Amendment 0006_Specifications.pdf
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- Cyber Engineering and Academic Center (CEAC), United States Military Academy, West Point, NY
- Solicitation number
- W912DS19R0019
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This document summarizes a federal contract solicitation for the construction of a new Cyber Engineering and Academic Center (CEAC) at the United States Military Academy in West Point, New York. The project includes construction of a 136,000 square foot, four-story academic building along with an underground parking structure for 450 vehicles beneath the building. Additional project elements comprise extensive rock removal of 300,000 cubic yards, a pedestrian bridge connecting the new building to an existing academic hall, and signature meeting and collaboration spaces on the fourth floor. The period of performance is approximately 1461 calendar days from notice to proceed. The solicitation will utilize a best value tradeoff source selection process with proposals due electronically as specified. The estimated value of construction is between $100-250 million. Interested parties should monitor the beta.SAM.gov website for solicitation details and any amendments.
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Cyber & Engineering Center and Parking Structure 23 June 2020 West Point Military Academy, West Point, NY RTA Amendment 6
SECTION 07 52 00
MODIFIED BITUMINOUS MEMBRANE ROOFING
05/12
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE)
ASSE/SAFE A10.24 (2014) Roofing - Safety Requirements of Low-Sloped Roofs
ASPHALT ROOFING MANUFACTURER'S ASSOCIATION (ARMA)
ARMA 410BUR88 (2001) Manual of Roof Maintenance and Repair
ARMA PMBRG98 (1998) Quality Control Guideline for the Application of Polymer Modified Bitumen Roofing
ASTM INTERNATIONAL (ASTM)
ASTM C1153 (2010) Standard Practice for Location of Wet Insulation in Roofing Systems Using Infrared Imaging
ASTM C1289 (2017) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
ASTM C578 (2018) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM D2170/D2170M (2010) Kinematic Viscosity of Asphalts (Bitumens)
ASTM D4073 (2006; R 2013) Standard Test Method for Tensile-Tear Strength of Bituminous Roofing Membranes
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D4263 (1983; R 2012) Indicating Moisture in Concrete by the Plastic Sheet Method
SECTION 07 52 00 Page 1
ASTM D4402/D4402M (2015) Viscosity Determination of Asphalt at Elevated Temperatures Using a Rotational Viscometer
ASTM D4586/D4586M (2007; E 2012; R 2012) Asphalt Roof Cement, Asbestos-Free
ASTM D5147/D5147M (2014) Standard Test Methods for Sampling and Testing Modified Bituminous Sheet Material
ASTM D5957 (1998; R 2013) Standard Guide for Flood Testing Horizontal Waterproofing Installations
ASTM D6162/D6162M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using a Combination of Polyester and Glass Fiber Reinforcements
ASTM D6163/D6163M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using Glass Fiber Reinforcements
ASTM D6164/D6164M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using Polyester Reinforcements
ASTM E108 (2011) Fire Tests of Roof Coverings
FM GLOBAL (FM)
FM 4470 (2010) Single-Ply, Polymer-Modified Bitumen Sheet, Built-up Roof (BUR), and Liquid Applied Roof Assemblies for Use in Class 1 and Noncombustible Roof Deck Construction
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z87.1 (2015) Occupational and Educational Personal Eye and Face Protection Devices
MIDWEST ROOFING CONTRACTORS ASSOCIATION (MRCA)
CERTA (2007) NRCA/MRCA Certified Roofing Torch Applicator Program
SECTION 07 52 00 Page 2
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 241 (2013; Errata 2015) Standard for Safeguarding Construction, Alteration, and Demolition Operations
NFPA 58 (2017; ERTA 17-1) Liquefied Petroleum Gas Code
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA C3701 (1997) Repair Manual for Low Slope Membrane Roof Systems
NRCA CONDET (2014) Construction Details Manual
NRCA RoofMan (2017) The NRCA Roofing Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SINGLE PLY ROOFING INDUSTRY (SPRI)
ANSI/SPRI/FM 4435/ES-1 (2017) Test Standard for Edge Systems Used with Low Slope Roofing Systems
U.S. DEPARTMENT OF ENERGY (DOE)
Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910 Occupational Safety and Health Standards
29 CFR 1910.12 Construction Work
29 CFR 1926 Safety and Health Regulations for Construction
29 CFR 1926.16 Rules of Construction
UNDERWRITERS LABORATORIES (UL)
UL 790 (2004; Reprint Jul 2014) Standard Test Methods for Fire Tests of Roof Coverings
UL RMSD (2012) Roofing Materials and Systems Directory
1.2 DESCRIPTION OF ROOF MEMBRANE SYSTEM
Minimum three-ply SBS consisting of modified bitumen base sheet ,interply sheet and cap sheet. Modified bitumen roof membrane must be torch applied.
SECTION 07 52 00 Page 3
All work must follow the NRCA RoofMan guidelines and standards stated within this Section.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Roof plan ; G drawing depicting wind loads and boundaries of enhanced perimeter and corner attachments of roof system components, as applicable
SD-03 Product Data
Modified Bitumen Sheets ; G
Heat Island Reduction ; S
Energy Star Label for Top Coating ; S
Environmental Product Disclosure (EPD) for Modified Bituminous Membrane Roofing ; S
Health Product Declaration (HPD) for Modified Bituminous Membrane Roofing ; S
Primer ; G
Modified Bitumen Roof Cement ; G
Pre-Manufactured Accessories
Fasteners And Plates ; G
Sample Warranty certificate; G
Submit all data required by Section 07 22 00 ROOF AND DECK INSULATION, together with requirements of this section. Include in data written acceptance by the roof membrane manufacturer of the products and accessories provided. Provide products as listed in the applicable wind uplift and fire rating classification listings, unless approved otherwise by the Contracting Officer.
SD-05 Design Data
Wind Uplift Calculations ; G
Provide Engineering calculations, signed, sealed, and dated by a qualified Engineer validating the wind resistance per ASCE 7, ASTM D4073, and ANSI/SPRI/FM 4435/ES-1 of non-rated roof system.
Fall Restraint System
SECTION 07 52 00 Page 4
SD-07 Certificates
Provide evidence that products used within this specification are manufactured in the United States.
Qualification of Manufacturer
Certify that the manufacturer of the modified bitumen membrane meets requirements specified under paragraph QUALIFICATION OF
MANUFACTURER.
Qualification of Applicator
Certify that the applicator meets requirements specified under paragraph QUALIFICATION OF APPLICATOR.
Qualification of Engineer of Record
Certify that the Engineer of Record is fully qualified, competent, and currently licensed to practice in the project jurisdiction.
Wind Uplift Resistance ; G classification, as applicable
Fire Resistance classification; G
Submit the roof system assembly wind uplift and fire rating classification listings.
SD-08 Manufacturer's Instructions
Modified Bitumen Membrane Application ; G
Flashing ; G
Torches
Primer
Fasteners
Fall Restraint System
Cold Weather Installation ; G
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications. Explicitly identify in writing, differences between manufacturer's instructions and the specified requirements.
SD-11 Closeout Submittals
Warranty
Information Card
Instructions To Government Personnel
Include copies of Safety Data Sheets for maintenance/repair
SECTION 07 52 00 Page 5 materials.
Submit 20 year "No-Dollar-Limit" warranty for labor and materials.
In addition submit installer warranty & submit general contractor warranty. Refer to comment in warranty section
1.4 QUALITY ASSURANCE
1.4.1 Qualification of Manufacturer
Modified bitumen sheet roofing system manufacturer must have a minimum of 5 years experience in manufacturing modified bitumen roofing products.
1.4.2 Qualification of Applicator
Roofing system applicator must be approved, authorized, or licensed in writing by the modified bitumen sheet roofing system manufacturer and have a minimum of 5 years experience as an approved, authorized, or licensed applicator with that manufacturer and be approved at a level capable of providing the specified warranty. The applicator must supply the names, locations and client contact information of five projects of similar size and scope that the applicator has constructed using the manufacturer's roofing products submitted for this project within the previous three years.
1.4.3 Qualifications of Photovoltaics (PV) Rooftop Applicator
The PV rooftop applicator must be approved, authorized, or certified by a Roof Integrated Solar Energy (RISE) Certified Solar Roofing Professional (CSRP), and comply with applicable codes, standards, and regulatory requirements to maintain the weatherproofing abilities of both the integrated roof system and photovoltaic system.
1.4.4 Qualification of Engineer of Record
Engineer of Record must be currently licensed within the jurisdiction of the project.
Wind uplift requirements in accordance with Local and State codes.
ASCE 7,in accordance with International Building Code.
Seismic requirements per localand state building codes.
Snow load requirements per ICC IBC Chapter 16 Section 1608.3 and Section 7 of ASCE 7.
1.4.5 Fire Resistance
Complete roof covering assembly must:
a. Be Class A rated in accordance with ASTM E108, FM 4470, or UL 790 ; and
b. Be listed as part of Fire-Classified roof deck construction in UL RMSD, or Class I roof deck construction in FM APP GUIDE.
FM or UL approved components of the roof covering assembly must bear the appropriate FM or UL label.
SECTION 07 52 00 Page 6
1.4.6 Wind Uplift Resistance
Provide a complete roof system assembly that is rated and installed to resist wind loads indicated calculated in accordance with ASCE 7 and validated by uplift resistance testing in accordance with Factory Mutual (FM) test procedures. Do not install non-rated systems, except as approved by the Contracting Officer. Submit licensed engineer's Wind uplift calculations and substantiating data to validate any non-rated roof system. Base wind uplift measurements on a design wind speed as indicated on the drawings in accordance with ASCE 7 and other applicable building code requirements.
1.4.7 Preroofing Conference
After approval of submittals and before performing roofing and insulation system installation work, hold a preroofing conference to review the following:
a. Drawings, including Roof Plan , specifications and submittals related to the roof work
Field inspection and verification of all existing conditions, including all fire safety issues, existing structure, and existing materials, including concealed combustibles, which may require additional protection during installation.
b. Roof system components installation
c. Procedure for the roof manufacturer's technical representative's onsite inspection and acceptance of the roof structure, and roofing substrate, the name of the manufacturer's technical representatives, the frequency of the onsite visits, distribution of copies of the inspection reports from the manufacturer's technical representatives to roof manufacturer
d. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing
e. Quality control, (ARMA PMBRG98) plan for the roof system installation
f. Safety requirements
Coordinate preroofing conference scheduling with the Contracting Officer.
The conference must be attended by the Contractor, the Contracting Officer's designated personnel, and personnel directly responsible for the installation of roofing and insulation, flashing and sheet metal work, mechanical and electrical work, other trades interfacing with the roof work, designated safety personnel trained to enforce and comply with ASSE/SAFE A10.24 , Fire Marshall, and a representative of the roofing materials manufacturer. Before beginning roofing work, provide a copy of meeting notes and action items to all attending parties. Note action items requiring resolution prior to start of roof work.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
Deliver materials in manufacturers' original unopened containers and rolls
SECTION 07 52 00 Page 7 with labels intact and legible. Mark and remove wet or damaged materials from the site. Where materials are covered by a referenced specification, the container must bear the specification number, type, and class, as applicable. Labels or bill of lading for roofing asphalt must indicate asphalt type, FP, FBT, and EVT, that is, the temperature at which the viscosity is either 125 centistokes when tested in accordance with ASTM D2170/D2170M or 75 centipoise when tested in accordance with ASTM D4402/D4402M . Deliver materials in sufficient quantity to allow work to proceed without interruption.
1.5.2 Storage
Protect materials against moisture absorption and contamination or other damage. Avoid crushing or crinkling of roll materials. Store roll materials on end on clean raised platforms or pallets one level high in dry locations with adequate ventilation, such as an enclosed building or closed trailer. Do not store roll materials in buildings under construction until concrete, mortar, and plaster work is finished and dry. Maintain roll materials at temperatures above 50 degrees F for 24 hours immediately before application. Do not store materials outdoors unless approved by the Contracting Officer. Completely cover felts stored outdoors, on and off roof, with waterproof canvas protective covering. Do not use polyethylene sheet as a covering. Tie covering securely to pallets to make completely weatherproof. Provide sufficient ventilation to prevent condensation. Do not store more materials on roof than can be installed the same day and remove unused materials at end of each days work. Distribute materials temporarily stored on roof to stay within live load limits of the roof construction.
Maintain a minimum distance of 35 foot for all stored flammable materials, including materials covered with shrink wraps, craft paper or tarps from all torch/welding applications.
Immediately remove wet, contaminated or otherwise damaged or unsuitable materials from the site. Damaged materials may be marked by the Contracting Officer.
1.5.3 Handling
Prevent damage to edges and ends of roll materials. Do not install damaged materials in the work. Select and operate material handling equipment to prevent damage to materials or applied roofing.
1.6 ENVIRONMENTAL REQUIREMENTS
Do not install roofing system when air temperature is below 40 degrees F , during any form of precipitation, including fog, or when there is ice, frost, moisture, or any other visible dampness on the roof deck. Follow manufacturer's printed instructions for Cold Weather Installation .
1.7 TORCH APPLIED MODIFIED BITUMEN MEMBRANE SAFETY
1.7.1 Property Protection
Take all precautions necessary to prevent ignition of combustible materials during torch application of roofing. Immediately call the fire department if a fire commences. Review all fire safety procedures as outlined at the pre-roofing conference.
SECTION 07 52 00 Page 8
Install materials using the techniques recommended by CERTA NRCA/MRCA Certified Roofing Torch Applicator Program available from the National Roofing Contractors Association (NRCA) and the Midwest Roofing Contractors Association (MRCA) as endorsed by the Asphalt Roofing Manufacturers Association (ARMA) and the United Union of Roofers, Waterproofers and Allied Workers. Application procedures must comply with NFPA 241 , OSHA 29 CFR 1910 and 29 CFR 1910.12 , 29 CFR 1926.16 , 29 CFR 1926 Subpart F.
Do not store flammable liquids on the roof.
Provide a minimum of two 2.65 gallon containers of water and two fully charged minimum 20 pound ABC (dry chemical) fire extinguishers in separate, easily accessible locations on the roof and within 30 foot of each torch work area at all times.
No Asphalt Kettles are allowed on roofs. Locate kettles and supply LP-Gas Cylinders safely and secured per NFPA 241 outside of the building's perimeter a minimum of 20 foot from the structure and any combustible materials.
Maintain a minimum separation of 20 foot between LP-Gas Cylinders and kettle. Provide protective fire retardant blanket barrier or shield between any building structure to a minimum height of 8 foot and a clear surround distance of 4 foot if operations force placement of kettle within a distance of 20 foot . Do not obstruct or place Cylinder storage within 10 foot of exits, means of egress, gates, roadways, entrances.
Provide a minimum of two portable fully charged 20 pound ABC (dry chemical) fire extinguishers no closer than 5 foot and no further than 25 foot of horizontal travel distance from each kettle at all times while kettle is in operation, in easily accessible and identifiable locations. Also provide two multipurpose 2-A:20-B:C portable fire extinguisher on the roof being covered or repaired.
Comply with the following safety procedures:
a. Fuel containers, burners, and related appurtenances of roofing equipment in which liquefied petroleum gas is used for heating must comply with the requirements of NFPA 58 .
b. Fuel containers having capacities greater than one pound must be located a minimum of 10 foot clear distance from the burner flame.
c. Clearly label all LP-Gas Cylinders as "Flammable Gas", and secure to prevent accidental tip-over.
d. Check all pressure regulators and hoses prior to use for proper functioning and integrity.
e. Turn off fuel supply at LP Gas Cylinder when kettle is not in use.
f. Clean all roofing mops and rags free of excess asphalt and store safely away from all combustible materials. Store discarded roofing mops and rags in a non-combustible container and remove from site each day.
g. Do not use flammable liquids with a flash point below 100 degrees F (gasoline and similar products) for cleaning purposes.
SECTION 07 52 00 Page 9
Do not use solid fuel or Class I liquids as fuel for roofing asphalt kettles. Provide a minimum of one employee fully knowledgeable of kettle operations and hazards to maintain constant surveillance during kettle operation within a minimum distance of 25 foot of the kettle.
Check all fire extinguishers prior to commencement of work, and upon completion of the day's work, to ensure fullness and operability.
Project supervisor must make daily inspections with the facility manager of all conditions and operations which could present hazards during torching applications and issue directives to address all such concerns and items of the work and existing conditions.
Identify and protect all combustible roof components, possible fire traps, and hidden hazards. Seal off voids or openings in the substrate with non-combustible materials prior to installing torch-applied materials in the area. Install protective fire retardant blankets and shields at building walls, eaves, parapets and equipments curbs constructed of combustible materials within 3 foot radius of the area of torch work prior to commencement of the work.
When working around intakes and openings, temporarily disconnect and block to prevent flame of torch from being drawn into the opening. Provide non-combustible shielding or flame guard protection where gaps or voids occur in the construction in area of torch work.
1.7.2 Fire Watch
All personnel on the roof during torch application must be properly trained to use a fire extinguisher. Provide a fire watch for a minimum of two hours after completion of all torch work at the end of each work shift. Maintain the fire watch for additional time required to ensure no potential ignition conditions exist. For torch applications, provide and utilize a minimum of one certified heat detection gun per torch for use during the fire watch to verify cool, safe and non-combustible conditions exist. Provide a minimum duration fire watch of two hours conducted by personnel properly trained to survey the underside of the roof deck (where possible) and the topside of possible smoldering elements.
Do not torch in areas of poor or no visibility (curbs, corners, eaves, expansions joints, flashing, other voids and small penetrations) which could allow a torch flame to ignite combustible material(s) hidden from view or within the underside of the roof deck or building interior. Use cold finish applications in these areas whenever possible and per manufacturer's printed instructions, NRCA 4002, MRCA R&NW manual for "cold adhered" materials.
Do not leave the rooftop unattended during breaks in work during a work shift. Walk and scan all areas of application checking for hot spots, fumes, or smoldering, especially at wall and curb areas, prior to departure at the end of each work shift. Ensure any and all suspect conditions are eliminated prior to leaving the site each work shift.
1.7.3 Open Flame Application (Torch) Equipment and Personnel Safety
Only NRCA/MRCA CERTA certified roofing applicators are allowed to operate any torching equipment. Verify that all such applicators maintain and are currently carrying a valid Certified Roofing Torch Applicator (CERTA) card.
SECTION 07 52 00 Page 10
Train all crew members in preventive measures for indirect and direct dangers and hazards associated with roofing work, which include, but are not limited to the following:
a. Heat Stress: Wear light colored clothing, a hat for ultra-violet protection, and other eye protective devices. Drink sufficient quantities of non-alcoholic, non-caffeine liquids. Stage shifts for crew members to allow for breaks from heat and sun exposure without interfering with work progress.
b. First Aid for Burns: Immediately call for an ambulance. Contact local Occupational Health Services (OHS).
All crew members must wear correct personal protective equipment (PPE), including, but not limited to the following items:
a. Long-sleeved shirts buttoned at the collar and cuffs, made of non-flammable materials. Polyester materials are not allowed.
b. Work boots covering ankles with rubber or composite soles.
c. Long pants without cuffs to extend over the top of the work boots, be made of non-flammable materials. No polyester allowed.
d. Heavy leather gloves and flame retardant gauntlets which must be worn during all handling of a torch, whether operating or not.
e. OSHA and ANSI/ISEA Z87.1 approved face shields, goggles or safety glasses to be worn during torching and any other applicable roofing functions.
f. OSHA and ANSI approved hard hats.
1.7.4 Wind Conditions
Use side shields with all torching operations when winds are occurring to prevent flame distortion of end burners. Use torch machine equipment with bottom shield plate to prevent flame spread on to roof deck and substrate. When high wind gusts are present, notify the safety officer and cease all use of torching equipment until wind conditions lower and authorization from the safety officer to proceed is received.
1.8 SEQUENCING
Coordinate the work with other trades to ensure that components which are to be secured to or stripped into the roofing system are available and that permanent flashing and counter flashing, per NRCA CONDET, and are installed as the work progresses. Ensure temporary protection measures are in place to preclude moisture intrusion or damage to installed materials. Apply roofing immediately following application of insulation as a continuous operation. Coordinate roofing operations with insulation work so that all roof insulation applied each day is covered with roof membrane installation the same day.
1.9 WARRANTY
Provide roof system material and workmanship warranties meeting specified requirements. Provide revision or amendment to standard membrane manufacturer warranty as required to comply with the specified
SECTION 07 52 00 Page 11 requirements. Provide a manufacturer's warranty that has no dollar limit, covers full system water-tightness, and has a minimum duration of 20 years.
1.9.1 Roof Membrane Manufacturer Warranty
Furnish the roof membrane manufacturer's 20-year no dollar limit roof system materials and installation workmanship warranty, including flashing, insulation in compliance with ASTM C1289, and accessories necessary for a watertight roof system construction. Provide warranty directly to the Government and commence warranty effective date at time of Government's acceptance of the roof work and in compliance with the attached ROOF SYSTEM 20-YEAR DIAGNOSTICS / PERFORMANCE WARRANTY. The warranty must state that:
a. If within the warranty period the roof system, as installed for its intended use in the normal climatic and environmental conditions of the facility, becomes non-watertight, shows evidence of moisture intrusion within the assembly, blisters, splits, tears, delaminates, separates at the seams, or shows evidence of excessive weathering due to defective materials or installation workmanship, the repair or replacement of the defective and damaged materials of the roof system assembly and correction of defective workmanship are the responsibility of the roof membrane manufacturer. All costs associated with the repair or replacement work are the responsibility of the roof membrane manufacturer.
b. When the manufacturer or his approved applicator fail to perform the repairs within 72 hours of notification, emergency temporary repairs performed by others does not void the warranty.
c. Upon completion of installation, and acceptance by the Contracting Officer the manufacturer must supply the appropriate warranty to the Owner.
d. Installer must submit a minimum two year warranty to the membrane manufacturer from the date of acceptance, with a copy to the Contracting Officer and Roofing System Engineer of Record.
1.9.2 Roofing System Installer Warranty
The roof system installer must warrant for a period of two years that the roof system, as installed, is free from defects in installation workmanship, to include the roof membrane, flashing, insulation, accessories, attachments, and sheet metal installation integral to a complete watertight roof system assembly. Write the warranty directly to the Government. The roof system installer is responsible for correction of defective workmanship and replacement of damaged or affected materials. The roof system installer is responsible for all costs associated with the repair or replacement work.
1.9.3 General Contractor Warranty
Provide warranty for 5 years that the roofing system, as installed, is free from defects in workmanship. When repairs due to defective workmanship are required during the Contractor's warranty period, the Contractor must make such repairs within 72 hours of notification. When repairs are not performed within the specified time, emergency repairs performed by others will not void the warranty.
SECTION 07 52 00 Page 12
1.9.4 Continuance of Warranty
Repair or replacement work, ARMA 410BUR88, NRCA C3701 that becomes necessary within the warranty period and accomplished in a manner so as to restore the integrity of the roof system assembly and validity of the roof membrane manufacturer warranty for the remainder of the manufacturer warranty period.
1.10 CONFORMANCE AND COMPATIBILITY
Provide the entire roofing and flashing system in accordance with specified and indicated requirements, including fire and wind resistance ( ANSI/SPRI/FM 4435/ES-1 ) requirements. Work not specifically addressed and any deviation from specified requirements must be in general accordance with recommendations of the NRCA Roofing and Waterproofing Manual, membrane manufacturer published recommendations and details, and compatible with surrounding components and construction. Submit any deviation from specified or indicated requirements to the Contracting Officer for approval prior to installation.
1.11 ELIMINATION, PREVENTION OF FALL HAZARDS
1.11.1 Fall Protection
Provide fall protection for employees per OSHA requirements.
PART 2 PRODUCTS
2.1 MATERIALS
Coordinate with other specification sections related to the roof work.
Furnish a combination of specified materials that comprise a roof system acceptable to the roof membrane manufacturer and meeting specified requirements. Protect materials provided from defects and make suitable for the service and climatic conditions of the installation. Give preference to products with Type III Environmental Product Declarations and Health Product Declarations . Provide documentation of Declarations in accordance with Section 01 33 29 SUSTAINABILITY REPORTING.
2.1.1 Energy and Cool Roof Performance
Install a roof system that meets an overall performance as specified on the drawings or by insulation specified in other sections. The roofing system will need to include a top surface finish that meets the criteria for Cool Roof Products. Provide emittance and reflectance percentages and solar reflectance index values to meet sustainable certification requirements for Heat Island Reduction.
2.2 MODIFIED BITUMEN SHEETS MATERIALS
Basis of Design is SIPLAST - PARADIENE 20/40 FT TG 3-PLY BW. Furnish a combination of specified materials that comprise the modified bitumen manufacturer's standard system of the number and type of plies specified.
Provide materials suitable for the service and climatic conditions of the installation. Modified bitumen sheets must be watertight and visually free of pinholes, particles of foreign matter, non-dispersed raw material, factory splices, or other conditions that might affect serviceability.
Polymer modifier must comply with ARMA PMBRG98 and be uniformly dispersed throughout the sheet. Edges of sheet must be straight and flat.
SECTION 07 52 00 Page 13
a. SBS Base Sheet: ASTM D6162/D6162M , ASTM D6163/D6163M , or ASTM D6164/D6164M ; Type I or II, Grade S, minimum 80 mils thick.
b. SBS Interply Sheet: ASTM D6162/D6162M , ASTM D6163/D6163M , or ASTM D6164/D6164M ; Type I or II, Grade S, minimum 80 mils thick.
c. SBS Cap Sheet: ASTM D6162/D6162M , ASTM D6163/D6163M , or ASTM D6164/D6164M ; Type II or III, Grade G, minimum 145 mils thick, and as required to provide specified fire safety rating.
2.3 BASE FLASHING MEMBRANE
Membrane manufacturer's standard, liquid applied reinforced PMMA flashing compatible with the roof membrane specified and as recommended in membrane manufacturer's published literature. Provide flashing membranes that meet or exceed the properties of the material standards specified for the modified bitumen base, interply and cap sheet, except that flashing membrane thickness must be as recommended by the membrane manufacturer..
2.4 MEMBRANE SURFACING
Provide modified bitumen roof membrane cap sheet with factory-applied granule surfacing of light color as selected from membrane manufacturer's standard colors.
2.5 PRIMER
ASTM D41/D41M, or other primer compatible with the application and as approved in writing by the modified bitumen membrane manufacturer.
2.6 MODIFIED BITUMEN ROOF CEMENT
ASTM D4586/D4586M , Type II for vertical surfaces, Type I for horizontal surfaces, compatible with the modified bitumen roof membrane and as recommended by the modified bitumen membrane manufacturer.
2.7 FASTENERS AND PLATES
Provide coated, corrosion-resistant fasteners as recommended by the modified bitumen sheet manufacturer's printed instructions and meeting the requirements of FM 4470 and FM APP GUIDE for Class I roof deck construction and the wind uplift resistance specified. For fastening of membrane or felts to wood materials, provide fasteners driven through 1 inch diameter metal discs, or one piece composite fasteners with heads not less than 1 inch in diameter or 1 inch square with rounded or 45 degree tapered corners.
2.7.1 Masonry or Concrete Walls and Vertical Surfaces
Use hardened steel nails or screws with flat heads, diamond shaped points, and mechanically deformed shanks not less than 1 inch long for securing felts, modified bitumen sheets, metal items, and accessories to masonry or concrete walls and vertical surfaces. Use power-driven fasteners only when approved in writing by the Contracting Officer.
SECTION 07 52 00 Page 14
2.7.2 Metal Plates
Provide flat corrosion-resistant round stress plates as recommended by the modified bitumen sheet manufacturer's printed instructions and meeting the requirements of FM 4470 ; not less than 2 inch in diameter. Form discs to prevent dishing or cupping.
2.8 PRE-MANUFACTURED ACCESSORIES
Pre-manufactured accessories must be manufacturer's standard for intended purpose, comply with applicable specification section, compatible with the membrane roof system and approved for use by the modified bitumen membrane manufacturer.
2.8.1 Pre-fabricated Curbs
Provide G90 galvanized curbs with minimum 4 inch flange for attachment to roof nailers. Curbs must be minimum height of 10 inch above the finished roof membrane surface.
2.8.2 Horizontal Lifeline Fall Protection System
Provide a complete roof top fall protection system as required by OSHA
1910.140 fall protection regulations and selecting equipment that complies with ANSI/ ASSE Z359 Standards. and state regulations and standards.
Follow manufacturer's installation procedures and standards.
Materials used in fall protection equipment shall be type 316 stainless steel and shall comply with the provisions and requirements of American National Standards Institute, ANSI/ASSE Z359 Fall Protection Code, ANSI/ASSE A1264.1 Standard and DOL - 29 CFR Part 1910, Subpart D \3\and Subpart 1. /3
Performance Requirements:
a. The Fall Protection System shall be designed to allow users to walk the entire length of the system without having to disconnect from the system to pass through intermediate support points. The system shall be designed to support required number of users in case of a fall and to prevent the users from free falling more than 6 feet. All components shall be designed by the fall protection system supplier and shall meet the applicable requirements of ANSI and applicable OSHA regulations.
b. Structural Perfomance:
1. Structure supporting Horizontal Lifeline system must be capable of with standing design loads as required by governing regulations and codes. Where component design loads are specified herein, they represent design minimum requirements.
2. All horizontal lifelines shall be designed with a minimum 2:1 safety factor.
c. General Requirements:
1. Horizontal lifelines shall be designed and installed, under the supervision of a Qualified Person, as part of a complete personal Fall Protection system.
SECTION 07 52 00 Page 15
2. The horizontal lifeline must be level (less than a 5% grade).
3. Engineers shall, at minimum determine the performance of the system when a fall occurs on the shortest span (largest forces) and the longest span (largest total fall distance) in the system.
4. The HLL(s) constant force energy absorbers shall not be used to limit the maximum arrest force of the worker. The HLL(s) constant force energy absorbers shall be used only to control or reduce the maximum arrest load on the structure.
5. Anchorages for horizontal lifelines systems shall be verified and designed, prior to use, by a Qualified Person with experience and training in designing and using horizontal lifelines systems.
6. HLL(s) shall satisfy the seismic conditions for nonstructural components as described by ASCE/SEI 7 and the most current edition of the IBC. No exceptions can be taken if the system is required to function for life-safety purposes after an earthquake.
7. The fall arrest system shall consist of a stainless steel safety cable attached to the structure. The cable shall be continuous or shall have swaged splices, which allow the user to pass without disconnecting from the system.
8. Brackets and supports shall be attached to the structure with appropriate anchors of proper size to adequately support the intended loaded.
9. The HLL(s) shall comply iwth manufacturer's design requirements.
d. Restraint HLL(s) shall be designed per ANSI Z359.2 & ANSI Z359.6:
1. The HLL(s) shall prevent workers from reaching and falling into any open hole or off the edge of a working surface.
2. The horizontal lifeline shall comply with the requirements for fall arrest horizontal lifelines as indicated in this document.
3. Where a worker is using a full body harness the force on the worker’s body shall not exceed 400 lbs.
4. HLL constant force energy absorbers may be used in travel restraint systems; provided that the engineer has determined that the restraint forces will not cause the HLL constant force energy absorbers to deploy and ensures that the deflection of the wire rope in combination with other deformations of the restraint system will not permit the worker(s) to reach the fall hazard.
5. The use of fall restraint systems shall be limited to surfaces at or less than a slope of 4:12 from the horizontal. This is so a fall will not result in dynamic loading on the fall restraint system or where the authorized person could end up being suspended vertically from the system.
e. Fall Arrest HLL(s) shall be designed per ANSI Z359.2 & ANSI Z359.6:
1. The selection, design, and installation of fall arrest horizontal
SECTION 07 52 00 Page 16 lifelines shall be performed under the supervision of a Qualified Person.
2. Fall arrest horizontal lifelines shall have the strength capable of sustaining static loads applied to the wire rope of at least two times the maximum arresting force.
3. When more than one user is attached to a horizontal lifeline, the load on the lifeline can be determined using either lumped mass or sequential fall as described in ANSI Z359.6 (6.3.6).
4. The swing fall shall comply with ANSI Z359.6 (5.).
5. The clearance safety margin shall comply with ANSI Z359.6.
2.9 WALKPADS
Basis of design is Siplast Paratread
Provide roof walkpads that are polyester reinforced, granule-surfaced modified bitumen membrane material, minimum 197 mils thick, compatible with the modified bitumen sheet roofing and as recommended by the modified bitumen sheet roofing manufacturer. Panels must not exceed 4 foot in length. Other walkpad materials require approval of the Contracting Officer prior to installation.
2.10 PAVER BLOCKS
Basis of Design is TILETECH - ARCHITECTURAL PAVERS. Precast concrete, minimum 1-1/2 inch thick, heavyweight, hydraulically pressed concrete units, with top edges beveled 3/16 inch, factory cast for use as roof pavers; absorption not greater than 5 percent, ASTM C140/C140M; no breakage and maximum 1 percent mass loss when tested for freeze-thaw resistance, ASTM C67; and as follows:
a. Size: 24 by 24 inches. Manufacture pavers to dimensional tolerances of plus or minus 1/16 inch in length, height, and thickness.
b. Weight: 22 lb/sq. ft..
c. Compressive Strength: 7500 psi, minimum.
d. Colors and Textures: As selected by Architect from manufacturer's full range.
e. Install walkpad material under all paver blocks.
2.11 ROOF PAVER PEDESTAL SYSTEM
Basis of Design is TILE TECH - UNI-JUST & STAL-CAP. Provide adjustable height polypropolene paver pedestals to support precast concrete pavers and accomodate electric snow melt system. Pedestals should be equiped with a self levelling head with anti noise and anti slip rubber on top.
Pedestals are composed by a cylindrical base element of 205 mm diameter for resting on the laying surface, an intermediate screw with a locking security system, and a top head element with 4 easy removable tabs. Base is provided of holes for water drainage and of 4 precut lines to facilitate any cutting of the base in case of need. Adjustment in highness is made with tool that connects with the screw, independent from
SECTION 07 52 00 Page 17 both base and head.
a. Loading:
1. Central Compression Loading Limit Resistance: 20.98 KN minimum.
2. Eccentric Compression Loading Limit Resistance: 17.84 KN minimum.
b. Fire Reaction Class E by UNI EN 13501-1:2009
c. Slope Correction: 0 - 5 percent.
2.12 ROOF INSULATION BELOW MODIFIED BITUMEN MEMBRANE SYSTEM
Provide insulation compatible with the roof membrane, approved by the membrane manufacturer and meeting all the requirements of ASTM C578 as specified in Section 07 22 00 ROOF AND DECK INSULATION.
2.13 COMBINED AIR BARRIER & VAPOR RETARDER CLASS III
Provide a combined air barrier vapor retarder Class III with a moisture vapor permeance of 5 perms or greater. For BUILDING AIR BARRIER SYSTEM refer to spec section 07 27 10.00 10.
PART 3 EXECUTION
3.1 EXAMINATION
Ensure that the following conditions exist prior to application of the roofing materials:
a. Do not install items that show visual evidence of biological growth.
b. Drains, curbs, cants, control joints, expansion joints, perimeter walls, roof penetrating components, and equipment supports are in place.
c. Surfaces are rigid, clean, dry, smooth, and free from cracks, holes, and sharp changes in elevation. Joints in the substrate are sealed to prevent dripping of bitumen into building or down exterior walls.
d. The plane of the substrate does not vary more than 1/4 inch within an area 10 by 10 foot when checked with a 10 foot straight edge placed anywhere on the substrate.
e. Substrate is sloped as indicated to provide positive drainage.
f. Walls and vertical surfaces are constructed to receive counter flashing, and will permit mechanical fastening of the base flashing materials.
g. Treated wood nailers are in place on non-nailable surfaces, to permit nailing of base flashing at minimum height of 8 inch above finished roofing surface.
h. Protect all combustible materials and surfaces which may contain concealed combustible or flammable materials. All fire extinguishing equipment has been placed as specified.
SECTION 07 52 00 Page 18
i. Verify all Fire Watch personnel assignments.
j. Treated wood nailers are fastened in place at eaves, gable ends, openings, and intersections with vertical surfaces for securing of membrane, edging strips, attachment flanges of sheet metal, and roof fixtures. Embedded nailers are flush with deck surfaces.
k. Exposed nail heads in wood substrates are properly set. Warped and split boards sheets have been replaced. There are no cracks or end joints 1/4 inch in width or greater. Knot holes are covered with sheet metal and nailed in place. WoodPlywood decks are covered with rosin paper or unsaturated felt prior to base sheet or roof membrane application. Joints in plywood substrates are taped or otherwise sealed to prevent air leakage from the underside.
l. Insulation boards are installed smoothly and evenly, and are not broken, cracked, or curled. There are no gaps in insulation board joints exceeding 1/4 inch in width. Insulation is being roofed over on the same day the insulation is installed.
m. Cast-in-place substrates have been allowed to cure and the surface dryness requirements specified under paragraph FIELD QUALITY CONTROL have been met.
n. Roof deck and framing are sloped as indicated to provide positive drainage.
3.2 PREPARATION
3.2.1 Protection of Property
3.2.1.1 Protective Coverings
Install protective coverings at paving and building walls adjacent to hoists prior to starting the work. Lap protective coverings not less than 6 inch , secure against wind, and vent to prevent collection of moisture on covered surfaces. Keep protective coverings in place for the duration of the roofing work.
3.2.2 Equipment
3.2.2.1 Mechanical Application Devices
Mount mechanical application devices on pneumatic-tired wheels. Use devices designed and maintained to operate without damaging the insulation, roofing membrane, or structural components.
3.2.2.2 Flame-Heated Equipment
Do not place flame-heated equipment on roof.
3.2.2.3 Open Flame Application Equipment
Utilize torches and other open flame equipment specifically designated for use in application of modified bitumen materials and approved by the modified bitumen sheet manufacturer. Open flame equipment must not be ignited (burning) when left unattended. Provide and maintain a fire extinguisher adjacent to open flame equipment on the roof. Specific
SECTION 07 52 00 Page 19 requirements for fire watches and burn permits exist. These requirements will be reviewed at the preroofing conference.
3.2.2.4 Electric-Heated Equipment
Provide adequate electrical service as required by manufacturer of electrical equipment to ensure against damage to equipment and property and to ensure proper application of roofing materials.
3.2.3 Priming of Surfaces
Prime all surfaces to be in contact with adhered membrane materials.
Apply primer at the rate of 0.75 gallon per 100 sq. ft. or as recommended by modified bitumen sheet manufacturer's printed instructions to promote adhesion of membrane materials. Allow primer to dry prior to application of membrane materials to primed surface. Avoid flammable primer material conditions in torch applied membrane applications.
3.2.3.1 Priming of Concrete and Masonry Surfaces
After surface dryness requirements have been met, coat concrete and masonry surfaces which are to receive membrane materials uniformly with primer.
3.2.3.2 Priming of Metal Surfaces
Prime flanges of metal components to be embedded into the roof system prior to setting in bituminous materials or stripping into roofing system.
3.2.4 Membrane Preparation
Unroll modified bitumen membrane materials and allow to relax a minimum of 30 minutes prior to installation. In cold weather, adhere to membrane manufacturer's additional recommendations for pre-installation membrane handling and preparation. Inspect for damage, pinholes, particles of foreign matter, non-dispersed raw material, factory splices, or other conditions that might affect serviceability. Edges of seams must be straight and flat so that they may be seamed to one another without forming fish mouths or wrinkles. Discard damaged or defective materials.
3.2.5 Substrate Preparation
Apply membrane to clean, dry surfaces only. Do not apply membrane to surfaces that have been wet by rain or frozen precipitation within the previous 12 hours. Provide cleaning and artificial drying with heated blowers or torches as necessary to ensure clean, dry surface prior to membrane application.
3.3 APPLICATION
Apply roofing materials as specified herein unless approved otherwise by the Contracting Officer. Keep roofing materials dry before and during application. Complete application of roofing in a continuous operation.
Begin and apply only as much roofing in one day as can be completed that same day. Provide temporary roofing and flashing as specified herein prior to application of permanent roofing system.
SECTION 07 52 00 Page 20
3.3.1 Phased Membrane Construction
Phased application of membrane plies is prohibited unless otherwise approved by the Contracting Officer and supported by the membrane manufacturer's written application instructions. If cap sheet installation is delayed, thoroughly clean the applied membrane material surface and dry immediately prior to cap sheet installation. Priming of the applied membrane surface may be required at the discretion of the Contracting Officer prior to cap sheet installation.
3.3.2 Temporary Roofing and Flashing
Provide watertight temporary roofing and flashing where considerable work by other trades, such as installing cooling towers, antennas, pipes, and ducts is to be performed on the roof or where construction scheduling or weather conditions require protection of the building's interior before permanent roofing system can be installed. Do not install temporary roofing over permanently installed insulation. Provide rigid pads for traffic over temporary roofing.
3.3.3 Application Method
3.3.3.1 Torch Applied Modified Bitumen Membrane
Base flashing membrane may be torch applied. Ensure substrate membrane surfaces are warmed either naturally or by torch during the installation.
Apply heat evenly to underside of roll membrane being installed and exposed side lap area of previously installed sheet. Provide for slight, uniform flow of bitumen in front of roll and full width of roll as the material is being rolled or set into place. Apply uniform positive pressure to ensure membrane is fully adhered and all laps are sealed.
Prior to forming lap over granulated surfaces, embed granules of the receiving sheet by heating and troweling-in the granules to form a uniform black compound surface. Roll all lap areas with a weighted roller immediately after forming lap. Provide for visual bleed out of compound in lap areas. Avoid overheating the membrane or burning through to membrane reinforcement. Inspect and ensure all lap areas are fully sealed.
3.3.4 Modified Bitumen Base Sheet
Fully adhere base sheets in accordance with membrane manufacturer's printed instructions. Roll and broom in the base sheet to ensure full contact with the adhesive application. Apply sheets in a continuous operation. Apply sheets with side laps at a minimum of 2 inch unless greater side lap is recommended by the manufacturer's standard written application instructions. Provide end laps of not less than 6 inch and staggered a minimum of 36 inch . Apply sheets at right angles to the roof slope so that the direction of water flow is over and not against the laps .
Extend base sheets approximately 2 inch above the top of cant strips at vertical surfaces and to the top of cant strips elsewhere. Trim base sheet to a neat fit around vent pipes, roof drains, and other projections through the roof. Application must be free of ridges, wrinkles, and buckles.
3.3.5 Modified Bitumen Membrane Application
Ensure proper sheet alignment prior to installation. Apply membrane layers parallel to slope of roof. Bucking or backwater laps are prohibited. Fully adhere membrane sheets to underlying substrate
SECTION 07 52 00 Page 21 materials. Provide minimum 3 inch side laps and minimum 6 inch end laps and as otherwise required by membrane manufacturer. Stagger end laps minimum 36 inch . Offset side laps between membrane layers a minimum of 12 inch . Offset end laps between membrane layers a minimum of 36 inch .
Install all membrane layers the same workday, unless supported otherwise by roof…
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