MS 027-028 Metal Slat Fencing - Color.pdf

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MATERIAL APPROVAL SUBMITTAL

(See Instructions on Reverse)

Form Approved OMB No 9000-0062

Expires May 31, 2005

Public reporting burden for this collection of information is estimated to average 20 minutes per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to the Department of Defense, Washington Headquarters Services, Directorate for Information Operations and

Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project OMB No 9000-0062, Washington DC 20503. Please DO NOT RETURN your form to either of these addresses. Send your completed form to: SAF/AQCP, 1060 Air Force Pentagon, Washington DC

TO: (Contracting Officer) FROM: (Contractor) DATE

CONTRACT NUMBER SUBMISSION NUMBER SUBMITTAL

PREVIOUS SUBMISSION NUMBER PROJECT NUMBER

TO BE COMPLETED BY CONTRACTOR FOR GOVERNMENT USE ONLY

ITEM

NO.

SPECIFICATION SECTION/

PARA NO./DRAWING NO.

DESCRIPTION OF MATERIAL

(Include Type, Model Number, Catalog Number, Mfg., etc.)

AP-

PROVED

DISAP-

SEE

REVERSE

INITIAL

BY COMPLETING THIS FORM, THE UNDERSIGNED CONTRACTOR CERTIFIES THAT

THE MATERIAL COMPLIES WITH ALL SPECIFICATIONS OF SUBJECT CONTRACT.

DATE (YYYYMMDD) TYPE OR PRINT NAME AND GRADE SIGNATURE

FOR GOVERNMENT USE ONLY

TO: (Base Civil Engineering Officer)

For Evaluation and Action RNLT ________________ OR SOONER

TO: (AF Contracting Office)

RECOMMEND APPROVAL DISAPPROVAL AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE

TO: (Contractor)

APPROVED

DISAPROVED AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE SIDE. REQUEST

RESUBMITTAL ON DISAPPROVED ITEMS WITHIN ____ DAYS OF DATE SHOWN BELOW.

AF IMT 3000, 20030901, V1 PREVIOUS EDITION IS OBSOLETE.

New Resubmittal

COMMENTS

(Number to correspond with applicable Item Number on reverse)

INSTRUCTIONS TO CONTRACTORS

1. The term "material" is defined as articles, supplies, raw materials, equipment, parts, components, and end items that are to be incorporated into the work required by the contract.

2. This form is to be used by contractors for submitting Shop Drawings, Equipment Data, Manufacturer's Literature and Certificates and samples of Materials to the Government for approval in accordance with the provisions of this contract. Unless otherwise specified, it is to be prepared in 4 copies, signed, and provided to the contracting officer with appropriate attachments.

3. Item(s) to be approved will be clearly tabbed or identified. Data pertaining to item(s) to be approved will be clearly identified or tabbed, particularly where documents are voluminous, in order to properly evaluate the materials or articles to be incorporated in the work. Each attachment will be numbered to correspond with the item number shown on the face of this form.

4. Requests submitted shall be numbered consecutively, by contract, in the space entitled "Submission No.". This number, in addition to the Contract No., will be used to identify each Material Approval Submittal. Resubmissions will be indicated in the appropriate block and the insertion of previous submission number and data in addition to a new submission number. A single submission should be used for all work of a section of the specifications, but in NO instance should the submission include work for more than one (1) contract. Submittals requiring priority handling will be submitted by separate submittal using the form and so marked across the face of the form.

5. This Material Approval Submittal is not valid unless it is signed by the contracting officer. This approval is required as called for by the contracting officer under the terms of this contract.

AF IMT 3000, 20030901, V1 (REVERSE)

TO Contracting Officer: Capt. Hillary Ince

FROM Contractor: FARR Builders LLC S. Gevers, San Antonio, TX 78210

DATE: 31 Jan. 2018

CONTRACT NUMBER: FA4661-15-D-0001

SUBMISSION NUMBER: 28

PREVIOUS SUBMISSION NUMBER: 27

PROJECT NUMBER: FNWZ 12-0053

ITEM NORow1: 1

SPECIFICATION SECTION PARA NODRAWING NORow1: Per Sow

DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow1: Basteel Color Chart For Metal SlatFencing

INITIALRow1: cr

ITEM NORow2:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow2:

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ITEM NORow5:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow5: Use patrician bronze

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ITEM NORow6:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow6:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow11:

INITIALRow11:

DATE YYYYMMDD: 2018-01-31

TYPE OR PRINT NAME AND GRADE: Wayne Owens

TO Base Civil Engineering Officer: 502 CE

RNLT:

DATE YYYYMMDD_2: 20180131

TYPE OR PRINT NAME AND GRADE_2: A1C Yeongsoo Jeon

TO AF Contracting Office: 7 CONS

DATE YYYYMMDD_3: 20180131

TYPE OR PRINT NAME AND GRADE_3: Conda Richards, GS-12

TO Contractor: FARR Builders LLC

DATE YYYYMMDD_4: 20180131

TYPE OR PRINT NAME AND GRADE_4: Capt Hilary Ince

2018-01-31T14:20:39-0600

JEON.YEONGSOO.1538040130

2018-01-31T11:53:18-0600

RICHARDS.CONDA.H.1392454892

2018-01-31T14:55:17-0600

INCE.HILARY.RAE.1368173785

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COMMENTS Number to correspond with applicable Item Number on reverseRow1:

Check Box39: Yes

Check Box50: Off

MATERIAL APPROVAL SUBMITTAL

(See Instructions on Reverse)

Form Approved OMB No 9000-0062

Expires May 31, 2005

Public reporting burden for this collection of information is estimated to average 20 minutes per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to the Department of Defense, Washington Headquarters Services, Directorate for Information Operations and

Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project OMB No 9000-0062, Washington DC 20503. Please DO NOT RETURN your form to either of these addresses. Send your completed form to: SAF/AQCP, 1060 Air Force Pentagon, Washington DC

TO: (Contracting Officer) FROM: (Contractor) DATE

CONTRACT NUMBER SUBMISSION NUMBER SUBMITTAL

PREVIOUS SUBMISSION NUMBER PROJECT NUMBER

TO BE COMPLETED BY CONTRACTOR FOR GOVERNMENT USE ONLY

ITEM

NO.

SPECIFICATION SECTION/

PARA NO./DRAWING NO.

DESCRIPTION OF MATERIAL

(Include Type, Model Number, Catalog Number, Mfg., etc.)

AP-

DISAP-

SEE

REVERSE

INITIAL

BY COMPLETING THIS FORM, THE UNDERSIGNED CONTRACTOR CERTIFIES THAT

THE MATERIAL COMPLIES WITH ALL SPECIFICATIONS OF SUBJECT CONTRACT.

FOR GOVERNMENT USE ONLY

TO: (Base Civil Engineering Officer)

For Evaluation and Action RNLT ________________ OR SOONER

TO: (AF Contracting Office)

RECOMMEND APPROVAL DISAPPROVAL AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE

TO: (Contractor)

APPROVED

DISAPROVED AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE SIDE. REQUEST

RESUBMITTAL ON DISAPPROVED ITEMS WITHIN ____ DAYS OF DATE SHOWN BELOW.

AF IMT 3000, 20030901, V1 PREVIOUS EDITION IS OBSOLETE.

New Resubmittal

1392454892C

Pencil

1392454892C

Pencil

COMMENTS

(Number to correspond with applicable Item Number on reverse)

INSTRUCTIONS TO CONTRACTORS

1. The term "material" is defined as articles, supplies, raw materials, equipment, parts, components, and end items that are to be incorporated into the work required by the contract.

2. This form is to be used by contractors for submitting Shop Drawings, Equipment Data, Manufacturer's Literature and Certificates and samples of Materials to the Government for approval in accordance with the provisions of this contract. Unless otherwise specified, it is to be prepared in 4 copies, signed, and provided to the contracting officer with appropriate attachments.

3. Item(s) to be approved will be clearly tabbed or identified. Data pertaining to item(s) to be approved will be clearly identified or tabbed, particularly where documents are voluminous, in order to properly evaluate the materials or articles to be incorporated in the work. Each attachment will be numbered to correspond with the item number shown on the face of this form.

4. Requests submitted shall be numbered consecutively, by contract, in the space entitled "Submission No.". This number, in addition to the Contract No., will be used to identify each Material Approval Submittal. Resubmissions will be indicated in the appropriate block and the insertion of previous submission number and data in addition to a new submission number. A single submission should be used for all work of a section of the specifications, but in NO instance should the submission include work for more than one (1) contract. Submittals requiring priority handling will be submitted by separate submittal using the form and so marked across the face of the form.

5. This Material Approval Submittal is not valid unless it is signed by the contracting officer. This approval is required as called for by the contracting officer under the terms of this contract.

AF IMT 3000, 20030901, V1 (REVERSE)

TO Contracting Officer: Capt. Hillary Ince

FROM Contractor: FARR Builders LLC S. Gevers, San Antonio, TX 78210

DATE: 02 Feb. 2018

CONTRACT NUMBER: FA4661-15-D-0001

SUBMISSION NUMBER: 27A

PREVIOUS SUBMISSION NUMBER: 27

PROJECT NUMBER: FNWZ 12-0053

ITEM NORow1: 1

SPECIFICATION SECTION PARA NODRAWING NORow1: Per Sow

DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow1: Basteel Metal Slat Fencing Details

INITIALRow1: CR

ITEM NORow2:

SPECIFICATION SECTION PARA NODRAWING NORow2:

DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow2: Revisions To Specifications Requested By CE

INITIALRow2:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow3: Compliance with

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ITEM NORow11:

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DESCRIPTION OF MATERIAL Include Type Model Number Catalog Number Mfg etcRow11:

INITIALRow11:

DATE YYYYMMDD: 2018/02/02

TYPE OR PRINT NAME AND GRADE: Wayne Owens, PS

TO Base Civil Engineering Officer: 502 CE

RNLT:

DATE YYYYMMDD_2:

TYPE OR PRINT NAME AND GRADE_2:

TO AF Contracting Office:

DATE YYYYMMDD_3: 20180202

TYPE OR PRINT NAME AND GRADE_3: Conda Richards, GS-12

TO Contractor:

DATE YYYYMMDD_4:

TYPE OR PRINT NAME AND GRADE_4:

2018-02-02T16:17:53-0600

RICHARDS.CONDA.H.1392454892

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COMMENTS Number to correspond with applicable Item Number on reverseRow1:

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Check Box50: Yes

D

89 3/8" 82"

8'-0"

40 1/4"

11'-0"

4" SQ. POSTS

2 3/8"

34"

14"

18"

2'

-3

/8

54 1/2"

90" 90" 90" 90"

74"

93 3/8"

30'-0"

4" SQ POSTS

GRADE GAP

8'-2 3/8"

GATE FRAME

HINGE WELDED

TO GATE FRAME

HINGE

STRAP

SQUARE

POST

HINGE YOKE

WELDED TO

HINGE STRAP

4" BEARING

HINGE RATED

@2800LBS/PAIR

2'

-4

24'- 3/8" 97 1/2" 97 1/2" 93 3/8"

CUSTOMER TO VERIFY FIELD MEASUREMENTS

PRIOR TO MANUFACTURING

FIELD CUT ALL NON- STANDARD FENCE SECTIONS

4" SQ POSTS

GRADE GAP

8'-2 3/8"

SS ROD KEEPER

SS CANE GUIDE

W/ NYLON BUSHINGS

1" DIA SS CANE ROD

3/5 X 5 HEX BOLT

& LOCK NUT (6)

SS CANE ROD

PADLOCK

3/8 X 5 CARRIAGE

BOLT & NUT (4)

SS SLIDE BOLT LATCH

APPROVED BY:

DATE:

COMPANY:

COLOR:

INCLUDE BASTEEL PERIMETER SYSTEMS

MANUFACTURER TAG

A A

B B

C C

D D

Farr Builders DYESS

AFB 8040

REVDWG. NO.

D

SIZE

TITLE:

144"

8'-0" 7'-11 1/4"

3 1/8" 2"

27 1/2"

58" 12" 12" 12"

19'- 1/2"

12'-0" OPENING 64" 64"

128"

K

DETAIL K

SCALE 1 : 12

21 3/8"

M

43 3/8"

4"

39 3/8"

DETAIL M

SCALE 1 : 24

Submittal

Farr Builders DYESS AFB 8040 RSCG8x12DEF

SHEET 2 OF 7SCALE: 1:48 WEIGHT:

C

APPROVED BY:

COMPANY:

DATE: COLOR:

138"

154"

10"

27 1/2"

16"

26 1/2"

6 1/8" 46 1/4" 6 1/8" 3"

18" 21 1/2"

58"

9"

12 1/2" CENTER LINE OF ROLLERS NEED TO MATCH CENTER OF LATCH POSTS

WALL

U

T

ALL U POSTS

39 3/8" DEEP 39 3/8"

#5 REBAR U- FRAMES

#6 REBAR

CONTINUOUS HORIZONTALS

CONCRETE TEMPLATE

Farr Builders DYESS AFB 8040

CONCRETE

SHEET 3 OF 7SCALE: 1:1 WEIGHT:

C

1'

-0

'-0

3' -4

(M

IN

3/ 8"

3/8"

12"

SEE NOTE 4

GATE POST

SEE NOTE 4

CONCRETE FOOTING

(SEE NOTES 3 AND 4)

PICKET

PICKET LAYOUT

PLAN VIEW

8'-1 1/2"

STANDARD

V

8 7/8"

.2

5"

.017" THICK

NOTES:

FENCE MATERIAL SHALL BE FLUOROPOLYMER 1.

COATED GALVANIZED STEEL.

FENCE COLOR SHALL MATCH EXISTING FACILITIES AT 2.

DYESS AFB. COORDINATE WITH CONTRACTING

OFFICER.

DECORATIVE FENCE PICKET HARDWARE AND 3.

CONCRETE FOOTING PER MANUFACTURER'S

RECOMMENDATIONS.

CONTRACTOR SHALL TOOL CONCRETE AROUND 4.

POST. REFER TO SPECIFICATIONS FOR DETAIL..

CONCRETE FOUNDATIONS SHOWN ARE FOR 5.

OPTIMAL SOIL CONDITIONS. CONSULT WITH

JURISDICTIONAL AUTHORITY REGARDING

REQUIREMENTS OF LOCAL CONDITIONS.

DEFIANT FENCE

.2

.017" THICK

PICKET

/8

18"

11'-0" POST

INFILL AS

SPECIFIED

SS CANE

RODS

SLIDE BOLT

HINGE WELDED

TO GATE FRAME

HINGE

STRAP

SQUARE

POST

HINGE YOKE

WELDED TO

HINGE STRAP

4" BEARING

HINGE RATED

@2800LBS/PAIR

93 3/8" 4"

SS ROD KEEPER

SS CANE GUIDE

W/ NYLON BUSHINGS

1" DIA SS CANE ROD

3/5 X 5 HEX BOLT

& LOCK NUT (6)

SS CANE ROD

PADLOCK

3/8 X 5 CARRIAGE

BOLT & NUT (4)

SS SLIDE BOLT LATCH

NOTES:

MATERIALS OF CONSTRUCTION ARE GALVANIZED 1.

STEEL EXCEPT WHERE NOTED.

ALL WELDS TO BE WITH SILICON-BRONZE WELDING 2.

WIRE.

GATE COLOR SHALL MATCH EXISTING FACILITIES AT 3.

DYESS AFB. COORDINATE WITH CONTRACTING

OFFICER.

INSTALLATION TO BE COMPLETED IN ACCORDANCE 4.

WITH MAUNFACTURER'S SPECIFICATIONS.

CONTRACTOR SHALL TOOL CONCRETE AROUND 5.

POST. REFER TO SPECIFICATIONS FOR DETAIL..

CONCRETE FOUNDATIONS SHOWN ARE FOR 6.

OPTIMAL SOIL CONDITIONS. CONSULT WITH

JURISDICTIONAL AUTHORITY REGARDING

REQUIREMENTS OF LOCAL CONDITIONS.

DEFIANT DOUBLE SWING

INFINITY SERIES

Wind Load Data – 90MPH 3-Second Gust

A D I V I S I O N O F B E L L M A C H I N E C O . , I N C .

STEEL SPECIFICATIONS

Material Specifications Pickets / Panels

• .017-0+.004

• ASTM A653 GRADE 80,000 psi minimum yield

• G90 galvanized with minimal spangle ASTM B-6

• Leveled Flatness ASTM 3-366

• No greater Camber 1/8” in 8’

• Must bend at 2t radius

Material Specifications: Rails, U-Channels, & Brackets

• Galvanized G90, minimal spangle

• ASTM A653 Grade 50,000 psi minimum yield

• 14 gauge .074

• Camber 1/8” per 8’

Posts:

4.0” x 4.0”, 50,000 psi min yield in accordance with ASTM A500, 0.112” (11 gauge) minimum wall thickness, except where noted otherwise.

Panel screws:

302 series stainless steel 6-Lobe pin in security truss washer, full body shouldered conforming to ANSI

B1.13M

Long Panel Screw:

M4.2-1.41 x 48.8mm (T-15) Truss w/pin T-AB 18-8 Stainless Steel

Short Panel Screw:

M4.2-1.41 x 19mm (T-15) Truss w/pin T-AB 18-8 Stainless Steel

Bracket to post Self-Drilling Self Tapping Fastener:

304 stainless steel HW Tek 14 x ¾ conforming to ANSI B18.6.4

Rail to Bracket Fasteners:

¼ - 20 x 1-3/4 carriage bolt 18-8 stainless steel

¼ - 20 Hex nut 18-8 stainless steel

Rail Clip or U-Nut:

See PDF (panel clip detail)

1 4 0 0 M A G N O L I A A V E N U E , F R A N K F O R T , I N 4 6 0 4 1

P H ( 7 6 5 ) 6 5 4 - 5 2 2 5 F A X ( 7 6 5 ) 6 5 4 - 8 7 5 5 F R E E ( 8 6 6 ) 3 6 9 - 8 3 3 5

(If available)

Specifications

AWS A5.7 / ASME SFA5.7 Class ERCuSi-A

Description Silicon Bronze is a copper based filler metal that contains 3% Silicon and trace amounts of manganese, tin and zinc. It is used primarily for oxyacetylene welding of copper, copper-silicon and copper- zinc metals to themselves and to steel. Silicon Bronze is excellent for plain or galvanized steel sheet metal as well as other coated steels. It is also used for surfacing areas that are subjected to corrosion. The Oxyacetylene gas flame should be slightly oxidizing. Keep the weld puddle small in order to promote fast solidification and minimize cracking. A high boric acid flux should be used both before and during welding. Preheat is NOT recommended.

Typical Chemical Composition Typical Mechanical Properties Copper * Balance Tensile Strength 50,000 psi, min.

Zinc 1.0 max. Elongation, in 2 in. 65%

Tin 1.0 max. Brinnell Hardness 80 to 100

Manganese 1.5 max.

Iron 0.5 max.

Silicon 4.0 max.

Aluminum 0.01 max.

Lead 0.02 max.

Others 0.50 max.

*includes Silver

Recommended Welding Parameters

Gas Selection GTAW 100% Helium 40-45 cfh GMAW 100% Argon 45-55 cfh

100% Argon 40-45 cfh

Notice: The results reported are based upon testing of the product under controlled laboratory conditions in accordance with American

Welding Society Standards. Actual use of the product may produce different results due to varying conditions. An example of such conditions would be electrode size, plate chemistry, environment, weldment design, fabrication methods, welding procedure and service requirements. Thus the results are not guarantees for use in the field.

A Division of Bell Machine Co., Inc.

1400 Magnolia Avenue Frankfort, IN 46041 Free: 866-369-8335

February 2, 2018

Project: Contract # FA 4661-16-C-0003, Repair Maintenance Shop Bldg. 8040, Dyess AFB

Dear Valued Customer, RE: BASTEEL Perimeter Systems – Buy American Act

BASTEEL Perimeter Systems sources 100% domestic raw materials prior to manufacturing the various components pieces required in completing each style of BASTEEL Fence.

BASTEEL Perimeter Systems is in full compliance as a material supplier for any Government entity requiring the use of domestic materials.

I hope that this letter adequately explains itself. If you have any further concerns or questions, please feel free to contact.

Kind Regards, Ryan M. Bell

Vice President Basteel Perimeter Systems

1400 Magnolia Avenue

1400 Magnolia Avenue

Correct Application of Aerosol Touch-Up Paint

Fence and Gate installation may require limited cutting or drilling to accommodate slight variations in field measurements and normal construction tolerances. Contractor shall take reasonable precautions to make sure exposed metal surfaces are properly sealed from environment, as described below:

1. Carefully inspect gate and metal components during installation.

2. Remove metal shavings from drilling or cutting of posts or metal gate components.

3. Where cutting or drilling was determined necessary, clean metal surfaces and apply two (2) coats of zinc-rich metal primer to thoroughly cover each cut edge or hole drilled during installation processes. Allow each coat to dry thoroughly.

4. Next, apply two (2) thin coats of Manufacturer-supplied custom touch-up paint to such locations, allowing each coat to dry thoroughly.

5. Inspect work and verify each cut or drilled metal surface was properly treated as described above.

6. NOTE: Failure to properly clean, prime and finish paint exposed surfaces as described in steps 1 – 5 above shall void Manufacturer Warranty.

1400 Magnolia Avenue

BASTEEL Perimeter Systems Panel Fastener Pull-Out Strength Testing Report

As seen in the testing report below, BASTEEL panel infill fasteners have a pull-out strength in excess of 6,000N.

Thursday, November 18, 2010

Report Number: BASTEEL PULL THRU TEST 11-18-10.is_tens

Operator Name DCG

Part#

Grip Range

Hole Diam.

Customer

Manufacturer Emhart-Pop

Application Description

Test Type Tension

Maximum Load (lbf)

Tensile extension at

(in)

(N)

Tensile extension at

(mm)

1 1367.992 0.2238 6085.13 5.68

Mean 1367.992 0.2238 6085.13 5.68

Maximum 1367.992 0.2238 6085.13 5.68

Minimum 1367.992 0.2238 6085.13 5.68

Standard

Deviation

Farr Builders DYESS AFB 8040_SUBMITTAL.PDF.pdf

ENCLOSURES

Drawing View15

Detail View D (1 : 12)

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RSCG8x12DEF

Drawing View25

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Section View F-F

Drawing View31

Detail View K (1 : 12)

Drawing View33

Section View L-L

Detail View M (1 : 24)

Drawing View36

CONCRETE TEMPLATE

Drawing View37

Section View N-N

Drawing View41

Detail View T (1 : 15)

Detail View U (1 : 15)

FENCE DETAIL

Drawing View52

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Drawing View54

Detail View V (1 : 16)

Drawing View56

GATE DETAIL

Drawing View61

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Drawing View63

Drawing View64

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Drawing View67

Drawing View68

Wind Load Data - 90mph

BASTEEL Material Specs

AWS A5.7-A.73

Basteel Buy American Act DYESS AFB BLDG 8040

Application of Touch Up Paint

BASTEEL Panel Fastener Pull-Out Test Report

File details come from the government source that posted it. Updated .