W912P522R0003 RTA TSpecs AppB-14.pdf

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Attached to
Old Hickory Turbine Generator Rehabilitation
Solicitation number
W912P522R0003
Issued by

About this file

This document provides details for a federal construction contract opportunity with the U.S. Army Corps of Engineers Nashville District. The solicitation seeks a firm fixed-price contract to rehabilitate turbine generator units at Old Hickory Power Plant in Hendersonville, Tennessee, with an estimated value between $25-100 million. The scope of work includes rewinding generators for units 1-3 to increase output to 45 megawatts, replacing turbine runners for the same units, and potentially replacing unit 4's turbine runner. Additional electrical, turbine, and mechanical work involves upgrades and refurbishment of systems to support the increased load. The two-year project consists of model testing and design for the first unit, followed by 18-month installation periods for the remaining base units. The pre-bid site visit will take place on May 5, 2022, and all visit requests must be submitted in advance to the specified POC. The question and answer period is open, with technical inquiries to be submitted through the listed ProjNet website.

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Text version

212768522 Text Box

SKETCH 3 - STUD STIRRUPS ARRANGEMENT AT STATOR SPLIT FLANGES (4 FLANGES)

SKETCH 4 - INSTALLATION OF RETAINING PLATES ON TOP OF BOTTOM SHELF

SKETCH 5 - INSTALLATION OF RETAINING PLATES ON TOP OF INTERMEDIATE SHELF

SKETCH 6 - INSTALLATION OF RETAINING PLATES OVER THE TOP SHELF AND

INSTALLATION OF TIGHTENING PLATES

SKETCH 7 - POSITION OF KEYBARS

H N

-L S-

2- Q

-T -0

_r ev F

RAPPORT D'ANOMALIE

ANOMALY REPORT

DER NC

AR CC

Detection Chantier/ Site Erection Fournisseur/ Supplier Inspection à la réception / As Found Garantie/ POC

(*) Obligation par le fournisseur de compléter cette information/Supplier must complete this mandatory information

Numéro Projet / Project N° Unité / Unit Fournisseur / Supplier Réf. Fournisseur / Supplier Ref. : Réf. Chantier / Site Ref. :

H10395 1

Nom du Projet / Project Name (*) # OA / PO Ligne/Line TRA 210315 Rev. : --

OLD HICKORY WBS # (Budget) : Responsabilité/Responsibility

No. Dessin / Drawing Rev. # Item

TBD

528E594

Titre d’anomalie / Anomaly Title : pipe for dill/drain bearing oil reservoir QTÉ/QTY 2

É m et te u r

Is su er

DESCRIPTION :

See next page

INSPECTEUR / INSPECTOR : DATE :

TRAITEMENT SUGGERE / DISPOSITION PROPOSAL :

See next page

PLEASE SEND WORD FORMAT ONLY TO : hydro.ncr@ge.com

À réapprovisionner / Re-Order (AR) À réparer / repair: GE Fourn/Supplier (NC) Accepté dans l’état / Use as is (NC)

À refaire / Rework (AR) Accepté matériel équivalent/ Use equivalent material (DER) Modif de la conception/ Design modif (NC)

Mise au rebut / Scrap (NC) Changement au contrat / Contract Change (CC) Autres/ Others

Type de défaut / Defect Type : (voir / see HN-LS-2-Q-T-052) Code : 10-2 A B C

G E

DETAILS DE LA DISPOSITION / DISPOSITION DETAILS :

The following steps shall be followed to install the oil pipe:

1. Since the oil pipes are passing between circuit rings 7 & 9 (neutral side), the section of the pipe shall be insulated using the same insulation procedure that was previously submitted for the circuit rings (12 half-lapped layers of insulating tape. Apply one coat of insulating resin 15120A on the pipes and between each layer of insulating tape. When finished with the insulating tape, apply resin 15120A and add one half lapped layer of glass tape over the insulation for mechanical protection)

2. The minimum airgap distance between the insulated pipe and circuit rings shall be greater than 0.8”. Mechanically secure the pipe to maintain equal distance between the two rings

3. It shall be added 2 dielectric unions at the end of the insulated section of pipe (one in each end), see picture below:

4. Perform pressure test for that section as per system parameters

5. A Megger/Hi pot is not required now (after pipe installation), because a final hipot/DC ramp test will be done after rotor installation

PRESCRIT PAR / PRESCRIBED BY : Edson Alves DATE : 04/23/2021

D is tr ib ut io n

Fournisseur / Supplier Client : Information Approbation / Approval Traitement/ treatment

PQL / SQL / BUYER Info Action Équipe GDT / GDT Team

Montage / Site Erection Info Action Autres / Others Ettiene Marcote, Bradley Berreth

212537673 Texte écrit à la machine 48 13 16.00 item 33.1

H N

-L S-

2- Q

-T -0

_r ev F

C

LI

E N

T

S i r eq ui s

If re qu ire d

A pp ro ba tio n

A pp ro va l

Section réservée pour Client et GE / For Client & GE use only Accepté / Accepted Commentaires / Comments :

Accepté tel que noté / Accepted as noted

Refusé / Rejected Signature :

Date :

Ré-inspecté par / Re-inspected by Date Ré-inspecté par / Re-inspected by : Client (Optionnel / Optional) Date

NCR ref.

Non Conformity Management Deviation Request.

PROJECT / PROJET DRAWING N° / PLAN PART NAME / NOM DE LA PIECE

UNIT / UNITE SUPPLIER / FOURNISSEUR CUSTOMER / CLIENT

N O

N C

O N

F O

R M

IT

Y

DETECTION PHASE ORIGIN PROCESS RESPONSIBLE ORGIN PROCESS

CHARACTERISTIC DEFECT / DEFAUT SPECIFIED / SPECIFIE MEASURED / MESURE

DESCRIPTION :

REPORTED BY / RAPPORTEE

PAR:

DATE:

HEN - Installed Base / Generator (HNA &

HLA)

Site Erection

See DescriptionAssembly Interference

528e594

Morin Serge

USACOE

MARCOTTE Etienne

OLD HICKORY 1584

H10395

TRA210315

22/04/2021

4 (GE1)

See Description

When reinstalling UGGB oil pan fill and drain pipes (items 34 & 35 of OEM dwg 528e594), the circuit ring interferes with the OEM path.

OEM routing was just above circuit ring but new circuit ring is taller. See attached pictures.

NCR ref.

Non Conformity Management Deviation Request.

C U

R A

T

IV

E T

R E

A T

M E

N T

TREATMENT / TRAITEMENT :

DEFINED BY / DEFINI PAR : DATE:

C U

S T

O M

E R

D E

C

IS

IO

N ACCEPTED AS SUCH / ACCEPTE COMME TEL

Comments :

ACCEPTED WITH REMARKS / ACCEPTE AVEC

REMARQUES

REJECTED / REFUSE

Name & Signature / Nom et Signature :

Date :

VERIFIED BY / VERIFIE PAR :

DATE :

TRA210315

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