W912P522R0003 OLD TG Price Schedule Am05 01072022.pdf

PRICE SCHEDULE

OLD HICKORY POWERHOUSE UNITS 1-4

TURBINE-GENERATOR REHABILITATION

Non-unit-specific Bid Items

BID SCHEDULE

Item No. Description Est. Qty. UOM Unit Price Amount

0001-0020 Base Items 0001 Mobilization and Demobilization 1 Job $ $

Furnish Special Tools, Equipment, and Scaffolding 1 Job $ $

0003 Drain and Dispose of Dirty Oil from Tanks and Piping Est. 4000 Gal $ $

0004 Supply Clean Oil for Tank and Piping Est. 4000 Gal $ $

0005 Provide Miscellaneous Mechanical and Electrical Spare Parts 1 Job $ $

Manufacture Prototype Test Coils and Perform Voltage Endurance and Thermal Cycling Tests

Job

0007 Furnish Generator Spare Parts 1 Job $ $ 0008 Perform Generator Special Field Tests 1 Job $ $

Provide Two Assembled Spare Rotor Pole Assemblies with Universal Connections 1 Job $ $

0010 Engineering and Installation of Outdoor Display Runner and Sign 1 Job $ $

Generator Thrust Bearing Runner Phase 1 Inspection, Spare 1 Job $ $

Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Spare

0013 Furnish Turbine Model 1 Job $ $ 0014 Inspect Turbine Guide Bearing, Spare 1 Job $ $ 0015 Asbestos Coordination 1 Job - - 0016 Discharge Ring Cementitious Grouting NTE 150 Cubic Feet - - 0017 Discharge Ring Epoxy Injection Grouting NTE 15 Cubic Feet - - 0018 Provide Preliminary Cam Plate 1 Job - - 0019 Conduct Index Test 1 Job - - 0020 Not Used - - - - 0021 Supply Turbine Oil, Make Up Oil 500 Gal $ $

0200-0220 Optional Items

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Spare (OPTIONAL)

0201 Furnish Mandrel and Clamps for Shaft Sleeve (OPTIONAL) 1 Job $ $

0202 Refurbish Turbine Guide Bearing, Spare (OPTIONAL) 1 Job $ $

Furnish Set of Wicket Gate Shear Pins, Spare (OPTIONAL) 1 Job $ $

0204 Provide Blade Servomotor Piston Rod (OPTIONAL) 1 Job $ $

Stator Foundation: Low-Pressure Epoxy Adhesive Grout Injection (OPTIONAL) NTE 225 Linear Feet $ $

Stator Foundation: Shallow-Face Grout & Concrete Damage Repair (OPTIONAL) NTE 3 Cubic Feet $ $

0207 Discharge Ring Cementitious Grouting

(OPTIONAL)

NTE 30 Cubic Feet $ $

Discharge Ring Epoxy Injection Grouting (OPTIONAL) NTE 15 Cubic Feet $ $

0209 Provide Spare Wicket Gates (OPTIONAL) 1 Job $ $ 0210 Perform GENMAT Study (OPTIONAL) 1 Job $ $

BASE ITEMS

Items not identified in the Price Schedule as an "(OPTIONAL)" item are considered base items. Base items are those required upon contract award for the refurbishment of the turbine generating units at Old Hickory.

(OPTIONAL) ITEMS

The Government may require the delivery of the item(s) identified in the Price Schedule as an "(OPTIONAL)" item. The quantities for these items are a job basis following the base condition inspection or the item(s) may not be used at all, at the discretion of the Government. The Government may exercise an OPTIONAL by written notice to the Contractor commencing from the date of contract award through the date the contract is closed, unless otherwise specified herein. If an (OPTIONAL) item is exercised, the contract completion date will not be extended, however, with mutual agreement, the schedule of work may be modified. Where appropriate, the above may be supplemented by applicable provisions of Part 17, Subpart 17.2, "OPTIONAL" of the Federal Acquisition Regulations (FAR). Clauses and/or provisions addressing "Variations in Estimated Quantities" do not apply to non-base items.

UNIT 4 PRIMARY OPTIONAL ITEMS AND SECONDARY OPTIONAL ITEMS

Unit 4 underwent a major rehabilitation for which construction completed in September 2021. Under this contract, most work on Unit 4 is optional. If the Government elects to exercise the option to replace the Unit 4 turbine runner and wicket gates, all items identified as "primary" under the Unit 4 items of the Price Schedule will be exercised together. The items identified as "secondary" under the Unit 4 items of the Price Schedule are items that will be exercised independently at the Government's discretion because they are not definitively necessary to achieve the scope of replacing the Unit 4 turbine runner and wicket gates.

ESTIMATED ITEM

The quantity for Item's marked EST is estimated and may be increased or decreased at the discretion of the Government.

NOT TO EXCEED

The quantity for Item's marked NTE is the maximum allowed by the Government for that Item without modification to the contract.

Unit 1

BID SCHEDULE

1000-1019 SITE WORK AND STRUCTURAL

Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 1 1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 1 1 Job $ $

1002 Pre-Disassembly Measurements and Tests, Unit 1 1 Job $ $

1003 Operational Testing After Reassembly of Generating Unit, Unit 1 1 Job $ $

1004 Determine Unit Centerline with Benchmarks, Unit 1 1 Job $ $ 1005 Painting, System No. 5-E-Z, Unit 1 1 Job $ $ 1006 Painting, System No. 18, Unit 1 1 Job $ $ 1007 Painting, System No. 21-A-Z, Unit 1 1 Job $ $ 1008 Painting, System No. 23-C-Z, Unit 1 1 Job $ $ 1009 Painting, Non-system-specific, Unit 1 1 Job $ $ 1010 On-site Lead-Based Paint Removal and Disposal, Unit 1 1 Job $ $ 1011 Clean and Visually Inspect Oil and Water Piping, Unit 1 1 Job $ $ 1012 Supply Turbine Oil, Unit 1 Est. 5,400 Gal $ $ 1013 Drain, Clean, and Flush System, Unit 1 1 Job $ $

1020-1079 MECHANICAL WORK

1020 Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 1 1 Job $ $

1021 Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 1 1 Job $ $

1022 Inspect Generator Shaft, Unit 1 1 Job $ $

1023 Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 1 1 Job $ $

1024 Provide New Oil Head Bushings, Unit 1 1 Job $ $ 1025 Refurbish Oil Head, Unit 1 1 Job $ $

1026 Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 1 1 Job $ $

1027 Turbine Shaft Skim Cut, Unit 1 1 Job $ $

1028 Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 1 1 Job $ $

1029 Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 1 1 Job $ $

1030 Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 1 1 Job $ $

1031 Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 1 1 Job $ $

1032 Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 1 1 Job $ $

1033 Inspect and Refurbish Air Valve Assembly, Unit 1 1 Job $ $ 1034 Inspect and Refurbish Wicket Gate Servomotors, Unit 1 1 Job $ $ 1035 Provide New Stainless Steel Wicket Gates, Unit 1 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 1

1037 Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap, Unit 1 1 Job $ $

1038 Provide Blade Servomotor Piston Rings, Unit 1 1 Job $ $ 1039 Provide Blade Servomotor Piston Rod Bushing, Unit 1 1 Job $ $

1040 Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod, Unit 1

1 Job $ $

1041 Wicket Gate Operating Mechanism Refurbishment, Unit 1 1 Job $ $

1042 Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 1 1 Job $ $

1043 Provide One Set of Shear Pins, Unit 1 1 Job $ $ 1044 Stay Ring Inspection, Unit 1 1 Job $ $

1045 Outer Head Cover and Facing Plate Inspection and Refurbishment, Unit 1 1 Job $ $

1046 Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 1 1 Job $ $ 1047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 1 1 Job $ $

1048 NOT USED - - - -

1049 Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 1 1 Job $ $

1050 Operating Ring Refurbishment, Unit 1 1 Job $ $ 1051 Line Bore Wicket Gate Stem Bushing Housings, Unit 1 1 Job $ $ 1052 Provide New Packing Box, Gland, and Lantern, Unit 1 1 Job $ $ 1053 Provide Shaft Sleeve, Unit 1 1 Job $ $ 1054 Discharge Ring Anchorage, Unit 1 288 EA $ $ 1055 Provide Permanent Cam Plate, Unit 1 1 Job $ $ 1056 Replace Automatic Grease System, Unit 1 1 Job $ $ 1057 Provide and Install Turbine Guide Bearing Oil System, Unit 1 1 Job $ $ 1058 Provide and Install Head Cover Drainage Pumps System, Unit 1 1 Job $ $ 1059 HPLS, Unit 1 1 Job $ $ 1060 Brake and Jack System Refurbishment, Unit 1 1 Job $ $ 1061 Brake Ring Field Inspection, Unit 1 1 Job $ $ 1062 Discharge Ring Cavitation Repair, Unit 1 1 Job $ $ 1063 Discharge Ring, Base Metal Spot Repair, Unit 1 200 lbs $ $ 1064 Piezometer Tap Inspection and Surface Treatment, Unit 1 1 Job $ $

1065 Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 1 1 Job $ $

1066 Existing Generator Air Cooler Testing 1 Job $ $

1067 Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems 1 Job $ $

1068 Scroll Case Mandoor Refurbishment, Unit 1 1 Job $ $ 1069 Draft Tube Mandoor Refurbishment, Unit 1 1 Job $ $

1070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 1 1 Job $ $

1071 NOT USED - - - -

1072 NOT USED - - - -

1073 Provide and Install Hydraulic Jacking System, Unit 1 1 Job $ $

1080-1110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 1

1081 Rotating Exciter Modifications, Unit 1 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 1 1 Job $ $

1083 Stator Clamping System, Unit 1 1 Job $ $ 1084 Install and Test New Stator Winding, Unit 1 1 Job $ $ 1085 Furnish and Install New Generator Terminal Box, Unit 1 1 Job $ $

1086 Rewire Turbine Pit and Generator, Unit 1 1 Job $ $ 1087 Remove, Refurbish, and Reinstall Field Poles, Unit 1 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 1 1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 1 1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 1 1 Job $ $

Furnish and Install New High Resistance Grounding System, Unit 1 1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 1 1 Job $ $

1093 Draft Tube Depression System, Unit 1 1 Job $ $ 1094 Generator Heater System, Unit 1 1 Job $ $

1200-1230 CONTRACT OPTIONS

1200 Ship Generator Shaft to and from Contractor's Shop, Unit 1 (OPTIONAL) 1 Job $ $

1201 Refurbish Generator Shaft at Contractor's Shop, Unit 1

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 1

(OPTIONAL)

1203 Chrome Plate Gate Servo Piston Rod, Unit 1 (OPTIONAL) 1 Job $ $ 1204 Brake Ring Refurbishment, Unit 1 (OPTIONAL) 1 Job $ $

1205 Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) 12 Inch $ $

1206 Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL) 60 Inch $ $

1207 Additional Discharge Ring Anchorage, Unit 1 (OPTIONAL) 150 EA $ $

1208 Additional Fairing of Discharge Ring Overlay, Unit 1

(OPTIONAL) 2 EA $ $

1209 Additional Machining of Turbine Shaft, Unit 1 (OPTIONAL) 4 EA $ $ 1210 (NOT USED) 1 Job $ $ 1211 Stay Ring Mounting Flange ID Machining, Unit 1 (OPTIONAL) 4 EA $ $

1212 Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 1 (OPTIONAL) 4 EA $ $

1213 (NOT USED) - - - -

1214 Replace 150 Stationary Thrust Bearing Springs, Unit 1

(OPTIONAL) 6 EA $ $

1215 Provide New Draft Tube Mandoor, Unit 1 (OPTIONAL) 1 Job $ $ 1216 Provide New Scroll Case Mandoor, Unit 1 (OPTIONAL) 1 Job $ $ 1217 Machining of Head Cover Facing Plates, Unit 1 (OPTIONAL) 4 EA $ $ 1218 Provide New Headcover Facing Plates, Unit 1 (OPTIONAL) 3 EA $ $ 1219 Machining of Bottom Ring Facing Plates, Unit 1 (OPTIONAL) 4 EA $ $ 1220 Provide New Bottom Ring Facing Plates, Unit 1 (OPTIONAL) 3 EA $ $

1221 (NOT USED) - - - -

1222 Shift Stator Frame, Unit 1 (OPTIONAL) 1 Job $ $ 1223 Provide New Blade Servomotor Piston, Unit 1 (OPTIONAL) 1 Job $ $

1224 Provide New Blade Servomotor Operating Rod, Unit 1 (OPTIONAL) 1 Job $ $

1225 Re-plate Brake Pistons, Unit 1 (OPTIONAL) 1 Job $ $ 1226 Re-plate Brake Cylinders, Unit 1 (OPTIONAL) 1 Job $ $ 1227 Replace Rotor Pole Rivets, Unit 1 (OPTIONAL) 10 EA $ $ 1228 Weld Rotor Pole Dovetail Laminations, Unit 1 (OPTIONAL) 3 EA $ $ 1229 Correct Rotor Pole Straightness, Unit 1 (OPTIONAL) 2 EA $ $

Unit 2

2000-2019 SITE WORK AND STRUCTURAL

Components, Unit 2 1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 2 1 Job $ $

2002 Pre-Disassembly Measurements and Tests, Unit 2 1 Job $ $

Operational Testing After Reassembly of Generating Unit, Unit 2 1 Job $ $

2004 Determine Unit Centerline with Benchmarks, Unit 2 1 Job

2005 Painting, System No. 5-E-Z, Unit 2 1 Job $ $ 2006 Painting, System No. 18, Unit 2 1 Job $ $ 2007 Painting, System No. 21-A-Z, Unit 2 1 Job $ $ 2008 Painting, System No. 23-C-Z, Unit 2 1 Job $ $ 2009 Painting, Non-system-specific, Unit 2 1 Job $ $ 2010 On-site Lead-Based Paint Removal and Disposal, Unit 2 1 Job $ $ 2011 Clean and Visually Inspect Oil and Water Piping, Unit 2 1 Job $ $ 2012 Supply Turbine Oil, Unit 2 Est. 5,400 Gal $ $ 2013 Drain, Clean, and Flush System, Unit 2 1 Job $ $

2020-2079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 2 1 Job $ $

Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 2 1 Job $ $

2022 Inspect Generator Shaft, Unit 2

Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 2 1 Job $ $

2024 Provide New Oil Head Bushings, Unit 2 1 Job $ $ 2025 Refurbish Oil Head, Unit 2 1 Job $ $

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 2 1 Job $ $

2027 Turbine Shaft Skim Cut, Unit 2 1 Job $ $

Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 2 1 Job $ $

Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 2 1 Job $ $

2030 NOT USED - - - -

Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 2 1 Job $ $

Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 2 1 Job $ $

2033 Inspect and Refurbish Air Valve Assembly 1 Job $ $

2034 Inspect and Refurbish Wicket Gate Servomotors, Unit 2 1 Job $ $

2035 Provide New Stainless Steel Wicket Gates, Unit 2 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 2

Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap 1 Job $ $

2038 Provide Blade Servomotor Piston Rings 1 Job $ $ 2039 Provide Blade Servomotor Piston Rod Bushing 1 Job $ $ 2040 Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Ro 1 Job $ $

2041 Wicket Gate Operating Mechanism Refurbishment, Unit 2 1 Job $ $

Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 2 1 Job $ $

2043 Provide One Set of Shear Pins, Unit 2 1 Job $ $ 2044 Stay Ring Inspection, Unit 2 1 Job $ $

Head Covers and Facing Plate Inspection and Refurbishment, Unit 2 1 Job $ $

Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 2 1 Job $ $

2047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 2 1 Job $ $

2048 NOT USED - - - -

Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 2 1 Job $ $

2050 Operating Ring Refurbishment, Unit 2 1 Job $ $ 2051 Line Bore Wicket Gate Stem Bushing Housings, Unit 2 1 Job $ $ 2052 Provide New Packing Box, Gland, and Lantern, Unit 2 1 Job $ $ 2053 Provide Shaft Sleeve, Unit 2 1 Job $ $ 2054 Discharge Ring Anchorage, Unit 2 288 EA $ $ 2055 Provide Permanent Cam Plate, Unit 2 1 Job $ $ 2056 Replace Automatic Grease System, Unit 2 1 Job $ $

Provide and Install Turbine Guide Bearing Oil System, Unit 2 1 Job $ $

Provide and Install Head Cover Drainage Pumps System, Unit 2 1 Job $ $

2059 HPLS, Unit 2 1 Job $ $ 2060 Brack and Jack System Refurbishment, Unit 2 1 Job $ $ 2061 Brake Ring Field Inspection, Unit 2 1 Job $ $ 2062 Discharge Ring Cavitation Repair, Unit 2 1 Job $ $ 2063 Discharge Ring, Base Metal Spot Repair, Unit 2 200 lbs $ $ 2064 Piezometer Tap Inspection and Surface Treatment, Unit 2 1 Job $ $

Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 2 1 Job $ $

2066 Existing Generator Air Cooler Testing 1 Job $ $

Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems

2068 Scroll Case Mandoor Refurbishment, Unit 2 1 Job $ $ 2069 Draft Tube Mandoor Refurbishment, Unit 2 1 Job $ $

2070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 2 1 Job $ $

2071 Inspect Turbine Guide Bearing, Unit 2 1 Job $ $

2072 Provide and Install One New Brake/Jack Assembly, Unit 2 1 Job $ $ 2073 Provide and Install Hydraulic Jacking System, Unit 2 1 Job $ $

2080-2110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 2

2081 Rotating Exciter Modifications, Unit 2 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 2 1 Job $ $

2083 Stator Clamping System, Unit 2 1 Job $ $ 2084 Install and Test New Stator Winding, Unit 2 1 Job $ $ 2085 Furnish and Install New Generator Terminal Box, Unit 2 1 Job $ $ 2086 Rewire Turbine Pit and Generator, Unit 2 1 Job $ $ 2087 Remove, Refurbish, and Reinstall Field Poles, Unit 2 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 2 1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 2 1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 2 1 Job $ $

Furnish and Install New High Resistance Grounding System, Unit 2 1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 2 1 Job $ $

2093 Draft Tube Depression System, Unit 2 1 Job $ $ 2094 Generator Heater System, Unit 2 1 Job $ $

2200-2230 CONTRACT OPTIONS

2200 Ship Generator Shaft to and from Contractor's Shop, Unit 2

(OPTIONAL)

1 Job $ $

2201 Refurbish Generator Shaft at Contractor's Shop, Unit 2

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 2 (OPTIONAL)

2203 Chrome Plate Gate Servo Piston Rod, Unit 2 (OPTIONAL) 1 Job $ $

2204 Brake Ring Refurbishment, Unit 2 (OPTIONAL) 1 Job $ $

2205 Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) 12 Inch $ $

2206 Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL) 60 Inch $ $

2207 Additional Discharge Ring Anchorage, Unit 2

(OPTIONAL) 150 EA $ $

2208 Additional Fairing of Discharge Ring Overlay, Unit 2

(OPTIONAL) 4 EA $ $

2209 Additional Machining of Turbine Shaft, Unit 2

(OPTIONAL) 4 EA $ $

2210 (NOT USED) 1 Job $ $

2211 Stay Ring Mounting Flange ID Machining, Unit 2

(OPTIONAL)

4 EA $ $

2212 Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 2 (OPTIONAL) 4 EA $ $

2213 (NOT USED) - - - -

2214 Replace 150 Stationary Thrust Bearing Springs, Unit 2

(OPTIONAL)

6 EA $ $

2215 Provide New Draft Tube Mandoor, Unit 2 (OPTIONAL) 1 Job $ $

2216 Provide New Scroll Case Mandoor, Unit 2 (OPTIONAL) 1 Job $ $

2217 Machining of Head Cover Facing Plates, Unit 2 (OPTIONAL) 1 Job $ $

2218 Provide New Headcover Facing Plates, Unit 2

(OPTIONAL) 3 EA $ $

2219 Machining of Bottom Ring Facing Plates, Unit 2

(OPTIONAL) 4 EA $ $

2220 Provide New Bottom Ring Facing Plates, Unit 2

(OPTIONAL) 3 EA $ $

2221 Refurbish Turbine Guide Bearing, Unit 2 (OPTIONAL) 1 Job $ $ 2222 Shift Stator Frame, Unit 2 (OPTIONAL) 1 Job $ $ 2223 Provide New Blade Servomotor Piston, Unit 2 (OPTIONAL 1 Job $ $

2224 Provide New Blade Servomotor Operating Rod, Unit 2 (OPTIONAL) 1 Job $ $

2225 Re-plate Brake Pistons, Unit 2 (OPTIONAL) 1 Job $ $ 2226 Re-plate Brake Cylinders, Unit 2 (OPTIONAL) 1 Job $ $ 2227 Replace Rotor Pole Rivets, Unit 2 (OPTIONAL) 10 EA $ $

2228 Weld Rotor Pole Dovetail Laminations, Unit 2

(OPTIONAL)

3 EA $ $

2229 Correct Rotor Pole Straightness, Unit 2 (OPTIONAL) 2 EA $ $

Unit 3

BASE WORK: Unit 3

3000-3019 SITE WORK AND STRUCTURAL

Components, Unit 3 1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 3 1 Job $ $

3002 Pre-Disassembly Measurements and Tests, Unit 3 1 Job $ $

3003 Operational Testing After Reassembly of Generating Unit, Unit 3 1 Job $ $ 3004 Determine Unit Centerline with Benchmarks, Unit 3 1 Job

3005 Painting, System No. 5-E-Z, Unit 3 1 Job $ $ 3006 Painting, System No. 18, Unit 3 1 Job $ $ 3007 Painting, System No. 21-A-Z, Unit 3 1 Job $ $ 3008 Painting, System No. 23-C-Z, Unit 3 1 Job $ $ 3009 Painting, Non-system-specific, Unit 3 1 Job $ $ 3010 On-site Lead-Based Paint Removal and Disposal, Unit 3 1 Job $ $ 3011 Clean and Visually Inspect Oil and Water Piping, Unit 3 1 Job $ $ 3012 Supply Turbine Oil, Unit 3 Est. 5,400 Gal $ $ 3013 Drain, Clean, and Flush System, Unit 3 1 Job $ $

3020-3079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 3 1 Job $ $

Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 3 1 Job $ $

3022 Inspect Generator Shaft, Unit 3 1 Job $ $

Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 3 1 Job $ $

3024 Provide New Oil Head Bushings, Unit 3 1 Job $ $ 3025 Refurbish Oil Head, Unit 3 1 Job $ $

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 3 1 Job $ $

3027 Turbine Shaft Skim Cut, Unit 3 1 Job $ $

Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 3 1 Job $ $

Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 3 1 Job $ $

3030 Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 3 1 Job $ $

Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 3 1 Job $ $

Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 3 1 Job $ $

3033 Inspect and Refurbish Air Valve Assembly, Unit 3 1 Job $ $ 3034 Inspect and Refurbish Wicket Gate Servomotors, Unit 3 1 Job $ $ 3035 Provide New Stainless Steel Wicket Gates, Unit 3 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 3

Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap 1 Job $ $

3038 Provide Blade Servomotor Piston Rings 1 Job $ $

3039 Provide Blade Servomotor Piston Rod Bushing 1 Job $ $ 3040 Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod 1 Job $ $ 3041 Wicket Gate Operating Mechanism Refurbishment, Unit 3 1 Job $ $

Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 3 1 Job $ $

3043 Provide One Set of Shear Pins, Unit 3 1 Job $ $ 3044 Stay Ring Inspection, Unit 3 1 Job $ $

Head Covers and Facing Plate Inspection and Refurbishment, Unit 3 1 Job $ $

3046 Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 3 1 Job $ $ 3047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 3 1 Job $ $

3048 NOT USED - - - -

Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 3 1 Job $ $

3050 Operating Ring Refurbishment, Unit 3 1 Job $ $ 3051 Line Bore Wicket Gate Stem Bushing Housings, Unit 3 1 Job $ $ 3052 Provide New Packing Box, Gland, and Lantern, Unit 3 1 Job $ $

3053 Provide Shaft Sleeve, Unit 3 1 Job $ $ 3054 Discharge Ring Anchorage, Unit 3 288 EA $ $ 3055 Provide Permanent Cam Plate, Unit 2 1 Job $ $ 3056 Replace Automatic Grease System, Unit 3 1 Job $ $ 3057 Provide and Install Turbine Guide Bearing Oil System, Unit 3 1 Job $ $

3058 Provide and Install Head Cover Drainage Pumps System, Unit 3 1 Job $ $ 3059 HPLS, Unit 3 1 Job $ $ 3060 Brack and Jack System Refurbishment, Unit 3 1 Job $ $ 3061 Brake Ring Field Inspection, Unit 3 1 Job $ $ 3062 Discharge Ring Cavitation Repair, Unit 3 1 Job $ $ 3063 Discharge Ring, Base Metal Spot Repair, Unit 3 200 lbs $ $

3064 NOT USED

Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 3 1 Job $ $

3066 Existing Generator Air Cooler Testing 1 Job $ $

Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems 1 Job $ $

3068 Scroll Case Mandoor Refurbishment, Unit 3 1 Job $ $ 3069 Draft Tube Mandoor Refurbishment, Unit 3 1 Job $ $

3070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 3 1 Job $ $

3071 NOT USED - - - -

3072 NOT USED - - - -

3073 Provide and Install Hydraulic Jacking System, Unit 3 1 Job $ $

3080-3110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 3

3081 Rotating Exciter Modifications, Unit 3 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 3 1 Job $ $

3083 Stator Clamping System, Unit 3 1 Job $ $ 3084 Install and Test New Stator Winding, Unit 3 1 Job $ $ 3085 Furnish and Install New Generator Terminal Box, Unit 3 1 Job $ $ 3086 Rewire Turbine Pit and Generator, Unit 3 1 Job $ $ 3087 Remove, Refurbish, and Reinstall Field Poles, Unit 3 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 3 1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 3 1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 3 1 Job $ $

Furnish and Install New High Resistance Grounding System, Unit 3 1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 3 1 Job $ $

3093 Draft Tube Depression System, Unit 3 1 Job $ $

3094 Generator Heater System, Unit 3 1 Job $ $

3200-3230 CONTRACT OPTIONS

Ship Generator Shaft to and from Contractor's Shop, Unit 3 (OPTIONAL) 1 Job $ $

3201 Refurbish Generator Shaft at Contractor's Shop, Unit 3

Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 3 (OPTIONAL)

3203 Chrome Plate Gate Servo Piston Rod, Unit 3 (OPTIONAL) 1 Job $ $ 3204 Brake Ring Refurbishment, Unit 3 (OPTIONAL) 1 Job $ $

3205 Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) 12 Inch $ $

3206 Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL)

60 Inch $ $

3207 Additional Discharge Ring Anchorage, Unit 3 (OPTIONAL) 150 EA $ $

3208 Additional Fairing of Discharge Ring Overlay, Unit 3

(OPTIONAL) 4 EA $ $

3209 Additional Machining of Turbine Shaft, Unit 2 (OPTIONAL) 4 EA $ $ 3210 (NOT USED) 1 Job $ $ 3211 Stay Ring Mounting Flange ID Machining, Unit 3 (OPTIONAL) 4 EA $ $

3212 Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 3 (OPTIONAL) 4 EA $ $

3213 (NOT USED) - - - -

3214 Replace 150 Stationary Thrust Bearing Springs, Unit 3

(OPTIONAL) 6 EA $ $

3215 Provide New Draft Tube Mandoor, Unit 3 (OPTIONAL) 1 Job $ $ 3216 Provide New Scroll Case Mandoor, Unit 3 (OPTIONAL) 1 Job $ $ 3217 Machining of Head Cover Facing Plates (OPTIONAL) 4 EA $ $ 3218 Provide New Headcover Facing Plates (OPTIONAL) 3 EA $ $ 3219 Machining of Bottom Ring Facing Plates (OPTIONAL) 4 EA $ $

3220 Provide New Bottom Ring Facing Plates (OPTIONAL) 3 EA $ $ 3221 (Not Used) - - - - 3222 Shift Stator Frame, Unit 3 (OPTIONAL) 1 Job $ - 3223 Provide New Blade Servomotor Piston, Unit 3 (OPTIONAL) 1 Job $ $

Provide New Blade Servomotor Operating Rod, Unit 3 (OPTIONAL) 1 Job $ $

3225 Re-plate Brake Pistons, Unit 3 (OPTIONAL) 1 Job $ - 3226 Re-plate Brake Cylinders, Unit 3 (OPTIONAL) 1 Job $ - 3227 Replace Rotor Pole Rivets, Unit 3 (OPTIONAL) 10 EA $ $ 3228 Weld Rotor Pole Dovetail Laminations, Unit 3 (OPTIONAL) 3 EA $ $ 3229 Correct Rotor Pole Straightness, Unit 3 (OPTIONAL) 2 EA $ $

Unit 4

BASE WORK: Unit 4

4000-4019 SITE WORK AND STRUCTURAL

4000 Unit 4 Base Work 1 Job $ $ PRIMARY OPTIONAL WORK: Unit 4

Components, Unit 4 (OPTIONAL) 1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 4 (OPTIONAL) 1 Job $ $

Pre-Disassembly Measurements and Tests, Unit 4

Operational Testing After Reassembly of Generating Unit, Unit 4 (OPTIONAL) 1 Job $ $

Determine Unit Centerline with Benchmarks, Unit 4 (OPTIONAL) 1 Job - -

4006-4011 NOT USED - - - -

Supply Turbine Oil, Unit 4 (OPTIONAL) Est. 5,400 Gal $ $

4013 Drain, Clean, and Flush System, Unit 4 (OPTIONAL) 1 Job $ $

4020-4079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 4 (OPTIONAL) 1 Job $ $

4021-4026 NOT USED - - - -

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 4.

Inspect Upper Generator Guide Bearing Pads, Unit 4

Inspect Lower Generator Guide Bearing Pads, Unit 4

4030 Thrust Bearing Shoes Phase 1 Inspection, Unit 4 (OPTIONAL) 1 Job $ $

4031 NOT USED - - - -

Generator Thrust Bearing Runner Phase 1 Inspection, Unit 4 (OPTIONAL) 1 Job $ $

4033-4034 NOT USED - - - -

Provide New Stainless Steel Wicket Gates, Unit 4 (OPTIONAL) 1 Job $ $

4036-4054 NOT USED - - - -

4055 Provide Permanent Cam Plate, Unit 4 (OPTIONAL) 1 Job $ $

4056-4067 NOT USED - - - -

4068 Scroll Case Mandoor Refurbishment, Unit 4 (OPTIONAL) 1 Job $ $ 4069 Draft Tube Mandoor Refurbishment, Unit 4 (OPTIONAL) 1 Job $ $

4070 NOT USED - - - -

4071 Inspect Turbine Guide Bearing, Unit 4 (OPTIONAL) 1 Job $ $

4072 NOT USED - - - -

Provide and Install Hydraulic Jacking System, Unit 4

4080-4110 ELECTRICAL WORK

4080 NOT USED - - - -

4081 Rotating Exciter Modifications, Unit 4 (OPTIONAL) 1 Job $ $

4082-4088 NOT USED - - - -

4089 Provide and Install Blade Tip Gap Monitoring System, Unit 4 1 Job $ $

4200-4230 SECONDARY CONTRACT OPTIONS

Generator Thrust Bearing Runner Phase 2 Inspection, Unit 4

4201 NOT USED - - - -

Shipment and Refurbish Thrust Bearing Shoes, Including Babbitting, Machining, and Backside Machining, Unit 4

Ship Generator Shaft and Thrust Bearing Runner to and from Contractor's Shop, Unit 4 (OPTIONAL)

1 Job $ $

Refurbish Generator Shaft at Contractor's Shop, Unit 4

Resurface Thrust Bearing Runner on Generator Shaft, Unit 4

Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 4

Ship and Refurbish Upper Generator Guide Bearing Pads, Unit

4 (OPTIONAL)

Ship and Refurbish Lower Generator Guide Bearing Pads, Unit

4 (OPTIONAL)

4208 1 Job $ $

4209 Refurbish Turbine Guide Bearing, Unit 4 (OPTIONAL) 1 Job $ $

4210 Thrust Bearing Shoes Phase 2 Inspection, Unit 4 (OPTIONAL) 1 Job $ $

Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 4 (OPTIONAL) 1 Job $ $

4212-4213 NOT USED - - - -

4214 Replace 150 Stationary Thrust Bearing Springs, Unit 4

(OPTIONAL)

6 EA $ $

4215 Provide New Draft Tube Mandoor, Unit 4 (OPTIONAL) 1 Job $ $ 4216 Provide New Scroll Case Mandoor, Unit 4 (OPTIONAL) 1 Job $ $

4217-4221 NOT USED - - - -

4222 Shift Stator Frame, Unit 4 (OPTIONAL) 1 Job $ $ 4223 Provide New Blade Servomotor Piston, Unit 4 (OPTIONAL) 1 Job $ $

Provide New Blade Servomotor Operating Rod, Unit 4 (OPTIONAL) 1 Job $ $

4225 Provide and Install Surge Arresters and Surge Capacitors, Unit 4 (OPTIONAL) 1 Job $ $

5000-5013 EXCESS WORK OPTIONAL Capacity UOM Unit Price Amount 5000 Miscellaneous Welding (OPTIONAL) 500 LBS $ $ 5001 Machinist Hire (OPTIONAL) 500 HRS $ $ 5002 Electrician Hire (OPTIONAL) 200 HRS $ $ 5003 Welding Services (OPTIONAL) 320 HRS $ $ 5004 Painter Hire (OPTIONAL) 200 HRS $ $ 5005 Other Skilled Craftsmen Hire (OPTIONAL) 500 HRS $ $ 5006 General Laborer Hire (OPTIONAL) 200 HRS $ $ 5007 Liquid Penetrant Method (OPTIONAL) 500 HRS $ $ 5008 Magnetic Particle Method (OPTIONAL) 500 HRS $ $ 5009 Ultrasonic Method (OPTIONAL) 160 HRS $ $ 5010 Radiographic Method Shop Only (OPTIONAL) 20 HRS $ $ 5011 Engineering Services (OPTIONAL) 100 HRS $ $ 5012 Thermal Spraying (OPTIONAL) 50 HRS $ $ 5013 Miscellaneous Parts and Materials (OPTIONAL) 250,000 Job $ $

*For these incidental excess work optional line items, the unit prices must be fully burdened rates, inclusive of all management, overhead, G&A, profit, supplies, and material costs related to the additional construction service.

The government will use these rates in conjunction with the amount for evaluating the total evaluated price. Your price proposal both for award considerations and when negotiating firm-fixed price modifications must support the fixed rate and firm-fixed job price, including assumptions, mathematical rationale, and sources used as inputs into the build-up. For example, if using blended rates for engineering services, include the types of engineering used to blend those rates. The government will not convert this requirement into a Time-and-Material contract but will use the proposed rates to negotiate firm-fixed price work, if necessary.