W912P522R0003 RTA TSpecs AppB-5.pdf

�0�

2�

#Po :

Rev:

A load test was performed on the lifting device, according to the required procedure.

(17000lbs for 30 minutes duration - wicket gate servomotor handling device) (12000lbs for 30 minutes duration - wicket gate handling device) A welding inspection was carried out after the test and the part was accepted.

Vérifié et approuvé par /

Verified and approuve by: Date: 2018-07-20

Rapport de Conformité / Compliance Report

No. Dessin / Drawing number:

G.E. - OLD HICKORY

Projet / Project: LIFTING DEVICE - WICKET GATES & SERVO.

4000038501 L.10 # Po Labmétal: 004-01690 Client / Customer:

212523552 Texte tapé à la machine

PROJET / PROJECT N°

H1039500

Ligne Item Qté prête pour expédition / Dessin / Drawing Rev.

Line Qty ready for

10 1 Instructions from GE

ACC.

N/A

X

X

X

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Vérifié et approuvé par /

2019-03-07 Signature Date

PQL / SQL Date

Acheteur / Buyer Date

4101785893

Commentaires / Comments : Report before Load test

Autorisation d'expédier par / Authorization to ship by

(LETTRES MAJUSCULES / CAPITAL LETTERS)

10- Anomalies - Non-conformités / Anomalies - Non-Nonformances

13- Autres (Spécifiez) / Others (Specify)

MIGO:

Verified and approved by :

Nom / Name Hank Craig

RAPPORTS / REPORTS :

4- Essais Non-Destructifs / Non-Destructive Tests

5- Traitement Thermique / Heat Treatment

RAPPORT D'INSPECTION FINAL

FINAL INSPECTION REPORT

COMMANDE / PO

Anomalie / Non-conformité N°

Documents inclus, vérifiés et acceptés par le fournisseur Documents included, verified and approved by the supplier

NOM DU PROJET / PROJECT NAME

FOURNISSEUR / SUPPLIER UNITÉ / UNIT N°

NOM DE LA PIÈCE / PART NAME

Anomaly / Non-conformance N°

Old Hychory

Modify & Load test WG Lift Dev

ACME Industrial Piping

12- Listes d'Emballage / Packing Lists

11- Manuel d'Entretien / Maintenance Manual

9- Sablage-Peinture / Sandblasting-Painting

8- Nettoyage / Cleaning

RIF / FIR Rev. # :

2- Certificats des Matériaux & Traçabilité / Materials Certificate & Traceability

3- Inspections Dimensionnelles / Dimensional Inspections

Commentaires / Comments

7- Essais Diélectriques / Dielectric Tests

6- Essai de Pression / Pressure Tests

1- P.R.I.E. complété et signé / Completed and signed R.I.T.P.

Ce document est la propriété de GE Énergies Renouvelables. Il ne peut être reproduit, ni communiqué à des tiers sans autorisation.

© 2016 Compagnie General Electric. Propriétaire. Tous droits réservés. GE – Information Confidentielle – Distribution autorisée seulement pour les personnes intéressées.

This document is the property of GE Renewable Energy. It may not be reproduced or transmitted to others without authorization.

© 2016 General Electric Company. Proprietary. All rights reserved. GE Confidential – Distribution authorized to individuals with a need to know only.

H N ‐L S‐ 2‐ Q ‐T ‐0 ré v.

B

212510699 Texte tapé à la machine 2019-03-11

212510699 M Pichette

212510699 Zone de texte Before repair station9 Typewritten Text

15035 PO 4101785930

-D I-

2- N

-T -0

F

R -E

N R ev .B

N° : H1039500 MEI 82‐311 F DC‐01

Cont. N° : 158400

Rev. : ‐

DOCUMENT TECHNIQUE Date : 03.13.2019

TECHNICAL DOCUMENT

Titre / Title : WICKET GATE LIFTING DEVICE‐ INSPECTION REPORT

LOAD TEST PROCEDURE

Rectangle

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine 03.18.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Rectangle

212523552 Texte tapé à la machine A

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine 04.10.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

Wicket Gate Lifting Device proof test.

Torque to 1,480 Ft-#

Torque to 650 Ft-# 2in - 12 UNC High Strength Hex Nut

Swivel Hoist Ring4

1 1/4 -7 UNC

2- N

-T -0

F

R -E

N R

Rev. : ‐

LOAD TEST REPORT

212523552 Rectangle

212523552 Texte tapé à la machine 03.18.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Rectangle

212523552 Texte tapé à la machine A

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine 04.10.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

Typewritten Text

WICKET GATE LIFTING DEVICE

NDT INSPECTION

AFTER LOAD TESTING

15035

2- N

-T -0

F

R -E

N R

Rev. : ‐

NDT QUALIFICATION

212523552 Texte tapé à la machine 03.18.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Rectangle

212523552 Texte tapé à la machine A

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine 04.10.2019

212523552 Texte tapé à la machine

Stéphane Trudel Cartes de qualifications

Page - 1 -

Opérateur qualifié Transport matière dangereuse

Autre

212521759 Tampon

Ian Trudel

Page - 1 -

212521759 Tampon

I lg

I t<

I tts

I \ln

J* ]IE

w

A

IE

I l-r

I tcv llaI lr tll-lI o.tl ls R l-

-15 zt- H

J6 E

H I*

E lil-o -ol ol rrl

I r@ooNocf) O

IiEE r* r-_a S

N b,\s U

.{ oli u\ S

S sr s S lE

S a sE s\se s s S

S

.S ,S

S s s.. €- F

\)F

.n

.hS \3

F tE

\\sea

@:F r rlrlO ,:I

T

IC

J G c/,tro pE

I rI

EIJ

6F

ILfiTC J

ITL-

q:r lrt-L

" Q /1, James Smith Quality Manager

Digitally signed by James Smith

Ivey Cooper Cert Form 11l18

SERWCES, LLC

NDT PERSONNEL CERTIFICATION SNT-TC.1 A

This is to certify that the named individual has satisfactorily completed the requirements of the lveyCooper Services, LLC NDT Personnel Certification Program, QOP 1S-1, Rev, 14

Name Keith Daniels SSN On File

Method/Level Endorsements Certification Date

Magnetic Particle Level ll Limitation Yoke Only

Certification Expires 1 1/1 9/202311t1912018

Verification of Continuity 3 year/Certification for

Date Military Work Expires lnitials Job Number 11t19t2021

MT II

MT II

MT II

MT II

MT II

MT II

MT II

10t1t81 12t1t82 5t1t90 6t1t92 4t1t98

12t1t04 't0t23t07

12t1t82 1t1t89 5t1t92

12t1t97 12t1t04 10t1t07 Present

Ebasco Services Daniels lnternational Brown & Root Stone & Webster Quality Control & Inspections

AFCO NDE

to to to to to to to

Grade

Services

MT Basic & Advanced 40 hours MT Basic & Advanced 80 hours

Date 11119t2018MM

Lake City, Hartford Steam Boiler Traininq & T

Grade Date General Specific Practical

Composite Score

Basic Method Specific

Practical Demonstration

Composite Score

Level lll rhomas H. aowtins '7r'

/44 ,rr.

I\OIES

11t19t2018

1 1 1 35 Dayton Pike Soddy-Daisy TN 37379 Phone 423-493-0097 Fax 423-495-9620 130 East Division Rd. Suite E Oak Ridge, TN 37830 Phone 865-482-2322 Fax 865-482-3949

NA

MT I and ll MTt&il

2- N

-T -0

F

R -E

N R

Rev. : ‐

NDT PROCEDURES

212523552 Texte tapé à la machine 03.18.2019

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Rectangle

212523552 Texte tapé à la machine A

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine

212523552 Texte tapé à la machine 04.10.2019

212523552 Texte tapé à la machine

Quality Operating Procedure

IveyCooper

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6

11135 Dayton Pike Soddy Daisy, TN 37379 Phone: (423) 493-0097 Fax: (423) 435-9620

Procedure: 9-MT-1

For

Magnetic Particle Inspection And Acceptance Standards For Ferromagnetic Welds, Base Materials And Components

Revision Date Reviewed By Approved By Issue Date 6 8/31/15 8/31/15

Revision Description

1 Incorporate changes requested by customer “ Hale Iron” for NAVSEA work for compliance withT9074-AS-GIB-010/271 requirements which replaces Mil Std 271 Paragraphs: 2.5, 9. 5 .13, 9. 5. 25, 12.1.1. 1, 12.1.1.2, 12.1.1.3, 12.3.3, 12.4.1, 12. 5

13. 5, 13.5.1, 13.5.1.1, 13.5.1.2, 13.5.1.3

2 Revised para. 13.1 to read 100 foot candles.

3 Added 3.1, and 3.2; Revised 7.3 an 9.7.5, 13.1, 19.0, and Attachment 1 to comply with 2004 ASME Section V, Article 7, 2005 Addenda.

4 Revised para. 1.0 to reference para. 2.0, and paragraph 14.0 to read Appendix 6. Added para.

16.5.

5 Changed pH in para. 9.5.2 to read 7.0 to 10.5. Para. 41.1 #4 designates criteria for B31.1 and Section III use only. Added para. 14.3.1.

6 Revised 12.5.1 for calibration of yoke requirement to comply with 2015 ASME Section V, Article 7. Instructional note moved to 13.3. Updated 9.7 to include LED ultraviolet lighting.

References to ASME Section III removed. Updated form attached.

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6

1.0 Scope:

Procedure 9-MT-1 contains the specified minimum requirements that shall be used in performing Magnetic Particle testing of ferromagnetic welds, base materials and components when Magnetic Particle inspection is required by contract requirements and/or code specifications. IveyCooper SERVICES, LLC, hereafter ICS, certifies that this procedure shall meet the minimum requirements of the applicable code or standard as listed in Paragraph 2.0 of this procedure. All Magnetic Particle inspection shall be performed in accordance with contract specifications and/or governing code requirements.

2.0 Applicable Codes and/or Requirements:

The following codes shall be made part of this procedure to the extent specified. The latest edition of the code shall be used unless otherwise required by contract.

2.1 American Society For Mechanical Engineers (ASME):

1. SECTION I - Power Boilers

2. SECTION V - Nondestructive Examination

3. SECTION VIII - Pressure Vessels

4. B31.1 - Power Piping

5. B31.3 - Chemical Piping

2.2 American Society For Testing And Materials (ASTM):

1. E-109 - Dry Powder - Magnetic Particle Inspection

2. E-125 - Standard Reference Photographs for Magnetic

Particle Inspections of Ferrous Castings

3. E-709 - Magnetic Particle Examination

2.3 American Petroleum Institute (API):

1. API 620 - Low Pressure Storage Tanks

2. API 650 - Storage Tanks For Oil Storage

3. API 653 - Tank Inspection, Repair, Alteration, and

Reconstruction

4. API 1104 - Pipelines and Related Facilities

2.4 American Welding Society (AWS):

1. AWS D1.1 - Structural Welding

2.5 Military Standards (Mil Std):

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6

1. NAVSEA - T9074-AS-GIB-010/271

2. Mil-Std - 6868 D

3. Mil-Std - 2035 A(SH)

3.0 Qualification Requirements:

3.1 Personnel

When Magnetic Particle inspection is to be performed in accordance with this procedure, personnel shall be qualified and certified as required by ICS QOP 18-1 or

QOP 18-2.

3.2 Procedure

When procedure qualification is specified, a change of a requirement identified as an essential variable in Table T-721 of ASME Section V, Article 7 shall require re-qualification of the written procedure by demonstration. A change of a requirement identified as a non-essential variable does not require re-qualification of the written procedure. All changes to this written procedure, whether essential or non-essential shall require revision or addendum to document change.

4.0 Safety Requirements:

4.1 When Magnetic Particle inspection is to be performed in accordance with this procedure, personnel shall make certain that the electrodes are firmly placed on the surface to be inspected prior to switching on the current and that the current is switched off prior to electrode removal to prevent arc strikes.

4.2 When Magnetic Particle inspection is to be performed in accordance with this procedure utilizing high intensity black-light, examiners shall wear safety goggles designed to absorb UV wavelength radiation.

5.0 Components For Inspection:

Ferromagnetic materials of all shapes and sizes may be examined by Magnetic Particle Testing provided the material is accessible and meets all code and/or contract requirements.

6.0 Time Of Inspection:

Final inspection shall be performed after weld or component is completed to code and/or contract specifications and final post weld heat treatment, unless otherwise specified by code and/or contract requirements.

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6

7.0 Preparation Of Surface:

7.1 Welds: The weld surface and a minimum of one inch (25mm) on each side of the weld shall be dry and free of all dirt, grease, lint, scale, welding slag and spatter that could mask possible indications or interfere with interpretation.

7.2 Components: The surface to be examined shall be free of loose scale, oil, or grease. Cleaning may be accomplished using detergents, organic solvents, sand or grit blasting, etc. The method used to prepare surfaces for inspection shall be approved by code and/or contract requirements.

7.3 For “ASME Code” required inspections, all coatings must be removed prior to examination.

8.0 Magnetizing Current:

Alternating, direct, or rectified (half wave rectified or full wave rectified) current shall be used for magnetization during examination. The magnetic field must be of sufficient strength to indicate discontinuities that are unacceptable, and at the same time not be so strong as to cause excess particles to accumulate locally, possibly masking relevant indications. Alternating current shall be used for demagnetization after testing when required by code and/or contract specifications.

9.0 Magnetizing Equipment:

9.1 The following equipment shall be used for magnetization during examination:

1. 750 or 1,000 amp AC/DC half-wave low voltage machine

2. 3,000 or 4,000 amp AC/DC full-wave machine

3. Alternating current electromagnetic yoke

4. Direct current electromagnetic yoke

9.2 Cables: Size 2/0 or 4/0

9.3 Prods: Portable prod type electrical contacts usually with copper or brass tips and with a maximum open circuit voltage at prods of one (1) volt or less with a remote control switch which may be built into the handle.

9.4 Dry Magnetic Particle: Finely divided dry ferromagnetic particles manufactured by Magnaflux Corporation or equivalent. The particles shall possess high permeability and low retentivity characteristics. The particles are available in several colors and the color selected for each examination shall be one that provides the greatest contrast to the test specimen. The particles shall be applied to the test

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6 specimen and excess particles removed in accordance with Paragraph 11.3.

9.5 Wet Magnetic Particle: Finely divided ferromagnetic particles manufactured by Magnaflux Corporation or equivalent. The particles shall possess high permeability and low retentivity characteristics. The particles shall be treated to impart color, fluorescent or non-fluorescent, such that they provide contrast to the test specimen. The particles shall be designed for use in a suspension vehicle. Low viscosity oil or conditioned water shall be used as the suspension vehicle. The suspension vehicle shall be applied to the test specimen in accordance with Paragraph 9.6.

9.5.1 Petroleum Distillate Vehicles: Low -viscosity light petroleum distillate vehicles shall possess the following characteristics:

1. Viscosity shall not exceed 3.0 cSt (3 mm squared/s) at 100 degrees F (37 C) and 5.0 cSt (5 mm squared/s) at the lowest temperature at which the vehicle will be used.

2. Shall have a minimum flash point of 200 degrees F (93C) so as to reduce risk of fire.

3. Shall be nonfluorescent if used with fluorescent particles.

4. Shall be non-reactive so as not to degrade suspended particles.

9.5.2 Water vehicles: Water may be used as the a suspension vehicle provided a suitable conditioning agent is added as to provide proper wetting and the following characteristics exist:

1. The vehicle shall have good wetting characteristics as to provide complete coverage of test specimen without evidence of de-wetting.

2. Shall not produce excessive foam that could interfere with the formation of indications.

3. Shall not be corrosive to test specimen or equipment in which it is used.

4. Viscosity shall not exceed 3 cSt (3 mm squared/s) at 100 degrees F (37C).

5. Shall be nonfluorescent if used with fluorescent particles.

6. Shall be non-reactive so as not to degrade suspended particles.

7. Shall have a pH balance between 7.0 and 10.5.

9.5.3 Bulk wet magnetic particle solutions shall be checked for content of ferromagnetic particles, discoloration and contamination at least once each day, when in use. Discoloration or contamination of the suspension with foreign materials that interfere with distribution, concentration, intensity, character or definition of the magnetic deposit shall require that the solution

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6 container be drained, thoroughly cleaned and refilled with clean solution.

9.5.4 Concentration of bulk wet magnetic particle suspensions shall be checked prior to initial use by settling volume measurements and maintained on a daily basis. The concentration of suspended magnetic particles shall be checked in the following manner:

1. Allow re-circulating system to run for at least thirty minutes prior to testing the solution or shake container thoroughly to disperse particles in suspension.

2. Take a 100-ml portion of solution directly from hose or other device used to apply solution to test specimen, or from immersion tank, demagnetize and allow it to settle for 60 minutes for petroleum distillates or 30 minutes for water based solutions before reading.

3. The amount of particles settling at bottom of tube is indicative of particle concentration in the bath.

9.5.5 The concentration of the wet suspension shall be from 0.1 to 0.4-mL in a 100mL bath sample for fluorescent particles and from 1.2-mL to 2.4-mL in a 100-mL bath sample for non-fluorescent particles.

9.6 Wet magnetic particles, fluorescent or non-fluorescent, shall be applied to test specimen by spraying or flowing the solution over the area being examined.

9.7 With fluorescent particles, the examination is performed using ultraviolet light called black light. The following steps shall be taken when performing black light inspection:

1. Examination shall be performed in a darkened area.

2. The examiner shall remain in the darkened area a minimum of five minutes prior to performing the examination to enable his eyes to adapt to dark viewing.

3. The examiner shall not wear photochromic or permanently tinted lenses.

4. The black light shall be allowed to warm up for a minimum of five minutes prior to use or measurement of ultraviolet light intensity emitted.

Warm up minimum not required when LED ultraviolet light is used for examination.

5. The black light intensity at the surface of the test specimen shall be measured prior to use, at least once every eight hours, whenever the light power source is changed or interrupted, and upon completion of inspections.

6. A black light meter shall be used to measure black light intensity.

7. The black light intensity at the surface of the test specimen shall be a minimum of 1000 micro W/cm squared.

SERVICES, LLC

Magnetic Particle Inspection

QOP 9-MT-1

Revision: 6

10.0 Temperature Of Test Specimen:

10.1 For Dry Magnetic Particle examination, the surface of the test specimen shall not exceed 600 degrees F (315C).

10.2 For Wet Magnetic Particle examination, the surface of the test specimen shall not exceed 135 degrees F (57C).

11.0 Sequence Of Operations:

11.1 Magnetic Particle Inspection shall be performed by the continuous method;

that is, the magnetizing current shall remain on while the test medium is being applied.

11.2 Direct or Indirect magnetization shall be used. Where the direct contact method is used, the magnetizing current is passed directly through the part creating a circular field within the part. Where the indirect method is used, a magnetic field is induced into the part creating a circular, longitudinal, or multidirectional magnetic field within the part.

11.3 Dry Continuous Technique: The flow of magnetic current shall be initiated prior to application of dry magnetic particles and terminated only after the application of powder has been completed and the excess powder has been removed. Dry magnetic powder shall be applied by means of a hand powder applicator in such a manner that a light, uniform, dust-like coating settles on the surface under test.

Excess particles shall be removed by means of dry air of sufficient force to remove the excess particles without disturbing those that are indicative of discontinuities.

Excess particles shall be removed by using a hand-actuated rubber bulb or specially designed applicator.

11.4 Wet Continuous Technique: Wet magnetic particles, fluorescent or non-fluorescent, shall meet requirements or Paragraph 9.5 and be applied to test specimen in accordance with Paragraph 9.6. The flow of magnetic current shall be initiated prior to application of wet magnetic particles and terminated only after the application of solution has been completed and the excess flow of solution has subsided.

11.5 Magnetic Field Adequacy: When it is necessary to verify magnetic field strength adequacy, a pie shaped magnetic field indicator shall be used. The indicator shall be positioned on test specimen so that the copper- plated side is away from surface of test specimen. When magnetic particles are applied simultaneously with the magnetizing force, a clearly defined line (or lines) of magnetic particles forming across the copper face of the indicator shall be considered evidence of suitable field