W912P522R0003 RTA TSpecs AppB-9.pdf
PDF 28 MB Posted
- Attached to
- Old Hickory Turbine Generator Rehabilitation
- Solicitation number
- W912P522R0003
About this file
This solicitation is for a firm fixed-price construction contract to rehabilitate turbine generator units at Old Hickory Power Plant in Hendersonville, Tennessee. The Nashville District U.S. Army Corps of Engineers seeks to increase the maximum output of units 1, 2, and 3 to 45 megawatts by rewinding their generators and replacing their turbine runners. For unit 4, the generator was previously rewound in 2021 but the turbine runner was not replaced. The estimated value of the contract is between $25 million and $100 million.
The scope of work involves electrical work to rewind and restack the stators for units 1, 2, and 3 to a capacity of 45,000 kVA at 13.8 kV, along with installing monitoring systems, refurbishing rotors, and replacing cables and wiring. Mechanical work consists of replacing the Kaplan turbine runners for units 1, 2, and 3 to increase output to 61,600 horsepower, replacing wicket gates, and refurbishing discharge rings. Additional mechanical support systems will also be inspected, refurbished, or upgraded. The base term for the first unit is estimated at two years for testing, design, and fabrication, followed by 18 months for each subsequent unit installation.
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Text version
Ivey Cooper
SERVICES, LLC
Magnetic Particle Inspection Report Report Number:_____1_____
Page_1__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN
Lighting Equipment Lighting Type Section
Structure: Lifting Beam
Inspection Procedure:
Yoke
QOP 9-MT-1
Thickness:
Pre-Intensity (µW/cm²):
Particle Type
X n/a
X
Carbon Steel
Dry
Wet
Visible
Fluorescent
X
Prods
# Of Turns:
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
Walt Embrey
No
Certification Number Authorized Inspector n/a
II
Indications 1,3,5,and 7 are located on the side designated as, A side. See picture below.
ICS Technician (Print) ICS Technician (Sign) Level Customer Reviewer
Accepted after repair
Accepted after repair
Accepted after repair
Accepted after repair
L en gt h
Indication number 3
Indication number 5
Indication number 7
A side indications
Indication number 1
Cal Due:
Se am
Sl ag
Type of Discontinuity
D ia m et er
R ou nd ed n/a Verification on record n/a
Accept= / Reject= X No Apparent Defects= NAD
Certification #:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
A li gn ed
R ej ec t
C ra ck
L ap
L .O
.F
Po ro si ty
Remarks n/aDia:
U nd er cu t
L in ea r
Central Condutor19948
Black
White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
Post-Intensity (µW/cm²):Portable
Fixed n/a
Material/Lighting and Inspection Information Section As welded
Date:
ASME Section VIII, division 1, appendix 6
X
Surface Conditions:
Diameter:n/a n/a n/aCoating:
Material Type:
Drawing Number:
Customer: ACME Industrial piping,Inc. 6/19/2018Customer Job #: n/a
ICS WO#: 180079
Technique Light Meter
40 (4x10) Lb S/NHead Shot
Coil
Current/Equipment
Alternating Current
Direct Current
Direct Current Rectified n/a
Model B100 1749/16993
Yoke Lift Test
X
Calibrations (Daily)
X Cal Date: 2/12/2018 Model: n/a
Serial: n/a n/aSpacing: 10 Lb S/N 10425 Cal Date: n/a
11135 Dayton Pike Soddy-Daisy, TN 37379 Phone: (423) 493-0097 Fax: (423) 435-9620 Form 6/30/13
Lifting beam repairs PG 1
Indication #1 Indication #1 repair
Indication #3 Indication #3 repair
Indication #5 Indication #5 repair
Indication #7 Indication #7 repair
Lifting beam repairs PG 2
Magnetic Particle Inspection Report Report Number:_____1_____
Page_2__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number:
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 6/19/2018
As welded
Thickness: n/a Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 2/12/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N
Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
B side indications
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity
Indication number 2 / Accepted after repair
Accepted after repair
Indication number 6 /
Indication number 4 /
Accepted after repair
Accepted after repair
Indications 2,4,6,and 8 are located on, side B. See picture below, for location of indications, (reference only) Indication number 8 /
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes n/a
Certification Number Authorized Inspector
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Lifting beam repairs PG 3
Indication #2 Indication #2 repair
Indication #3 Indication #3 repair
Indication #6 Indication #6 repair
Indication #8 Indication #8 repair
Lifting beam repairs PG 4
Magnetic Particle Inspection Report Report Number:_____1_____
Page_3__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
Accepted after repairIndication number 20 /
Certification Number Authorized Inspector
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
Accepted after repairIndication number 21 /
Accepted after repair
Accepted after repair
Indication number 19 /
Indication number 17 /
Indication number 9 / Accepted after repair
Top side indications
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 2/12/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded
Thickness: n/a Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section
Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number:
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 6/19/2018
Indication #20 Indication #20 repair
Lifting beam repairs PG 5
Indication #9 Indication #9 repair
Indication #17 Indication #17 repair
Indication #19 Indication #19 repair
Indication #21 Indication #21 repair
Lifting beam repairs PG 6
Magnetic Particle Inspection Report Report Number:_____1_____
Page_4__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number:
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 6/19/2018
As welded
Thickness: n/a Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 2/12/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N
Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Top side indications
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity
Indication number 15 / Accepted after repair
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No n/a
Certification Number Authorized Inspector
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Indication #15
Lifting beam repairs PG 7
Indication #15 repair
Magnetic Particle Inspection Report Report Number:_____1_____
Page_5__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
n/a
Certification Number Authorized Inspector
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
Accepted after repairIndication number 18 /
Indication number 16 / Accepted after repair
Indication number 14 / Accepted after repair
Bottom side indications
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a
Direct Current Rectified 10 Lb S/N 10425 n/a 40 (4x10) Lb S/N n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 2/12/2018 Model:X Dry Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded
Thickness: n/a Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number:
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 6/19/2018
Indication #18 Indication #18 repair
Lifting beam repairs PG 8 Indication #14 Indication #14 repair
Indication #16 Indication #16 repair
Magnetic Particle Inspection Report Report Number:_____1_____
Page_6__ of _6__
Rev: Acceptance Standard:
Length:
Amps:
n/a
Certification Number Authorized Inspector
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Walt Embrey II
Inside hook housing
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
Accepted after repairIndication number 13 /
Accepted after repairIndication number 12 /
Indication number 11 / Accepted after repair
Indication number 10 / Accepted after repair inside indications
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a
Direct Current Rectified 10 Lb S/N 10425 n/a 40 (4x10) Lb S/N n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 2/12/2018 Model:X Dry Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): Post-Intensity (Foot-Candles):
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded
Thickness: n/a Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number:
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 6/19/2018
Indication #13 Indication #13 repair
Lifting beam repairs PG 9 Indication #10 Indication #10 repair
Indication #11 Indication #11 repair
Indication #12 Indication #12 repair
IveyCooper
11135 Dayton Pike. 130 E. Division Road, Suite E Soddy-Daisy, TN 37979 Oak Ridge, TN 37830 Phone: (423) 493-0097 Phone: (865) 482-2322 Fax: (423) 435-9620 Fax: (865)482-3949
17 May 2018
IveyCooper Services performed visible dry powder magnetic particle inspections over the course of 6 days while weld repairs were being made to individual components of a lifting device.
There was a total of 22 independent pieces that underwent varying repairs, ranging from having welds that had cracked or had other visual defects such as undercut or weld profile issues, or poor sidewall fusion, etc.
There were also linear base metal indications observed by previous magnetic particle examination.
The examination process consisted of performing a magnetic particle examination after each crack had been removed to verify complete removal of the crack.
It is noted that all the excavation inspections after crack removal revealed partial joint welds and were not complete joint penetration welds, thus each inspection after crack removal revealed the seam between the two joining pieces of metal.
After an initial weld pass was completed another magnetic particle inspection was performed and then once the final weld pass was applied the final magnetic particle examination was performed.
For repairs applied to other than cracks, a magnetic particle inspection was performed after defect removal and an initial root pass had been applied and if needed a final inspection was performed.
Base metal indications were removed by buffing with a smooth grinder wheel, with no welding needed. These were determined to be manufacturing abnormalities.
There was a total of 248 visual and crack repairs made to the 22 separate components.
11135 Dayton Pike. 130 E. Division Road, Suite E Soddy-Daisy, TN 37979 Oak Ridge, TN 37830 Phone: (423) 493-0097 Phone: (865) 482-2322 Fax: (423) 435-9620 Fax: (865)482-3949
The two pictures above show the cracked weld that was originally located in this area of the large beam before any repair and again after the repair.
11135 Dayton Pike. 130 E. Division Road, Suite E Soddy-Daisy, TN 37979 Oak Ridge, TN 37830 Phone: (423) 493-0097 Phone: (865) 482-2322 Fax: (423) 435-9620 Fax: (865)482-3949
There was a total of 23 repair areas on this side of the beam, including a repair to the inside of the housing indicated by the arrow.
There was a total of 14 repairs on this side, including 3 on the bottom face and 6 in the inside center housing.
11135 Dayton Pike. 130 E. Division Road, Suite E Soddy-Daisy, TN 37979 Oak Ridge, TN 37830 Phone: (423) 493-0097 Phone: (865) 482-2322 Fax: (423) 435-9620 Fax: (865)482-3949
Pictures shows repairs in progress inside the top center box of the main lifting beam.
Technician:Walden Embrey Signature:____________________
Walden Embrey
Digitally signed by Walden Embrey DN: cn=Walden Embrey, o, ou, email=wembrey@iveycooper.c om, c=US Date: 2018.05.17 15:36:18 -04'00'
Old Hickory Lifting Device Weld Repair
Weld Map and Inspection Sign off
ACME Industrial Piping Inc.
4301 Rossville Blvd.
Chattanooga, TN 37407 423-867-1001
N° : H1039500 MEI 83-200 F DC-03
Cont. N° : 158400
Rev. : A
DOCUMENT TECHNIQUE Date : 2018.03.01
TECHNICAL DOCUMENT Page : ANNEXE B
Titre / Title : LIFTING DEVICE INSPECTION REPORT
ANNEXE B
NDT inspection results
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212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Rectangle
212523552 Texte tapé à la machine NDT inspection after load test
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Rectangle
212523552 Texte tapé à la machine E
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine 2018.09.05
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Texte tapé à la machine
212523552 Rectangle
212523552 Texte tapé à la machine
Magnetic Particle Inspection Report Report Number:_____1_____
Page_1_of 25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39148
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Pin Subassembly Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Indication 1
Po ro si ty
Se am
Sl ag
Accepted after repair and Proof Load
Indication 2 Accepted after repair and Proof Load
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_2_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 40027A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. lifting ring Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Half insert assemblies for lower Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
12 3/4" Half Insert Ass.
Po ro si ty
Se am
Sl ag
Accepted after repair and Proof Load
7 3/4" Ribbed Half Insert Accepted after repair and Proof Load
Accepted after repair and Proof Load7 3/4" Ribbed Half Insert
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page 3_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39148
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting device Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
(B) side
Po ro si ty
Se am
Sl ag
Indication 1 Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication 2
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page 4_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39148
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting device Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Fluorescent Head Shot
Serial: n/a
Visible Prods Spacing: n/a n/a 40 (4x10) Lb S/N Cal Due: n/a
Direct Current Rectified 10 Lb S/N 10425 Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NAD
(B) side
Po ro si ty
Se am
Sl ag
U nd er cu t
L in ea r
R ou nd ed
Indication 1 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication 3 X
Indication 2
Rejected after Proof Load Test
Rejected after Proof Load TestIndication 4 X
**** The pictures below are of indications 3 & 4 after proof load testing.
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
ICS Technician (Print) ICS Technician
Walt Embrey II
(Sign) Level Customer Reviewer
Magnetic Particle Inspection Report Report Number:_____1_____
Page_5_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39148
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting device Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
(A) side
Po ro si ty
Se am
Sl ag
Indication 1 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication 3
Indication 2
Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication 5
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
Indicationi 4
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
No
Accepted after repair and Proof Load
Magnetic Particle Inspection Report Report Number:___1_____
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 38689
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Yoke Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Indication 1
Po ro si ty
Se am
Sl ag
Accepted after repair and Proof Load
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_7_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 38689
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. inner head cover, links Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting device for main shaft & Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
(A) side indication
Po ro si ty
Se am
Sl ag
Indication number 1 Accepted after repair and Proof Load
Indication number 1
(B) side indications
Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication number 2
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_8_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Inside indications
Po ro si ty
Se am
Sl ag
Indication number 10 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication number 12
Indication numberr 11
Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication number 13
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_9_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Bottom side indications
Po ro si ty
Se am
Sl ag
Indication number 14 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication number 18
Indication numberr 16
Accepted after repair and Proof Load
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_10_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Top Side Indications
Po ro si ty
Se am
Sl ag
Indication number 15 Accepted after repair and Proof Load
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes No
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Magnetic Particle Inspection Report Report Number:_____1_____
Page_11_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Top Side Indications
Po ro si ty
Se am
Sl ag
Indication number 9 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication number 19
Indication numberr 17
Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication number 21
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
Indication number 20
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
No
Accepted after repair and Proof Load
Magnetic Particle Inspection Report Report Number:_____1_____
Page 12_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
B side indications
Po ro si ty
Se am
Sl ag
Indication number 2 Accepted after repair and Proof Load
Accepted after repair and Proof Load
Indication number 6
Indication numberr 4
Accepted after repair and Proof Load
Accepted after repair and Proof LoadIndication number 8
No
Walt Embrey II
Sketch/Drawing/Location of Discontinuity Images Attached: X Yes
(Sign) Level Customer ReviewerICS Technician (Print) ICS Technician
Indications 2, 4, 6 and 8 are located on the side designated as, B Side. See picture below.
Magnetic Particle Inspection Report Report Number:_____1_____
Page_13_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Beam Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter n/a
Direct Current Rectified 10 Lb S/N 10425 n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a Model B100 1749/16993 n/a X Verification on recordCertification #: 19948 Central Condutor Dia:
Fluorescent Head Shot n/a 40 (4x10) Lb S/N Cal Due:
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
A side indications
Po ro si ty
Se am
Sl ag
Indication number 1 Accepted after repair and Proof Load
Indication number 5
Indication numberr 3
Accepted after repair and Proof Load
Accepted after repair and Proof Load
ICS Technician
Yes No
Accepted after repair and Proof Load
Sketch/Drawing/Location of Discontinuity Images Attached: X
Indication number 7
(Sign) Level Customer Reviewer
Walt Embrey II
ICS Technician (Print)
Indications 1, 3, 5 and 7 are located on the side designated as, A Side. See picture below.
Magnetic Particle Inspection Report Report Number:_____1_____
Page_14_of _25__
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer
Walt Embrey II
ICS Technician (Print) ICS Technician
Yes NoSketch/Drawing/Location of Discontinuity Images Attached: X
NAD
Link 2 NAD
Link 1
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/a n/a
Direct Current Rectified 10 Lb S/N 10425 n/a 40 (4x10) Lb S/N n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. & Blade locking Devices Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Runner Balancing - Blade Operating Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39178-A
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number:_____1_____
Page_15_of _25__
Rev: Acceptance Standard:
Length:
Amps:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 38688
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
As welded cont. and Head Cover etc. Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Links for Runner Shaft Material Type: Carbon Steel Surface Conditions:
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Visible Prods Spacing: n/a Cal Date: n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N
Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Link 1
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity
Accepted after repair and Proof Load
Link 2 Accepted after repair and Proof Load
Link 4
Link 3
Accepted after repair and Proof Load
Accepted after repair and Proof Load
Yes NoSketch/Drawing/Location of Discontinuity Images Attached: X
Walt Embrey II
ICS Technician (Print) ICS Technician (Sign) Level Customer Reviewer
Magnetic Particle Inspection Report Report Number:_____1_____
Page_16_of _25__
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer ReviewerICS Technician(Print)ICS Technician Walt Embrey II
Yes NoSketch/Drawing/Location of Discontinuity Images Attached: X
Accepted after repairPedestal
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. for assembling rotor Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: PEDESTAL Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 161D221
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number:_____1_____
Page_17_of _25__
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer Walt Embrey II
ICS Technician (Print) ICS Technician
Yes X No
Picture is for reference only.
Sketch/Drawing/Location of Discontinuity Images Attached:
NADSupport Assembly
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. Shaft During Erection Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Support for Runner and Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39147
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number:_____1_____
Page_18 of 25
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer Walt Embrey II
ICS Technician (Print) ICS Technician
Yes X No
Pictures for reference only Sketch/Drawing/Location of Discontinuity Images Attached:
Accepted after repair and proof load.Lifting Rig
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. Pipes in Main Shaft Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Lifting Rig for Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 40027
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number: __1____ Page Number: 19 of 25
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer Walt Embrey II
ICS Technician (Print) ICS Technician
Yes No
Pictures of indication locations
Sketch/Drawing/Location of Discontinuity Images Attached: X
Accepted after repair.Pedestal 1
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. for Assemblying Runner Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Structure: Foundation Plate Pedestal Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39157
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number:_____1_____
Page_20 of 25_
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer Walt Embrey II
ICS Technician (Print) ICS Technician
Yes NoSketch/Drawing/Location of Discontinuity Images Attached: X
Accepted after repair.Pedestal 2
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique Current/Equipment Calibrations (Daily) Light Meter
Fixed X White Pre-Intensity (Foot-Candles): > 100fc Post-Intensity (Foot-Candles): > 100fc
Lighting Equipment Lighting Type Section
X Portable Black Pre-Intensity (µW/cm²): Post-Intensity (µW/cm²):
As welded cont. for Assemblying Runner Diameter: n/a n/a Coating: n/a
Inspection Procedure: QOP 9-MT-1 ASME Section VIII, division 1, appendix 6
Material/Lighting and Inspection Information Section Structure: Foundation Plate Pedestal Material Type: Carbon Steel Surface Conditions:
Job Location: Chattanooga. TN ICS WO#: 180079 Drawing Number: 39157
Customer: ACME Industrial piping,Inc. Customer Job #: n/a Date: 7/20/2018
Magnetic Particle Inspection Report Report Number:_____1_____
Page_21 of _25
Rev: Acceptance Standard:
Length:
Amps:
(Sign) Level Customer Reviewer Walt Embrey II
ICS Technician (Print) ICS Technician
Yes NoSketch/Drawing/Location of Discontinuity Images Attached: X
Accepted after repair.Pedestal 3
Po ro si ty
Se am
Sl ag
Weld Identification or Part Number
W el de r
I.
D
A cc ep t
R ej ec t
Type of Discontinuity Remarks
C ra ck
L ap
L .O
.F
A li gn ed
D ia m et er
L en gt h Accept= /
Reject= X No Apparent Defects= NADU nd er cu t
L in ea r
R ou nd ed
Fluorescent Head Shot
Certification #: 19948 Central Condutor Dia:
n/an/a 40 (4x10) Lb S/N n/aDirect Current Rectified 10 Lb S/N 10425 n/a Model B100 1749/16993 n/a X Verification on record
Cal Due:
Visible Prods Spacing: n/a Cal Date:
n/a
Wet X Yoke Direct Current Yoke Lift Test n/a X Alternating Current Cal Date: 6/13/2018 Model:X Dry Coil # Of Turns:
Serial: n/a
Particle Type Technique…
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