About this file

This notice announces a solicitation for depot maintenance of USS MUSTIN (DDG 89) and docking selected restricted availability for USS SAN DIEGO (LPD 22). The Naval Sea Systems Command seeks a contractor with shipyard facilities on the West Coast, including a pier capable of working on destroyers or amphibious ships. The contractor must also have experienced personnel to complete multiple areas of maintenance, repair, and modernization. The solicitation will be issued through beta.SAM.gov. Interested parties must register in the System for Award Management and monitor the beta.SAM.gov site for release of the solicitation and any amendments. Certain attachments will be made accessible through beta.SAM.gov and others transmitted via DOD Safe after coordinating with points of contact. The Government will make a single award by May 2021 for work on USS MUSTIN from September 2021 to July 2023 and work on USS SAN DIEGO from September 2021 to December 2022.

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Other files

File Type Posted
(USS SAN DIEGO) Attachment J-4 Pricing Workbook Rev_2.xlsx XLSX spreadsheet
N00024-21-R-4442_A0009.pdf PDF
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 10.pdf PDF
N00024-21-R-4442_A0008.pdf PDF
N00024-21-R-4442-A0008 BQ 256-272.xlsx XLSX spreadsheet
MUSTIN ERRATA 12.pdf PDF
N00024-21-R-4442_A0007.pdf PDF
(USS MUSTIN) Attachment J-14 Rev_2.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-13 Rev_2.xlsx XLSX spreadsheet
MUSTIN ERRATA 11.pdf PDF
N00024-21-R-4442-A0007 BQ 210-255.xlsx XLSX spreadsheet
N00024-21-R-4442_A0006.pdf PDF
N00024-21-R-4222_A0006.pdf PDF
N00024-21-R-4442_A0005 BQ 139-209 AMD_0005.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-14 Rev_1.xlsx XLSX spreadsheet
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 9.pdf PDF
N00024-21-R-4442_A0005.pdf PDF
(USS SAN DIEGO) Attachment J-3 Execution Milestones Rev_1.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-13 Rev_1.xlsx XLSX spreadsheet
(USS MUSTIN) Attachment J-18 GFM Rev_1.xlsx XLSX spreadsheet
USS MUSTIN ERRATA 9.pdf PDF
(USS SAN DIEGO) Attachment J-4 Pricing Workbook Rev_1.xlsx XLSX spreadsheet
N00024-21-R-4442_A0004 BQ 11-138.xlsx XLSX spreadsheet
USS San Diego TPPC-LPD22-SWRMC21-CNO1 - ERRATA 8.pdf PDF
(USS SAN DIEGO) Attachment J-8 Rev_1 (Errata 8).xlsx XLSX spreadsheet
N00024-21-R-4442_A0004.pdf PDF
N00024-21-R-4442_A0003.pdf PDF
N00024-21-R-4442_A0003 BQ 11-137.xlsx XLSX spreadsheet
N00024-21-R-4442_A0002.pdf PDF
N00024-21-R-4442_A0002 BQ 1-10.xlsx XLSX spreadsheet
N00024-21-R-4442_A0001.pdf PDF
Attachment S-17 (Proposal Assessment).xlsx XLSX spreadsheet
Attachment S-7 (Proposal Assessment).xlsx XLSX spreadsheet
Attachment J-5 (QASP).pdf PDF
Attachment S-3 (PPI Form).xlsx XLSX spreadsheet
Attachment J-15 (QASP).pdf PDF
Attachment J-7 (Schedule Model Review).pdf PDF
Attachment J-8 (GFM List).xlsx XLSX spreadsheet
Attachment J-17 (Schedule Model Review).pdf PDF
N00024-21-R-4442.pdf PDF
CDRLs.zip ZIP file
Attachment S-13 (PPI Form).xlsx XLSX spreadsheet
Attachment J-18 (GFM List).xlsx XLSX spreadsheet
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THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.

SHIP: USS MUSTIN (DDG 89)

TPPC-DDG89-SWRMC21-CN01

ERRATA NUMBER:

SPECIFICATION NUMBER:

THE FOLLOWING ITEMS ARE REPLACED:

123-14-001

259-10-002

411-90-002

456-90-001

512-90-001

512-90-003

631-11-001

631-13-001

631-13-002

631-13-003

634-11-001

644-90-001

651-90-001

857-11-001

857-11-003

980-11-002

992-11-006

992-11-009

992-21-001

THE FOLLOWING ITEMS ARE CANCELED:

432-80-001

533-80-001

552-80-001

641-80-001

992-11-010

DATED: 2/5/2021 1:00:14PMPage 1 of 1

SHIP: USS MUSTIN (DDG 89) ITEM NO: 123-14-001 (E10)

COAR: 16 PCN: See Attachment A

CSWT FILE NO: 123-096 (DDG 51) CMP: NONE

REVISED: 26 Oct 2018 PLANNER: See Attachment B

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 5 ITEM NO: 123-14-001

ERRATA NO. 10

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Potable Water Tank; repair

1.2 Location of Work:

1.2.1 Potable Water Tank (4-126-1-W)

1.2.2 Potable Water Tank (4-150-1-W)

1.2.3 Potable Water Tank (4-150-2-W)

1.3 Identification:

1.3.1 Quantity (One EA), Vertical Ladder, Line Item Number 2010, Starboard Frame 129, Sheet 3C, Detail 6B-H of 2.3

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 100-7060385 Rev E, Unit Structural Arr Dwg Assy Unit 2120

2.3 100-7060390 Rev D, Unit Structural Arr Dwg Assy Unit 2220

2.4 623-7059920 Rev M, List-Vertical Ladders & Ladder Rungs Zone 1,2,3 &

2.5 8100-1265-0177 Rev Y, Vertical Ladder Assemblies Steel

2.6 8100-3530-0086 Rev F, High-Hat for Bracket Mounted Tank Level Probes

2.7 533-7059996 Rev C, Potable Water System Piping Diagram

2.8 810-4714432 Rev L, NNSY Standard Drawing Std Pipe Hangers Fab Dets & Instl Instr (Non-Nuc Constr)

3. REQUIREMENTS:

3.1 Accomplish a visual inspection of each tank listed in 1.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including each sounding tube, tank vent, overflow, piping, structural member, ladder and each manhole cover.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish the following repairs for each tank located in 1.2.1 and

1.2.2 using the report in 3.1.1 and 2.2 through 2.6 for guidance. Area of each repair may include deck, bulkhead, overhead, shell plate, stiffeners, frames, tank lids (top, bottom and rim) and lid frames, ladders and other structure.

3.2.1 Vee-out and weld a total of 6 linear feet of deteriorated and damaged weld for each tank listed in 1.2.1 and 1.2.2 for a total of 4 12 linear feet.

(E10)

3.2.2 Chip and grind each surface flush in way of each repair.

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 5 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2.3 Base metal weld buildup a total of 36 square inches of plating defects in the tank bottom area of each tank listed in 1.2.1 and

1.2.2 for a total of 72 square inches.

3.2.3.1 Verify each surface is ground to sound metal prior to base metal weld buildup.

3.2.3.2 Fill each local pit and groove with weld material prior to application of each principal build up layer.

3.2.3.3 Grind each surface of completed base weld metal buildup smooth if greater than 1/8 inch above plate surface.

3.2.4 Remove existing, fit and install new a total of 5 square feet of deteriorated and damage plating for each tank listed in 1.2.1 and

1.2.2 for a total of 10 square feet.

3.2.5 Remove existing, fabricate and install new vertical ladder listed in 1.3 and located in 1.2.1.

3.2.6 Remove existing, fabricate and install new high-hat tank level indicator prove bracket for tank listed in 1.2.2.

3.3 Remove existing, fabricate and install new sounding tube pipe bracket for each tank listed in 1.2.2 and 1.2.3, using 2.7 and 2.8 for guidance and as designated by the SUPERVISOR.

3.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and B, Lines One through 7.

3.4.1 Accomplish nondestructive testing in accordance with Line 9 and 11, in way of each new insert weld seam.

3.5 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each new insert weld seam. Allowable leakage: None.

3.6 Accomplish the requirements of 009-25 of 2.1 for completion air test of each tank listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None

3.7 Accomplish the requirements of 009-87 of 2.1 for each tank listed in 1.2.

3.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 5 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 5 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

PCN Identification

EA01-ZAR2 POTABLE WTR TK - STRUCT RPR

EA01-ZAR3 POTABLE WTR TK - STRUCT RPR

ES01-NNES SUPPORT FOR SOUNDING TUBE

ES01-NNEQ SUPPORT FOR SOUNDING TUBE

ES01-NNEP HIGH-HAT FOR TLI PROBE BRKT

ES01-NNEL FWD LADDER (M/H NO. 3-129-1)

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 5 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment B

Planners

WILKERSON, STANLEY

BRADLEY, RANDALL

DAY, RICHARD

DURICK, JOSEPH

FLETES, CARLOS

KONGDARA, TICK

MARTIN, GEORGE

SHIP: USS MUSTIN (DDG 89) ITEM NO: 259-10-002 (E10)

COAR: 16 PCN: EM01-ZAS3

CSWT FILE NO: 259-087 (DDG 51) CMP: NONE

REVISED: 30 Oct 2018 PLANNER: BARBARISI, RICHARD

DONSTON, RUSSEL

KONGDARA, TICK

LOPEZ, CHRISTOPHER

MARTIN, GEORGE

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Number One Gas Turbine Mixing Room, Uptake and Boundary Layer Infra-Red Suppression System (BLISS); repair and preserve

1.2 Location of Work:

1.2.1 Uptake Engine Room Number One (02-186-0-Q)

1.2.2 Intake/Uptake Engine Room Number One (01-174-0-Q)

1.2.3 Intake/Uptake Engine Room Number One (1-174-3-Q)

1.2.4 Ships Service Gas Turbine Generator (SSGTG) Uptake Exhaust Trunk (01 Level)(2-166-2-Q)

1.2.5 SSGTG Uptake Exhaust Trunk (Main Deck)(2-166-2-Q)

1.2.6 SSGTG Uptake Exhaust Trunk (2nd Deck)(2-166-2-Q)

1.3 Identification:

1.3.1 Quantity (One EA), 1A Propulsion Gas Turbine Exhaust Duct

1.3.2 Quantity (One EA), 1B Propulsion Gas Turbine Exhaust Duct

1.3.3 Quantity (One EA), SSGTG Exhaust Duct

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 528-7061046 Rev C, Plumbing Drains Diagram DDG 88-AF

2.3 Systems and Specifications, SSPC Painting Manual, Volume 2

2.4 150-7060434 Rev D, Unit Structural Arr Dwg Assy Unit 4420

2.5 150-7060433 Rev D, Unit Structural Arr Dwg Assy Unit 4410

2.6 100-7060393 Rev E, Unit Structural Arp Dwg Assy Unit 2250

2.7 150-7060425 Rev D, Unit Structural Arr Dwg Assy Unit 4210

2.8 100-7060388 Rev F, Unit Structural Arr Dwg Assy Unit 2150

2.9 100-7060387 Rev D, Unit Structural Arr Dwg Assy Unit 2140

2.10 259-7060871 Rev C, Fab & Instl of SSGTG Uptake Aux Mchry Rm No. 1 & Above

2.11 259-7060868 Rev B, Fab & Instl of GTBR Uptake Eng Rm No. 1 & Above

2.12 635-7060687 Rev N, Thermal & Acst Insul Arr & Details Total Ship

2.13 259-7061014-DW, Gas Turbine Uptakes & Air Intakes Diag Selected Record Drawing

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3. REQUIREMENTS:

(V)(G) "CONTAMINATION CONTAINMENT"

3.1 Blank, wrap, cover, or mask equipment and openings to preclude damage and prevent entry of contaminants into gas turbine engines (including FOD screen), uptake spaces, engine room, machinery, equipment, valves, vent system, and other openings prior to repair operation.

3.2 Accomplish an unobstructed flow test of each deck drain located in 1.2, using clean, dry oil-free compressed air, at 90 PSIG. Inspect for proper operation and unobstructed flow, using 2.2 for guidance.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Remove and dispose of existing insulation and lagging from each system and component listed in 1.3.1 through 1.3.3 and located in 1.2.1 through 1.2.6, using 2.4, 2.9, and 2.12 for guidance.

3.3.1 Removal must include each exhaust, bulkhead, overhead, and ventilation lagging and pad.

3.3.2 Remove existing 100 square feet of perforated sheathing panel.

3.4 Commercial blast clean each exposed surface listed 1.2, including 3 inches of deck adjacent to each BLISS Cap. Accomplish each requirement of Surface Preparation Specification SSPC-SP-6 of 2.3.

3.4.1 Accomplish a visual inspection of each cleaned surface for structural integrity, deterioration, pitting, cracks, and areas of damage, using 2.4 through 2.9 for guidance.

3.4.1.1 Inspection of each location listed in 1.2.1 through

1.2.6 must include the interior and exterior surface for each exhaust duct and trunk, including each steel channel, deck plating, bulkhead, and pipe hanger for structural integrity, deterioration, pitting, cracks, areas of damage or distortion, and conditions of existing coatings.

3.4.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.

3.5 Accomplish the following repairs in each exhaust trunk listed in 1.3 and located in 1.2, based on the result of 3.3.3 and as designated by the SUPERVISOR, using 2.4 through 2.13 for guidance and material requirements:

3.5.1 Vee-out and weld a total of 25 linear feet of each cracked, split, broken or damaged weld seams.

3.5.2 Accomplish a total of 160 square inches of base metal build-up repair.

3.5.2.1 Ensure base metal weld build-up is limited to areas

reduced by 25 percent, but not greater than 45 percent of original material thickness.

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5.2.2 Grind surfaces of completed base weld metal build-up

smooth if greater than 1/8 inch above plate surface.

3.5.2.3 Fill each local pit and groove with metal prior to the application of each principle build-up layer. Each surface must be ground smooth to metal.

3.5.3 Remove existing and install new 32 square feet each of

bulkhead and deck plating for a total of 64 square feet.

3.5.4 Remove existing and install new a total of 50 linear feet of structural stiffener.

3.5.5 Remove existing and install new a total of 50 square feet of perforated sheathing panel.

3.5.6 Remove existing and install new a total of 10 square feet of eductor nozzle foundation and flange joint.

3.6 Chip and grind each surface flush in way of each repair.

3.7 Template exact size, configuration, and location from each existing shipboard condition.

3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.8.1 Accomplish nondestructive testing in accordance with Line 9.

3.9 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each new weld seam. Allowable leakage: None.

3.10 Accomplish the requirements of 009-11 of 2.1 for each new and disturbed insulation and lagging removed in 3.3 using 2.10, 2.11, and

2.12 as guidance.

3.10.1 Install DELETEnew a total of 100 square feet of bulkhead insulation.

(E10)

3.10.2 Install DELETEnew a total of 50 square feet of lagging pad. (E10)

3.10.3 Install DELETEnew a total of 50 square feet of exterior exhaust duct insulation.

(E10)

3.10.4 Accomplish the requirements of 009-12 of 2.1 for each new stud to support insulation and lagging.

3.10.5 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and CRES piping, plating, and vent ducting.

3.10.6 Accomplish the requirements of 009-32 of 2.1 for new

insulation, lagging, and each reusable cover to match each surrounding area.

3.10.7 Install new a total of 100 square feet of perforated

sheathing insulation.

3.10.8 Remove existing and install each new a total of 8 metal bands

3.10.9 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 4 ITEM NO: 259-10-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.11 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, for each exterior surface location listed in 1.2.2, including each deck, step platform, and foundation surface.

3.12 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 24, for each deck surface receiving nonskid.

3.13 Accomplish the requirements of 009-26 of 2.1, including Attachment G, for installation of Peel and Stick nonskid.

3.13.1 Accomplish the requirements of 009-32, including Table 3, Line 19, Columns A, B, and E, for surface preparation and topcoat of each deck located in 1.2, prior to installation of peel and stick nonskid.

3.14 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 22, for each location listed in 1.2.1 through 1.2.6.

(V)(G) "UNOBSTRUCTED FLOW TEST"

3.15 Accomplish an unobstructed flow test of each deck drain, using clean, dry oil-free compressed air, at 90 PSIG, using 2.2 for guidance.

Allowable obstructed flow: None.

3.16 Remove protective covering installed in 3.1.

(V)(G) "CLEANLINESS INSPECTION"

3.17 Accomplish a visual inspect for presence of contamination.

Allowable foreign matter or debris: None.

3.17.1 Remove dust and debris, brush down, and vacuum entire

interior surfaces of each trunk and plenum.

3.18 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS MUSTIN (DDG 89) ITEM NO: 411-90-002 (E10)

COAR: 30 PCN: EXSA-ZC33

EXSA-ZBV8

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 9 ITEM NO: 411-90-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: ShipAlt DDG51-89804K, AWS: ACB16/TI16 OA Computing Plant;

accomplish(OPTION ITEM)

(E7)

1.2 Location of Work:

1.2.1 Throughout the Ship

1.2.1.1 Combat System Equipment Room (CSER) Number One (2-53-1- C)

1.2.1.2 Combat System Equipment Room (CSER) Number 2 (2-126-2-C)

1.2.1.3 Combat System Equipment Room (CSER) Number 3 (1-300-0-C)

1.2.1.4 Combat System Equipment Room (CSER) Number 3 Annex (1- 314-0-C)

1.2.1.5 Array Room Number 3 (03-158-3-Q)

1.2.1.6 Radar Room Number 3 (01-274-1-C)

1.2.1.7 Tomahawk Equipment Room (2-153-2-C)

1.2.1.8 Combat System Maintenance Central (CSMC) Tech Library and Repair 8 (01-130-0-Q)

1.3 Identification:

1.3.1 Not Applicable

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400)

1.4.1 Spaces:

1.4.1.1 CSER Number One (2-53-1-C)(CONFIDENTIAL)

1.4.1.2 Combat System Equipment Room (CSER) Number 2 (2-126-2-

C)(CONFIDENTIAL)

1.4.1.3 CSER Number 3 (1-300-0-C)(CONFIDENTIAL)

1.4.1.4 CSER Number 3 (1-314-0-C)(ANNEX)(CONFIDENTIAL)

1.4.1.5 Combat System Maintenance Central (CSMC) Tech Library and Repair 8 (01-130-0-Q)(CONFIDENTIAL)

1.4.1.6 Array Room Number 3 (03-158-3-Q)(CONFIDENTIAL)

1.4.1.7 Radar Room Number 3 (01-274-1-C)(CONFIDENTIAL)

1.4.1.8 Tomahawk Equipment Room (2-153-2-C)(CONFIDENTIAL)

2. REFERENCES:

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 9 ITEM NO: 411-90-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2.1 Standard Items, (FY21)

2.2 100-8826360 Rev B, ShipAlt DDG-51-89804, OA Computing Temp Acess Cut & Incdntl Impact & ML

2.3 180-8869281 Rev A, ShipAlt DDG-51-89804, OA Comupting HO/Strl Fnd RO/Instl, Mods & ML

2.4 505-8869295 Rev A, ShipAlt DDG-51-89804, OA computing Piping Mods Ripout/Instl & ML

2.5 512-8869296 Rev A, ShipAlt DDG-51-89804, OA Computing Fan Rm HVAC CNSLD RO/Fab/Instl & ML

2.6 512-8869297 Rev A, ShipAlt DDG-51-89804, OA Computing CSER 1/2/3 HVAC RO/Fab/Install & ML

2.7 532-8869298 Rev A, ShipAlt DDG-51-89804, OA Computing CSER 2/3 ECW Pipe Mods RO/Instl & ML

2.8 RLAR 89804/DDG89/1195436, Revised Test Notes

2.9 RLAR 89804/DDG89/1195618, Test Note Corrections

2.10 8100-2442-0077 Rev K, Remote Operating Gear Fab & Instl Details

2.11 8100-2400-0056 Rev R, Penetrations structural, Sleeve Type, Non Insulating

2.12 8100-2400-0062 Rev BH, Pipe Hangers Rigid Type

2.13 8100-2400-0084 Rev AK, Deck Drains Fabricated

2.14 8100-1301-0272 Rev E, HVAC Type "J" & "JA" Terminals

2.15 8100-1301-0271 Rev M, HVAC Bellmouth

2.16 8100-1301-0296 Rev F, HVAC Type "F" Flanges

2.17 8100-1301-0269 Rev F, HVAC Ventilation Flanges 'C', 'D' & 'E'

2.18 8100-1301-0268 Rev M, HVAC Type "B" Flanges

2.19 8100-1301-0267 Rev N, HVAC Type "A" Flanges

2.20 8100-1301-0197 Rev N, HVAC Ventilation Hangers & Fasteners

2.21 8100-1301-0213 Rev W, Air Filter Housings for Type DW Cooling Coils

2.22 S6430-AE-TED-010 Rev 7, Technical Directive Piping Devices, Flexible Hose Assemblies

2.23 MIL-STD-1310H, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

2.24 S9086-SD-STM-010/CH-532 Rev 3, Liquid Cooling Systems for Electronic Equipment

2.25 622-7060509 Rev G, False Deck Cbt Sys Eqpt Rm No. 3 Main Deck Design Zone 3150

2.26 622-7060469 Rev L, False Dk-Commd Ctr & Rad Xmtr Rm-Cbt Sys Eqpt Rm No. 2 & Tomahawk Eqpt Rm-1st Platf

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 9 ITEM NO: 411-90-002

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2.27 622-7060048 Rev A, False Deck Details For Electronic Spaces

2.28 51221-3-148 Rev A, HVAC/QA Computing CSER 1/2/3 Volumetric Balancing Test

2.29 51221-3-130 Rev A/8, HVAC/QA Computing Fan Rm Volumetric Balancing Test

2.30 605-2540769 Rev D, Label Plate Standards

2.31 4720-DDG89-FY21, Ship Alteration Material Summary (4720/3)

2.32 RLAR 89804/DDG89/1196190, Supship Bath Drawing Review Comments (E5)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-65 of 2.1.

3.1.1 Consider all materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB's.

3.2 Accomplish the requirements of 2.2 through 2.22 9 and 2.32 32, using

2.10 through 2.20, as guidance in each location listed in 1.2, using material provided in 5.3.

(E10)

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements Work Item, that could result in a change in work to be accomplished or additional material to be procured, complete the preliminary work and submit one legible copy, in approved transferrable media, of the report in a time frame to allow the SUPERVISOR to initiate early action, but no later than the first 20 percent of the availability.

Any exceptions for submission of a report after the first 20 percent of the availability must be approved by the SUPERVISOR.

3.2.2 Accomplish the requirements of 009-05 of 2.1 in accordance with 2.2.

3.2.3 Restore each piping flange mating surface exposed by

disassembly of piping system. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.

3.2.4 Chip and grind each surface flush in way of each repair.

3.2.5 Template exact size, configuration, and location from each existing shipboard condition.

3.2.6 Bond and ground each equipment in accordance with 2.23.

(V) "STRAIN FREE"

3.2.7 Align each piping to each component. Each piping must be supported independently and must not impose a strain.

3.2.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, B, C and D, Lines One through 7.

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 9 ITEM NO: 411-90-002

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3.2.8.1 Accomplish nondestructive testing in accordance with

Lines 9 and 11 for each required shell access cut.

3.2.9 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.2.10 Accomplish the requirements of 009-123 of 2.1 for disturbed fiber optic cables.

3.2.11 Install temporary fire-retardant plywood protection (minimum of 3/4 inch thick) and secure to prevent movement, in way of each removed NOMEX panel impacted by this ShipAlt and location listed in Special Note S2 of 2.3.

3.2.11.1 Remove temporary plywood and install dielectric tape on the top surface of grid work framing members under adjoining seams of each NOMEX panel, upon completion of all repair work.

3.3 Accomplish the requirements of 009-25 of 2.1, Test Note T12 of 2.2, Test Note T6 of 2.4 and Test Note T3 of 2.7 for a local air hose test of each new weld seam of each new welded penetration, closure patch, and insert. Allowable leakage: None.

3.4 Accomplish the requirements of 009-25 of 2.1 and Test Note T13 of

2.2 for a local air hose test of disturbed watertight door 1-302-2.

Allowable leakage: None.

3.5 Accomplish the requirements of 009-71 of 2.1 for each new and disturbed piping system. Allowable leakage: None.

3.5.1 Ensure test pressure is 162 PSIG (plus 8 PSIG minus 0), using clean, fresh water in accordance with Test Note T1 of 2.2 and Test Note T1 of 2.4 for Low Pressure Air (LPA) piping and ALP air piping.

3.5.1.1 Purge each piping free of moisture using clean, dry 100 PSIG compressed air or nitrogen and accomplish an unobstructed flow test.

3.5.2 Ensure test pressure is 50 PSIG (plus 3 PSIG minus 0), using clean, fresh water in accordance with Test Note T2 of 2.2 for Dry Air piping.

3.5.2.1 Purge each piping free of moisture using clean, dry 100 PSIG compressed air or nitrogen and accomplish an unobstructed flow test.

3.5.3 Ensure test pressure is 122 PSIG (plus 6 PSIG minus 0), using clean, fresh water in accordance with Test Note T3 of 2.2 for each Hot Water (HW) piping.

3.5.4 Ensure test pressure is 202 PSIG (plus 10 PSIG minus 0), using clean, fresh water in accordance with Test Note T2 of 2.4 and Test Note T5 of 2.7 for each Chill Water (CW) piping.

3.5.5 Ensure test pressure is 243 PSIG (plus 12 PSIG minus 0), using clean, fresh water in accordance with Test Note T4 of 2.2 and Test Note T3 of 2.4 for each Fire Main piping.

3.5.6 Ensure test pressure is 243 PSIG (plus 12 PSIG minus 0), using clean, fresh water in accordance with Test Note T5 of 2.2 for each

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 9 ITEM NO: 411-90-002

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Sprinkler piping.

3.5.6.1 Following each hydrostatic test, install each spray head and blow out piping with air. The air pressure must be sufficient to ensure each spray head is clear of obstructions, but must not exceed 100 PSIG.

3.5.7 Ensure test pressure is 225 PSIG (plus 15 PSIG minus 0), using clean, fresh water in accordance with Test Note T6 of 2.2 for each JP-5 piping.

3.5.7.1 After completion of hydrostatic test, the system must be drained thoroughly and blown out with air. With the JP-5 Service Pump and Service Filter Separator isolated, introduce a trace amount of R-134A refrigerant and dry nitrogen or air and pressurize the system to 50 PSIG. Hold pressure a minimum of 30 minutes and examine each silver brazed joint for leaks and weeps, using an electronic type leak detector. Allowable leakage: None.

3.5.8 Ensure test pressure is 203 PSIG (plus 10 PSIG minus 0), using clean, fresh water in accordance with Test Note T1 of 2.7 for each ECW piping.

3.6 Accomplish the requirements of 009-71 of 2.1 and Test Notes T8 through T10, T16, T19 and T20 of 2.2, Test Note T5 of 2.4 and Test Note T6 of 2.7 for a static and unobstructed flow test of the CPS atmosphere, refrigerant vent, plumbing vent and drain, waste drain, low point drain, chill water drain and condensate drain piping using clean, fresh water.

Hold test for at least 15 minutes. Allowable leakage: None.

3.7 Isolate each component subject to damage and clean the new and modified dry air piping, JP-5 piping and electronic cooling water piping systems to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

3.7.1 Accomplish the requirements of 009-09 of 2.1 and 2.24 for cleaning and flushing of new and disturbed electronic cooling water system piping.

3.8 Isolate each component subject to damage and clean each new and modified potable water piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal.

Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

3.8.1 Accomplish the requirements of 009-09 of 2.1 for cleaning and flushing of each new and disturbed potable water piping.

3.9 Accomplish the requirements of 009-87 of 2.1 for each potable water

SSP: TPPC-DDG89-SWRMC21-CN01 6 of 9 ITEM NO: 411-90-002

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piping.

3.10 Remove existing and install new each NOMEX deck panel in each location listed in 1.2.1.1 through 1.2.1.7 in accordance with 2.3 and 2.31, using 2.25 and 2.26 for guidance.

3.10.1 Template exact size, configuration, and location from each existing shipboard condition.

3.10.2 After cutting deck panels to size, each deck panel edge must by sealed with epoxy edging compound, filler bondo or equal in accordance with manufacturer's instructions. The edge must be prepared in accordance with 2.27.

3.10.3 Plug weld 50 each existing tapped holes in angle grid work in way of each deck panel removal found to be oversized or stripped.

3.10.3.1 Chip and grind each surface flush in way of each

repair.

3.10.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and C, Lines One through 7.

3.10.3.3 Drill and tap angle grid work for the new 1/4-20

plastic flat head machine screws.

3.11 Accomplish the requirements of 009-26 of 2.1, including Attachment D and General Note 39 of 2.3, for installation of electrical grade matting in location listed in 1.2.1.8.

(V)(G) "ELECTRICAL EQUIPMENT OPERATIONAL TEST"

3.12 Accomplish an operational test of the electrical equipment and cipher lock impacted by this work item in accordance with Test Note T11 of 2.2. Allowable operational defects: None.

(V)(G) "SPRINKLER VALVE OPERATIONAL TEST"

3.13 Accomplish an operational test of each disturbed sprinkler valve in accordance with Test Note T14 of 2.2. Cycle each valve from full open to full closed one time. Allowable binding and sticking: None.

(V)(G) "REMOTE OPERATING VALVE OPERATIONAL TEST"

3.14 Accomplish an operational test of each disturbed remote operating Teleflex control cable in accordance with Test Note T15 of 2.2. Cycle each valve from full open to full closed 3 times. Allowable binding and sticking: None.

(V)(G) "REMOTE OPERATING GEAR OPERATIONAL TEST"

3.15 Accomplish an operational test of the disturbed remote operating gear impacted by this shipalt in accordance with Test Note T7 of 2.4.

Cycle each deck drain from full open to full closed 3 times. Allowable binding and sticking: None.

SSP: TPPC-DDG89-SWRMC21-CN01 7 of 9 ITEM NO: 411-90-002

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(V)(G) "WATERTIGHT DOOR OPERATIONAL TEST"

3.16 Accomplish an operational test of watertight door 1-302-2 in accordance with Test Note T17 of 2.2. Cycle each door from opened to closed 4 times. Allowable binding and sticking: None.

(I)(G) "STATIC LOAD TEST"

3.17 Accomplish a static load test of each new and disturbed hand grab and ladder rungs, in accordance with T18 of 2.2. Allowable defects: None.

(V)(G) "UNHOOKED AND RE-HOOKED EQUIPMENT OPERATIONAL TEST"

3.18 Accomplish operational testing of each equipment that is shown as floated but has to be unhooked and re-hooked, in accordance with Test Note T21 of 2.2. Ensure each equipment functions to designed sequence of operation.

(V)(G) "RETAINED AND RELOCATED EQUIPMENT OPERATIONAL TEST"

3.19 Accomplish operational testing of each reinstalled, retained and relocated equipment, in accordance with Test Note T22 of 2.2, Test Note T1 of 2.3 and Test Note T4 of 2.7. Ensure each equipment functions to designed sequence of operation.

(I)(G) "HVAC OPERATIONAL AND VOLUMETRIC BALANCING TEST"

3.20 Accomplish the requirements of Test Note T1 of 2.5 and 2.6 for operational and volumetric testing, and balancing of each newly installed ventilation system, in accordance with 2.28 and 2.29.

3.20.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of the Test Data Sheets of 2.28 and 2.29 to the SUPERVISOR.

3.21 Accomplish the requirements of 009-26 of 2.1 for each new and disturbed deck covering system.

3.22 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation and lagging.

3.22.1 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.22.2 Accomplish the requirements of 009-32 of 2.1 for new

insulation, lagging, and each reusable cover. Color to match each surrounding area.

3.23 Install each new label plate in accordance with 2.3, 2.6, 2.7 and 2.30.

3.24 Accomplish the requirements of 009-87 of 2.1 for new and disturbed

SSP: TPPC-DDG89-SWRMC21-CN01 8 of 9 ITEM NO: 411-90-002

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potable water piping.

3.25 Accomplish the requirements of 009-32 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kitted Material for ShipAlt 89804K N/A 2.31 N/A 3.2

SSP: TPPC-DDG89-SWRMC21-CN01 9 of 9 ITEM NO: 411-90-002

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Attachment A

Planners

WENCESLAO, JAY

BRADLEY, ROBERT

DONSTON, RUSSEL

KONGDARA, TICK

MACALLISTER, DARRYL

MEZA, RICHARD

PEPPER, MARK

VEIL, EARL

SHIP: USS MUSTIN (DDG 89) ITEM NO: 456-90-001 (E10)

COAR: 30 PCN: EXSA-ZC32

EXSA-ZBV7

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 6 ITEM NO: 456-90-001

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1. SCOPE:

1.1 Title: ShipAlt DDG51-89769K, AWS: ACB16/TI16 KAS WDRC Upgrade;

accomplish (OPTION ITEM)

(E7)

1.2 Location of Work:

1.2.1 Radar Room Number 3 (01-274-1-C)

1.2.2 Combat Systems Equipment Room Number 3 (1-300-0-C)

1.2.3 Passage (1-254-5-L)

1.2.4 Director Equipment Room Number 3 (03-282-0-Q)

1.3 Identification:

1.3.1 Not Applicable

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400)

1.4.1 Spaces:

1.4.1.1 Director Equipment Room Number 3 (03-282-0-Q)

(CONFIDENTIAL)

1.4.1.2 Combat System Equipment Room No. 3 (1-300-0-Q)

(CONFIDENTIAL)

1.4.1.3 Radar Rm No. 3 (03-142-0-C) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 100-8826463 Rev B, ShipAlt DDG-51-89769 KAS Temp Access Cut and Incidental Impact & ML

2.3 180-8826464 Rev A, KAS Warhd Data Rcvr Cab Upgd Fdn Mod & ML

2.4 512-8826470 Rev B, ShipAlt DDG-51-89769 KAS Warhd Data Rcvr Cab Upgd HVAC Cnsld Dwg & ML

(E10)

2.5 532-8826471 Rev A, ShipAlt DDG-51-89769 KAS Warhd Data Rcvr Cab Elex CLG Water Piping Mods & ML

2.6 RLAR 89769/DDG89/1195491, Revise Test Notes

2.7 8100-1301-0271 Rev M, HVAC Bellmouth

2.8 8100-1301-0269 Rev F, HVAC Ventilation Flanges 'C', 'D' & 'E'

2.9 8100-2400-0017 Rev M, Funnels

2.10 8100-2400-0056 Rev R, Penetrations Structural, Sleeve Type, Non Insulating

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 6 ITEM NO: 456-90-001

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2.11 8100-2400-0062 Rev BG, Pipe Hangers Rigid Type

2.12 8100-1301-0197 Rev N, HVAC Ventilation Hangers & Fasteners

2.13 8100-1301-0268 Rev M, HVAC Type "B" Flanges

2.14 8100-1317-0246 Rev R, Mounting Details For 15LBCO2&18/27LB Dry Chem. Portable Fext

2.15 S6430-AE-TED-010 Rev 7, Technical Directive Piping Devices, Flexible Hose Assemblies

2.16 S9086-SD-STM-010/CH-532 Rev 3, Liquid Cooling Systems for Electronic Equipment

2.17 51221-3-104 Rev A10, HVAC/KAS Warhd Data Rcvr Cab Upgd Volumetric Balancing Test

2.18 622-7060048 Rev A, False Deck Details For Electronic Spaces

2.19 605-2540769 Rev D, Label Plate Standards

2.20 4720-DDG89-FY21, Ship Alteration Material Summary (4720/3)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-65 of 2.1.

3.1.1 Consider all materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB's.

3.2 Accomplish the requirements of 2.2 through 2.14 in each location listed in 1.2, using material provided in 5.3.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements Work Item, that could result in a change in work to be accomplished or additional material to be procured, complete the preliminary work and submit one legible copy, in approved transferrable media, of the report in a time frame to allow the SUPERVISOR to initiate early action, but no later than the first 20 percent of the availability.

Any exceptions for submission of a report after the first 20 percent of the availability must be approved by the SUPERVISOR.

3.2.2 Accomplish the requirements of 009-05 of 2.1, in accordance with 2.2.

3.2.3 Restore each piping flange mating surface exposed by

disassembly of each piping system. Repair each by removing each high spot, burr, abrasion, and foreign matter, where each removal can be accomplished by hand tools. Maintain phonographic finish on each flange that has it.

(V) "STRAIN FREE"

3.2.4 Align each piping to each component. Each piping must be supported independently and must not impose a strain.

3.2.5 Install new each flexible hose assembly, in accordance with

SSP: TPPC-DDG89-SWRMC21-CN01 3 of 6 ITEM NO: 456-90-001

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Chapter 8 of 2.15.

3.2.6 Chip and grind each surface flush in way of each repair.

3.2.7 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.2.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, C, and D, Lines One through 7.

3.2.8.1 Accomplish nondestructive testing in accordance with

Lines 9 and 11 for each access cut insert.

3.2.9 Install temporary fire-retardant plywood protection (minimum of 1/2 inch thick) and secure to prevent movement, in way of each removed NOMEX panel impacted by this ShipAlt, in each location listed in 1.2.1.

3.2.9.1 Remove temporary plywood and install dielectric tape on the top surface of grid work framing members under adjoining seams of each NOMEX panel, upon completion of all repair work.

3.2.10 Isolate each component subject to damage and clean each new and modified electronic cooling water and chilled water piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

3.2.10.1 Accomplish the requirements of 009-09 of 2.1 and 2.16 for cleaning and flushing of each electronic cooling water (ECW) piping system.

3.3 Accomplish the requirements of 009-25 of 2.1 and Test Notes T5 of

2.2 and T3 of 2.5 for an air hose test of each new weld seam of each new insert, penetration and closure patch. Allowable leakage: None.

3.4 Accomplish the requirements of 009-71 of 2.1 for each of the following new and disturbed piping systems: Allowable leakage: None.

3.4.1 Ensure hydrostatic test pressure is 203 PSIG (+10 PSIG, -0), using clean, fresh water, in accordance with Test Note T1 of 2.5 for each Electronic Cooling Water (ECW) piping.

3.4.2 Ensure hydrostatic test pressure is 202 PSIG (+10 PSIG, -0), using clean, fresh water, in accordance with Test Note T5 of 2.5, as modified by 2.6, for each Chilled Water (CW) piping.

3.4.3 Accomplish a static and unobstructed flow test, using clean, fresh water, in accordance with Test Note T4 of 2.5 for each Electronic Cooling Water drain piping.

(V)(G) "STEP DOWN TRANSFORMER OPERATIONAL TEST"

3.5 Energize with ship's power and accomplish operational testing of each step down transformer, in accordance with Test Note T2 of 2.2.

SSP: TPPC-DDG89-SWRMC21-CN01 4 of 6 ITEM NO: 456-90-001

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Ensure equipment functions to designed sequence of operation.

(V)(G) "VERIFY PROPER INPUT VOLTAGE"

3.6 Energize with ship's power and verify proper input voltage to equipment fed from impacted vital power panel 01-277-1, in accordance with Test Note T3 of 2.2. Voltage must read 114.0-126.0V for each circuit.

(V)(G) "MANUAL BUS TRANSFER OPERATIONAL TEST"

3.7 Energize with ship's power and accomplish operational testing of the manual bus transfer (MBT), in accordance with Test Note T4 of 2.2. Ensure equipment functions to designed sequence of operation.

(V)(G) "REINSTALLED AND RECONNECTED EQUIPMENT OPERATIONAL TEST"

3.8 Energize with ship's power and accomplish operational testing of each reinstalled and reconnected equipment, in accordance with Test Notes T1, T6 and T7 of 2.2. Ensure equipment functions to designed sequence of operation.

(I)(G) "HVAC OPERATIONAL TEST"

3.9 Accomplish an operational test of each ventilation system impacted by this ShipAlt, in accordance with Test Note T1 of 2.4 and 2.17. Verify proper operation of each impacted ventilation system.

3.9.1 Submit one legible copy, in hard copy or approved transferable media, of completed test data sheets, to the SUPERVISOR.

(V)(G) "VALVE STEM EXTENSION OPERATIONAL TEST"

3.10 Accomplish an operational test of each valve stem extension, in accordance with Test Note T2 of 2.4. Verify proper operation of each valve stem extension with no binding.

3.11 Remove each existing, provide new NOMEX panels and installation materials and install new each NOMEX deck panel in each location listed in 1.2.1, in accordance with 2.3 and 2.18.

3.11.1 Template exact size, configuration, and location from each existing shipboard condition.

3.11.2 After cutting each deck panel to size, each deck panel edge must by sealed with epoxy edging compound, filler bondo or equal, in accordance with manufacturer's instructions. Each panel edge must be prepared in accordance with 2.18.

3.11.3 Plug weld 20 each existing tapped holes in angle grid work in way of each deck panel removal found to be oversized or stripped.

3.11.3.1 Chip and grind each surface flush in way of each

SSP: TPPC-DDG89-SWRMC21-CN01 5 of 6 ITEM NO: 456-90-001

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repair.

3.11.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and C, Lines One through 7.

3.11.3.3 Drill and tap each hole in the angle grid work for the new 1/4-20 plastic flat head machine screws.

3.12 Accomplish the requirements of 009-11 of 2.1 for new or disturbed lagging and insulation.

3.12.1 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.12.2 Accomplish the requirements of 009-32 of 2.1 for each new insulation, lagging, and reusable cover to match each surrounding area.

3.13 Accomplish the requirements of 009-26 of 2.1 for each new and disturbed deck covering system.

3.14 Provide new materials, fabricate and install new each label plate, in accordance with 2.4 and 2.5 and 2.19.

3.15 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kitted Material

89769K N/A 2.20 N/A 3.12

SSP: TPPC-DDG89-SWRMC21-CN01 6 of 6 ITEM NO: 456-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

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Attachment A

Planners

WENCESLAO, JAY

DAVIS, EDGAR

DONSTON, RUSSEL

HITCHCOCK, ROBERT

KONGDARA, TICK

MARTIN, GEORGE

MEZA, RICHARD

PEPPER, MARK

SMITH, MICHAEL

SHIP: USS MUSTIN (DDG 89) ITEM NO: 512-90-001 (E10)

COAR: 30 PCN: EXSA-ZC04

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: See Attachment A

SSP: TPPC-DDG89-SWRMC21-CN01 1 of 8 ITEM NO: 512-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: ShipAlt DDG51-74012K, VLS Magazine Ventilation Upgrade;

accomplish (OPTION ITEM)

(E7)

1.2 Location of Work:

1.2.1 Supply Department Office Disbursing (1-84-1-Q)

1.2.2 Throughout the Ship

1.3 Identification:

1.3.1 Quantity (3 EA), Valve with MORPAC Operator

1.3.1.1 Quantity (One EA), Valve, 12 Inch Diameter, R12, Item Number 500 of 2.9

1.3.1.2 Quantity (One EA), Valve, 14 Inch Diameter, R14, Item Number 501 of 2.9

1.3.1.3 Quantity (One EA), Valve, 11 Inch by 6 Inch, K34, Item Number 502 of 2.9

1.3.2 Quantity (2 EA), Valve with MORPAC Operator

1.3.2.1 Quantity (One EA), Valve, R12, Item Number 500 of 2.8

1.3.2.2 Quantity (One EA), Valve, R20, Item Number 501 of 2.8

1.3.3 Quantity (3 EA), Controller, Reheater, Class W, Item Numbers 512 of 2.4 and 501 and 512 of 2.5

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 180-8826429 Rev B, ShipAlt DDG-51-74012 Aft BMD VLS Vent Upgrade Strl Fdn Mods & ML

(E10)

2.3 180-8826430 Rev B, ShipAlt DDG-51-74012 Fwd BMD VLS Vent Upgrade Strl Fdn Mods & ML

(E10)

2.4 320-8826431 Rev B, ShipAlt DDG-51-74012 Aft BMD VLS Vent Upgrade Cnsld Elec Dwg & ML

(E10)

2.5 320-8826432 Rev B, ShipAlt DDG-51-74012 Fwd BMD VLS Vent Upgrade Cnsld Elec Dwg & ML

(E10)

2.6 505-8826433 Rev B, ShipAlt DDG-51-74012 Aft BMD VLS Vent Upgrade Piping Mods & ML

(E10)

2.7 505-8826434 Rev B, ShipAlt DDG-51-74012 Fwd BMD VLS Vent Upgrade Piping Mods & ML

(E10)

2.8 512-8826435 Rev B, ShipAlt DDG-51-74012 Aft BMD VLS Vent Upgrade HVAC Mods & ML

2.9 512-8826436 Rev B, ShipAlt DDG-51-74012 Fwd BMD VLS Vent Upgrade (E10)

SSP: TPPC-DDG89-SWRMC21-CN01 2 of 8 ITEM NO: 512-90-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International…

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