W912P522R0003 Revised Price Schedule Amendment 2.xlsx
XLSX spreadsheet 55 KB Posted
- Attached to
- Old Hickory Turbine Generator Rehabilitation
- Solicitation number
- W912P522R0003
About this file
This document contains a price schedule and solicitation for the Old Hickory Turbine Generator Rehabilitation project. The U.S. Army Corps of Engineers is soliciting a firm fixed-price construction contract between $25-100 million to rehabilitate four turbine generator units at Old Hickory Power Plant in Hendersonville, Tennessee over approximately two years. The scope of work includes rewinding the stator windings and replacing the turbine runners for Units 1-3 to increase maximum output to 45 MW. Unit 4's generator was recently rewound but the turbine runner was not replaced and may be replaced under this contract. Additional mechanical, electrical, and civil work is required to support the increased load ratings. Bidders must submit questions through ProjNet by the question deadline and plan to attend an organized site visit on May 5, 2022 to gain access during the visit.
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Non-Unit-Specific
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
| Non-unit-specific Bid Items |
| BID SCHEDULE |
Item No. Description Est. Qty. UOM Unit Price Amount
| 0001-0020 Base Items | |||||
| 0001 | Mobilization | 1 | Job | $ | $ |
| 0002 | Furnish Special Tools, Equipment, and Scaffolding | 1 | Job | $ | $ |
| 0003 | Drain and Dispose of Dirty Oil from Tanks and Piping | Est. 4000 | Gal | $ | $ |
| 0004 | Supply Clean Oil for Tank and Piping | Est. 4000 | Gal | $ | $ |
| 0005 | Provide Miscellaneous Mechanical and Electrical Spare Parts | 1 | Job | $ | $ |
| 0006 | Manufacture Prototype Test Coils and Perform Voltage Endurance and Thermal Cycling Tests | 1 | Job | $ | $ |
| 0007 | Furnish Generator Spare Parts | 1 | Job | $ | $ |
| 0008 | Perform Generator Special Field Tests | 1 | Job | $ | $ |
| 0009 | Provide Two Assembled Spare Rotor Pole Assemblies with Universal Connections | 1 | Job | $ | $ |
| 0010 | Engineering and Installation of Outdoor Display Runner and Sign | 1 | Job | $ | $ |
| 0011 | Generator Thrust Bearing Runner Phase 1 Inspection, Spare | 1 | Job | $ | $ |
| 0012 | Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Spare | 1 | Job | $ | $ |
| 0013 | Furnish Turbine Model | 1 | Job | $ | $ |
| 0014 | Inspect Turbine Guide Bearing, Spare | 1 | Job | $ | $ |
| 0015 | Asbestos Coordination | 1 | Job | - | - |
| 0016 | Discharge Ring Cementitious Grouting | NTE 150 | Cubic Feet | - | - |
| 0017 | Discharge Ring Epoxy Injection Grouting | NTE 15 | Cubic Feet | - | - |
| 0018 | Provide Preliminary Cam Plate | 1 | Job | - | - |
| 0019 | Conduct Index Test | 1 | Job | - | - |
| 0020 | Demobilization | 1 | Job | $ | $ |
| 0021 | Supply Turbine Oil, Make Up Oil | 500 | Gal | $ | $ |
| 0200-0220 Optional Items | |||||
| 0200 | Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Spare (OPTIONAL) | 1 | Job | $ | $ |
| 0201 | Furnish Mandrel and Clamps for Shaft Sleeve (OPTIONAL) | 1 | Job | $ | $ |
| 0202 | Refurbish Turbine Guide Bearing, Spare (OPTIONAL) | 1 | Job | $ | $ |
| 0203 | Furnish Set of Wicket Gate Shear Pins, Spare (OPTIONAL) | 1 | Job | $ | $ |
| 0204 | Provide Blade Servomotor Piston Rod (OPTIONAL) | 1 | Job | $ | $ |
| 0205 | Stator Foundation: Low-Pressure Epoxy Adhesive Grout Injection (OPTIONAL) | NTE 225 | Linear Feet | $ | $ |
| 0206 | Stator Foundation: Shallow-Face Grout & Concrete Damage Repair (OPTIONAL) | NTE 3 | Cubic Feet | $ | $ |
| 0207 | Discharge Ring Cementitious Grouting (OPTIONAL) | NTE 30 | Cubic Feet | $ | $ |
| 0208 | Discharge Ring Epoxy Injection Grouting (OPTIONAL) | NTE 15 | Cubic Feet | $ | $ |
| 0209 | Provide Spare Wicket Gates (OPTIONAL) | 1 | Job | $ | $ |
| 0210 | Perform GENMAT Study (OPTIONAL) | 1 | Job | $ | $ |
| BASE ITEMS | |||||
| Items not identified in the Price Schedule as an "(OPTIONAL)" item are considered base items. Base items are those required upon contract award for the refurbishment of the turbine generating units at Old Hickory. |
| (OPTIONAL) ITEMS |
| The Government may require the delivery of the item(s) identified in the Price Schedule as an "(OPTIONAL)" item. The quantities for these items are a job basis following the base condition inspection or the item(s) may not be used at all, at the discretion of the Government. The Government may exercise an OPTIONAL by written notice to the Contractor commencing from the date of contract award through the date the contract is closed, unless otherwise specified herein. If an (OPTIONAL) item is exercised, the contract completion date will not be extended, however, with mutual agreement, the schedule of work may be modified. Where appropriate, the above may be supplemented by applicable provisions of Part 17, Subpart 17.2, "OPTIONAL" of the Federal Acquisition Regulations (FAR). Clauses and/or provisions addressing "Variations in Estimated Quantities" do not apply to non-base items. |
| UNIT 4 PRIMARY OPTIONAL ITEMS AND SECONDARY OPTIONAL ITEMS |
| Unit 4 underwent a major rehabilitation for which construction completed in September 2021. Under this contract, most work on Unit 4 is optional. If the Government elects to exercise the option to replace the Unit 4 turbine runner and wicket gates, all items identified as "primary" under the Unit 4 items of the Price Schedule will be exercised together. The items identified as "secondary" under the Unit 4 items of the Price Schedule are items that will be exercised independently at the Government's discretion because they are not definitively necessary to achieve the scope of replacing the Unit 4 turbine runner and wicket gates. |
| ESTIMATED ITEM |
| The quantity for Item's marked EST is estimated and may be increased or decreased at the discretion of the Government. |
| NOT TO EXCEED |
| The quantity for Item's marked NTE is the maximum allowed by the Government for that Item without modification to the contract. |
U1
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
| Unit 1 |
| BID SCHEDULE |
Item No. Description Est. Qty. UOM Unit Price Amount
| 1000-1019 SITE WORK AND STRUCTURAL | |||||
| 1000 | Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 1 | 1 | Job | $ | $ |
| 1001 | Reassemble Generating Unit with New Runner and Components, Unit 1 | 1 | Job | $ | $ |
| 1002 | Pre-Disassembly Measurements and Tests, Unit 1 | 1 | Job | $ | $ |
| 1003 | Operational Testing After Reassembly of Generating Unit, Unit 1 | 1 | Job | $ | $ |
| 1004 | Determine Unit Centerline with Benchmarks, Unit 1 | 1 | Job | ||
| 1005 | Painting, System No. 5-E-Z, Unit 1 | 1 | Job | $ | $ |
| 1006 | Painting, System No. 18, Unit 1 | 1 | Job | $ | $ |
| 1007 | Painting, System No. 21-A-Z, Unit 1 | 1 | Job | $ | $ |
| 1008 | Painting, System No. 23-C-Z, Unit 1 | 1 | Job | $ | $ |
| 1009 | Painting, Non-system-specific, Unit 1 | 1 | Job | $ | $ |
| 1010 | On-site Lead-Based Paint Removal and Disposal, Unit 1 | 1 | Job | $ | $ |
| 1011 | Clean and Visually Inspect Oil and Water Piping, Unit 1 | 1 | Job | $ | $ |
| 1012 | Supply Turbine Oil, Unit 1 | Est. 5,400 | Gal | $ | $ |
| 1013 | Drain, Clean, and Flush System, Unit 1 | 1 | Job | $ | $ |
| 1020-1079 MECHANICAL WORK | |||||
| 1020 | Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 1 | 1 | Job | $ | $ |
| 1021 | Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 1 | 1 | Job | $ | $ |
| 1022 | Inspect Generator Shaft, Unit 1 | 1 | Job | $ | $ |
| 1023 | Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 1 | 1 | Job | $ | $ |
| 1024 | Provide New Oil Head Bushings, Unit 1 | 1 | Job | $ | $ |
| 1025 | Refurbish Oil Head, Unit 1 | 1 | Job | $ | $ |
| 1026 | Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 1 | 1 | Job | $ | $ |
| 1027 | Turbine Shaft Skim Cut, Unit 1 | 1 | Job | $ | $ |
| 1028 | Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 1 | 1 | Job | $ | $ |
| 1029 | Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 1 | 1 | Job | $ | $ |
| 1030 | Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 1 | 1 | Job | $ | $ |
| 1031 | Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 1 | 1 | Job | $ | $ |
| 1032 | Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 1 | 1 | Job | $ | $ |
| 1033 | Inspect and Refurbish Air Valve Assembly, Unit 1 | 1 | Job | $ | $ |
| 1034 | Inspect and Refurbish Wicket Gate Servomotors, Unit 1 | 1 | Job | $ | $ |
| 1035 | Provide New Stainless Steel Wicket Gates, Unit 1 | 1 | Job | $ | $ |
| 1036 | Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 1 | 1 | Job | $ | $ |
| 1037 | Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap, Unit 1 | 1 | Job | $ | $ |
| 1038 | Provide Blade Servomotor Piston Rings, Unit 1 | 1 | Job | $ | $ |
| 1039 | Provide Blade Servomotor Piston Rod Bushing, Unit 1 | 1 | Job | $ | $ |
| 1040 | Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod, Unit 1 | 1 | Job | $ | $ |
| 1041 | Wicket Gate Operating Mechanism Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1042 | Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 1 | 1 | Job | $ | $ |
| 1043 | Provide One Set of Shear Pins, Unit 1 | 1 | Job | $ | $ |
| 1044 | Stay Ring Inspection, Unit 1 | 1 | Job | $ | $ |
| 1045 | Outer Head Cover and Facing Plate Inspection and Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1046 | Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 1 | 1 | Job | $ | $ |
| 1047 | Inspect, Ship, and Refurbish Inner Head Cover, Unit 1 | 1 | Job | $ | $ |
| 1048 | NOT USED | - | - | - | - |
| 1049 | Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1050 | Operating Ring Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1051 | Line Bore Wicket Gate Stem Bushing Housings, Unit 1 | 1 | Job | $ | $ |
| 1052 | Provide New Packing Box, Gland, and Lantern, Unit 1 | 1 | Job | $ | $ |
| 1053 | Provide Shaft Sleeve, Unit 1 | 1 | Job | $ | $ |
| 1054 | Discharge Ring Anchorage, Unit 1 | 288 | EA | $ | $ |
| 1055 | Provide Permanent Cam Plate, Unit 1 | 1 | Job | $ | $ |
| 1056 | Replace Automatic Grease System, Unit 1 | 1 | Job | $ | $ |
| 1057 | Provide and Install Turbine Guide Bearing Oil System, Unit 1 | 1 | Job | $ | $ |
| 1058 | Provide and Install Head Cover Drainage Pumps System, Unit 1 | 1 | Job | $ | $ |
| 1059 | HPLS, Unit 1 | 1 | Job | $ | $ |
| 1060 | Brake and Jack System Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1061 | Brake Ring Field Inspection, Unit 1 | 1 | Job | $ | $ |
| 1062 | Discharge Ring Cavitation Repair, Unit 1 | 1 | Job | $ | $ |
| 1063 | Discharge Ring, Base Metal Spot Repair, Unit 1 | 200 | lbs | $ | $ |
| 1064 | Piezometer Tap Inspection and Surface Treatment, Unit 1 | 1 | Job | $ | $ |
| 1065 | Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 1 | 1 | Job | $ | $ |
| 1066 | Existing Generator Air Cooler Testing | 1 | Job | $ | $ |
| 1067 | Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems | 1 | Job | $ | $ |
| 1068 | Scroll Case Mandoor Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1069 | Draft Tube Mandoor Refurbishment, Unit 1 | 1 | Job | $ | $ |
| 1070 | Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 1 | 1 | Job | $ | $ |
| 1071 | NOT USED | - | - | - | - |
| 1072 | NOT USED | - | - | - | - |
| 1073 | Provide and Install Hydraulic Jacking System, Unit 1 | 1 | Job | $ | $ |
| 1080-1110 ELECTRICAL WORK | |||||
| 1080 | Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 1 | 1 | Job | $ | $ |
| 1081 | Rotating Exciter Modifications, Unit 1 | 1 | Job | $ | $ |
| 1082 | Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 1 | 1 | Job | $ | $ |
| 1083 | Stator Clamping System, Unit 1 | 1 | Job | $ | $ |
| 1084 | Install and Test New Stator Winding, Unit 1 | 1 | Job | $ | $ |
| 1085 | Furnish and Install New Generator Terminal Box, Unit 1 | 1 | Job | $ | $ |
| 1086 | Rewire Turbine Pit and Generator, Unit 1 | 1 | Job | $ | $ |
| 1087 | Remove, Refurbish, and Reinstall Field Poles, Unit 1 | 1 | Job | $ | $ |
| 1088 | Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 1 | 1 | Job | $ | $ |
| 1089 | Furnish and Install Complete New Machine Condition Monitoring System, Unit 1 | 1 | Job | $ | $ |
| 1090 | Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 1 | 1 | Job | $ | $ |
| 1091 | Furnish and Install New High Resistance Grounding System, Unit 1 | 1 | Job | $ | $ |
| 1092 | Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 1 | 1 | Job | $ | $ |
| 1200-1230 CONTRACT OPTIONS | |||||
| 1200 | Ship Generator Shaft to and from Contractor's Shop, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1201 | Refurbish Generator Shaft at Contractor's Shop, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1202 | Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1203 | Chrome Plate Gate Servo Piston Rod, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1204 | Brake Ring Refurbishment, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1205 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) | 12 | Inch | $ | $ |
| 1206 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL) | 60 | Inch | $ | $ |
| 1207 | Additional Discharge Ring Anchorage, Unit 1 (OPTIONAL) | 150 | EA | $ | $ |
| 1208 | Additional Fairing of Discharge Ring Overlay, Unit 1 (OPTIONAL) | 2 | EA | $ | $ |
| 1209 | Additional Machining of Turbine Shaft, Unit 1 (OPTIONAL) | 4 | EA | $ | $ |
| 1210 | (NOT USED) | 1 | Job | $ | $ |
| 1211 | Stay Ring Mounting Flange ID Machining, Unit 1 (OPTIONAL) | 4 | EA | $ | $ |
| 1212 | Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 1 (OPTIONAL) | 4 | EA | $ | $ |
| 1213 | (NOT USED) | - | - | - | - |
| 1214 | Replace 150 Stationary Thrust Bearing Springs, Unit 1 (OPTIONAL) | 6 | EA | $ | $ |
| 1215 | Provide New Draft Tube Mandoor, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1216 | Provide New Scroll Case Mandoor, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1217 | Machining of Head Cover Facing Plates, Unit 1 (OPTIONAL) | 4 | EA | $ | $ |
| 1218 | Provide New Headcover Facing Plates, Unit 1 (OPTIONAL) | 3 | EA | $ | $ |
| 1219 | Machining of Bottom Ring Facing Plates, Unit 1 (OPTIONAL) | 4 | EA | $ | $ |
| 1220 | Provide New Bottom Ring Facing Plates, Unit 1 (OPTIONAL) | 3 | EA | $ | $ |
| 1221 | (NOT USED) | - | - | - | - |
| 1222 | Shift Stator Frame, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1223 | Provide New Blade Servomotor Piston, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1224 | Provide New Blade Servomotor Operating Rod, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1225 | Re-plate Brake Pistons, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1226 | Re-plate Brake Cylinders, Unit 1 (OPTIONAL) | 1 | Job | $ | $ |
| 1227 | Replace Rotor Pole Rivets, Unit 1 (OPTIONAL) | 10 | EA | $ | $ |
| 1228 | Weld Rotor Pole Dovetail Laminations, Unit 1 (OPTIONAL) | 3 | EA | $ | $ |
| 1229 | Correct Rotor Pole Straightness, Unit 1 (OPTIONAL) | 2 | EA | $ | $ |
U2
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
| Unit 2 | |||||
| Item No. | Description | Est. Qty. | UOM | Unit Price | Amount |
| 2000-2019 SITE WORK AND STRUCTURAL | |||||
| 2000 | Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 2 | 1 | Job | $ | $ |
| 2001 | Reassemble Generating Unit with New Runner and Components, Unit 2 | 1 | Job | $ | $ |
| 2002 | Pre-Disassembly Measurements and Tests, Unit 2 | 1 | Job | $ | $ |
| 2003 | Operational Testing After Reassembly of Generating Unit, Unit 2 | 1 | Job | $ | $ |
| 2004 | Determine Unit Centerline with Benchmarks, Unit 2 | 1 | Job | ||
| 2005 | Painting, System No. 5-E-Z, Unit 2 | 1 | Job | $ | $ |
| 2006 | Painting, System No. 18, Unit 2 | 1 | Job | $ | $ |
| 2007 | Painting, System No. 21-A-Z, Unit 2 | 1 | Job | $ | $ |
| 2008 | Painting, System No. 23-C-Z, Unit 2 | 1 | Job | $ | $ |
| 2009 | Painting, Non-system-specific, Unit 2 | 1 | Job | $ | $ |
| 2010 | On-site Lead-Based Paint Removal and Disposal, Unit 2 | 1 | Job | $ | $ |
| 2011 | Clean and Visually Inspect Oil and Water Piping, Unit 2 | 1 | Job | $ | $ |
| 2012 | Supply Turbine Oil, Unit 2 | Est. 5,400 | Gal | $ | $ |
| 2013 | Drain, Clean, and Flush System, Unit 2 | 1 | Job | $ | $ |
| 2020-2079 MECHANICAL WORK | |||||
| 2020 | Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 2 | 1 | Job | $ | $ |
| 2021 | Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 2 | 1 | Job | $ | $ |
| 2022 | Inspect Generator Shaft, Unit 2 | ||||
| 2023 | Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 2 | 1 | Job | $ | $ |
| 2024 | Provide New Oil Head Bushings, Unit 2 | 1 | Job | $ | $ |
| 2025 | Refurbish Oil Head, Unit 2 | 1 | Job | $ | $ |
| 2026 | Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 2 | 1 | Job | $ | $ |
| 2027 | Turbine Shaft Skim Cut, Unit 2 | 1 | Job | $ | $ |
| 2028 | Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 2 | 1 | Job | $ | $ |
| 2029 | Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 2 | 1 | Job | $ | $ |
| 2030 | NOT USED | - | - | - | - |
| 2031 | Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 2 | 1 | Job | $ | $ |
| 2032 | Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 2 | 1 | Job | $ | $ |
| 2033 | Inspect and Refurbish Air Valve Assembly | 1 | Job | $ | $ |
| 2034 | Inspect and Refurbish Wicket Gate Servomotors, Unit 2 | 1 | Job | $ | $ |
| 2035 | Provide New Stainless Steel Wicket Gates, Unit 2 | 1 | Job | $ | $ |
| 2036 | Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 2 | 1 | Job | $ | $ |
| 2037 | Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap | 1 | Job | $ | $ |
| 2038 | Provide Blade Servomotor Piston Rings | 1 | Job | $ | $ |
| 2039 | Provide Blade Servomotor Piston Rod Bushing | 1 | Job | $ | $ |
| 2040 | Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod | 1 | Job | $ | $ |
| 2041 | Wicket Gate Operating Mechanism Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2042 | Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 2 | 1 | Job | $ | $ |
| 2043 | Provide One Set of Shear Pins, Unit 2 | 1 | Job | $ | $ |
| 2044 | Stay Ring Inspection, Unit 2 | 1 | Job | $ | $ |
| 2045 | Head Covers and Facing Plate Inspection and Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2046 | Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 2 | 1 | Job | $ | $ |
| 2047 | Inspect, Ship, and Refurbish Inner Head Cover, Unit 2 | 1 | Job | $ | $ |
| 2048 | NOT USED | - | - | - | - |
| 2049 | Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2050 | Operating Ring Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2051 | Line Bore Wicket Gate Stem Bushing Housings, Unit 2 | 1 | Job | $ | $ |
| 2052 | Provide New Packing Box, Gland, and Lantern, Unit 2 | 1 | Job | $ | $ |
| 2053 | Provide Shaft Sleeve, Unit 2 | 1 | Job | $ | $ |
| 2054 | Discharge Ring Anchorage, Unit 2 | 288 | EA | $ | $ |
| 2055 | Provide Permanent Cam Plate, Unit 2 | 1 | Job | $ | $ |
| 2056 | Replace Automatic Grease System, Unit 2 | 1 | Job | $ | $ |
| 2057 | Provide and Install Turbine Guide Bearing Oil System, Unit 2 | 1 | Job | $ | $ |
| 2058 | Provide and Install Head Cover Drainage Pumps System, Unit 2 | 1 | Job | $ | $ |
| 2059 | HPLS, Unit 2 | 1 | Job | $ | $ |
| 2060 | Brack and Jack System Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2061 | Brake Ring Field Inspection, Unit 2 | 1 | Job | $ | $ |
| 2062 | Discharge Ring Cavitation Repair, Unit 2 | 1 | Job | $ | $ |
| 2063 | Discharge Ring, Base Metal Spot Repair, Unit 2 | 200 | lbs | $ | $ |
| 2064 | Piezometer Tap Inspection and Surface Treatment, Unit 2 | 1 | Job | $ | $ |
| 2065 | Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 2 | 1 | Job | $ | $ |
| 2066 | Existing Generator Air Cooler Testing | 1 | Job | $ | $ |
| 2067 | Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems | 1 | Job | $ | $ |
| 2068 | Scroll Case Mandoor Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2069 | Draft Tube Mandoor Refurbishment, Unit 2 | 1 | Job | $ | $ |
| 2070 | Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 2 | 1 | Job | $ | $ |
| 2071 | Inspect Turbine Guide Bearing, Unit 2 | 1 | Job | $ | $ |
| 2072 | Provide and Install One New Brake/Jack Assembly, Unit 2 | 1 | Job | $ | $ |
| 2073 | Provide and Install Hydraulic Jacking System, Unit 2 | 1 | Job | $ | $ |
| 2080-2110 ELECTRICAL WORK | |||||
| 2080 | Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 2 | 1 | Job | $ | $ |
| 2081 | Rotating Exciter Modifications, Unit 2 | 1 | Job | $ | $ |
| 2082 | Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 2 | 1 | Job | $ | $ |
| 2083 | Stator Clamping System, Unit 2 | 1 | Job | $ | $ |
| 2084 | Install and Test New Stator Winding, Unit 2 | 1 | Job | $ | $ |
| 2085 | Furnish and Install New Generator Terminal Box, Unit 2 | 1 | Job | $ | $ |
| 2086 | Rewire Turbine Pit and Generator, Unit 2 | 1 | Job | $ | $ |
| 2087 | Remove, Refurbish, and Reinstall Field Poles, Unit 2 | 1 | Job | $ | $ |
| 2088 | Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 2 | 1 | Job | $ | $ |
| 2089 | Furnish and Install Complete New Machine Condition Monitoring System, Unit 2 | 1 | Job | $ | $ |
| 2090 | Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 2 | 1 | Job | $ | $ |
| 2091 | Furnish and Install New High Resistance Grounding System, Unit 2 | 1 | Job | $ | $ |
| 2092 | Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 2 | 1 | Job | $ | $ |
| 2200-2230 CONTRACT OPTIONS | |||||
| 2200 | Ship Generator Shaft to and from Contractor's Shop, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2201 | Refurbish Generator Shaft at Contractor's Shop, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2202 | Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2203 | Chrome Plate Gate Servo Piston Rod, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2204 | Brake Ring Refurbishment, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2205 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) | 12 | Inch | $ | $ |
| 2206 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL) | 60 | Inch | $ | $ |
| 2207 | Additional Discharge Ring Anchorage, Unit 2 (OPTIONAL) | 150 | EA | $ | $ |
| 2208 | Additional Fairing of Discharge Ring Overlay, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 2209 | Additional Machining of Turbine Shaft, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 2210 | (NOT USED) | 1 | Job | $ | $ |
| 2211 | Stay Ring Mounting Flange ID Machining, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 2212 | Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 2213 | (NOT USED) | - | - | - | - |
| 2214 | Replace 150 Stationary Thrust Bearing Springs, Unit 2 (OPTIONAL) | 6 | EA | $ | $ |
| 2215 | Provide New Draft Tube Mandoor, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2216 | Provide New Scroll Case Mandoor, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2217 | Machining of Head Cover Facing Plates, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2218 | Provide New Headcover Facing Plates, Unit 2 (OPTIONAL) | 3 | EA | $ | $ |
| 2219 | Machining of Bottom Ring Facing Plates, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 2220 | Provide New Bottom Ring Facing Plates, Unit 2 (OPTIONAL) | 3 | EA | $ | $ |
| 2221 | Refurbish Turbine Guide Bearing, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2222 | Shift Stator Frame, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2223 | Provide New Blade Servomotor Piston, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2224 | Provide New Blade Servomotor Operating Rod, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2225 | Re-plate Brake Pistons, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2226 | Re-plate Brake Cylinders, Unit 2 (OPTIONAL) | 1 | Job | $ | $ |
| 2227 | Replace Rotor Pole Rivets, Unit 2 (OPTIONAL) | 10 | EA | $ | $ |
| 2228 | Weld Rotor Pole Dovetail Laminations, Unit 2 (OPTIONAL) | 3 | EA | $ | $ |
| 2229 | Correct Rotor Pole Straightness, Unit 2 (OPTIONAL) | 2 | EA | $ | $ |
U3
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
| Unit 3 | |||||
| Item No. | Description | Est. Qty. | UOM | Unit Price | Amount |
| BASE WORK: Unit 3 | |||||
| 3000-3019 SITE WORK AND STRUCTURAL | |||||
| 3000 | Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 3 | 1 | Job | $ | $ |
| 3001 | Reassemble Generating Unit with New Runner and Components, Unit 3 | 1 | Job | $ | $ |
| 3002 | Pre-Disassembly Measurements and Tests, Unit 3 | 1 | Job | $ | $ |
| 3003 | Operational Testing After Reassembly of Generating Unit, Unit 3 | 1 | Job | $ | $ |
| 3004 | Determine Unit Centerline with Benchmarks, Unit 3 | 1 | Job | ||
| 3005 | Painting, System No. 5-E-Z, Unit 3 | 1 | Job | $ | $ |
| 3006 | Painting, System No. 18, Unit 3 | 1 | Job | $ | $ |
| 3007 | Painting, System No. 21-A-Z, Unit 3 | 1 | Job | $ | $ |
| 3008 | Painting, System No. 23-C-Z, Unit 3 | 1 | Job | $ | $ |
| 3009 | Painting, Non-system-specific, Unit 3 | 1 | Job | $ | $ |
| 3010 | On-site Lead-Based Paint Removal and Disposal, Unit 3 | 1 | Job | $ | $ |
| 3011 | Clean and Visually Inspect Oil and Water Piping, Unit 3 | 1 | Job | $ | $ |
| 3012 | Supply Turbine Oil, Unit 3 | Est. 5,400 | Gal | $ | $ |
| 3013 | Drain, Clean, and Flush System, Unit 3 | 1 | Job | $ | $ |
| 3020-3079 MECHANICAL WORK | |||||
| 3020 | Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 3 | 1 | Job | $ | $ |
| 3021 | Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 3 | 1 | Job | $ | $ |
| 3022 | Inspect Generator Shaft, Unit 3 | 1 | Job | $ | $ |
| 3023 | Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 3 | 1 | Job | $ | $ |
| 3024 | Provide New Oil Head Bushings, Unit 3 | 1 | Job | $ | $ |
| 3025 | Refurbish Oil Head, Unit 3 | 1 | Job | $ | $ |
| 3026 | Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 3 | 1 | Job | $ | $ |
| 3027 | Turbine Shaft Skim Cut, Unit 3 | 1 | Job | $ | $ |
| 3028 | Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 3 | 1 | Job | $ | $ |
| 3029 | Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 3 | 1 | Job | $ | $ |
| 3030 | Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 3 | 1 | Job | $ | $ |
| 3031 | Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 3 | 1 | Job | $ | $ |
| 3032 | Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 3 | 1 | Job | $ | $ |
| 3033 | Inspect and Refurbish Air Valve Assembly, Unit 3 | 1 | Job | $ | $ |
| 3034 | Inspect and Refurbish Wicket Gate Servomotors, Unit 3 | 1 | Job | $ | $ |
| 3035 | Provide New Stainless Steel Wicket Gates, Unit 3 | 1 | Job | $ | $ |
| 3036 | Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 3 | 1 | Job | $ | $ |
| 3037 | Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap | 1 | Job | $ | $ |
| 3038 | Provide Blade Servomotor Piston Rings | 1 | Job | $ | $ |
| 3039 | Provide Blade Servomotor Piston Rod Bushing | 1 | Job | $ | $ |
| 3040 | Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod | 1 | Job | $ | $ |
| 3041 | Wicket Gate Operating Mechanism Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3042 | Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 3 | 1 | Job | $ | $ |
| 3043 | Provide One Set of Shear Pins, Unit 3 | 1 | Job | $ | $ |
| 3044 | Stay Ring Inspection, Unit 3 | 1 | Job | $ | $ |
| 3045 | Head Covers and Facing Plate Inspection and Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3046 | Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 3 | 1 | Job | $ | $ |
| 3047 | Inspect, Ship, and Refurbish Inner Head Cover, Unit 3 | 1 | Job | $ | $ |
| 3048 | NOT USED | - | - | - | - |
| 3049 | Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3050 | Operating Ring Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3051 | Line Bore Wicket Gate Stem Bushing Housings, Unit 3 | 1 | Job | $ | $ |
| 3052 | Provide New Packing Box, Gland, and Lantern, Unit 3 | 1 | Job | $ | $ |
| 3053 | Provide Shaft Sleeve, Unit 3 | 1 | Job | $ | $ |
| 3054 | Discharge Ring Anchorage, Unit 3 | 288 | EA | $ | $ |
| 3055 | Provide Permanent Cam Plate, Unit 2 | 1 | Job | $ | $ |
| 3056 | Replace Automatic Grease System, Unit 3 | 1 | Job | $ | $ |
| 3057 | Provide and Install Turbine Guide Bearing Oil System, Unit 3 | 1 | Job | $ | $ |
| 3058 | Provide and Install Head Cover Drainage Pumps System, Unit 3 | 1 | Job | $ | $ |
| 3059 | HPLS, Unit 3 | 1 | Job | $ | $ |
| 3060 | Brack and Jack System Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3061 | Brake Ring Field Inspection, Unit 3 | 1 | Job | $ | $ |
| 3062 | Discharge Ring Cavitation Repair, Unit 3 | 1 | Job | $ | $ |
| 3063 | Discharge Ring, Base Metal Spot Repair, Unit 3 | 200 | lbs | $ | $ |
| 3064 | NOT USED | ||||
| 3065 | Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 3 | 1 | Job | $ | $ |
| 3066 | Existing Generator Air Cooler Testing | 1 | Job | $ | $ |
| 3067 | Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems | 1 | Job | $ | $ |
| 3068 | Scroll Case Mandoor Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3069 | Draft Tube Mandoor Refurbishment, Unit 3 | 1 | Job | $ | $ |
| 3070 | Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 3 | 1 | Job | $ | $ |
| 3071 | NOT USED | - | - | - | - |
| 3072 | NOT USED | - | - | - | - |
| 3073 | Provide and Install Hydraulic Jacking System, Unit 3 | 1 | Job | $ | $ |
| 3080-3110 ELECTRICAL WORK | |||||
| 3080 | Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 3 | 1 | Job | $ | $ |
| 3081 | Rotating Exciter Modifications, Unit 3 | 1 | Job | $ | $ |
| 3082 | Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 3 | 1 | Job | $ | $ |
| 3083 | Stator Clamping System, Unit 3 | 1 | Job | $ | $ |
| 3084 | Install and Test New Stator Winding, Unit 3 | 1 | Job | $ | $ |
| 3085 | Furnish and Install New Generator Terminal Box, Unit 3 | 1 | Job | $ | $ |
| 3086 | Rewire Turbine Pit and Generator, Unit 3 | 1 | Job | $ | $ |
| 3087 | Remove, Refurbish, and Reinstall Field Poles, Unit 3 | 1 | Job | $ | $ |
| 3088 | Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 3 | 1 | Job | $ | $ |
| 3089 | Furnish and Install Complete New Machine Condition Monitoring System, Unit 3 | 1 | Job | $ | $ |
| 3090 | Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 3 | 1 | Job | $ | $ |
| 3091 | Furnish and Install New High Resistance Grounding System, Unit 3 | 1 | Job | $ | $ |
| 3092 | Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 3 | 1 | Job | $ | $ |
| 3200-3230 CONTRACT OPTIONS | |||||
| 3200 | Ship Generator Shaft to and from Contractor's Shop, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3201 | Refurbish Generator Shaft at Contractor's Shop, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3202 | Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3203 | Chrome Plate Gate Servo Piston Rod, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3204 | Brake Ring Refurbishment, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3205 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL) | 12 | Inch | $ | $ |
| 3206 | Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL) | 60 | Inch | $ | $ |
| 3207 | Additional Discharge Ring Anchorage, Unit 3 (OPTIONAL) | 150 | EA | $ | $ |
| 3208 | Additional Fairing of Discharge Ring Overlay, Unit 3 (OPTIONAL) | 4 | EA | $ | $ |
| 3209 | Additional Machining of Turbine Shaft, Unit 2 (OPTIONAL) | 4 | EA | $ | $ |
| 3210 | (NOT USED) | 1 | Job | $ | $ |
| 3211 | Stay Ring Mounting Flange ID Machining, Unit 3 (OPTIONAL) | 4 | EA | $ | $ |
| 3212 | Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 3 (OPTIONAL) | 4 | EA | $ | $ |
| 3213 | (NOT USED) | - | - | - | - |
| 3214 | Replace 150 Stationary Thrust Bearing Springs, Unit 3 (OPTIONAL) | 6 | EA | $ | $ |
| 3215 | Provide New Draft Tube Mandoor, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3216 | Provide New Scroll Case Mandoor, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3217 | Machining of Head Cover Facing Plates (OPTIONAL) | 4 | EA | $ | $ |
| 3218 | Provide New Headcover Facing Plates (OPTIONAL) | 3 | EA | $ | $ |
| 3219 | Machining of Bottom Ring Facing Plates (OPTIONAL) | 4 | EA | $ | $ |
| 3220 | Provide New Bottom Ring Facing Plates (OPTIONAL) | 3 | EA | $ | $ |
| 3221 | (Not Used) | - | - | - | - |
| 3222 | Shift Stator Frame, Unit 3 (OPTIONAL) | 1 | Job | $ | - |
| 3223 | Provide New Blade Servomotor Piston, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3224 | Provide New Blade Servomotor Operating Rod, Unit 3 (OPTIONAL) | 1 | Job | $ | $ |
| 3225 | Re-plate Brake Pistons, Unit 3 (OPTIONAL) | 1 | Job | $ | - |
| 3226 | Re-plate Brake Cylinders, Unit 3 (OPTIONAL) | 1 | Job | $ | - |
| 3227 | Replace Rotor Pole Rivets, Unit 3 (OPTIONAL) | 10 | EA | $ | $ |
| 3228 | Weld Rotor Pole Dovetail Laminations, Unit 3 (OPTIONAL) | 3 | EA | $ | $ |
| 3229 | Correct Rotor Pole Straightness, Unit 3 (OPTIONAL) | 2 | EA | $ | $ |
U4
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
| Unit 4 | ||||||
| Item No. | Description | Est. Qty. | UOM | Unit Price | Amount | |
| BASE WORK: Unit 4 | ||||||
| 4000-4019 SITE WORK AND STRUCTURAL | ||||||
| 4000 | Unit 4 Base Work | 1 | Job | $ | $ | |
| PRIMARY OPTIONAL WORK: Unit 4 | ||||||
| 4001 | Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4002 | Reassemble Generating Unit with New Runner and Components, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4003 | Pre-Disassembly Measurements and Tests, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4004 | Operational Testing After Reassembly of Generating Unit, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4005 | Determine Unit Centerline with Benchmarks, Unit 4 (OPTIONAL) | 1 | Job | - | - | |
| 4006-4011 | NOT USED | - | - | - | - | |
| 4012 | Supply Turbine Oil, Unit 4 | |||||
| (OPTIONAL) | Est. 5,400 | Gal | $ | $ | ||
| 4013 | Drain, Clean, and Flush System, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4020-4079 MECHANICAL WORK | ||||||
| 4020 | Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4021-4026 | NOT USED | - | - | - | - | |
| 4027 | Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 4. (OPTIONAL) | 1 | Job | $ | $ | |
| 4028 | Inspect Upper Generator Guide Bearing Pads, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4029 | Inspect Lower Generator Guide Bearing Pads, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4030 | Thrust Bearing Shoes Phase 1 Inspection, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4031 | NOT USED | - | - | - | - | |
| 4032 | Generator Thrust Bearing Runner Phase 1 Inspection, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4033-4034 | NOT USED | - | - | - | - | |
| 4035 | Provide New Stainless Steel Wicket Gates, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4036-4054 | NOT USED | - | - | - | - | |
| 4055 | Provide Permanent Cam Plate, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4056-4067 | NOT USED | - | - | - | - | |
| 4068 | Scroll Case Mandoor Refurbishment, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4069 | Draft Tube Mandoor Refurbishment, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4070 | NOT USED | - | - | - | - | |
| 4071 | Inspect Turbine Guide Bearing, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4072 | NOT USED | - | - | - | - | |
| 4073 | Provide and Install Hydraulic Jacking System, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4080-4110 ELECTRICAL WORK | ||||||
| 4080 | NOT USED | - | - | - | - | |
| 4081 | Rotating Exciter Modifications, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4082-4088 | NOT USED | - | - | - | - | |
| 4089 | Provide and Install Blade Tip Gap Monitoring System, Unit 4 | 1 | Job | $ | $ | |
| 4200-4230 SECONDARY CONTRACT OPTIONS | ||||||
| 4200 | Generator Thrust Bearing Runner Phase 2 Inspection, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4201 | NOT USED | - | - | - | - | |
| 4202 | Shipment and Refurbish Thrust Bearing Shoes, Including Babbitting, Machining, and Backside Machining, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4203 | Ship Generator Shaft and Thrust Bearing Runner to and from Contractor's Shop, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4204 | Refurbish Generator Shaft at Contractor's Shop, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4205 | Resurface Thrust Bearing Runner on Generator Shaft, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4206 | Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4207 | Ship and Refurbish Upper Generator Guide Bearing Pads, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4208 | Ship and Refurbish Lower Generator Guide Bearing Pads, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4209 | Refurbish Turbine Guide Bearing, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4210 | Thrust Bearing Shoes Phase 2 Inspection, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4211 | Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4212-4213 | NOT USED | - | - | - | - | |
| 4214 | Replace 150 Stationary Thrust Bearing Springs, Unit 4 (OPTIONAL) | 6 | EA | $ | $ | |
| 4215 | Provide New Draft Tube Mandoor, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4216 | Provide New Scroll Case Mandoor, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4217-4221 | NOT USED | - | - | - | - | |
| 4222 | Shift Stator Frame, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4223 | Provide New Blade Servomotor Piston, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4224 | Provide New Blade Servomotor Operating Rod, Unit 4 (OPTIONAL) | 1 | Job | $ | $ | |
| 4225 | Provide and Install Surge Arresters and Surge Capacitors, Unit 4 (OPTIONAL) | 1 | Job | $ | $ |
EXCESS WORK OPTION
| PRICE SCHEDULE |
| OLD HICKORY POWERHOUSE UNITS 1-4 |
| TURBINE-GENERATOR REHABILITATION |
PRICE SCHEDULE
| 5000-5013 EXCESS WORK OPTIONAL | Est. Qty. | UOM | Unit Price | Amount | |
| 5000 | Miscellaneous Welding (OPTIONAL) | 500 | LBS | $ | $ |
| 5001 | Machinist Hire (OPTIONAL) | 500 | HRS | $ | $ |
| 5002 | Electrician Hire (OPTIONAL) | 200 | HRS | $ | $ |
| 5003 | Welding Services (OPTIONAL) | 320 | HRS | $ | $ |
| 5004 | Painter Hire (OPTIONAL) | 200 | HRS | $ | $ |
| 5005 | Other Skilled Craftsmen Hire (OPTIONAL) | 500 | HRS | $ | $ |
| 5006 | General Laborer Hire (OPTIONAL) | 200 | HRS | $ | $ |
| 5007 | Liquid Penetrant Method (OPTIONAL) | 500 | HRS | $ | $ |
| 5008 | Magnetic Particle Method (OPTIONAL) | 500 | HRS | $ | $ |
| 5009 | Ultrasonic Method (OPTIONAL) | 160 | HRS | $ | $ |
| 5010 | Radiographic Method Shop Only (OPTIONAL) | 20 | HRS | $ | $ |
| 5011 | Engineering Services (OPTIONAL) | 100 | HRS | $ | $ |
| 5012 | Thermal Spraying (OPTIONAL) | 50 | HRS | $ | $ |
| 5013 | Miscellaneous Parts and Materials (OPTIONAL) | 250,000 | Job | $ | $ |
File details come from the government source that posted it. Updated .