT FILE NO: 261-002 (DDG 51) CMP: NONE
REVISED: 26 Oct 2018 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 6 ITEM NO: 261-22-001
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1. SCOPE:
1.1 Title: 2A Fuel Oil Service Pump; repair (OPTION ITEM; ITEM)Out of Homeport ONLY)
(E9)
1.2 Location of Work:
1.2.1 Engine Room Number 2 (4-254-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Number 2A Fuel Oil Service Pump Assembly, Mfr Dwg: E-4556 Rev L, Mfr ID: BXL2 1/2NAFK-NHROVA, Mfr ID: BXL2 1/2NAFK-NHROVA Rev L PC48, Type Drive: MR, Vertical Mounted, Rotary Type, 72 GPM, 105 PSI, 520 RPM, Mfr: Dover Fluid Management Inc., APL: 016200696
1.3.2 Quantity (One EA), Number 2A Fuel Oil Service Pump Motor Assembly, Mfr: Blackmer Pump/A Dover Resources Company,Positive Displacement, Model: BXL-2 1/2NAFK-NHROVA, 440 Volts (V)/60 Hertz (HZ)/3 Phase (PH), HP:3.6/7.0, Capacity: 36/72 Gallons per Minute (GPM), Speed: 900/1,800RPM Part No: E-4556
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 S6226-DE-MMA-010 Rev 3, Fuel Service Pump Model BXL2 1/2NAFK-NHROVA P/N E-4556
2.3 DM 51-1-214-C77, Fuel Oil Service Pump; repair
2.4 802-5959353 Rev BT, Military Standard 777D Modified for DDG 51 Class Schedule of Piping, Valves, Fittings, and Associated Piping Components
2.5 26121-3-001 Rev A, Fuel Oil Service Pumps Operational Test
2.6 507-7060266 Rev D, Mchry Numbering Label Plate List Fab & Instl
2.7 605-2540769 Rev D, Label Plate Standards
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-58 of 2.1 using Paragraph 6-5 of
2.2 for guidance.
3.1.1 Remove and dispose of system fluids from the equipment listed in 1.3 and located in 1.2.
3.2 Accomplish the requirements of 009-17 of 2.1 for motor listed in 1.3.2.
3.3 Remove the equipment listed in 1.3 in accordance with Paragraph 6-3 of 2.2. Retain each coupling component for reuse. Record electrical hook-up data.
3.3.1 Restore each piping flange mating surface exposed by
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 6 ITEM NO: 261-22-001
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burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.
3.4 Accomplish the requirements of 009-92 of 2.1 for equipment listed in 1.3.1, using 2.2 for guidance.
3.4.1 Remove existing, fit, and install new the following parts:
TOTAL
QUANTITY
REQUIRED
NAME
OF PART
PIECE
NO.
REF.
NO.
FIGURE/
DRAWING NO.
PART
NO.
4 EA Resilient Mount
22 2.2 6-1 7E450
3.4.2 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 10, Columns A, B, and E for preservation of pump foundation.
3.5 Disassemble the pump and helical reducer in accordance with Chapter 6, Section II of 2.2. Matchmark and retain for reuse each pump and helical reducer component not replaced by this Work Item.
3.5.1 Clean each part exposed by disassembly and removal free of foreign matter leaving no residue or injurious effects.
3.5.2 Inspect each part for wear and defects, using 2.2 as guidance for accept or reject criteria.
3.5.2.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.4.2 to the SUPERVISOR.
3.5.3 Measure and record each serial number, size, and clearance of each wearing part and fitted area, using 2.2 and 2.3 for guidance.
Record each measurement and each clearance on 2.3.
3.5.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.4.3 to the SUPERVISOR.
3.6 Repair the pump and helical reducer in accordance with Chapter 6, Section II of 2.2.
3.6.1 Repair criteria must be in accordance with Chapter 6 of 2.2.
3.6.2 Restore each mating surface by pump removal. Repair by
removing high spots, burrs, abrasions and foreign matter, where removal can be accomplished by hand tools.
3.6.3 Inspect each casing for concentricity and parallelism.
3.6.4 Chase and tap each exposed threaded area.
3.7 Assemble the pump and helical reducer with equipment listed in 1.3 in accordance with Chapter 6, Section II of 2.2.
3.7.1 Remove existing, fit, and install new the following part:
TOTAL NAME PIECE REF. FIGURE/ PART
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 6 ITEM NO: 261-22-001
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QUANTITY
REQUIRED
OF PART NO. NO. DRAWING NO. NO.
One EA Relief Cover Gasket
12 2.2 6-5 535104
One EA Relief Body Gasket
16 2.2 6-5 535154
2 EA Bearing Cover Gasket
24 / 31 2.2 6-5 385125
One EA Oil Seal 30 2.2 6-5 331908/143- 206-8
2 EA O-Ring
8.00 OD x
8.25 ID
VITON MIL-
R-83248
37 / 47 2.2 6-5 711938/2-266
2 EA Disc 38 / 48 2.2 6-5 065110
One EA Rotor Shaft
39 2.2 6-5 265120
6 EA Vane 40 2.2 6-5 095137
3 EA Push Rod 41 2.2 6-5 125104
2 EA Ball Bearing
49 / 51 2.2 6-5 903172/309D
2 EA Mechanical Seal
50 / 52 2.2 6-5 335159
One EA Liner 61 2.2 6-5 185109
One EA Closure Plate Gasket
6 2.2 6-6 824042
One EA Cover Gasket
10 2.2 6-6 814040
2 EA Augular Contact Ball Bearing
12 / 17 2.2 6-6 903181/7205WN
2 EA Shaft Oil Seal (Output)
18 / 20 2.2 6-6 331925/K466318
One EA Shaft Oil Seal (Input)
22 2.2 6-6 331921/K466126
One EA Ball Bearing
23 / 24 2.2 6-6 304S
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 6 ITEM NO: 261-22-001
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3.7.1.1 Remove existing and install new each gasket, O-ring pin, key, stud, bolt and nut. Material must conform to the specifications in Chapter 7 of 2.2.
3.7.2 Measure and record each final size and clearance of the pump and helical reducer, using 2.2 and 2.3 for guidance. Record measurements and clearances on 2.3.
3.7.2.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.6.2 and each completed data sheet of 2.3 to the
SUPERVISOR.
(V) "BINDING AND RUBBING CHECK"
3.7.3 Rotate each shaft by hand one complete revolution. Binding or rubbing of the rotating assembly is not allowed.
3.7.4 Accomplish pump coupling alignment using Paragraph 6-5 of 2.2 for guidance.
3.7.4.1 Install and lubricate the coupling, using each component retained in 3.2 in accordance with Paragraph 6-4.7 of 2.2.
3.8 Install the equipment listed in 1.3, in accordance with Chapter 8 of 2.2.
3.8.1 Install each new flange gasket conforming to 2.4, including Category and Group E-5.
3.8.2 Lubricate helical reducer in accordance with Paragraph 6-18 of 2.2.
(V)(G) "OPERATIONAL TEST"
3.9 Accomplish an operational test of the pump assembly listed in 1.3 in accordance with 2.2. Allowable external leakage: None.
3.9.1 Set the pump relief valve in accordance with Paragraph 6-6 of
2.2. Set pressure must be 115 PSI.
3.9.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.8.1 and each completed test data sheet to the
SUPERVISOR.
3.9.2 Install each new label plate in accordance with 2.6, using 2.7 for guidance.
3.10 Accomplish the requirements of 009-104 of 2.1.
3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
3.12 Install each new aluminized cloth spray shield on fuel oil pump pipe, valve flange and component in accordance with ASTM F 1138.
SSP: TPPC-DDG89-SWRMC21-CN01 5 of 6 ITEM NO: 261-22-001
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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 6 of 6 ITEM NO: 261-22-001
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Attachment A
Planners
BECKOM, ULANKA
DONSTON, RUSSEL
KONGDARA, TICK
MARTIN, GEORGE
OCONNOR, PATRICK
SHIP: USS MUSTIN (DDG 89) ITEM NO: 311-30-001 (E9)
COAR: 90 PCN: EM02-2413
EM01-2011
EM02-2412
SWT FILE NO: 505-001 CMP: NONE
REVISED: 26 Oct 2018 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 4 ITEM NO: 311-30-001
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1. SCOPE:
1.1 Title: Ship Service Gas Turbine Generator Flexible Hose Assembly;
replace (OPTION ITEM; ITEM)Out of Homeport ONLY)
(E9)
1.2 Location of Work:
1.2.1 Generator Room (Lower Level) (3-370-0-E)
1.2.2 Auxiliary Machinery Room Number One (4-126-0-E)
1.2.3 Engine Room Number 2 (4-254-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Flexible Hose Assembly, Fuel Oil and Water Wash Drain, Ship Service Gas Turbine Generator Number One (RIN-00EEA)
1.3.2 Quantity (One EA), Flexible Hose Assembly, Fuel Oil Inlet, Ship Service Gas Turbine Generator Number One (RIN-00EEB)
1.3.3 Quantity (One EA), Flexible Hose Assembly, Fuel Oil Supply, RIMSS, Ship Service Gas Turbine Generator Number One (RIN-00ENG)
1.3.4 Quantity (One EA), Flexible Hose Assembly, Fuel Oil and Water Wash Drain, Ship Service Gas Turbine Generator Number 2 (RIN-00EEC)
1.3.5 Quantity (One EA), Flexible Hose Assembly, Fuel Oil Inlet, Ship Service Gas Turbine Generator Number 2 (RIN-00EED)
1.3.6 Quantity (One EA), Flexible Hose Assembly, Fuel Oil Supply, RIMSS, Ship Service Gas Turbine Generator Number 2 (RIN-00ENH)
1.3.7 Quantity (One EA), Flexible Hose Assembly, Fuel Oil and Water Drain, Ship Service Gas Turbine Generator Number 3 (RIN-00EEE)
1.3.8 Quantity (One EA), Flexible Hose Assembly, Fuel Oil Inlet, Ship Service Gas Turbine Generator Number 3 (RIN-00EEF)
1.3.9 Quantity (One EA), Flexible Hose Assembly, Fuel Supply, RIMSS, Ship Service Gas Turbine Generator Number 3 (RIN-00ENJ), BIW ID DPFDE/HA015, 2 Inch
2. REFERENCES:
2.1 Standard Items, (FY21)
2.2 541-7059595 Rev D, Fuel Oil Systems, Distilled, Zone 3330
2.3 541-7058582 Rev F, Fuel Oil, Systems, Distilled, Zone 2120
2.4 541-7058576 Rev F, Fuel Oil Systems, Distilled, Zone 2420
2.5 507-7060569 Rev D, Label Plates Flex Hoses
2.6 S6430-AE-TED-010 Rev 7, Piping Devices and Flexible Hose Assemblies
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 4 ITEM NO: 311-30-001
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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
2.7 S9086-RK-STM-010/CH-505 Rev 5, Piping Systems
2.8 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components
3. REQUIREMENTS:
3.1 Remove each existing and install new flexible hose assembly listed in 1.3 and located in 1.2, using 2.2 through 2.7 for guidance. Template exact size, configuration, and location from each existing shipboard condition.
3.1.1 Remove and dispose of system fluids in accordance with
federal, state, and local laws, codes, ordinances, and regulations.
3.1.2 Restore each mating surface exposed by hose removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tools.
3.1.3 Retain each hose insert and flange for reuse.
3.1.4 Reuse each existing flexible hose end fitting where identified acceptable after inspection in accordance with Section 5, Paragraph
5.2 of 2.6.
3.1.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.
3.1.5 Ensure each new hose assembly is in accordance with Section 6 of 2.6.
(I)(G) "HOSE EXAMINATION AND SHOP TEST"
3.1.6 Accomplish examination and testing of each hose assembly listed in 1.3 in accordance with 2.6.
3.1.6.1 Accomplish the requirements of Paragraphs 505-11.1.3.2 through 505-11.1.3.4.2 of 2.7.
3.1.7 Install a new CRES identification tag on each flexible hose assembly engraved in accordance with Paragraph 7.4 of 2.6.
3.1.7.1 Submit one legible copy, in hard copy or approved
transferable media, of a report listing the identification tag test data for each flex hose listing results of the requirements of 3.1.6 to the SUPERVISOR.
3.1.8 Install each new hose assembly in accordance with Section 8 of 2.6.
3.1.8.1 Install new each gasket and fastener conforming to the requirements of 2.8, including Category and Group E-5.
(V)(G) "OPERATIONAL TEST"
3.2 Accomplish an operational test of each new hose assembly at system
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 4 ITEM NO: 311-30-001
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operating pressure. Allowable leakage: None.
3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 4 ITEM NO: 311-30-001
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Attachment A
Planners
DAY, RICHARD
DONSTON, RUSSEL
JONES, DANIEL
KONGDARA, TICK
MARTIN, GEORGE
WOODARD, MARK
SHIP: USS MUSTIN (DDG 89) ITEM NO: 411-90-001 (E9)
COAR: 30 PCN: EXSA-ZC34
EXSA-ZBV9
BWST FILE NO: 000-001 CMP: NONE
REVISED: 05 Apr 2019 PLANNER: See Attachment A
SSP: TPPC-DDG89-SWRMC21-CN01 1 of 7 ITEM NO: 411-90-001
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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: ShipAlt DDG51-89925K, AWS: ACB16/TI16 CIC Display Upgrade;
accomplish (OPTION ITEM)
(E7)
1.2 Location of Work:
1.2.1 Throughout the Ship
1.2.1.1 Combat Information Center (1-126-0-C)
1.2.1.2 Combat Systems Equipment Room Number One (2-53-1-C)
1.2.1.3 Combat Systems Maintenance Central and Repair 8 (01-130- 0-Q)
1.2.1.4 Passage (1-126-3-L)
1.2.1.5 Passage (1-126-4-L)
1.3 Identification:
1.3.1 Not Applicable
1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400)
1.4.1 Spaces:
1.4.1.1 Combat Information Center (1-126-0-C) (CONFIDENTIAL)
1.4.1.2 Central Control Station and Damage Control Center (1-
268-0-C) (CONFIDENTIAL)
1.4.1.3 Combat Systems Equipment Room Number One (2-53-1-
C)(CONFIDENTIAL)
1.4.1.4 Tomahawk Equipment Room (2-153-2-C) (CONFIDENTIAL)
1.4.1.5 Combat Systems Maintenance Central and Repair 8 (01-130-
0-Q) (CONFIDENTIAL)
1.4.1.6 Radar Room Number 2 (03-142-0-C) (CONFIDENTIAL)
1.4.1.7 Combat Systems Equipment Room Number 2 (2-126-2-
C)(CONFIDENTIAL)
1.4.1.8 Combat Systems Equipment Room Number 3 (1-300-0-
C)(CONFIDENTIAL)
1.4.1.9 Sonar Control Room (2-50-2-C) (CONFIDENTIAL)
1.4.1.10 Ship Signal Exploitation Space (01-130-2-C) (SECRET)
2. REFERENCES:
2.1 Standard Items, (FY21)
SSP: TPPC-DDG89-SWRMC21-CN01 2 of 7 ITEM NO: 411-90-001
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2.2 180-8869519 Rev A, ShipAlt DDG-51-89925 CIC Dspl Upg CIC/Misc Hull/Strl RO/Instl & Ml
2.3 505-8869531 Rev A, ShipAlt DDG-51-89925 Dspl Upg Misc Piping Mods & Ml
2.4 512-8869532 Rev A, ShipAlt DDG-51-89925 CIC Dspl Upg HVAC Cnsld Mods & Ml
2.5 532-8869533 Rev A, ShipAlt DDG-51-89925 CIC Dspl Upg Elek Clg Wtr Pp Mods & Ml
2.6 8100-2400-0062 Rev BH, Pipe Hangers Rigid Type
2.7 8100-2442-0094 Rev AB, Remote Operating Gear Fab & Instl Details
2.8 8100-1301-0273 Rev H, HVAC Valve Collar
2.9 8100-1301-0271 Rev M, HVAC Bellmouth
2.10 8100-1301-0270 Rev E, HVAC Type "K & R" Flange
2.11 8100-1301-0269 Rev F, HVAC Ventilation Flanges 'C', 'D' & 'E'
2.12 8100-1301-0268 Rev M, HVAC Type "B" Flanges
2.13 8100-1301-0267 Rev N, HVAC Type "A" Flanges
2.14 8100-1301-0197 Rev N, HVAC Ventilation Hangers & Fasteners
2.15 8100-1301-0286 Rev J, Spiral Duct & Fittings
2.16 8100-2400-0056 Rev R, Penetrations Structural, Sleeve Type, Non Insulating
2.17 8100-2400-0017 Rev N, Funnels
2.18 S6430-AE-TED-010 Rev 7, Technical Directive Piping Devices, Flexible Hose Assemblies
2.19 S9086-SD-STM-010/CH-532 Rev 3, Liquid Cooling Systems for Electronic Equipment
2.20 622-7060048 Rev A, False Deck Details For Electronic Spaces
2.21 622-7060452 Rev E, False Deck-CBT & Sonar Cont Rm 1st Platf-Design Zone 1340
2.22 622-7060474 Rev J, False deck CIC-Main Deck Design Zone 2150
2.23 804-532423 Rev J, Type Drawing Chair, Bridge Wing Metal
2.24 51221-3-117 Rev A11, HVAC/CIC Dspl UPG Volumetric Balancing Test
2.25 605-2540769 Rev D, Label Plate Standards
2.26 4720-DDG89-FY21, Ship Alteration Summary (4720/3)
2.27 RLAR 89925/DDG89/1195143, Reservation 1: Pending Verification of TDP (R6) Rev 6
(E5)
2.28 RLAR 89925/DDG89/1196231, SH3, ZN 2E, The DBM Rack (CANES) foundation should be hatched out - 89925 deletes this foundation
(E9)
3. REQUIREMENTS:
SSP: TPPC-DDG89-SWRMC21-CN01 3 of 7 ITEM NO: 411-90-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.1 Accomplish the requirements of 009-65 of 2.1.
3.1.1 Consider all materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB's.
3.2 Accomplish the requirements of 009-88 of 2.1.
3.2.1 Accomplish the requirements of 009-09 of 2.1 for certification process.
3.3 Accomplish the requirements of 2.2 through 2.17 17, 2.27 and 2.27 28 for the locations listed in 1.2, using material listed in 5.3.
(E9)
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements Work Item, that could result in a change in work to be accomplished or additional material to be procured, complete the preliminary work and submit one legible copy, in approved transferrable media, of the report in a time frame to allow the SUPERVISOR to initiate early action, but no later than the first 20 percent of the availability.
Any exceptions for submission of a report after the first 20 percent of the availability must be approved by the SUPERVISOR.
3.3.2 Chip and grind each surface flush in way of each repair.
3.3.3 Restore each piping flange mating surface exposed by
disassembly of piping system. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.
3.3.4 Install each new flexible hose assembly in accordance with Chapter 8 of 2.18.
(V) "STRAIN FREE"
3.3.5 Align the piping to each component. Piping must be supported independently and must not impose a strain.
(V) "TORQUE VERIFICATION"
3.3.6 Torque each display console and chair in accordance with Special Note S7 of 2.2.
3.3.7 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.
3.3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A C and D, Line One through 7.
3.3.9 Install temporary fire-retardant plywood protection (minimum of 3/4 inch thick) and secure to prevent movement, in way of each removed NOMEX panel impacted by this ShipAlt and location listed in Special Note S2 of 2.2.
3.3.9.1 Remove temporary plywood and install dielectric tape on the top surface of grid work framing members under adjoining
SSP: TPPC-DDG89-SWRMC21-CN01 4 of 7 ITEM NO: 411-90-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
seams of each NOMEX panel, upon completion of all repair work.
3.3.10 Isolate each component subject to damage and clean the new and modified electronic cooling water and dry air piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted.
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