W912P522R0003 final.pdf

W38XDD13220819

PROJECT TITLE: Old Hickory Pow er Plant Turbine Generator Rehabilitation, Hendersonville, TN

TYPE OF CONTRACT: Firm Fixed Price Construction Contract

DISCLOSURE OF MAGNITUDE OF THE PROPOSED CONSTRUCTION PROJECT: Betw een $25,000,000 and $100,000,000

NORTH AMERICAN INDUSTRY CLASSIFICATION SYSTEM CODE (NAICS): 237990, Other Heavy and Civil Engineering Construction

SIZE STANDARD: $39.5M

TYPE OF SET-ASIDE: This is a Full and Open procurement. In accordance w ith Federal Acquisition Regulation 19.1307, this project requires the HUBZone 10% price evaluation.

KRISTAL R JONES 615-736-7916

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

10. THE GOVERNMENT REQUIRES PERFORMANCE OF THE WORK DESCRIBED IN THESE DOCUMENTS

NEGOTIATED

19-Apr-2022

(RFP)

(IFB)

X

CALL:

B. TELEPHONE NO. (Include area code) (NO COLLECT CALLS)

See Item 7

2. TYPE OF SOLICITATION

SEALED BID

3. DATE ISSUED

9. FOR INFORMATION A. NAME

SOLICITATION

NSN 7540-01-155-3212 1442-101 STANDARD FORM 1442 (REV. 4-85)

Prescribed by GSA

FAR (48 CFR) 53.236-1(e)

11. The Contractor shall begin performance w ithin _______10 calendar days and complete it w ithin ________2548 calendar days after receiving aw ard, X notice to proceed. This performance period is X mandatory, negotiable. (See _________________________52.211-10

12 A. THE CONTRACTOR MUST FURNISH ANY REQUIRED PERFORMANCE AND PAYMENT BONDS?

(If "YES," indicate within how many calendar days after award in Item 12B.)

X YES NO

13. ADDITIONAL SOLICITATION REQUIREMENTS:

A. Sealed offers in original and __________ copies to perform the w ork required are due at the place specif ied in Item 8 by ___________ local time ______________19 May 2022 (date). If this is a sealed bid solicitation, offers must be publicly opened at that time.

shall be marked to show the offeror's name and address, the solicitation number, and the date and time of fers are due.

B. An offer guarantee X is, is not required.

C. All offers are subject to the (1) w ork requirements, and (2) other provisions and clauses incorporated in the solicitation in full text or by reference.

D. Offers providing less than _______120 calendar days for Government acceptance after the date offers are due w ill not be considered and w ill be rejected.

SOLICITATION, OFFER,

AND AWARD

(Construction, Alteration, or Repair)

1. SOLICITATION NO.

IMPORTANT - The "offer" section on the reverse must be fully completed by offeror.

4. CONTRACT NO.

7. ISSUED BY CODE

US ARMY CORPS OF ENG.-NASHVILLE- W912P5

CELRN-CT, ROOM A604

110 NINTH AVE. SOUTH

P O BOX 1070

NASHVILLE TN 37203-1070

W912P5

PAGE OF PAGES

1 OF

CODE

(Title, identifying no., date):

12B. CALENDAR DAYS

03:00 PM (hour)

Sealed envelopes containing offers

5. REQUISITION/PURCHASE REQUEST NO. 6. PROJECT NO.

8. ADDRESS OFFER TO (If Other Than Item 7)

(615) 736-7124FAX:TEL: TEL: FAX:

W912P522R0003 108

20B. SIGNATURE

(REV. 4-85)STANDARD FORM 1442 BACK

TO SIGN

NSN 7540-01-155-3212

SOLICITATION, OFFER, AND AWARD (Continued) (Construction, Alteration, or Repair)

CODE FACILITY CODE

17. The offeror agrees to perform the w ork required at the prices specif ied below in strict accordance w ith the terms of this solicitation, if this offer is accepted by the Government in w riting w ithin ________ calendar days after the date offers are due.

the minimum requirements stated in Item 13D. Failure to insert any number means the offeror accepts the minimum in Item 13D.)

AMOUNTS SEE SCHEDULE OF PRICES

18. The offeror agrees to furnish any required performance and payment bonds.

19. ACKNOWLEDGMENT OF AMENDMENTS

(The offeror acknowledges receipt of amendments to the solicitation -- give number and date of each)

AMENDMENT NO.

DATE

20A. NAME AND TITLE OF PERSON AUTHORIZED TO SIGN

OFFER (Type or print)

AWARD (To be completed by Government)

21. ITEMS ACCEPTED:

22. AMOUNT 23. ACCOUNTING AND APPROPRIATION DATA

24. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM

(4 copies unless otherwise specified)

CODE

(Insert any number equal to or greater than

20C. OFFER DATE

25. OTHER THAN FULL AND OPEN COMPETITION PURSUANT TO

10 U.S.C. 2304(c) 41 U.S.C. 253(c)

CODE27. PAYMENT WILL BE MADE BY:26. ADMINISTERED BY

(Include ZIP Code)14. NAME AND ADDRESS OF OFFEROR 15. TELEPHONE NO. (Include area code)

See Item 14

(Include only if different than Item 14)16. REMITTANCE ADDRESS

30B. SIGNATURE

29. AWARD (Contractor is not required to sign this document.)

document and return _______ copies to issuing office.) Contractor agrees Your of f er on this solicitation, is hereby accepted as to the items listed. This award con-to f urnish and deliv er all items or perf orm all work, requisitions identif ied summates the contract, which consists of (a) the Gov ernment solicitation and on this f orm and any continuation sheets f or the consideration stated in this y our of f er, and (b) this contract award. No f urther contractual document is contract. The rights and obligations of the parties to this contract shall be necessary .

gov erned by (a) this contract award, (b) the solicitation, and (c) the clauses, representations, certif ications, and specif ications or incorporated by ref er-ence in or attached to this contract.

30A. NAME AND TITLE OF CONTRACTOR OR PERSON AUTHORIZED 31A. NAME OF CONTRACTING OFFICER (Type or print)

30C. DATE

(Type or print)

TEL: EMAIL:

31B. UNITED STATES OF AMERICA 31C. AWARD DATE

BY

CONTRACTING OFFICER WILL COMPLETE ITEM 28 OR 29 AS APPLICABLE

(Contractor is required to sign this28. NEGOTIATED AGREEMENT

(M ust be fully completed by offeror)OFFER

Section 00 10 00 - Solicitation

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

0001 1 Job Old Hickory Power Plant Turbine

FFP

Generator Rehabilitation

Rehabilitate three (3) turbine generators at the Old Hickory Power Plant, Hendersonville, TN in accordance with the technical plans and specifications.

NOTE: This CLIN should include the total for all price schedule line items (base and all options).

FOB: Destination

MILSTRIP: W38XDD13220819

PURCHASE REQUEST NUMBER: W38XDD13220819

PSC CD: Z2PZ

NET AMT

DELIVERY INFORMATION

CLIN DELIVERY DATE QUANTITY SHIP TO ADDRESS DODAAC /

CAGE

0001 2548 dys. ANP 1 NASH.AREA OFC,OLD HICKORY P.P.

SUPERINTENDENT

OLD HICKORY POWER PLANT

10 POWER PLANT ROAD

HENDERSONVILLE TN 37075

615/824-5820 FOB: Destination

W912P5

PRICE SCHEDULE

OLD HICKORY POWERHOUSE UNITS 1-4

TURBINE GENERATOR REHABILITATION

Non-unit-specific Price Items

Item No. Description Est. Qty. UOM Unit Price Amount

0001-0020 Base Items

0001 Mobilization 1 Job $ $

0002 Furnish Special Tools, Equipment, and Scaffolding

1 Job $ $

Drain and Dispose of Dirty Oil from Tanks and Piping

Est. 4000 Gal $ $

0004 Supply Clean Oil for Tank and Piping Est. 4000 Gal $ $

Provide Miscellaneous Mechanical and Electrical Spare Parts

1 Job $ $

Manufacture Prototype Test Coils and Perform Voltage Endurance and Thermal Cycling Tests

1 Job $ $

0007 Furnish Generator Spare Parts 1 Job $ $

0008 Perform Generator Special Field Tests 1 Job $ $

Provide Two Assembled Spare Rotor Pole Assemblies with Universal Connections 1 Job $ $

Engineering and Installation of Outdoor Display Runner and Sign

1 Job $ $

0011 Generator Thrust Bearing Runner Phase 1 Inspection, Spare

1 Job $ $

Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Spare

1 Job $ $

0013 Furnish Turbine Model 1 Job $ $

0014 Inspect Turbine Guide Bearing, Spare 1 Job $ $

0015 Asbestos Coordination 1 Job - -

Discharge Ring Cementitious Grouting

NTE 150

Cubic Feet

Discharge Ring Epoxy Injection Grouting

NTE 15

Cubic Feet

0018 Provide Preliminary Cam Plate 1 Job - - 0019 Conduct Index Test 1 Job - -

0020 Demobilization 1 Job $ $

0021 Supply Turbine Oil, Make Up Oil 500 Gal $ $

0200-0220 Optional Items

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Spare (OPTIONAL)

1 Job $ $

Furnish Mandrel and Clamps for Shaft Sleeve (OPTIONAL)

1 Job $ $

Refurbish Turbine Guide Bearing, Spare

(OPTIONAL)

1 Job $ $

0203 Furnish Set of Wicket Gate Shear Pins, Spare (OPTIONAL)

1 Job $ $

Provide Blade Servomotor Piston Rod

(OPTIONAL)

1 Job $ $

0205 Stator Foundation: Low-Pressure Epoxy Adhesive Grout Injection (OPTIONAL)

NTE 225

Linear Feet

0206 Stator Foundation: Shallow-Face Grout & Concrete Damage Repair (OPTIONAL)

NTE 3

Cubic Feet

0207 Discharge Ring Cementitious Grouting

(OPTIONAL)

NTE 30

Cubic Feet

0208 Discharge Ring Epoxy Injection Grouting

(OPTIONAL)

NTE 15

Cubic Feet

0209 Provide Spare Wicket Gates (OPTIONAL) 1 Job $ $

0210 Perform GENMAT Study (OPTIONAL) 1 Job $ $

BASE ITEMS

Items not identified in the Price Schedule as an "(OPTIONAL)" item are considered base items. Base items are those required upon contract award for the refurbishment of the turbine generating units at Old Hickory.

(OPTIONAL) ITEMS

The Government may require the delivery of the item(s) identified in the Price Schedule as an "(OPTIONAL)" item.

The quantities for these items are a job basis following the base condition inspection or the item(s) may not be used at all, at the discretion of the Government. The Government may exercise an OPTIONAL by written notice to the Contractor commencing from the date of contract award through the date the contract is closed, unless otherwise specified herein. If an (OPTIONAL) item is exercised, the contract completion date will not be extended, however, with mutual agreement, the schedule of work may be modified. Where appropriate, the above may be supplemented by applicable provisions of Part 17, Subpart 17.2, "OPTIONAL" of the Federal Acquisition Regulations (FAR).

Clauses and/or provisions addressing "Variations in Estimated Quantities" do not apply to non-base items.

UNIT 4 PRIMARY OPTIONAL ITEMS AND SECONDARY OPTIONAL ITEMS

Unit 4 underwent a major rehabilitation for which construction completed in September 2021. Under this contract, most work on Unit 4 is optional. If the Government elects to exercise the option to replace the Unit 4 turbine runner and wicket gates, all items identified as "primary" under the Unit 4 items of the Price Schedule will be exercised together. The items identified as "secondary" under the Unit 4 items of the Price Schedule are items that will be exercised independently at the Government's discretion because they are not definitively necessary to achieve the scope of replacing the Unit 4 turbine runner and wicket gates.

ESTIMATED ITEM

The quantity for Item's marked EST is estimated and may be increased or decreased at the discretion of the Government.

NOT TO EXCEED

The quantity for Items marked NTE is the maximum allowed by the Government for that Item without modification to the contract.

Unit 1

Item No. Description

Est.

Qty.

UOM

Unit Price

Amount

1000-1019 SITE WORK AND STRUCTURAL

Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 1

1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 1

1 Job $ $

1002 Pre-Disassembly Measurements and Tests, Unit 1 1 Job $ $

Operational Testing After Reassembly of Generating Unit, Unit 1 1 Job $ $

1004 Determine Unit Centerline with Benchmarks, Unit 1 1 Job

1005 Painting, System No. 5-E-Z, Unit 1 1 Job $ $

1006 Painting, System No. 18, Unit 1 1 Job $ $

1007 Painting, System No. 21-A-Z, Unit 1 1 Job $ $

1008 Painting, System No. 23-C-Z, Unit 1 1 Job $ $

1009 Painting, Non-system-specific, Unit 1 1 Job $ $

1010 On-site Lead-Based Paint Removal and Disposal, Unit 1 1 Job $ $

1011 Clean and Visually Inspect Oil and Water Piping, Unit 1 1 Job $ $

Supply Turbine Oil, Unit 1

Est.

5,400

Gal $ $

1013 Drain, Clean, and Flush System, Unit 1 1 Job $ $

1020-1079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 1

1 Job $ $

Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 1

1 Job $ $

1022 Inspect Generator Shaft, Unit 1 1 Job $ $

Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 1

1 Job $ $

1024 Provide New Oil Head Bushings, Unit 1 1 Job $ $ 1025 Refurbish Oil Head, Unit 1 1 Job $ $

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 1

1 Job $ $

1027 Turbine Shaft Skim Cut, Unit 1 1 Job $ $

Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 1

1 Job $ $

1029 Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 1

1 Job $ $

1030 Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 1 1 Job $ $

Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 1

1 Job $ $

Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 1

1 Job $ $

1033 Inspect and Refurbish Air Valve Assembly, Unit 1 1 Job $ $ 1034 Inspect and Refurbish Wicket Gate Servomotors, Unit 1 1 Job $ $ 1035 Provide New Stainless Steel Wicket Gates, Unit 1 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 1

1 Job $ $

Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap, Unit 1

1 Job $ $

1038 Provide Blade Servomotor Piston Rings, Unit 1 1 Job $ $ 1039 Provide Blade Servomotor Piston Rod Bushing, Unit 1 1 Job $ $

1040 Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod, Unit 1

1 Job $ $

1041 Wicket Gate Operating Mechanism Refurbishment, Unit 1 1 Job $ $

Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 1

1 Job $ $

1043 Provide One Set of Shear Pins, Unit 1 1 Job $ $ 1044 Stay Ring Inspection, Unit 1 1 Job $ $

Outer Head Cover and Facing Plate Inspection and Refurbishment, Unit 1

1 Job $ $

1046 Inspect, Ship, and Refurbish Intermediate Head Cover, Unit 1 1 Job $ $

1047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 1 1 Job $ $

1048 NOT USED - - - -

Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 1

1 Job $ $

1050 Operating Ring Refurbishment, Unit 1 1 Job $ $ 1051 Line Bore Wicket Gate Stem Bushing Housings, Unit 1 1 Job $ $ 1052 Provide New Packing Box, Gland, and Lantern, Unit 1 1 Job $ $ 1053 Provide Shaft Sleeve, Unit 1 1 Job $ $ 1054 Discharge Ring Anchorage, Unit 1 288 EA $ $ 1055 Provide Permanent Cam Plate, Unit 1 1 Job $ $ 1056 Replace Automatic Grease System, Unit 1 1 Job $ $ 1057 Provide and Install Turbine Guide Bearing Oil System, Unit 1 1 Job $ $

1058 Provide and Install Head Cover Drainage Pumps System, Unit 1 1 Job $ $

1059 HPLS, Unit 1 1 Job $ $ 1060 Brake and Jack System Refurbishment, Unit 1 1 Job $ $ 1061 Brake Ring Field Inspection, Unit 1 1 Job $ $ 1062 Discharge Ring Cavitation Repair, Unit 1 1 Job $ $ 1063 Discharge Ring, Base Metal Spot Repair, Unit 1 200 lbs $ $ 1064 Piezometer Tap Inspection and Surface Treatment, Unit 1 1 Job $ $

Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 1

1 Job $ $

1066 Existing Generator Air Cooler Testing 1 Job $ $

Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems

1 Job $ $

1068 Scroll Case Mandoor Refurbishment, Unit 1 1 Job $ $ 1069 Draft Tube Mandoor Refurbishment, Unit 1 1 Job $ $

1070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 1

1 Job $ $

1071 NOT USED - - - -

1072 NOT USED - - - -

1073 Provide and Install Hydraulic Jacking System, Unit 1 1 Job $ $

1080-1110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 1

1 Job $ $

1081 Rotating Exciter Modifications, Unit 1 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 1

1 Job $ $

1083 Stator Clamping System, Unit 1 1 Job $ $

1084 Install and Test New Stator Winding, Unit 1 1 Job $ $

1085 Furnish and Install New Generator Terminal Box, Unit 1 1 Job $ $

1086 Rewire Turbine Pit and Generator, Unit 1 1 Job $ $

1087 Remove, Refurbish, and Reinstall Field Poles, Unit 1 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 1

1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 1

1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 1

1 Job $ $

Furnish and Install New High Resistance Grounding System, Unit

1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 1

1 Job $ $

1200-1230 CONTRACT OPTIONS

1200 Ship Generator Shaft to and from Contractor's Shop, Unit 1

(OPTIONAL)

1 Job $ $

Refurbish Generator Shaft at Contractor's Shop, Unit 1

(OPTIONAL)

1 Job $ $

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 1

(OPTIONAL)

1 Job $ $

1203 Chrome Plate Gate Servo Piston Rod, Unit 1 (OPTIONAL) 1 Job $ $ 1204 Brake Ring Refurbishment, Unit 1 (OPTIONAL) 1 Job $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL)

12 Inch $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL)

60 Inch $ $

1207 Additional Discharge Ring Anchorage, Unit 1 (OPTIONAL) 150 EA $ $

Additional Fairing of Discharge Ring Overlay, Unit 1

(OPTIONAL)

2 EA $ $

1209 Additional Machining of Turbine Shaft, Unit 1 (OPTIONAL) 4 EA $ $

1210 Wicket Gate Servomotor Bore Machining, Unit 1 (OPTIONAL) 1 Job $ $

Stay Ring Mounting Flange ID Machining, Unit 1 (OPTIONAL)

4 EA $ $

Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 1 (OPTIONAL)

4 EA $ $

1213 (NOT USED) - - - -

1214 Replace 150 Stationary Thrust Bearing Springs, Unit 1

(OPTIONAL)

6 EA $ $

1215 Provide New Draft Tube Mandoor, Unit 1 (OPTIONAL) 1 Job $ $ 1216 Provide New Scroll Case Mandoor, Unit 1 (OPTIONAL) 1 Job $ $

Machining of Head Cover Facing Plates, Unit 1 (OPTIONAL)

4 EA $ $

1218 Provide New Headcover Facing Plates, Unit 1 (OPTIONAL) 3 EA $ $

Machining of Bottom Ring Facing Plates, Unit 1 (OPTIONAL)

4 EA $ $

Provide New Bottom Ring Facing Plates, Unit 1 (OPTIONAL)

3 EA $ $

1221 (NOT USED) - - - -

1222 Shift Stator Frame, Unit 1 (OPTIONAL) 1 Job $ $ 1223 Provide New Blade Servomotor Piston, Unit 1 (OPTIONAL) 1 Job $ $

1224 Provide New Blade Servomotor Operating Rod, Unit 1

(OPTIONAL)

1 Job $ $

1225 Re-plate Brake Pistons, Unit 1 (OPTIONAL) 1 Job $ $

1226 Re-plate Brake Cylinders, Unit 1 (OPTIONAL) 1 Job $ $

1227 Replace Rotor Pole Rivets, Unit 1 (OPTIONAL) 10 EA $ $

Weld Rotor Pole Dovetail Laminations, Unit 1 (OPTIONAL)

3 EA $ $

1229 Correct Rotor Pole Straightness, Unit 1 (OPTIONAL) 2 EA $ $

Unit 2 Item No. Description

Est.

Qty.

UOM

Unit Price

Amount

2000-2019 SITE WORK AND STRUCTURAL

Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 2

1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 2

1 Job $ $

2002 Pre-Disassembly Measurements and Tests, Unit 2 1 Job $ $

Operational Testing After Reassembly of Generating Unit, Unit 2

1 Job $ $

2004 Determine Unit Centerline with Benchmarks, Unit 2 1 Job

2005 Painting, System No. 5-E-Z, Unit 2 1 Job $ $

2006 Painting, System No. 18, Unit 2 1 Job $ $

2007 Painting, System No. 21-A-Z, Unit 2 1 Job $ $

2008 Painting, System No. 23-C-Z, Unit 2 1 Job $ $

2009 Painting, Non-system-specific, Unit 2 1 Job $ $

2010 On-site Lead-Based Paint Removal and Disposal, Unit 2

Clean and Visually Inspect Oil and Water Piping, Unit 2 1 Job $ $

Supply Turbine Oil, Unit 2

Est.

5,400

Gal $ $

2013 Drain, Clean, and Flush System, Unit 2 1 Job $ $

2020-2079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 2

1 Job $ $

Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 2

1 Job $ $

2022 Inspect Generator Shaft, Unit 2

Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 2

1 Job $ $

2024 Provide New Oil Head Bushings, Unit 2 1 Job $ $

2025 Refurbish Oil Head, Unit 2 1 Job $ $

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 2

1 Job $ $

2027 Turbine Shaft Skim Cut, Unit 2 1 Job $ $

Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 2

1 Job $ $

Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 2

1 Job $ $

2030 NOT USED - - - -

Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 2

1 Job $ $

Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 2

1 Job $ $

2033 Inspect and Refurbish Air Valve Assembly 1 Job $ $

Inspect and Refurbish Wicket Gate Servomotors, Unit 2 1 Job $ $

2035 Provide New Stainless Steel Wicket Gates, Unit 2 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 2

1 Job $ $

Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap

1 Job $ $

2038 Provide Blade Servomotor Piston Rings 1 Job $ $

2039 Provide Blade Servomotor Piston Rod Bushing 1 Job $ $

Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod

1 Job $ $

Wicket Gate Operating Mechanism Refurbishment, Unit 2 1 Job $ $

Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 2

1 Job $ $

2043 Provide One Set of Shear Pins, Unit 2 1 Job $ $

2044 Stay Ring Inspection, Unit 2 1 Job $ $

Head Covers and Facing Plate Inspection and Refurbishment, Unit 2

Inspect, Ship, and Refurbish Intermediate Head Cover, Unit

1 Job $ $

2047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 2 1 Job $ $

2048 NOT USED - - - -

Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 2

1 Job $ $

2050 Operating Ring Refurbishment, Unit 2 1 Job $ $

Line Bore Wicket Gate Stem Bushing Housings, Unit 2 1 Job $ $

2052 Provide New Packing Box, Gland, and Lantern, Unit 2 1 Job $ $

2053 Provide Shaft Sleeve, Unit 2 1 Job $ $

2054 Discharge Ring Anchorage, Unit 2 288 EA $ $

2055 Provide Permanent Cam Plate, Unit 2 1 Job $ $

2056 Replace Automatic Grease System, Unit 2 1 Job $ $

Provide and Install Turbine Guide Bearing Oil System, Unit 2

1 Job $ $

Provide and Install Head Cover Drainage Pumps System, Unit 2

1 Job $ $

2059 HPLS, Unit 2 1 Job $ $

2060 Brack and Jack System Refurbishment, Unit 2 1 Job $ $

2061 Brake Ring Field Inspection, Unit 2 1 Job $ $

2062 Discharge Ring Cavitation Repair, Unit 2 1 Job $ $

2063 Discharge Ring, Base Metal Spot Repair, Unit 2 200 lbs $ $

2064 Piezometer Tap Inspection and Surface Treatment, Unit 2 1 Job $ $

Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 2

1 Job $ $

2066 Existing Generator Air Cooler Testing 1 Job $ $

Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems

1 Job $ $

2068 Scroll Case Mandoor Refurbishment, Unit 2 1 Job $ $ 2069 Draft Tube Mandoor Refurbishment, Unit 2 1 Job $ $

2070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 2

1 Job $ $

2071 Inspect Turbine Guide Bearing, Unit 2 1 Job $ $ 2072 Provide and Install One New Brake/Jack Assembly, Unit 2 1 Job $ $ 2073 Provide and Install Hydraulic Jacking System, Unit 2 1 Job $ $

2080-2110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 2

1 Job $ $

2081 Rotating Exciter Modifications, Unit 2 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 2

2083 Stator Clamping System, Unit 2 1 Job $ $

Install and Test New Stator Winding, Unit 2 1 Job $ $

Furnish and Install New Generator Terminal Box, Unit 2 1 Job $ $

2086 Rewire Turbine Pit and Generator, Unit 2 1 Job $ $

2087 Remove, Refurbish, and Reinstall Field Poles, Unit 2 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 2

1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 2

1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 2

1 Job $ $

Furnish and Install New High Resistance Grounding System, Unit 2

1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 2

1 Job $ $

2200-2230 CONTRACT OPTIONS

Ship Generator Shaft to and from Contractor's Shop, Unit 2

(OPTIONAL)

1 Job $ $

Refurbish Generator Shaft at Contractor's Shop, Unit 2

(OPTIONAL)

1 Job $ $

Shipment and Refurbishment of Thrust Bearing Runner Including Resurfacing Running Face, Resurfacing Backside, Split Face Work, Furnishing Keys and Split Bolts/ Hardware, Unit 2 (OPTIONAL)

1 Job $ $

2203 Chrome Plate Gate Servo Piston Rod, Unit 2 (OPTIONAL) 1 Job $ $

2204 Brake Ring Refurbishment, Unit 2 (OPTIONAL) 1 Job $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL)

12 Inch $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL)

60 Inch $ $

Additional Discharge Ring Anchorage, Unit 2

(OPTIONAL)

150 EA $ $

Additional Fairing of Discharge Ring Overlay, Unit 2

(OPTIONAL)

4 EA $ $

Additional Machining of Turbine Shaft, Unit 2

(OPTIONAL)

4 EA $ $

Wicket Gate Servomotor Bore Machining, Unit 2

(OPTIONAL)

1 Job $ $

2211 Stay Ring Mounting Flange ID Machining, Unit 2

(OPTIONAL)

4 EA $ $

Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 2 (OPTIONAL)

4 EA $ $

2213 (NOT USED) - - - -

2214 Replace 150 Stationary Thrust Bearing Springs, Unit 2

(OPTIONAL)

6 EA $ $

2215 Provide New Draft Tube Mandoor, Unit 2 (OPTIONAL)

Job $ $

2216 Provide New Scroll Case Mandoor, Unit 2 (OPTIONAL) 1 Job $ $

2217 Machining of Head Cover Facing Plates, Unit 2

(OPTIONAL)

1 Job $ $

2218 Provide New Headcover Facing Plates, Unit 2

(OPTIONAL)

3 EA $ $

2219 Machining of Bottom Ring Facing Plates, Unit 2

(OPTIONAL)

4 EA $ $

2220 Provide New Bottom Ring Facing Plates, Unit 2

(OPTIONAL)

3 EA $ $

2221 Refurbish Turbine Guide Bearing, Unit 2 (OPTIONAL) 1 Job $ $ 2222 Shift Stator Frame, Unit 2 (OPTIONAL) 1 Job $ $

Provide New Blade Servomotor Piston, Unit 2

(OPTIONAL)

1 Job $ $

2224 Provide New Blade Servomotor Operating Rod, Unit 2

(OPTIONAL)

1 Job $ $

2225 Re-plate Brake Pistons, Unit 2 (OPTIONAL) 1 Job $ $

2226 Re-plate Brake Cylinders, Unit 2 (OPTIONAL) 1 Job $ $

2227 Replace Rotor Pole Rivets, Unit 2 (OPTIONAL) 10 EA $ $

2228 Weld Rotor Pole Dovetail Laminations, Unit 2

(OPTIONAL)

2229 Correct Rotor Pole Straightness, Unit 2 (OPTIONAL) 2 EA $ $

Unit 3

Item No.

Description

Est.

Qty. UOM

Unit Price Amount

BASE WORK: Unit 3

3000-3019 SITE WORK AND STRUCTURAL

Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 3

1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 3

1 Job $ $

3002 Pre-Disassembly Measurements and Tests, Unit 3 1 Job $ $

Operational Testing After Reassembly of Generating Unit, Unit 3

1 Job $ $

3004 Determine Unit Centerline with Benchmarks, Unit 3 1 Job

3005 Painting, System No. 5-E-Z, Unit 3 1 Job $ $

3006 Painting, System No. 18, Unit 3 1 Job $ $

3007 Painting, System No. 21-A-Z, Unit 3 1 Job $ $

3008 Painting, System No. 23-C-Z, Unit 3 1 Job $ $

3009 Painting, Non-system-specific, Unit 3 1 Job $ $

3010 On-site Lead-Based Paint Removal and Disposal, Unit 3 1 Job $ $

3011 Clean and Visually Inspect Oil and Water Piping, Unit 3 1 Job $ $

Supply Turbine Oil, Unit 3

Est.

5,400

Gal $ $

3013 Drain, Clean, and Flush System, Unit 3 1 Job $ $

3020-3079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 3

1 Job $ $

Inspect and Ship Turbine Shaft to and from Contractor's Shop, Unit 3

1 Job $ $

Inspect Generator Shaft, Unit 3 1 Job $ $

Inspect and Ship Intermediate Shaft to and from Contractor's Shop, Unit 3

1 Job $ $

3024 Provide New Oil Head Bushings, Unit 3 1 Job $ $

3025 Refurbish Oil Head, Unit 3 1 Job $ $

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 3

1 Job $ $

3027 Turbine Shaft Skim Cut, Unit 3 1 Job $ $

Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 3

1 Job $ $

Inspect, Ship, and Refurbish Lower Generator Guide Bearing Pads, Unit 3

1 Job $ $

3030 Inspect, Ship, and Refurbish Turbine Guide Bearing, Unit 3 1 Job $ $

Inspect, Ship, and Refurbish Turbine Guide Bearing Housing, Unit 3

1 Job $ $

Generator Thrust Bearing Runner Phase 1 and Phase 2 Inspection, Unit 3

1 Job $ $

3033 Inspect and Refurbish Air Valve Assembly, Unit 3 1 Job $ $

3034 Inspect and Refurbish Wicket Gate Servomotors, Unit 3 1 Job $ $

3035 Provide New Stainless Steel Wicket Gates, Unit 3 1 Job $ $

Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 3

1 Job $ $

Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap

1 Job $ $

3038 Provide Blade Servomotor Piston Rings 1 Job $ $

3039 Provide Blade Servomotor Piston Rod Bushing 1 Job $ $

Provide Multi-Jackbolt Tensioning Nuts for Blade Piston Rod

1 Job $ $

3041 Wicket Gate Operating Mechanism Refurbishment, Unit 3 1 Job $ $

Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 3

1 Job $ $

3043 Provide One Set of Shear Pins, Unit 3 1 Job $ $

3044 Stay Ring Inspection, Unit 3 1 Job $ $

Head Covers and Facing Plate Inspection and Refurbishment, Unit 3

1 Job $ $

Inspect, Ship, and Refurbish Intermediate Head Cover, Unit

1 Job $ $

3047 Inspect, Ship, and Refurbish Inner Head Cover, Unit 3 1 Job $ $

3048 NOT USED - - - -

Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 3

1 Job $ $

3050 Operating Ring Refurbishment, Unit 3 1 Job $ $

3051 Line Bore Wicket Gate Stem Bushing Housings, Unit 3 1 Job $ $

3052 Provide New Packing Box, Gland, and Lantern, Unit 3 1 Job $ $

3053 Provide Shaft Sleeve, Unit 3 1 Job $ $

3054 Discharge Ring Anchorage, Unit 3 288 EA $ $

3055 Provide Permanent Cam Plate, Unit 2 1 Job $ $

3056 Replace Automatic Grease System, Unit 3 1 Job $ $

Provide and Install Turbine Guide Bearing Oil System, Unit

1 Job $ $

Provide and Install Head Cover Drainage Pumps System, Unit 3

1 Job $ $

3059 HPLS, Unit 3 1 Job $ $

3060 Brack and Jack System Refurbishment, Unit 3 1 Job $ $

3061 Brake Ring Field Inspection, Unit 3 1 Job $ $

3062 Discharge Ring Cavitation Repair, Unit 3 1 Job $ $

3063 Discharge Ring, Base Metal Spot Repair, Unit 3 200 lbs $ $

3064 NOT USED

Provide New Inner, Intermediate, and Outer Head Cover flange coupling bolts (horizontal and vertical), Unit 3

1 Job $ $

3066 Existing Generator Air Cooler Testing 1 Job $ $

Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems

1 Job $ $

3068 Scroll Case Mandoor Refurbishment, Unit 3 1 Job $ $ 3069 Draft Tube Mandoor Refurbishment, Unit 3 1 Job $ $

3070 Ship and Refurbish Thrust Bearing Shoes, Including Babbitting, Backside Machining, Unit 3

1 Job $ $

3071 NOT USED - - - -

3072 NOT USED - - - -

3073 Provide and Install Hydraulic Jacking System, Unit 3 1 Job $ $

3080-3110 ELECTRICAL WORK

Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 3

1 Job $ $

3081 Rotating Exciter Modifications, Unit 3 1 Job $ $

Remove Existing Core, Furnish, Install, and Test New Stator Core, Unit 3

1 Job $ $

3083 Stator Clamping System, Unit 3 1 Job $ $

3084 Install and Test New Stator Winding, Unit 3 1 Job $ $

3085 Furnish and Install New Generator Terminal Box, Unit 3 1 Job $ $

3086 Rewire Turbine Pit and Generator, Unit 3 1 Job $ $

3087 Remove, Refurbish, and Reinstall Field Poles, Unit 3 1 Job $ $

Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 3

1 Job $ $

Furnish and Install Complete New Machine Condition Monitoring System, Unit 3

1 Job $ $

Remove and Dispose of Generator Neutral Circuit Breaker and Reactor, Unit 3

Furnish and Install New High Resistance Grounding System, Unit 3

1 Job $ $

Wiring to Final Point of Use from Generator and Turbine Terminal Cabinets, Unit 3

1 Job $ $

3200-3230 CONTRACT OPTIONS

3200 Ship Generator Shaft to and from Contractor's Shop, Unit 3

(OPTIONAL)

1 Job $ $

Refurbish Generator Shaft at Contractor's Shop, Unit 3

(OPTIONAL)

1 Job $ $

Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 3 (OPTIONAL)

1 Job $ $

3203 Chrome Plate Gate Servo Piston Rod, Unit 3 (OPTIONAL) 1 Job $ $

3204 Brake Ring Refurbishment, Unit 3 (OPTIONAL) 1 Job $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/4-in Deep (OPTIONAL)

12 Inch $ $

Additional Discharge Ring Machining - 1-in Wide Bands by 1/8-in Deep (OPTIONAL)

60 Inch $ $

Additional Discharge Ring Anchorage, Unit 3

(OPTIONAL)

150 EA $ $

Additional Fairing of Discharge Ring Overlay, Unit 3

(OPTIONAL)

4 EA $ $

Additional Machining of Turbine Shaft, Unit 2

(OPTIONAL)

4 EA $ $

Wicket Gate Servomotor Bore Machining, Unit 3

(OPTIONAL)

1 Job $ $

3211 Stay Ring Mounting Flange ID Machining, Unit 3

(OPTIONAL)

4 EA $ $

Machining of Stay Ring Mounting Flange for Outer Head Cover, Unit 3 (OPTIONAL)

4 EA $ $

3213 (NOT USED) - - - -

3214 Replace 150 Stationary Thrust Bearing Springs, Unit 3

(OPTIONAL)

6 EA $ $

3215 Provide New Draft Tube Mandoor, Unit 3 (OPTIONAL) 1 Job $ $

3216 Provide New Scroll Case Mandoor, Unit 3 (OPTIONAL) 1 Job $ $

3217 Machining of Head Cover Facing Plates (OPTIONAL) 4 EA $ $

3218 Provide New Headcover Facing Plates (OPTIONAL) 3 EA $ $

3219 Machining of Bottom Ring Facing Plates (OPTIONAL) 4 EA $ $

3220 Provide New Bottom Ring Facing Plates (OPTIONAL) 3 EA $ $

3221 (Not Used) - - - -

3222 Shift Stator Frame, Unit 3 (OPTIONAL) 1 Job $ -

Provide New Blade Servomotor Piston, Unit 3

(OPTIONAL)

3224 Provide New Blade Servomotor Operating Rod, Unit 3

(OPTIONAL)

1 Job $ $

3225 Re-plate Brake Pistons, Unit 3 (OPTIONAL) 1 Job $ -

3226 Re-plate Brake Cylinders, Unit 3 (OPTIONAL) 1 Job $ -

3227 Replace Rotor Pole Rivets, Unit 3 (OPTIONAL) 10 EA $ $

Weld Rotor Pole Dovetail Laminations, Unit 3

(OPTIONAL)

3229 Correct Rotor Pole Straightness, Unit 3 (OPTIONAL) 2 EA $ $

Unit 4

Item No. Description Est.

Qty. UOM

Unit Price Amount

BASE WORK: Unit 4

4000-4019 SITE WORK AND STRUCTURAL

4000 Unit 4 Base Work 1 Job $ $

PRIMARY OPTIONAL WORK: Unit 4

Disassemble Hydraulic Turbine/Generator Unit and Inspect Components, Unit 4 (OPTIONAL)

1 Job $ $

Reassemble Generating Unit with New Runner and Components, Unit 4 (OPTIONAL)

1 Job $ $

Pre-Disassembly Measurements and Tests, Unit 4

(OPTIONAL)

1 Job $ $

Operational Testing After Reassembly of Generating Unit, Unit 4 (OPTIONAL)

1 Job $ $

Determine Unit Centerline with Benchmarks, Unit 4

(OPTIONAL)

1 Job - -

4006-4011 NOT USED - - - -

Supply Turbine Oil, Unit 4

(OPTIONAL)

Est.

5,400

Gal $ $

4013 Drain, Clean, and Flush System, Unit 4 (OPTIONAL) 1 Job $ $

4020-4079 MECHANICAL WORK

Design, Manufacture, Test and Deliver 61,600 hp Kaplan Runner Assembly, Unit 4 (OPTIONAL)

1 Job $ $

4021-4026 NOT USED - - - -

Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 4.

(OPTIONAL)

1 Job $ $

4028-4031 NOT USED - - - -

Generator Thrust Bearing Runner Phase 1 Inspection, Unit 4

(OPTIONAL)

1 Job $ $

4033-4034 NOT USED - - - -

Provide New Stainless Steel Wicket Gates, Unit 4

(OPTIONAL)

1 Job $ $

4036-4054 NOT USED - - - -

4055 Provide Permanent Cam Plate, Unit 4 (OPTIONAL) 1 Job $ $

4056-4067 NOT USED - - - -

4068 Scroll Case Mandoor Refurbishment, Unit 4 (OPTIONAL) 1 Job $ $

4069 Draft Tube Mandoor Refurbishment, Unit 4 (OPTIONAL) 1 Job $ $

4070-4072 NOT USED - - - -

Provide and Install Hydraulic Jacking System, Unit 4

(OPTIONAL)

1 Job $ $

4080-4110 ELECTRICAL WORK

4080 NOT USED - - - -

4081 Rotating Exciter Modifications, Unit 4 (OPTIONAL) 1 Job $ $

4082-4088 NOT USED - - - -

Provide and Install Blade Tip Gap Monitoring System, Unit

4200-4230 SECONDARY CONTRACT OPTIONS

Generator Thrust Bearing Runner Phase 2 Inspection, Unit 4

(OPTIONAL)

1 Job $ $

4201 NOT USED - - - -

Shipment and Refurbish Thrust Bearing Shoes, Including Babbitting, Machining, and Backside Machining, Unit 4

(OPTIONAL)

1 Job $ $

Ship Generator Shaft and Thrust Bearing Runner to and from Contractor's Shop, Unit 4 (OPTIONAL)

1 Job $ $

Refurbish Generator Shaft at Contractor's Shop, Unit 4

(OPTIONAL)

1 Job $ $

Resurface Thrust Bearing Runner on Generator Shaft, Unit 4

(OPTIONAL)

1 Job $ $

Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 4 (OPTIONAL)

1 Job $ $

4207-4213 NOT USED - - - -

4214 Replace 150 Stationary Thrust Bearing Springs, Unit 4

(OPTIONAL)

6 EA $ $

4215 Provide New Draft Tube Mandoor, Unit 4 (OPTIONAL) 1 Job $ $

4216 Provide New Scroll Case Mandoor, Unit 4 (OPTIONAL) 1 Job $ $

4217-4221 NOT USED - - - -

4222 Shift Stator Frame, Unit 4 (OPTIONAL) 1 Job $ -

Provide New Blade Servomotor Piston, Unit 4

(OPTIONAL)

1 Job - -

Provide New Blade Servomotor Operating Rod, Unit 4

(OPTIONAL)

1 Job $ $

Provide and Install Surge Arresters and Surge Capacitors, Unit 4 (OPTIONAL)

5000-5013 EXCESS WORK OPTIONAL Est. Qty. UOM Unit Price Amount

5000 Miscellaneous Welding (OPTIONAL) 500 LBS $ $ 5001 Machinist Hire (OPTIONAL) 500 HRS $ $ 5002 Electrician Hire (OPTIONAL) 200 HRS $ $ 5003 Welding Services (OPTIONAL) 320 HRS $ $ 5004 Painter Hire (OPTIONAL) 200 HRS $ $ 5005 Other Skilled Craftsmen Hire (OPTIONAL) 500 HRS $ $ 5006 General Laborer Hire (OPTIONAL) 200 HRS $ $ 5007 Liquid Penetrant Method (OPTIONAL) 500 HRS $ $ 5008 Magnetic Particle Method (OPTIONAL) 500 HRS $ $ 5009 Ultrasonic Method (OPTIONAL) 160 HRS $ $ 5010 Radiographic Method Shop Only (OPTIONAL) 20 HRS $ $ 5011 Engineering Services (OPTIONAL) 100 HRS $ $

5012 Thermal Spraying (OPTIONAL) 50 HRS $ $

5013 Miscellaneous Parts and Materials (OPTIONAL) 250,000 Job $ $

Section 00 21 00 - Instructions

INSTRUCTIONS

PART 1 OVERVIEW

1.0 Intent

This solicitation is to select one (1) contractor for the rehabilitation of turbine generators at Old Hickory Power Plant, Hendersonville, Tennessee.

1.1 Type of Contract

The Government intends to award one (1) Firm-Fixed Price Construction Contract.

1.2 Availability of Plans (Drawings), Technical Specifications and Additional Documents

All drawings, technical specifications, and additional documents relating to this Request for Proposal (RFP) are available for download at this solicitation posting on the System for Award Management (SAM) website, www.sam.gov. No printed copies of the aforementioned documents will be provided by the Government.

1.3 Project Description

The contractor shall supply all labor, materials, supplies, management and oversight to rehabilitate turbine generators at Old Hickory Power Plant, Hendersonville, Tennessee.

1.4 Basis of Award

This is a “Best ValueTradeoff” solicitation, as it may be in the best interest of the Government to consider award to other than the lowest priced Offeror or other than the highest technically rated Offeror.

1.5 Who May Submit

This procurement is unrestricted to obtain full and open competition. Proposals from firms organized as joint ventures (JV) that have associated specifically for this project must include a copy of the legal joint venture agreement in the proposal submission.

1.6 North American Industry Classification System (NAICS) and Small Business Size Standard

The NAICS code for this project is 237990, Other Heavy and Civil Engineering Construction, which has a Small Business Administration (SBA) size standard of $39.5 Million.

1.7 System for Award Management (SAM) Registration

As mandated by law, this agency cannot award a contract to a contractor who is not registered in the SAM database (www.sam.gov). If submitting as a joint venture, ensure that the joint venture business name is registered in like manner in the SAM database (www.sam.gov).

In accordance with FAR 52.204-7 System for Award Management, an Offeror is required to be registered in SAM when submitting an offer or quotation and shall continue to be registered until time of award, during performance, and through final payment of any contract, basic agreement, basic ordering agreement, or blanket purchasing agreement resulting from this solicitation. Any offeror not registered in the System for Award Management (SAM) when submitting a proposal will be considered not incompliance with the solicitation and may not be considered for evaluation or award.

1.8 Pre-Proposal Site Visit

A Pre-Proposal Site Visit has been scheduled during this solicitation period. Offerors should inspect the job site prior to submitting a proposal. Offerors should take such other steps as may be reasonably necessary to ascertain the nature and location of the work and the general and local conditions that can affect the work or the cost thereof.

Failure to do so will not relieve Offerors from the responsibility for properly estimating the difficulty or cost of successfully performing the work. The Government assumes no responsibility for any understanding or representations concerning conditions made by any of its officers, agents or employees, unless included in the solicitation, the specifications or related documents.

An organized site visit has been scheduled for—

Thursday, May 5, 2022 at 9:00 a.m. Central Time

The location for the site visit is the Old Hickory Power Plant:

10 Power Plant Road, Hendersonville, TN 37075

This will be the only site visit for this project. If you miss the scheduled site visit, no other arrangements will be made due to personnel and time restrictions.

1.9 Requirements to Attend the Site Visit

Additional Information for attendance to the site visit is included under FAR clause 52.236-27 Alt I.

1.10 POC for Communication/Questions: Any communications regarding this procurement must be made in writing to the Nashville Contracting Branch, Attn: Kristal Jones via email at Kristal.R.Jones@usace.army.mil.

Inquiries must identify the solicitation number, the requestor’s company name, address, email address, telephone and facsimile numbers to include area code.

Phone calls or requests to arrange meetings at the Nashville District during the solicitation period to discuss project requirements or company’s capabilities are highly discouraged and will not be scheduled.

QUESTIONS: Technical inquiries and questions relating to proposal procedures or bonds are to be submitted via Inquiry in ProjNet at https://www.ProjNet.org. As noted below, offerors shall not submit their proposals via ProjNet. Offerors shall submit their proposals in accordance with the provisions stated in the solicitation.

To submit and review proposal inquiry items, offerors will need to be a current registered user or self-register into the system.

Project: Old Hickory Turbine Generator Rehabilitation The Solicitation Number is: W912P522R0003 The Quick Add Key is: R47RJC-CPMQ9V Specific Instructions for ProjNet Inquiry Access:

1. From the ProjNet home page linked above, click on Quick Add on the upper right side of the screen.

2. Identify the Agency. This should be marked as USACE.

3. Key. Enter the Quick Add Key listed above.

4. Email. Enter the email address you would like to use for communication.

5. Select Continue. A page will then open stating a user account was not found and will ask you to create one using the provided form.

6. Enter your First Name, Last Name, Company, City, State, Phone, Email, Secret Question, Secret Answer, and Time Zone. Make sure to remember your Secret Question and Answer as they will be used from this point on to access the ProjNet system.

7. Select Add User. Once this is completed you are now registered within ProjNet and are currently logged into the system.

Specific Instructions for Future ProjNet Inquiry Access:

1. For future access to ProjNet, you will not be emailed any type of password. You will utilize your Secret Question and Secret Answer to log in.

2. From the ProjNet home page link above, click on Quick Add on the upper right side of the screen.

3. Identify the Agency. This should be marked as USACE.

4. Key. Enter the Inquiry Key listed above.

5. Email. Enter the email address you used to register previously in ProjNet.

6. Select Continue. A page will then open asking you to enter the answer to your Secret Question.

7. Enter your Secret Answer and click Login. Once this is completed you are now logged into the system.

From this page you may view all bidder inquiries or add an inquiry. Offerors will receive an acknowledgement of their question via email, followed by an answer to their question after it has been processed by our technical team.

Offerors are requested to review the specification in its entirety and to review the Inquiry System for answers to questions prior to submission of a new inquiry.

The call center operates weekdays from 8AM to 5PM U.S. Central Time Zone (Chicago). The telephone number for the Call Center is 800-428-HELP.

NOTES:

1. Offerors shall not submit their proposals via ProjNet, but in accordance with the provisions stated in the solicitation. Any questions regarding acceptable means of submitting offers shall be made directly to the Contract Specialist identified in the solicitation.

2. Government responses to technical inquiries and questions relating to proposal procedures or bonds that are submitted to ProjNet in accordance with the procedures above are not binding on the Government unless an amendment is issued on Standard Form 30. In the case of any conflicts, the solicitation governs. Any changes or revisions to the solicitation will be made by formal amendment. Government responses will be limited to: (a) Notice that an amendment will be issued; (b) Reference to an existing requirement contained in the solicitation; or (c) Notice that a response is not necessary.

3. The ability to enter technical inquiries and questions relating to proposal procedures or bonds will be disabled at the close of business on Thursday, May 12, 2022. No Government responses will be entered into the ProjNet system after this date.

1.11 Where to Submit and Submittal Deadline

The Offeror shall refer to Section 00 22 16, paragraph 2 for proposal submission instructions.

CLAUSES INCORPORATED BY REFERENCE

52.204-7 System for Award Management OCT 2018 52.204-16 Commercial and Government Entity Code Reporting AUG 2020 52.204-22 Alternative Line Item Proposal JAN 2017 52.215-1 Instructions to Offerors--Competitive Acquisition JAN 2017 52.217-5 Evaluation Of Options JUL 1990 252.204-7019 Notice of NIST SP 800-171 DoD Assessment Requirements NOV 2020 252.215-7008 Only One Offer JUL 2019 252.215-7010 Requirements for Certified Cost or Pricing Data and Data

Other Than Certified Cost or Pricing Data

JUL 2019

252.215-7012 Requirements for Submission of Proposals via Electronic Media.

JAN 2018

252.215-7013 Supplies and Services Provided by Nontraditional Defense Contractors.

JAN 2018

CLAUSES INCORPORATED BY FULL TEXT

52.216-1 TYPE OF CONTRACT (APR 1984)

The Government contemplates award of a firm fixed construction contract resulting from this solicitation.

(End of provision)

52.222-5 CONSTRUCTION WAGE RATE REQUIREMENTS--SECONDARY SITE OF THE WORK (MAY

2014)

(a)(1) The offeror shall notify the Government if the offeror intends to perform work at any secondary site of the work, as defined in paragraph (a)(1)(ii) of the FAR clause at 52.222-6, Construction Wage Rate Requirements,of this solicitation.

(2) If the offeror is unsure if a planned work site satisfies the criteria for a secondary site of the work, the offeror shall request a determination from the Contracting Officer.

(b)(1) If the wage determination provided by the Government for work at the primary site of the work is not applicable to the secondary site of the work, the offeror shall request a wage determination from the Contracting Officer.

(2) The due date for receipt of offers will not be extended as a result of an offeror's request for a wage determination for a secondary site of the work.

52.228-1 BID GUARANTEE (SEP 1996)

(a) Failure to furnish a bid guarantee in the proper form and amount, by the time set for opening of bids, may be cause for rejection of the bid.

(b) The bidder shall furnish a bid guarantee in the form of a firm commitment, e.g., bid bond supported by good and sufficient surety or sureties acceptable to the Government, postal money order, certified check, cashier's check, irrevocable letter of credit, or, under Treasury Department regulations, certain bonds or notes of the United States.

The Contracting Officer will return bid guarantees, other than bid bonds, (1) to unsuccessful bidders as soon as practicable after the opening of bids, and (2) to the successful bidder upon execution of contractual documents and bonds (including any necessary coinsurance or reinsurance agreements), as required by the bid as accepted.-

(c) The amount of the bid guarantee shall be twenty (20) percent of the bid price or $3,000,000, whichever is less.-

(d) If the successful bidder, upon acceptance of its bid by the Government within the period specified for acceptance, fails to execute all contractual documents or furnish executed bond(s) within 10 days after receipt of the forms by the bidder, the Contracting Officer may terminate the contract for default.-

(e) In the event the contract is terminated for default, the bidder is liable for any cost of acquiring the work that exceeds the amount of its bid, and the bid guarantee is available to offset the difference.

52.233-2 SERVICE OF PROTEST (SEP 2006)

(a) Protests, as defined in section 33.101 of the Federal Acquisition Regulation, that are filed directly with an agency, and copies of any protests that are filed with the Government Accountability Office (GAO), shall be served on the Contracting Officer (addressed as follows) by obtaining written and dated acknowledgment of receipt from

James W. Purcell Contracting Officer US Army Corps of Engineers (CELRN-RC-N) Directorate of Contracting 110 9th Avenue South, Room A680 Nashville, TN 37203

(b) The copy of any protest shall be received in the office designated above within one day of filing a protest with the GAO.

52.236-27 SITE VISIT (CONSTRUCTION) (FEB 1995) – ALTERNATE I (FEB 1995)

(a) The clauses at 52.236-2, Differing Site Conditions, and 52.236-3, Site Investigations and Conditions Affecting the Work, will be included in any contract awarded as a result of this solicitation. Accordingly, offerors or quoters are urged and expected to inspect the site where the work will be performed.

(b) An organized site visit has been scheduled for-- Thursday, May 5, 2022 at 9:00 a.m. Central Time

(c) Participants will meet at-- Old Hickory Power Plant 10 Power Plant Road Hendersonville, TN 37075

52.252-1 SOLICITATION PROVISIONS INCORPORATED BY REFERENCE (FEB 1998)

This solicitation incorporates one or more…