About this file

This solicitation seeks proposals for the execution of the USS MUSTIN (DDG 89) FY21 Depot Modernization Period and USS SAN DIEGO (LPD 22) FY21 Docking Selected Restricted Availability. Offerors must have capable pier and human resources facilities to complete ship maintenance, repair, and modernization for these availabilities. The USS MUSTIN FY21 DMP availability will begin in September 2021 and is expected to complete in July 2023. The USS SAN DIEGO FY21 DSRA availability will begin in September 2021 and is expected to complete in December 2022. Attachments providing pricing workbooks, execution milestones, and compartment closeout details will be made accessible through restricted access on beta.SAM.gov. Work specification packages and references will be provided on CDs by the points of contact identified in the solicitation. The Government anticipates a single award by May 2021.

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File Type Posted
(USS SAN DIEGO) Attachment J-4 Pricing Workbook Rev_2.xlsx XLSX spreadsheet
N00024-21-R-4442_A0009.pdf PDF
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 10.pdf PDF
N00024-21-R-4442_A0008.pdf PDF
N00024-21-R-4442-A0008 BQ 256-272.xlsx XLSX spreadsheet
N00024-21-R-4442_A0007.pdf PDF
(USS MUSTIN) Attachment J-14 Rev_2.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-13 Rev_2.xlsx XLSX spreadsheet
MUSTIN ERRATA 11.pdf PDF
N00024-21-R-4442-A0007 BQ 210-255.xlsx XLSX spreadsheet
N00024-21-R-4442_A0006.pdf PDF
N00024-21-R-4222_A0006.pdf PDF
N00024-21-R-4442_A0005 BQ 139-209 AMD_0005.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-14 Rev_1.xlsx XLSX spreadsheet
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 9.pdf PDF
N00024-21-R-4442_A0005.pdf PDF
(USS SAN DIEGO) Attachment J-3 Execution Milestones Rev_1.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-13 Rev_1.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-18 GFM Rev_1.xlsx XLSX spreadsheet
USS MUSTIN ERRATA 9.pdf PDF
USS MUSTIN ERRATA 10.pdf PDF
(USS SAN DIEGO) Attachment J-4 Pricing Workbook Rev_1.xlsx XLSX spreadsheet
N00024-21-R-4442_A0004 BQ 11-138.xlsx XLSX spreadsheet
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 8.pdf PDF
(USS SAN DIEGO) Attachment J-8 Rev_1 (Errata 8).xlsx XLSX spreadsheet
N00024-21-R-4442_A0004.pdf PDF
N00024-21-R-4442_A0003.pdf PDF
N00024-21-R-4442_A0003 BQ 11-137.xlsx XLSX spreadsheet
N00024-21-R-4442_A0002.pdf PDF
N00024-21-R-4442_A0002 BQ 1-10.xlsx XLSX spreadsheet
N00024-21-R-4442_A0001.pdf PDF
Attachment S-17 (Proposal Assessment).xlsx XLSX spreadsheet
Attachment S-7 (Proposal Assessment).xlsx XLSX spreadsheet
Attachment J-5 (QASP).pdf PDF
Attachment S-3 (PPI Form).xlsx XLSX spreadsheet
Attachment J-15 (QASP).pdf PDF
Attachment J-7 (Schedule Model Review).pdf PDF
Attachment J-8 (GFM List).xlsx XLSX spreadsheet
Attachment J-17 (Schedule Model Review).pdf PDF
N00024-21-R-4442.pdf PDF
CDRLs.zip ZIP file
Attachment S-13 (PPI Form).xlsx XLSX spreadsheet
Attachment J-18 (GFM List).xlsx XLSX spreadsheet
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THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.

SHIP: USS MUSTIN (DDG 89)

TPPC-DDG89-SWRMC21-CN01

ERRATA NUMBER:

SPECIFICATION NUMBER:

THE FOLLOWING ITEMS ARE REPLACED:

168-12-002

259-10-002

262-90-001

437-90-001

472-90-001

588-21-002

651-90-001

DATED: 2/25/2021 3:28:37PMPage 1 of 1

SHIP: USS MUSTIN (DDG 89) ITEM NO: 168-12-002 (E12)

COAR: 16 PCN: ES01-NNHM

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: SANCHEZ, CRISTAL

AQUINO, GERONIMO

KONGDARA, TICK

MARTIN, ROBERT

SMITH, MICHAEL

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 2 ITEM NO: 168-12-002

ERRATA NO. 12

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Quick Acting Watertight (QAWTRTT) Door; repair

1.2 Location of Work:

1.2.1 Passage (01-118-1-L)

1.3 Identification:

1.3.1 Quantity (One EA), Door Guard above Sleeve, Door 01-171-1, 36 Inch by 54 Inch, QAWTRTT, RH, Sheet 7J, Line 00301, Sheet 14A and 14B of 2.2

1.3.2 Quantity (One EA), Hole, Plug Weld Dog Guard, Lower Side of 36 Inch by 54 Inch, QAWTRTT, RH Door

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 167-7060865 Rev L, Structural Door List Ship Wide

2.3 8100-1251-0192 Rev AJ, WTRTT & Airtight, Door Strl Steel Assemblies & Details

(E12)

3. REQUIREMENTS:

3.1 Remove existing, fabricate, fit, and install new door guard listed in 1.3, and located in 1.2, using 2.2 and 2.3 for guidance.

(E12)

3.1.1 Chip and grind each surface flush in way of each repair.

3.1.2 Template exact size, configuration, and location from each existing shipboard condition.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7, for weld repair listed in 1.3.

3.3 Accomplish the requirements of 009-25 of 2.1 for a chalk test of QAWTRTT door repaired in 3.1.

(V)(G) "OPERATIONAL TEST"

3.4 Accomplish an operational test of watertight door installed in 3.2.

Open and close door through four complete cycles. Allowable sticking or binding: None.

3.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 2 ITEM NO: 168-12-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS MUSTIN (DDG 89) ITEM NO: 259-10-002 (E12)

COAR: 16 PCN: EM01-ZAS3

CSWT FILE NO: 259-087 (DDG 51) CMP: NONE

REVISED: 30 Oct 2018 PLANNER: BARBARISI, RICHARD

DONSTON, RUSSEL

KONGDARA, TICK

LOPEZ, CHRISTOPHER

MARTIN, GEORGE

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Number One Gas Turbine Mixing Room, Uptake and Boundary Layer Infra-Red Suppression System (BLISS); repair and preserve

1.2 Location of Work:

1.2.1 Uptake Engine Room Number One (02-186-0-Q)

1.2.2 Intake/Uptake Engine Room Number One (01-174-0-Q)

1.2.3 Intake/Uptake Engine Room Number One (1-174-3-Q)

1.2.4 Ships Service Gas Turbine Generator (SSGTG) Uptake Exhaust Trunk (01 Level)(2-166-2-Q)

1.2.5 SSGTG Uptake Exhaust Trunk (Main Deck)(2-166-2-Q)

1.2.6 SSGTG Uptake Exhaust Trunk (2nd Deck)(2-166-2-Q)

1.3 Identification:

1.3.1 Quantity (One EA), 1A Propulsion Gas Turbine Exhaust Duct

1.3.2 Quantity (One EA), 1B Propulsion Gas Turbine Exhaust Duct

1.3.3 Quantity (One EA), SSGTG Exhaust Duct

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 528-7061046 Rev C, Plumbing Drains Diagram DDG 88-AF

2.3 Systems and Specifications, SSPC Painting Manual, Volume 2

2.4 150-7060434 Rev D, Unit Structural Arr Dwg Assy Unit 4420

2.5 150-7060433 Rev D, Unit Structural Arr Dwg Assy Unit 4410

2.6 100-7060393 Rev E, Unit Structural Arp Dwg Assy Unit 2250

2.7 150-7060425 Rev D, Unit Structural Arr Dwg Assy Unit 4210

2.8 100-7060388 Rev F, Unit Structural Arr Dwg Assy Unit 2150

2.9 100-7060387 Rev D, Unit Structural Arr Dwg Assy Unit 2140

2.10 259-7060871 Rev C, Fab & Instl of SSGTG Uptake Aux Mchry Rm No. 1 & Above

2.11 259-7060868 Rev B, Fab & Instl of GTBR Uptake Eng Rm No. 1 & Above

2.12 635-7060687 Rev N, Thermal & Acst Insul Arr & Details Total Ship

2.13 259-7061014-DW, Gas Turbine Uptakes & Air Intakes Diag Selected Record Drawing

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3. REQUIREMENTS:

(V)(G) "CONTAMINATION CONTAINMENT"

3.1 Blank, wrap, cover, or mask equipment and openings to preclude damage and prevent entry of contaminants into gas turbine engines (including FOD screen), uptake spaces, engine room, machinery, equipment, valves, vent system, and other openings prior to repair operation.

3.2 Accomplish an unobstructed flow test of each deck drain located in 1.2, using clean, dry oil-free compressed air, at 90 PSIG. Inspect for proper operation and unobstructed flow, using 2.2 for guidance.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Remove and dispose of existing insulation and lagging from each system and component listed in 1.3.1 through 1.3.3 and located in 1.2.1 through 1.2.6, using 2.4, 2.9, and 2.12 for guidance.

3.3.1 Removal must include each exhaust, bulkhead, overhead, and ventilation lagging and pad.

3.3.2 Remove existing 100 square feet of perforated sheathing panel.

3.4 Commercial blast clean each exposed surface listed 1.2, including 3 inches of deck adjacent to each BLISS Cap. Accomplish each requirement of Surface Preparation Specification SSPC-SP-6 of 2.3.

3.4.1 Accomplish a visual inspection of each cleaned surface for structural integrity, deterioration, pitting, cracks, and areas of damage, using 2.4 through 2.9 for guidance.

3.4.1.1 Inspection of each location listed in 1.2.1 through

1.2.6 must include the interior and exterior surface for each exhaust duct and trunk, including each steel channel, deck plating, bulkhead, and pipe hanger for structural integrity, deterioration, pitting, cracks, areas of damage or distortion, and conditions of existing coatings.

3.4.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.

3.5 Accomplish the following repairs in each exhaust trunk listed in 1.3 and located in 1.2, based on the result of 3.3.3 and as designated by the SUPERVISOR, using 2.4 through 2.13 for guidance and material requirements:

3.5.1 Vee-out and weld a total of 25 linear feet of each cracked, split, broken or damaged weld seams.

3.5.2 Accomplish a total of 160 square inches of base metal build-up repair.

3.5.2.1 Ensure base metal weld build-up is limited to areas

reduced by 25 percent, but not greater than 45 percent of original material thickness.

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5.2.2 Grind surfaces of completed base weld metal build-up

smooth if greater than 1/8 inch above plate surface.

3.5.2.3 Fill each local pit and groove with metal prior to the application of each principle build-up layer. Each surface must be ground smooth to metal.

3.5.3 Remove existing and install new 32 square feet each of

bulkhead and deck plating for a total of 64 square feet.

3.5.4 Remove existing and install new a total of 50 linear feet of structural stiffener.

3.5.5 Remove existing and install new a total of 50 square feet of perforated sheathing panel.

3.5.6 Remove existing and install new a total of 10 square feet of eductor nozzle foundation and flange joint.

3.6 Chip and grind each surface flush in way of each repair.

3.7 Template exact size, configuration, and location from each existing shipboard condition.

3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.8.1 Accomplish nondestructive testing in accordance with Line 9.

3.9 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each new weld seam. Allowable leakage: None.

3.10 Accomplish the requirements of 009-11 of 2.1 for each new and disturbed insulation and lagging removed in 3.3 using 2.10, 2.11, and

2.12 as guidance.

3.10.1 DELETEInstall a total of 100 Square feet of bulkhead

insulation.

(E12)

3.10.2 DELETEInstall a total of 50 square feet of exterior exhaust duct insulation.

(E12)

3.10.3 DELETEInstall a total of 50 square feet of exterior exhaust duct insulation.

(E12)

3.10.4 Accomplish the requirements of 009-12 of 2.1 for each new stud to support insulation and lagging.

3.10.5 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and CRES piping, plating, and vent ducting.

3.10.6 Accomplish the requirements of 009-32 of 2.1 for new

insulation, lagging, and each reusable cover to match each surrounding area.

3.10.7 Install new a total of 100 square feet of perforated

sheathing insulation.

3.10.8 Remove existing and install each new a total of 8 metal bands

3.10.9 Accomplish the requirements of 009-12 of 2.1, including Table

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2, Columns A and D, Lines One through 7.

3.11 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, for each exterior surface location listed in 1.2.2, including each deck, step platform, and foundation surface.

3.12 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 24, for each deck surface receiving nonskid.

3.13 Accomplish the requirements of 009-26 of 2.1, including Attachment G, for installation of Peel and Stick nonskid.

3.13.1 Accomplish the requirements of 009-32, including Table 3, Line 19, Columns A, B, and E, for surface preparation and topcoat of each deck located in 1.2, prior to installation of peel and stick nonskid.

3.14 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 22, for each location listed in 1.2.1 through 1.2.6.

(V)(G) "UNOBSTRUCTED FLOW TEST"

3.15 Accomplish an unobstructed flow test of each deck drain, using clean, dry oil-free compressed air, at 90 PSIG, using 2.2 for guidance.

Allowable obstructed flow: None.

3.16 Remove protective covering installed in 3.1.

(V)(G) "CLEANLINESS INSPECTION"

3.17 Accomplish a visual inspect for presence of contamination.

Allowable foreign matter or debris: None.

3.17.1 Remove dust and debris, brush down, and vacuum entire

interior surfaces of each trunk and plenum.

3.18 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS MUSTIN (DDG 89) ITEM NO: 262-90-001 (E12)

COAR: 30 PCN: EXSA-ZC06

CSWT FILE NO: 262-020 (DDG 51) CMP: NONE

REVISED: 26 Oct 2018 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 5 ITEM NO: 262-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: ShipAlt DDG51-76253K, Main Reduction Gear Lube Oil Coalescing Filter Modification; accomplish(OPTION ITEM)

(E7)

1.2 Location of Work:

1.2.1 Engine Room Number One (4-174-0-E)

1.2.2 Engine Room Number 2 (4-254-0-E)

1.2.3 Fuel Expansion Seawater Overflow Tank Group 2 (5-212-4-F)

1.2.4 Fuel Expansion Seawater Overflow Tank Group 3 (5-254-1-F)

1.2.5 Fuel Tank Group 3 (5-254-3-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 182-8826321 Rev A, ShipAlt DDG-51-76253, Install Lubo Coalescing Filters Mod STRL and ML

2.3 262-8826322 Rev A, ShipAlt DDG-51-76253, Install Lubo Coalescing Filters Mod Piping & ML

2.4 302-8826323 Rev A, ShipAlt DDG-51-76253, Install Lubo Coalescing Filters Elec CNSLD Mods & ML

2.5 8100-2400-0062 Rev BH, Pipe Hangers Rigid Type

2.6 8100-2400-0017 Rev N, Funnels

2.7 S6430-AE-TED-010 Rev 7, Technical Directive Piping Devices, Flexible Hose Assemblies

2.8 S9086-H7-STM-010/CH-262 Rev 11, Lubricating Oils, Greases, Specialty Lubricants, and Lubrication Systems

2.9 MIL-STD-2003A, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.10 MIL-STD-1310H, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility and Safety

2.11 OD 32382 Rev F, Grounding and Bonding Equipment Enclosures, Chassis and Cases, Design and Installation

2.12 26211-3-001 Rev A/2, Main Reduction Gear Lube Oil Coalescing Filters Operational Test

2.13 S9262-AQ-MMA-010 Rev 4, Filter/Separator Purifier, Lube Oil, AAE Model 741141

2.14 605-2540769 Rev D, Label Plate Standards

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 5 ITEM NO: 262-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2.15 4720-DDG89-FY21, Ship Alteration Material Summary (4720/3)

2.16 RLAR 76253/DDG89/1192663, RESERVATION 1: THIS DRAWING TO BE

SHIPCHECKED PRIOR TO AVAIL

(E12)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2 through 2.4,4 and 2.16, using material provided in 5.3.

(E12)

3.1.1 Remove and dispose of system fluids.

3.1.2 Chip and grind each surface flush and smooth in way of each removal.

3.1.3 Accomplish the requirements of 009-13 of 2.1 for each

differential pressure gage, pressure gage and temperature gage on each instrument panel.

3.1.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a list of new parts installed, excluding parts specifically listed to be removed in this Work Item or invoked Standard Item, in place of those found to be missing or defective, with documenting invoices or other substantiating data, to the SUPERVISOR. Total cost of new parts must not exceed 500 dollars without prior approval of the SUPERVISOR. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.1.4 Fabricate and install each pipe hanger and funnel in

accordance with 2.5 and 2.6.

3.1.5 Install each flex hose in accordance with 2.7.

(V) "STRAIN FREE"

3.1.6 Align each piping to each component. Each piping must be supported independently and must not impose a strain.

3.1.7 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.1.8 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.1.9 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each weld seam of each closure patch and penetration.

Allowable leakage: None.

3.1.10 Isolate each component subject to damage and clean each new and modified lube oil and potable water piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

3.1.10.1 Accomplish the requirements of 009-09 of 2.1 for each

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 5 ITEM NO: 262-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

new and disturbed lube oil piping, using Section 262 of 2.8 for guidance.

3.1.10.2 Accomplish the requirements of 009-09 of 2.1 for each new and disturbed potable water piping.

3.1.11 Ensure each electrical installation is in accordance with 2.9.

3.1.12 Bond and ground each electrical equipment in accordance with

2.10 and 2.11.

3.2 Accomplish the requirements of 009-71 of 2.1 for each new and disturbed piping system. Allowable leakage: None.

3.2.1 Ensure test pressure is 162 PSIG (+8, -0 PSIG), in accordance with Test Note T1 of 2.3 for each low pressure air piping.

3.2.2 Ensure test pressure is 122 PSIG (+6, -0 PSIG), in accordance with Test Note T2 of 2.3 for each potable water piping.

3.2.3 Ensure test pressure is 74 PSIG (+4, -0 PSIG), in accordance with Test Note T3 of 2.3 for each oily waste transfer piping.

3.2.4 Ensure test pressure is 50 PSIG (+3, -0 PSIG), in accordance with Test Note T4 of 2.3 for each lube oil suction piping.

3.2.5 Ensure test pressure is 162 PSIG (+8, -0 PSIG), in accordance with Test Note T5 of 2.3 for each lube oil discharge piping.

3.2.6 Ensure test pressure is 162 PSIG (+8, -0 PSIG), in accordance with Test Note T6 of 2.3 for each lube oil transfer piping.

3.2.7 Accomplish a static and unobstructed flow test, in accordance with Test Note T8 of 2.3 for each oily water piping and each waste water piping.

3.2.8 Accomplish the requirements of Test Note T10 of 2.3 for each salt water gage connection and each corresponding root valve.

3.3 Provide new and fill with new, each lube oil system with oil conforming to MIL-PRF-17331 (MS 2190TEP).

3.3.1 Accomplish the requirements of 009-63 of 2.1.

3.3.1.1 Test and analyze each oil sample.

3.4 Accomplish the requirements of 009-87 of 2.1 for each new and disturbed potable water piping.

(I)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of each new lube oil coalescing filter, in accordance with Test Note T9 of 2.3 and 2.12, using Section 2 of 2.13 for guidance. Allowable defects: None.

3.5.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.5, including each completed test data sheet, to the SUPERVISOR.

3.6 Accomplish the requirements of 009-11 of 2.1 for new and disturbed

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 5 ITEM NO: 262-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

insulation and lagging.

3.6.1 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.6.2 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.7 Install new each label plate, in accordance with 2.3, 2.4 and 2.14.

3.8 Provide new material and install new aluminized cloth spray shields on each new and disturbed lube oil system piping, valve flange and component, in accordance with ASTM F 1138.

3.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kitted Material for ShipAlt 76253K N/A 2.15 N/A 3.1

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 5 ITEM NO: 262-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

Planners

WENCESLAO, JAY

KONGDARA, TICK

MALIWAT, ARTURO

MALONE, LISA

MARTIN, GEORGE

MEZA, RICHARD

PEPPER, MARK

SMITH, MICHAEL

SHIP: USS MUSTIN (DDG 89) ITEM NO: 437-90-001 (E12)

COAR: 30 PCN: EXSA-ZC12

CMP: NONE

PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 5 ITEM NO: 437-90-001

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1. SCOPE:

1.1 Title: ShipAlt DDG51-77829K, Installation of Radar and TDR TLI's for DFM, JP-5 and Potable Water Tanks(OPTION ITEM)

(E7)

1.2 Location of Work:

1.2.1 Throughout the Ship

1.2.2 Fuel Tank GP One (5-126-1-F)

1.2.3 Fuel Tank GP 2 (5-126-2-F)

1.2.4 Fuel Tank GP One (5-174-1-F)

1.2.5 Fuel Tank GP 2 (5-174-4-F)

1.2.6 Fuel Receiving Tank GP 3 (4-174-1-F)

1.2.7 Fuel Tank GP 3 (5-220-3-F)

1.2.8 Fuel Receiving Tank GP 4 (5-220-4-F)

1.2.9 Fuel Tank GP 3 (5-254-3-F)

1.2.10 Fuel Tank GP 4 (5-264-2-F)

1.2.11 Fuel Tank GP 4 (4-272-2-F)

1.2.12 Fuel Tank GP 3 (5-300-1-F)

1.2.13 Fuel Tank GP 4 (5-300-2-F)

1.2.14 Fuel Tank GP 5 (5-338-1-F)

1.2.15 Fuel Tank GP 6 (5-338-2-F)

1.2.16 Fuel Tank GP 5 (5-354-0-F)

1.2.17 Fuel Tank GP 6 (5-370-0-F)

1.2.18 Fuel Tank GP One (5-42-0-F)

1.2.19 Fuel Tank GP One (5-78-1-F)

1.2.20 Fuel Tank GP 2 (5-78-2-F)

1.2.21 Fuel Receiving Tank GP One (4-78-1-F)

1.2.22 Fuel Receiving Tank GP 2 (4-78-2-F)

1.2.23 Fuel Service Tank (4-220-1-F)

1.2.24 Fuel Service Tank (4-220-4-F)

1.2.25 Fuel Service Tank (4-300-1-F)

1.2.26 Fuel Service Tank (5-300-4-F)

1.2.27 JP-5 Tank (4-394-0-J)

1.2.28 JP-5 Tank (4-402-0-J)

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 5 ITEM NO: 437-90-001

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1.2.29 JP-5 Service Tank (4-386-0-J)

1.2.30 JP-5 Service Tank (4-390-0-J)

1.2.31 JP-5 Drain Tank (4-370-1-J)

1.2.32 GTRB Fuel Gravity Feed Tank (2-174-2-F)

1.2.33 GTRB Fuel Gravity Feed Tank (2-298-1-F)

1.2.34 Potable Water Tank (4-150-1-W)

1.2.35 Potable Water Tank (4-126-1-W)

1.2.36 Potable Water Tank (4-150-2-W)

1.2.37 Potable Water Tank (4-126-2-W)

1.2.38 JP-5 Stowage Tank (4-410-0-J)

1.3 Identification:

1.3.1 Not Applicable

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400).

1.4.1 Spaces:

1.4.1.1 A-Size Module 32 Cell Vertical Launching System (2.5-78-

0-M) (CONFIDENTIAL)

1.4.1.2 B-Size Module 61 Cell Vertical Launching System (3-338-

0-M) (CONFIDENTIAL)

1.4.1.3 Interior Communication and Gyroscope Room Number One (4-

94-0-C) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 437-8826458 Rev B, ShipAlt DDG51-77829K Install Tank Sensors (Radar/TDR) Electrical Mods & Ml

2.3 540-8826460 Rev B, ShipAlt DDG51-77829K Install Tank Sensors (Radar/TDR) Piping & Strl Mods & Ml

2.4 8100-2400-0056 Rev R, Penetrations Structural Sleeve Type Non Insulating

2.5 8100-2382-0067 Rev W, Striker Plate Tank Sounding

2.6 8100-2400-0062 Rev BH, Pipe Hangers Rigid Type

2.7 605-2540769 Rev D, Label Plate Standards

2.8 4720-DDG89-FY21, Ship Alteration Material Summary (4720/3)

2.9 RLAR, 77829/DDG89/1196479 MSR to rip-out the old TLIs from the tanks (E4)

2.10 RLAR 77829/DDG89/1196236, Increase Material Quantity for F0030 (E5)

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 5 ITEM NO: 437-90-001

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2.11 RLAR 77829/DDG81/1197396, TDRLS004 INSTALLATION INTERFERENCE (E12)

3. REQUIREMENTS:

3.1 Accomplish the requirements of Sheets 3 through 6 of 2.2, the requirements of 2.3, 2.9 9, 2.10 and 2.10,11, using 2.4 through 2.6 for guidance and material provided in 5.3.

(E12)

3.1.1 Accomplish the requirements of General Notes 9, 13, 17 and 22 of 2.2.

3.1.2 Accomplish the requirements of Ripout Notes R1 and R2 of 2.2.

3.1.3 Chip and grind each surface flush in way of each repair.

3.1.4 Template exact size, configuration, and location from each existing shipboard condition.

(V) "STRAIN FREE"

3.1.5 Align the piping to each component. Piping must be supported independently and must not impose a strain.

3.1.6 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.1.7 Accomplish the requirements 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2 Accomplish the requirements of 009-25 of 2.1 for a completion air test of each affected compartment and an air hose or vacuum box test of each bulkhead and deck penetration in accordance with Test Note T4 of

2.3. Allowable leakage: None.

3.2.1 Accomplish the requirements of Test Note T1 of 2.3 for each tank completion air pressure test. Allowable leakage: None.

3.3 Accomplish the requirements of 009-71 of 2.1 for a static test of new and disturbed FDS, JP5, oily waste and sounding tube piping in accordance with Test Notes T2 and T3 of 2.3. Allowable leakage: None.

3.4 Inventory, bag, tag and turnover the material received in 5.3 required by the AIT when directed by the SUPERVISOR. SUPERVISOR will provide notification 5 days prior to issuance.

3.5 Install each new label plate in accordance with 2.2, 2.3 and 2.7.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Gas free certification covered under Work Item 123-10-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.2 PUSH MATERIAL:

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 5 ITEM NO: 437-90-001

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1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kitted Material for ShipAlt N/A 2.8 N/A 3.4

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 5 ITEM NO: 437-90-001

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Attachment A

Planners

MALONE, LISA

DONSTON, RUSSEL

KONGDARA, TICK

MARTIN, GEORGE

MEZA, RICHARD

REED, SAMUEL

SMITH, MICHAEL

VEIL, EARL

WENCESLAO, JAY

SHIP: USS MUSTIN (DDG 89) ITEM NO: 472-90-001 (E12)

COAR: 91 PCN: EXSA-ZC14

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 9 ITEM NO: 472-90-001

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1. SCOPE:

1.1 Title: ShipAlt DDG51-80156K, AN/SLQ-32 (V)6 Surface Electronic Warfare Improvement Program (SEWIP) Block 2 Upgrade; accomplish (OPTION

ITEM)

1.2 Location of Work:

1.2.1 Throughout the Ship

1.2.1.1 Weatherdeck, 58 Feet 6 Inches ABL, Frame 142 to 160, Starboard AN/SLQ-32 Antenna Platform (Void)

1.2.1.2 Weatherdeck, 58 Feet 6 Inches ABL, Frame 142 to 160, Port AN/SLQ-32 Antenna Platform (Void)

1.3 Identification:

1.3.1 Not Applicable.

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400).

1.4.1 Spaces:

1.4.1.1 Combat Systems Equipment Room No. 2 (2-126-2-C)

(CONFIDENTIAL)

1.4.1.2 Combat Information Center (1-126-0-C) (CONFIDENTIAL)

1.4.1.3 Radar Room No. One (03-128-0-C) (CONFIDENTIAL)

1.4.1.4 Array Room No. One (03-128-1-Q) (CONFIDENTIAL)

1.4.1.5 Array Room No. 2 (03-128-2-Q) (CONFIDENTIAL)

1.4.1.6 Radar Room No. 2 (03-142-0-C) (CONFIDENTIAL)

1.4.1.7 Combat System Equipment Room No. 4 (03-142-1-C)

(CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 180-8849094 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade Topside Fdn Dwg & ML

2.3 321-8849095 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade Cable Routing & ML

2.4 474-8849097 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade Wire Connection List

2.5 474-8849096 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade Elec Dwg & ML

2.6 180-8849093 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 9 ITEM NO: 472-90-001

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Upgrade Strl Fdn Dwg & Ml

2.7 505-8849098 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade Pipe Dwg & ML

2.8 512-8849099 Rev A, ShipAlt DDG-51-80156 AN/SLQ-32 (V)6 / SEWIP Blk 2 Upgrade HVAC Dwg & ML

2.9 8100-3535-0139 Rev D, EMX GND & Shield

2.10 8100-1301-0197 Rev N, HVAC Ventilation Hangers & Fasteners

2.11 8100-1301-0267 Rev N, HVAC Type "A" Flanges

2.12 8100-1301-0268 Rev M, HVAC Type "B" Flanges

2.13 8100-1301-0269 Rev F, HVAC Ventilation Flanges 'C', 'D' & 'E'

2.14 8100-1301-0273 Rev H, HVAC Valve Collar

2.15 8100-1300-0271 Rev M, HVAC Bellmouth

2.16 8100-1301-0272 Rev E, HVAC Type "J" & "JA" Terminals

2.17 8100-1301-0270 Rev E, HVAC Type "K & R" Flange

2.18 8100-1301-0286 Rev J, Spiral Duct & Fittings

2.19 51221-3-086 Rev C26, HVAC/AN/SLQ-32 (V)6/SEWIP Blk 2 Upgrade Volumetric Balancing Test

(E12)

2.20 MIL-STD-2003A, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.21 MIL-STD-1310H, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

2.22 OD32382 Rev F, Grounding and Bonding Equipment Enclosures, Chassis and Cases, Design and Installation

2.23 SOP-A73-CSA-16-003, Procedure For Surveying Surface Electronic Warfare Improvement Program (SEWIP) Arrays With Lasers Using Spherically Mounted Reflectors (SMR)

2.24 S6430-AE-TED-010 Rev 7, Piping Devices and Flexible Hose Assemblies

2.25 S9086-SD-STM-010/CH-532 Rev 3, Liquid Cooling Systems for Electronic Cooling

2.26 605-2540769 Rev D, Label Plate Standards

2.27 4720-DDG89-FY21, Ship Alteration Material Summary (4720/3)

2.28 RLAR, 80156/DDG89/1195449, MISSING RIPOUT ITEMS IN RADAR ROOM NO.1 (E12)

2.29 RLAR 80156/DDG113/1197381, CORRECT LOWER FAB ASSEMBLY FDN RADAR RM

NO. 1

(E12)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-05 of 2.1.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and B, Lines One through 7.

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 9 ITEM NO: 472-90-001

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3.1.1.1 Accomplish nondestructive testing in accordance with

Line 9 and 11.

3.1.2 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each new and disturbed watertight/airtight temporary access closure after reinstallation. Allowable leakage: None.

3.1.3 Accomplish the requirements of 009-26 of 2.1 for deck covering disturbed as a result of each access cut.

3.2 Accomplish each requirement of 2.2 through 2.22 22, 2.28 and 2.29 using the material provided in 5.3.

(E12)

3.2.1 Remove and dispose of system fluids.

3.2.2 Restore each piping flange mating surface exposed by

disassembly of piping system. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.

3.2.3 Chip and grind surfaces flush in way of removal and repair.

3.2.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, C, and D, Lines One through 7.

3.2.5 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

(V) "STRAIN FREE"

3.2.6 Align each piping to each joint and fitting. Piping must be supported independently and must not impose a strain.

3.2.7 Isolate each component subject to damage and clean the new and modified electronic cooling water piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

(V)(G) "ELECTRONIC COOLING WATER CLEANLINESS AND CONDUCTIVITY"

3.2.7.1 Accomplish the requirements of 009-09 of 2.1 for a

Trisodium Phosphate (TSP) and citric acid flush in accordance with Paragraphs 532-4.4.2.3.1 and 532-4.4.2.3.2 of 2.25 for each new and disturbed electronic cooling water system piping affected by the work item. Acceptance Criteria: Filter bag following final flush must be free of particulate, water conductivity must be below two micromhos, and internal wall of each pipe must be as bright as a new copper penny.

3.2.8 Accomplish the requirements of 009-123 of 2.1 for the

installation of each new fiber optic cable.

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 9 ITEM NO: 472-90-001

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3.2.9 Ensure each electrical installation is in accordance with 2.20.

3.2.10 Bond and ground equipment in accordance with 2.21 and 2.22.

3.2.11 Alignment and placement of each new shelter assembly

foundation and High Gain High Sensitivity (HGHS) platform and foundation must be located to height, parallel, fore and aft offsets and centerline half-breadth dimensions listed in 2.3 2 and 2.6,5, relative to the ships Master Reference Plane or MK 82 Director number one roller path, using shipboard surveying methods and equipment similar or equal to Laser Tracker devices and techniques described in Paragraph 7 of 2.23 and performed by qualified personnel.

(E12)

3.2.12 Establish each benchmark at each installation site

transferred directly from the MRP or the Number One director using qualified operators and precision shipboard surveying equipment equal to that listed in Paragraph 7 of reference 2.23. Installing activity must not take measurements from each existing bulkhead, deck, platform or other structure.

3.2.13 The HGHS foundation may be scribed to the platform deck by removing up to 0.500 inch of foundation leg material without further authorization from the Government.

(I)(G) "SHELTER ASSEMBLY FOUNDATION ALIGNMENT/PLACEMENT"

3.2.14 Verify alignment of each foundation and placement of

benchmarks and each new port and starboard antenna shelter assembly foundation after tack welding in place and prior to production welding using the same equipment and method described in 3.2.11.

Allowable deviation: None.

(I)(G) "HGHS FOUNDATION ALIGNMENT/PLACEMENT"

3.2.15 Verify alignment and placement of each benchmark and HGHS foundation after tack welding in place and prior to production welding using the same equipment and method described in 3.2.11.

Allowable deviation: None.

3.2.16 Verify level and flatness of the port and starboard SLQ-32 shelter assembly foundation after completion of production welding, using qualified operator and calibrated equipment. Allowable deformation: Allowable level and flat to baseline shall be in accordance with Local Note 2 of sheet 4 of 2.3 2 and flatness in accordance with Special Note 2 of 2.4.5.

(E12)

3.2.16.1 Machine each foundation in place to restore flatness.

3.2.16.2 Foundation top plate minimum thickness of 0.750 inch must be maintained.

3.2.17 Verify level/flatness of new HGHS antenna foundation after completion of production welding. Allowable deviation: Acceptance criteria must be in accordance with Local Note One, Sheet 12 of 2.3 2 and Special Note S3 of 2.4.5.

(E12)

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 9 ITEM NO: 472-90-001

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3.2.17.1 Machine new foundation in place to restore flatness.

3.2.17.2 Foundation top plate minimum thickness of 0.750 inch must be maintained.

(V)(G) "BONDING AND GROUNDING"

3.2.18 Verify bonding and grounding of port and starboard shelter assemblies and HGHS antenna foundations in accordance with Special Note S16 of 2.5. Allowable defects: None.

3.2.19 Verify the completion of each Bond Surface Cleaning, Bond Surface Treatment, Installation, Testing and Clean and Seal, in accordance with 2.21 and 2.22, during installation of each starboard (Item 107) and port (Item 108) shelter assembly.

3.2.20 Fabricate and install new hose assemblies.

3.2.20.1 Accomplish the requirements of Section 7 of 2.24.

3.2.21 Install a new CRES identification tag on each flexible hose assembly engraved in accordance with Paragraph 7.4 of 2.24.

(V)(G) "AN/SLQ-32 RESIDUAL MATERIAL"

3.2.22 Ensure each AN/SLQ-32 residual material being removed and not retained for reuse must be turned over to the Naval Surface Warfare Center (NSWC) Crane On Site Technical Representative.

(V)(G) "STATIC LOAD TEST"

3.2.23 Accomplish the requirements of Test Note T1 of 2.2 for a static load test of each new climber safety padeye, ladder rung, and hand grab. Inspect for any permanent deformation or visual damage.

Allowable defects: None.

(V)(G) "STANCHION PULL TEST"

3.2.24 Accomplish the requirements of Test Note T2 of 2.2 for a pull test of one new lifeline stanchion affected by the work item. Inspect for any permanent deformation or visual damage. Allowable defects:

None.

(V)(G) "LIFEROPE ASSEMBLY PULL TEST"

3.2.25 Accomplish the requirements of Test Note T4 of 2.2 for a pull test of 10 percent of the new liferope assemblies installed by the work item. Inspect for any permanent deformation or visual damage.

Allowable defects: None.

(V)(G) "HAMMER TEST"

3.2.26 Accomplish the requirements of Test Note T5 of 2.2 for a

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hammer test on each new lifeline/liferope staple install by this work item. Allowable defects: None.

3.2.27 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new and disturbed bulkhead and each deck penetration in accordance with 2.3, 2.5, 2.7 and 2.8. Allowable leakage: None.

3.2.28 Accomplish the requirements of 009-25 of 2.1 for a completion air test of each AN/SLQ-32 platform void listed in 1.2.1.1 and

1.2.1.2. Test pressure must be 2 PSIG for watertight and oil tight structure and 4 ounces PSIG for airtight structure. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: 2 ounces PSIG.

3.2.29 Accomplish the requirements of 009-71 of 2.1 for a

hydrostatic test of each new and disturbed piping system. Allowable leakage: None.

3.2.29.1 Accomplish a hydrostatic test and the requirements of Test Note T2 of 2.7 for each new chilled water piping system (CW) at 202 PSIG (plus 10 PSIG, minus 0) using clean, fresh water.

Hold test pressure for at least 30 minutes before beginning inspection.

3.2.29.2 Accomplish a hydrostatic test and the requirements of Test Note T3 of 2.7 for each new compressed air low pressure service piping system (ALP) at 162 PSIG (plus 8 PSIG, minus 0) using clean, fresh water. Hold test pressure for at least 30 minutes before beginning inspection.

3.2.29.3 Accomplish a hydrostatic test and the requirements of Test Note T4 of 2.7 for each new electronic cooling water with Glycol (with valves labeled ECW5) at 149 PSIG (plus 7 PSIG, minus

0) using clean, fresh water. Hold test pressure for at least 30 minutes before beginning inspection.

3.2.29.4 Accomplish a hydrostatic test and the requirements of Test Note T6 of 2.7 for each new compressed air low pressure electronics piping system (AED) at 50 PSIG (plus 3 PSIG, minus 0) using clean, fresh water. Hold test pressure for at least 30 minutes before beginning inspection.

3.2.29.5 Accomplish a hydrostatic test and the requirements of Test Note T7 through T10 of 2.7 for each new hose assembly.

(V)(G) "OPERATIONAL TEST"

3.2.29.6 Accomplish a operational test and the requirements of Test Note T11 of 2.7 for each new tubing connection. Allowable leakage: None.

(V)(G) "OPTICAL LOSS VERIFICATION"

3.2.30 Accomplish an optical loss test of each new fiber optic cable

SSP: TPPC-DDG89-SWRMC21-CN01 7 of 9 ITEM NO: 472-90-001

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in accordance with Special Notes S9 through S15 of 2.5.

3.2.31 Calibrate and adjust each new gage in accordance with 009-13 of 2.1.

(V)(G) "TRANSFORMER OPERATIONAL TEST"

3.2.32 Accomplish the requirements of 60 HZ, 1PH, isolation

transformer in accordance with Test Notes T3 of 2.5 for an operational test of transformer impacted by this work item. Allowable defect: None.

(V)(G) "OPERATIONAL TEST"

3.2.33 Accomplish the requirements of Test Notes T4, T5, T11 and T12 of 2.5 for a test of the electrical equipment impacted by this work item, for proper operation. Allowable deviation: None.

(V)(G) "OPERATIONAL TEST"

3.2.34 Accomplish the requirements of Test Notes T8 through T10 of

2.5 for a test of the equipment impacted by this work item, for proper operation. Allowable defects: None.

(V)(G) "OPERATIONAL TEST"

3.2.35 Accomplish the requirements of Test Note T3 of 2.8 for an operational test of each duct closure impacted by this work item.

Allowable sticking and binding: None.

(V)(G) "VOLUMETRIC TEST"

3.2.36 Accomplish the requirements of Test Note T2 of 2.8 for a volumetric test of HVAC system and equipment impacted by this work item, in accordance with 2.19.

3.2.36.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.2.35 to the SUPERVISOR.

3.3 Accomplish the requirements of 009-26 of 2.1, including Attachment G for installation of peel and stick nonskid for each AN/SLQ-32 antenna platform.

3.3.1 Accomplish the requirements of 009-32, including Table 2, Line One, Columns A, B and C, for surface preparation and topcoat of each AN/SLQ-32 antenna platform, prior to installation of peel and stick nonskid.

3.4 Accomplish the requirements of 009-26 of 2.1, including Attachments B and C for each new and disturbed deck covering.

3.5 Accomplish the requirements of 009-11 of 2.1 for new or disturbed

SSP: TPPC-DDG89-SWRMC21-CN01 8 of 9 ITEM NO: 472-90-001

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lagging and insulation.

3.5.1 Accomplish the requirements of 009-12 of 2.1 for each new fastener (stud) to support insulation and lagging.

3.5.2 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.5.3 Accomplish the requirements of 009-32 of 2.1 for new

insulation, lagging, and reusable covers to match each surrounding area.

3.6 Accomplish the requirements of 009-78 of 2.1.

3.6.1 Accomplish the requirements of 009-32 of 2.1, including Table 5, Line 21.

3.7 Fabricate and install each new label plate in accordance with 2.2, 2.5, 2.7 and 2.8, using 2.26 for guidance.

3.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

3.9 Provide a secure lockable office space/area for use by 2 each Government Sponsored Representatives for the entire ship availability.

3.9.1 Office space must be furnished with the following for the entire duration of the availability.

3.9.2 Provide 2 each desk with swivel chairs in like new condition.

3.9.3 Provide NMCI Internet access connectivity at each desk.

3.9.4 Provide 2 each parking space adjacent to the office space or at the contractor facility for duration of production.

4. NOTES:

4.1 4720 has not been issued as of 17 Sep 2020.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kitted Material for ShipAlt 80156K N/A 2.27 N/A 3.2

SSP: TPPC-DDG89-SWRMC21-CN01 9 of 9 ITEM NO: 472-90-001

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Attachment A

Planners

VEIL, EARL

DONSTON, RUSSEL

KONGDARA, TICK

MALONE, LISA

MARTIN, GEORGE

SHIP: USS MUSTIN (DDG 89) ITEM NO: 588-21-002 (E12)

COAR: 16 PCN: EA04-L021

EA04-L022

EA04-L015

EA04-L016

CSWT FILE NO: 588-004 (DDG 51) CMP: NONE

REVISED: 26 Oct 2018 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 5 ITEM NO: 588-21-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Helicopter Hangar Door; repair

1.2 Location of Work:

1.2.1 Hangar Number One (1-338-3-Q)

1.2.2 Hangar Number 2 (1-338-8-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Door, Helicopter Hangar, Starboard, Manufacturer: Gulf Coast Holdings Inc., Mfr. Drawing: 1566, Mfr. ID:

1566-1, APL 31A990057

1.3.2 Quantity (One EA), Door, Helicopter Hangar, Port, Manufacturer: Gulf Coast Holdings Inc., Mfr. Drawing: 1566, Mfr. ID:

1566-2, APL 31A000087

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 S9169-B1-MMA-010 Rev 9, Helicopter Hangar Doors Part Numbers 1566-1 and 1566-2

2.3 169-7060710 Rev C, Fab & Instl of Helicopter Hangar Doors

2.4 15666191 Rev A, Bolt, Nut & Washer

2.5 15662090 Rev AF, Dogging Actuator/Linkage Assembly

2.6 1566 Rev AJ, Helicopter Hangar Door…

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