A07 TE 9.3 Specific Operator Maintenance Requirements.xlsx

XLSX spreadsheet 20 KB Posted

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Base Operations Support Services on the Rock Island Arsenal, Rock Island, Illinois
Solicitation number
W52P1J-20-R-5001
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This document contains a federal contract opportunity notice and related maintenance requirements for hydroelectric plant operations. The U.S. Army Contracting Command - Rock Island is seeking sources for base operations support services at the Rock Island Arsenal in Illinois, with an estimated period of performance of one base year plus four option years beginning in January 2021. Services include municipal operations, preventative maintenance, and project work orders up to $150,000 for hydroelectric plant operations, water and sewer systems, grounds maintenance, housing management, and demand maintenance orders up to $2,500. Experience with the GFEBS system on a military base is required. Interested sources should provide company information, three relevant project examples including value and references, cash flow and payment delay capabilities, and SAM registration details by the point of contact by June 30, 2020. The related maintenance requirements document specifies 33 detailed inspection and maintenance tasks for generators, pumps, sensors and other hydroelectric plant equipment on frequencies from daily to annually.

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Text version

TE 9.3

TE 9.3 Specific Operator Maintenance Requirements
#TasksFrequency
1Inspect and clean generators at the Hydroelectric Plant.Semi-annually
2Inspect and clean speed pick-ups.Daily
3Inspect the hydraulic power unit (HPU).Daily
a. Oil leaks, oil appearance and smell.
b. Oil temperature (maintain temperature below 150deg. F.)
c. Check and maintain proper oil in HPU reservoir.
d. Check for clogged oil filters replace as required.
e. Check pump relief valves (Deadheaded at below 2050 PSIG no flow)
4Inspect 24 VDC voltage systems, verify + and - circuits are floating relative to ground.Monthly
5Inspect speed pick-up mounting beam and associated hardware for tightness and sensor alignment.Monthly
6HPU reservoir maintenanceSemi-annually
a. Sample HPU reservoir oil cleanliness, level, lubricity, change oil if
required by test results.
b. When oil reservoir is drained, inspect tank bottom for foreign materials,
clean reservoir.
c. HPU reservoir work shall be conducted during historically low electrical
demand time frames, and approved by the Contract Officer’s Representative.
7Verify main discharge valves are open and bleed valves are fully closedSemi-annually
8Check 125Vdc fuses on switchgear feeder breakers for blown fusesSemi-annually
9Water level sensor maintenanceSemi-annually
a. Check sensor calibration, recalibrate as required.
b. Check desiccant material located in STE-110 terminal boxes for saturation, repair as required.
10Verify analog input 1771-IFE module calibration, recalibrate as required.Semi-annually
11Verify analog output 1771-OFE module calibration, recalibrate as required.Semi-annually
12Check speed pick-up air gap, adjust as required.Semi-annually
13Replace batteries in Allen-Bradley PLC controllers.Annually
14Measure hydraulic accumulator pressure, add nitrogen gas as required.Annually
15Check wiring turbine control system connections for tightness.Annually
16Perform functional tests of VPC and system breakers.Annually
17Perform functional tests of feeder trip circuits.Annually
18PM storage batteries at the Hydroelectric Plant.
a. Check pilot cell specific gravityDaily
b. Check specific gravity in all cells, add water as required, (Record reading on approved form.).Monthly
c. Remove all battery connections and clean terminals.Annually
19Check oil level in upper guide bearing sump add oil if low.Each shift
20Check oil level in pedestal bearings add oil if low.Each shift
21Check oil pump and belt on pedestal bearing. Correct problems as required.Each shift
22Check generator brushes if arcing excessively, shut generator down and correct.Each shift
23Inspect belts for slippage and broken lacings. Correct problems as required.Each shift
24Check bearing temperatures by touch. Correct problems as requiredEach shift
25Check generator winding temperatures. Correct problems as requiredEach shift
26PM air compressor. Change oil, air intake filters, belts and other specific items as required the manufacturers operation and maintenance manual.. Correct problems as required.Annually
27Perform housekeeping, maintain the facility in a good appearance, keep floors clean and free of oil and grease spills, keep machinery clean and painted. Clean lavatories and office. Empty trash.Daily
28Check lower areas of the plant (basement and pits) for water seepage and dewater as needed to prevent damage to building floors, tunnels, and equipment.Daily
29Replace thrust bearing oil filters.Annually
30Inspect and test thrust bearing oil, replace as required by testing.Annually
31Inspect and test upper turbine guide bearing oil, replace as required.Annually
32Inspect and maintain Generators 9 and 10 IAW manufacturer’s recommendations to include:
a. Operational inspection and maintenanceDailyDaily
b. 2,000 hour maintenance requirements.
c. 8,000 hour maintenance requirements.
d. 20,000 hour maintenance requirements.
e. 40,000 hour maintenance requirements.
33Inspect, maintain and repair six sets of stop logs to include chains, lifting hardware, and sealing surfaces.Annually

TE 9.3 Specific Operator Maintenance Requirements

TE 9.3 Specific Operator Maintenance Requirements &P

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