VAMC CD Refresh IFC Vol 1 Specifications REV 2_ 9-19-23 (Part 4).pdf

Veteran Affairs Medical Center Manhattan Campus - New York CD Refresh/Balance of Work

Contract Number: 36C10F19C0018 VA Project No. 630-600A Issued for Construction Date: September 12, 2022

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J. Operation and Maintenance Data:

1. Care instructions for each exposed finish product.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications:

1. Regularly manufactures specified products.

2. Manufactured specified products with satisfactory service on five similar installations for minimum five years.

B. Installer Qualifications: Manufacturer authorized representative.

1. Regularly installs specified products.

2. Installed specified products with satisfactory service on five similar installations for minimum five years.

C. Welders and Welding Procedures Qualifications: AWS D1.2/D1.2M.

1.7 DELIVERY, STORAGE AND HANDLING

A. Deliver products in manufacturer's original sealed packaging.

B. Mark packaging, legibly. Indicate manufacturer's name or brand, type, color, production run number, and manufacture date.

C. Before installation, return or dispose of products within distorted, damaged, or opened packaging.

D. Store products indoors in dry, weathertight facility.

E. Protect products from damage during handling and construction operations.

1.8 WARRANTY

A. Construction Warranty: FAR clause 52.246-21, "Warranty of

Construction."

B. Manufacturer's Warranty: Warrant anodized finish against material and manufacturing defects.

1. Warranty Period: 10 years.

PART 2 - PRODUCTS

2.1 SYSTEM PERFORMANCE

A. Delegated Design: Prepare submittal documents including design calculations and drawings signed and sealed by registered design professional, licensed in state where work is located.

1. Minor deviations to details shown on drawings to accommodate manufacturer’s standard products may be accepted by Contracting

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Officer's Representative when deviations do not affect design concept and specified performance.

B. Design aluminum framed entrances and storefronts complying with specified performance:

1. Wind and Seismic Load Resistance: ASCE/SEI 7; Design criteria as indicated on Drawings when tested according to ASTM E330/E330M.

a. Maximum Deflection: 1/175 of span, maximum with minimum 1.65 safety factor.

2. Thermal Movement: Accommodate ambient temperature range of 67 deg C

(120 deg F).

3. Condensation Resistance: NFRC 500.

a. Fixed Framing: 45 CRF, minimum.

4. Water Resistance: ASTM E331; No uncontrolled penetration at 380 Pa

(8 psf), minimum, pressure differential.

5. Fixed Framing Air Infiltration Resistance: ASTM E283/E283M;

0.30 L/s/sq. m (0.06 cfm/sf), maximum at 300 Pa (6.24 psf), minimum, pressure differential.

6. Entrance Doors Air Infiltration Resistance: ASTM E283/E283M; maximum allowable at 75 Pa (1.57 psf), minimum, pressure differential.

a. Single Doors: 5 L/s/sq. m (1.0 cfm/sf).

2.2 MATERIALS

A. Aluminum:

1. Sheet Metal: ASTM B209M (B209), minimum 1.6 mm (0.063 inch) thick.

2. Extrusions: ASTM B221M (ASTM B221).

a. Framing: Minimum 3 mm (0.125 inch) wall thickness.

b. Glazing Beads, Moldings, and Trim: Minimum 1.25 mm (0.050 inch) thick.

3. Alloy 6063 temper T5 for doors, door frames, and fixed insulating glass sidelights.

4. Color Anodized Aluminum: Provide aluminum alloy required to produce specified color.

B. Stainless Steel: ASTM A240/A240M; Type 302 or Type 304.

C. Thermal Break: Manufacturer standard low conductive material retarding heat flow in the framework, where insulating glass is scheduled.

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2.3 PRODUCTS - GENERAL

A. Basis of Design Entry Door: Kawneer 560 Insulated Thermal Entrances.

B. Basis of Design Storefront: Kawneer VG 451T.

C. Provide aluminum framed entrances and storefronts from one manufacturer and from one production run.

D. Sustainable Construction Requirements:

1. Aluminum Recycled Content: 50 percent total recycled content, minimum.

2.4 FRAMES

A. Framing Members: Extruded aluminum, thermally broken.

B. Stops: Provide integral fixed stops and glass rebates and snap-on removable stops.

C. Provide concealed screws, bolts and other fasteners.

D. Secure cover boxes to frames in back of lock strike cutouts.

2.5 STILE AND RAIL DOORS

A. Stiles and Rails: Extruded aluminum, thermally broken.

1. Thickness: 57 mm (2-1/4 inch).

2. Stiles and Head Rails: 141 mm (5-9/16 inches) wide.

3. Bottom Rails: 305 mm (12 inches) wide.

B. Single-Acting Doors:

1. Bevel: 3 mm (1/8 inch) at lock, hinge, and meeting stile edges.

2. Clearances: 2 mm (1/16 inch) at hinge stiles, 3 mm (1/8 inch) at lock stiles and top rails, and 5 mm (3/16 inch) at floors and thresholds.

C. Glass Rebates: Integral with stiles and rails.

D. Glazing Beads: Extruded aluminum, 1.3 mm (0.050 inch) thick. Integral with stiles and rails or applied type, snap-fit secured.

E. Stile and Rail Joints: Welded or interlocking dovetail joints between stiles and rails.

1. Clamp door together through top and bottom rails with 9 mm

(3/8 inch) primed steel tie rod extending into stiles and having self-locking nut and washer at both ends.

2. Reinforce stiles and rails to prevent door distortion when tie rods are tightened.

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3. Provide compensating spring-type washer under each nut for stress relief.

4. Construct joints to remain rigid and tight when door is operated.

F. Weather-stripping: Removable, woven pile type (silicone-treated) weather-stripping attached to aluminum holder.

1. Make slots for applying weather-stripping integral with doors and door frame stops.

2. Apply continuous weather-stripping to heads, jambs, bottom, and meeting stiles of doors and frames so doors swing freely and close positively.

2.6 FABRICATION

A. Form metal parts and fit and assemble joints, except joints designed to accommodate movement. Seal joints to resist air infiltration and water penetration.

B. Welding:

1. Make welds without distorting and discoloring exposed surfaces.

2. Clean and dress welds. Remove welding flux and weld spatter.

C. Prepare and reinforce doors and frames for hardware and accessories.

1. Coordinate preparation with specified hardware. See Section

08 71 00, DOOR HARDWARE.

2. Fabricate reinforcement from stainless steel plates.

a. Hinge and pivot reinforcing: Minimum 4.5 mm (0.179 inch) thick.

b. Lock Face, Flush Bolts, Concealed Holders, Concealed and Surface

Mounted Closers Reinforcing: Minimum 2.6 mm (0.104 inch) thick.

c. Other Surface Mounted Hardware Reinforcing: Minimum 1.5 mm

(0.059 inch) thick.

3. Where concealed hardware is specified, provide space, cutouts, and reinforcement for installation and secure fastening.

D. Factory assemble doors.

2.7 FINISHES

A. Aluminum Anodized Finish: NAAMM AMP 500.

1. Color Anodized Finish: AA-C22A42 or AA-C22A44; Class I

Architectural, 0.018 mm (0.7 mil) thick.

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2.8 ACCESSORIES

A. Dielectric Tape: Plastic, non-absorptive, with pressure sensitive adhesive; 0.18 to 0.25 mm (7 to 10 mils) thick.

B. Barrier Coating: ASTM D1187/D1187M.

C. Welding Materials: AWS D1.2/D1.2M, type to suit application.

D. Fasteners:

1. Aluminum: ASTM F468M (F468), Alloy 2024.

2. Stainless Steel: ASTM F593, Alloy Groups 1, 2 and 3.

E. Anchors: Aluminum or stainless steel; type to suit application.

F. Touch-Up Paint: Match shop finish.

PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

1. Coordinate floor closer installation recessed into concrete slabs.

2. Coordinate anchor installation built into masonry and concrete.

B. Protect existing construction and completed work from damage.

C. Clean substrates. Remove contaminants capable of affecting subsequently installed product's performance.

D. Apply dielectric tape or barrier coating to aluminum surfaces in contact with dissimilar metals and cementitious materials to minimum

0.7 mm (30 mils) dry film thickness.

3.2 INSTALLATION - GENERAL

A. Install products according to manufacturer's instructions and approved submittal drawings.

1. When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.

B. Install aluminum framed entrances and storefronts plumb and true, in alignment and to lines shown on drawings.

C. Anchor frames to adjoining construction at heads, jambs and sills.

D. Provide concealed aluminum clips to connect adjoining frame sections.

E. Install door hardware and hang doors. See Section 08 71 00, DOOR

HARDWARE.

F. Adjust doors and hardware uniform clearances and proper operation.

G. Touch up damaged factory finishes.

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H. Tolerances:

1. Variation from Plumb, Level, Warp, and Bow: Maximum 3 mm in 3 m

(1/8 inch in 10 feet).

2. Variation from Plane: Maximum 3 mm in 3.65 m (1/8 inch in 12 feet);

6 mm (1/4 inch) over total length.

3. Variation from Alignment: Maximum 1.5 mm (1/16 inch) in-line offset and Maximum 3 mm (1/8 inch) corner offset.

4. Variation from Square: Maximum 3 mm (1/8 inch) diagonal measurement differential.

3.3 PROTECTION, CLEANING AND REPAIRING

A. Clean exposed aluminum and glass surfaces. Remove contaminants and stains.

B. Protect aluminum-framed entrances and storefronts from construction operations.

C. Remove protective materials immediately before acceptance.

D. Repair damage.

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SECTION 08 51 13

ALUMINUM WINDOWS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Aluminum windows for new construction and renovation work.

1.2 RELATED REQUIREMENTS

A. Sealing Joints: Section 07 92 00, JOINT SEALANTS.

B. Glazing: Section 08 80 00, GLAZING.

1.3 APPLICABLE PUBLICATIONS

A. Comply with references to extent specified in this section.

B. American Architectural Manufacturers Associations (AAMA):

WDMA/CSA 101/I.S.2/A440-17 North American Standard/Specification for

Windows, Doors, and Skylights

505-17..................Dry Shrinkage and Composite Performance Thermal

Cycle Test Procedures

2605-20.................Voluntary Specification, Performance

Requirements and Test Procedures for Superior

Performing Organic Coatings on Aluminum

Extrusions and Panels

TIR A8-16...............Structural Performance of Composite Thermal

Barrier Framing System

C. American Society of Civil Engineers/Structural Engineering Institute

(ASCE/SEI):

7-10....................Minimum Design Loads and Associated Criteria for Buildings and Other Structures

D. ASTM International (ASTM):

B209-14.................Standard Specification for Aluminum and

Aluminum Alloy-Sheet and Plate

B209M-14................Standard Specification for Aluminum and

Aluminum Alloy-Sheet and Plate (Metric)

B221-14.................Standard Specification for Aluminum-Alloy

Extruded Bars, Rods, Wire, Shapes, and Tubes

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B221M-13................Standard Specification for Aluminum-Alloy

Extruded Bars, Rods, Wire, Shapes, and Tubes

(Metric)

E283/E283M-19...........Standard Test Method for Determining Rate of

Air Leakage Through Exterior Windows, Curtain

Walls, and Doors Under Specified Pressure

Differences Across the Specimen

E331-00(R2016)..........Standard Test Method for Water Penetration of

Exterior Windows, Skylights, Doors, and Curtain

Walls by Uniform Static Air Pressure Difference

1.4 PREINSTALLATION MEETINGS

A. Conduct preinstallation meeting at project site minimum 30 days before beginning Work of this section.

1. Required Participants:

a. Contracting Officer's Representative.

b. Architect/Engineer.

c. Contractor.

d. Installer.

2. Meeting Agenda: Distribute agenda to participants minimum 3 days before meeting.

a. Installation schedule.

b. Installation sequence.

c. Preparatory work.

d. Protection before, during, and after installation.

e. Installation.

f. Transitions and connections to other work.

g. Other items affecting successful completion.

3. Document and distribute meeting minutes to participants to record decisions affecting installation.

1.5 SUBMITTAL

A. Submit according to Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND

SAMPLES.

B. Submittal Drawings:

1. Indicate window types required for project.

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2. Identify window unit components by name and type of metal or material, show construction, locking systems, mechanical operators, trim, installation and anchorages.

3. Include glazing details and standards for factory glazed units.

C. Manufacturer's Literature and Data:

1. Description of each product.

2. Installation instructions.

3. Warranty.

D. Sustainable Construction Submittals:

1. Recycled Content: Identify post-consumer and pre-consumer recycled content percentage by weight.

E. Samples:

1. Window Frame: 150 mm (6 inch) long samples showing finishes, specified.

2. Color Samples: Full range of colors

F. Test reports: Indicate each product complies with specifications.

1. Windows.

2. Operating hardware.

G. Certificates: Indicate each product complies with requirements (window characteristics may be on window schedule or other drawings).

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications:

1. Regularly manufactures specified products.

2. Manufactured specified products with satisfactory service on five similar installations for minimum five years.

a. Provide contact names and addresses for completed projects when requested by Contracting Officer's Representative.

B. Quality Certified Labels or Certificates:

1. AAMA Label affixed to each window indicating compliance with specification.

2. Certificates in lieu of label with copy of test report maximum 4 years old from independent testing laboratory and certificate signed by window manufacturer stating that windows provided comply with specified requirements and AAMA/WDMA/CSA 101/I.S.2/A440 for type of window specified.

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1.7 STORAGE AND HANDLING

A. Protect windows from damage during handling and construction operations before, during and after installation.

B. Store windows under cover, setting upright.

C. Do not stack windows flat.

D. Do not lay building materials or equipment on windows.

1.8 WARRANTY

A. Construction Warranty: FAR clause 52.246-21, "Warranty of

Construction."

B. Manufacturer's Warranty: Warrant windows against material and manufacturing defects.

1. Warranty Period: 10 years.

2.1 SYSTEM PERFORMANCE

A. Design windows complying with specified performance:

1. Load Resistance: ASCE/SEI 7.

a. Performance Grade: AAMA/WDMA/CSA 101/I.S.2/A440 required to resist maximum positive and negative wind load.

2. Thermal Transmittance: Maximum U-value W/sq. m/degree K

(Btu/sq. ft./hr./degree F).

a. Insulating Glass Windows: U-2.8 (U-0.5).

3. Condensation Resistance Factor (CRF): NFRC 500 Minimum CRF of C 50.

4. Water Resistance: ASTM E331; No uncontrolled penetration at 390 Pa

(8.00 psf), minimum, pressure differential.

5. Air Infiltration Resistance: ASTM E283/E283M; 0.5 L/s/sq. m

(0.1 cfm/sq. ft.), maximum at 300 Pa (6.24 psf), minimum, pressure differential.

B. Provide the following operation types for locations indicated on the

Drawings.

1. Projected Windows:

a. Performance Class and Grade: AAMA/WDMA/CSA 101/I.S.2/A440, minimum AW-40.

b. Operation:

1) Hopper Sash: Project-in from top and slide up from bottom.

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2.2 MATERIALS

A. Aluminum Extrusions: ASTM B221M (ASTM B221); 6063 alloy, T5 temper.

B. Aluminum Sheet: ASTM B209M (B209); 5005 alloy, H15 or H34 temper.

2.3 PRODUCTS - GENERAL

A. Basis of Design: EFCO – Series 3902 Thermal 82.55 mm (3-1/4-inch) architectural grade projected window.

B. Provide windows from one manufacturer.

C. Sustainable Construction Requirements:

1. Aluminum Recycled Content: 80 total recycled content, minimum.

2.4 ALUMINUM WINDOWS

A. Frames and Sashes: Aluminum extrusions, AAMA/WDMA/CSA 101/I.S.2/A440.

B. Thermal-Break Window Construction:

1. Manufacturer’s Standard.

2. Low conductance thermal barrier.

3. Capable of structurally holding sash in position and together.

4. Thermal Break Assemblies: Tested according to AAMA TIR A8 and

AAMA 505.

5. Design location of thermal break so that, in closed position, outside air does not come in direct contact with interior frame of window.

C. Mullions: Match existing VA Medical Center (VAMC) window units.

D. Provide anchors and other related accessories required for installation.

2.5 GLAZING

A. Glass and Glazing: As specified in Section 08 80 00, GLAZING.

1. Factory glaze windows.

2. Weep holes through glazed areas are not acceptable.

2.6 INSECT SCREENING

A. Screen Mesh: 18 by 18, AAMA/WDMA/CSA 101/I.S.2/A440.

1. Screen Cloth: Vinyl clad aluminum.

B. Frame: Aluminum, match window unit finish type and color, unless otherwise indicated.

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2.7 HARDWARE

A. Locks: Two position locking bolts or cam type tamperproof custodial locks with a single point control located not higher than 1524 mm

(60 inches) from floor level. Locate locking devices in vent side rail.

Provide concealed or nonremovable fastenings for locks and keepers.

B. Locking Device Strikes: Locate adjustable strikes in frame jamb.

Fabricate strikes from Type 304 stainless steel or white bronze.

C. Fabricate hinges of noncorrosive metal. Hinges may be either fully concealed when window is closed or semi-concealed with exposed knuckles and hospital tips. Surface mounted hinges are not acceptable.

D. Guide Blocks: Fabricate guide blocks of injection molded nylon. Install guide block fully concealed in vent/frame sill.

E. Hardware for Emergency Ventilation of Windows:

1. Provide windows with hold open linkage.

2. Provide hold open hardware for maximum 152 mm (6 inches) of window opening with adjustable friction shoe to provide resistance when closing window.

3. Handles: Removable type.

F. Hardware for Maintenance Opening of Windows: Opening beyond limit stop position accomplished by maintenance key captured by release device when window is in open position.

1. Design operating device to prevent opening with standard tools, coins or bent wire devices.

G. Weather Stripping: AAMA/WDMA/CSA 101/I.S.2/A440; leaf type weather-stripping is not acceptable.

H. Provide wrenches, keys, or removable locking operating handles, as specified to operate windows.

1. Provide one emergency ventilating operating handle for every four windows.

2. Provide maintenance or window washer operating handles as required.

2.8 FABRICATION

A. Fabricate windows to comply specified performance class and grade.

1. Assemble frame and sash so fasteners are concealed when window is closed.

2. Attach locking and hold-open devices to windows with concealed fasteners.

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3. Where extrusion wall thickness is less than 3 mm (0.125 inch) thick, provide backup plates or similar reinforcements for fasteners.

4. Use stainless steel fasteners to secure Venetian blind hanger clips, vent guide blocks, friction adjuster, and limit opening device.

B. Aluminum Trim:

1. Trim includes casings, closures, and panning.

2. Fabricate to shapes shown, minimum 1.6 mm (0.062 inch) thick.

3. Extruded or formed sections, straight, true, and smooth on exposed surfaces.

4. Exposed external corners mitered and internal corners coped; fitted with hairline joints.

5. Reinforce 1.6 mm (0.062 inch) thick members with minimum 3 mm

(1/8 inch) thick aluminum.

6. Except for strap anchors, provide reinforcing for fastening near ends and spaced maximum 305 mm (12 inches) on center.

7. Design to allow unrestricted expansion and contraction of members and window frames.

8. Secure to window frames with machine screws or expansion rivets.

9. Exposed screws, fasteners or pop rivets are not acceptable on exterior of casing or trim cover system.

C. Aluminum Subsills and Interior Stools/Sills:

1. Fabricate to shapes shown, minimum 2 mm (0.080 inch) thick extrusion.

2. One-piece full length of opening with concealed anchors.

3. Sills turned up back edge minimum 6 mm (1/4 inch). Front edge provide with drip.

4. Sill back edge behind face of window frame. Do not extend to interior surface or bridge thermal breaks.

5. Do not perforate for anchorage, clip screws, or other requirements.

2.9 FINISHES

A. Finish window units according to NAAMM AMP 500 series.

B. Anodized Aluminum:

1. Color Anodized Finish: AA-C22A42 or AA-C22A44; Class I

Architectural, 0.018 mm (0.7 mil) thick.

C. Aluminum Paint finish:

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1. Fluorocarbon Finish: AAMA 2605; 70 percent fluoropolymer resin, 3-coat system with a dry film thickness of not less than 0.03

(1.2 mil).

2. Color: As selected from manufacturer’s full range of colors

(including premium color options).

D. Hardware: Finish hardware exposed when window is in closed position to match window.

2.10 ACCESSORIES

A. Fasteners: AAMA/WDMA/CSA 101/I.S.2/A440; non-magnetic stainless steel.

PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

1. Verify openings are within acceptable tolerances.

B. Protect existing construction and completed work from damage.

C. Remove existing windows to permit new installation when replacement window is available, and ready for immediate installation.

1. Remove existing work carefully; avoid damage to existing work indicated to remain.

2. Perform other operations as necessary to prepare openings for proper installation and operation of new windows.

3. Do not leave openings uncovered at end of working day, during precipitation or temperatures below 16 degrees C (60 degrees F).

3.2 INSTALLATION, GENERAL

A. Install products according to manufacturer's instructions and approved submittal drawings.

1. When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.

B. Where type, size or spacing of fastenings for securing window accessories or equipment to building construction is not shown or specified, provide expansion or toggle bolts or screws, as best suited to construction material.

1. Provide bolts or screws minimum 6 mm (1/4 inch) in diameter.

2. Sized and spaced to resist tensile and shear loads imposed.

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3. Do not install exposed fasteners on exterior, except when unavoidable for application of hardware.

4. Provide non-magnetic stainless-steel Phillips flat-head machine screws for exposed fasteners, where required, or special tamper-proof fasteners.

5. Locate fasteners to avoid disturbing window thermal break.

C. Set windows plumb, level, true, and in alignment; without warp or rack of frames or sash.

D. Anchor windows on four sides with anchor clips or fin trim.

1. Do not allow anchor clips to bridge thermal breaks.

2. Use separate clips for both sides of thermal breaks.

3. Make connections to allow for thermal and other movements.

4. Do not allow building load to bear on windows.

5. Use manufacturer's standard clips at corners and maximum 610 mm

(24 inches) on center.

6. Where fin trim anchorage is indicated build into adjacent construction, anchoring at corners and maximum 610 mm (24 inches) on center.

E. Sills and Stools:

1. Set in bed of mortar or other compound to fully support, true to line shown.

2. Do not extend sill to inside window surface or past thermal break.

3. Leave space for sealants at ends and to window frame unless indicated otherwise.

4. Interior sill shall extend jamb to jamb. Provide sealant at interface of sill to jamb.

3.3 MULLIONS CLOSURES, TRIM, AND PANNING

A. Cut mullion full height of opening and anchor directly to window frame on both sides.

B. Closures, Trim, and Panning: External corners mitered and internal corners coped, fitted with hairline, tightly closed joints.

1. Secure to concrete and solid masonry with expansion bolts, expansion rivets, split shank drive bolts, or powder actuated drive pins.

2. Toggle bolt to hollow masonry units.

3. Screw to wood and metal.

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C. Fasten except for strap anchors, near ends and corners and maximum

305 mm (12 inches) on center.

D. Seal units following installation to provide weathertight system.

3.4 ADJUSTING

A. Adjust ventilating sash and hardware to provide tight fit at contact points, and at weather-stripping for smooth operation and weathertight closure.

3.5 FIELD TESTING

A. Field Tests: Performed by testing laboratory specified in Section

01 45 29, TESTING LABORATORY SERVICES.

B. Test Method: AAMA 502.

C. Test Specimen:

1. Include window assembly and construction. Affix test chamber to interior side of test specimen and the conduct testing using positive static air pressure (Test method A).

2. Test specimens to be selected by the Contracting Officer's

Representative after windows have been installed according to the drawings and specification.

3.6 CLEANING

A. Lubricate hardware and moving parts.

B. Remove excess glazing and sealant compounds.

C. Clean exposed aluminum and glass surfaces. Remove contaminants and stains.

D. Keep windows locked except while adjusting and testing.

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SECTION 08 71 00

DOOR HARDWARE

PART 1 - GENERAL

1.1

A. r hardware and related items necessary for complete installation and operation of doors.

1.2 D WORK

A. : Section 07 92 00, JOINT SEALANTS.

B. n of Hardware: Section 05 70 50, METAL ARCHITECTURAL MESH ENCLOSURE;

Section 08 11 13, HOLLOW METAL DOORS AND FRAMES; Section 08

17 10, INTEGRATED DOOR ASSEMBLIES; Section 08 33 00, COILING DOORS AND

GRILLES; Section 08 71 13, AUTOMATIC DOOR OPERATORS; and

Section 10 22 13, WIRE MESH PARTITIONS.

C. Finishes: Section 09 06 00, SCHEDULE FOR FINISHES.

D. Painting: Section 09 91 00, PAINTING.

E. Alarm Contacts: Section 28 13 00, PHYSICAL ACCESS CONTROL SYSTEMS.

E. Card Readers: Section 28 13 00, PHYSICAL ACCESS CONTROL SYSTEMS.

F. Electrical: Division 26, ELECTRICAL.

G. Fire Detection: Section 28 31 00, FIRE DETECTION AND ALARM.

1.3

A. l hardware shall comply with UFAS, (Uniform Federal Accessible

Standards) unless specified otherwise.

B. e rated door hardware assemblies where required by most current version of the International Building Code (IBC).

C. e for Labeled Fire Doors and Exit Doors: Conform to requirements of

NFPA 80 for labeled fire doors and to NFPA 101 for exit doors, as well as to other requirements specified. Provide hardware listed by UL, except where heavier materials, large size, or better grades are specified herein under paragraph HARDWARE SETS. In lieu of UL labeling and listing, test reports from a nationally recognized testing agency may be submitted showing that hardware has been tested in accordance with UL test methods and that it conforms to NFPA requirements.

D. e for application on metal doors and frames shall be made to standard templates. Furnish templates to the fabricator of these items in sufficient time so as not to delay the construction.

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E. e following items shall be of the same manufacturer, except as otherwise specified:

1. e locksets.

2. s for hollow metal doors.

3. e applied overhead door closers.

4. t devices.

5. r closers.

1.4

A. c door operators shall be subject to the terms of

FAR Clause 52.246-21, except that the Warranty period shall be two years in lieu of one year for all items except as noted below:

1. , latchsets, and panic hardware: 5 years.

2. r closers and continuous hinges: 10 years.

1.5 E MANUALS

A. accordance with Section 01 00 00, GENERAL REQUIREMENTS Article titled

"INSTRUCTIONS", furnish maintenance manuals and instructions on all door hardware. Provide installation instructions with the submittal documentation.

1.6

A. s shall be in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT

DATA AND SAMPLES. Submit 6 copies of the schedule per

Section 01 33 23. Submit 2 final copies of the final approved schedules to VA Medical Center (VAMC) Locksmith as record copies (VISN Locksmith if the VAMC does not have a locksmith).

B. e Schedule: Prepare and submit hardware schedule in the following form:

Hardware Quantity Size Reference Finish Mfr. Key UL Mark ANSI/BHMA Item Publication

Type No.

Name and Catalog

Control Symbols

(if fire rated

Finish Designation

No. and listed)

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C. s and Manufacturers' Literature:

1. Samples: All hardware items (proposed for the project) that have not been previously approved by Builders Hardware Manufacturers

Association shall be submitted for approval. Tag and mark all items with manufacturer's name, catalog number and project number.

2. Samples are not required for hardware listed in the specifications by manufacturer's catalog number, if the contractor proposes to use the manufacturer's product specified.

D. e of Compliance and Test Reports: Submit certificates that hardware conforms to the requirements specified herein. Certificates shall be accompanied by copies of reports as referenced. The testing shall have been conducted either in the manufacturer's plant and certified by an independent testing laboratory or conducted in an independent laboratory, within four years of submittal of reports for approval.

1.7 Y AND MARKING

A. r items of hardware to job site in their original containers, complete with necessary appurtenances including screws, keys, and instructions.

Tag one of each different item of hardware and deliver to Resident

Engineer for reference purposes. Tag shall identify items by Project

Specification number and manufacturer's catalog number. These items shall remain on file in Resident Engineer's office until all other similar items have been installed in project, at which time the

Resident Engineer will deliver items on file to Contractor for installation in predetermined locations on the project.

1.8 N MEETING

A. e a preinstallation meeting not less than 30 days before start of installation of door hardware. Require attendance of parties directly affecting work of this section, including Contractor and Installer, Architect, Project Engineer and VA Locksmith, Hardware Consultant, and

Hardware Manufacturer’s Representative. Review the following:

1. n of door hardware.

2. b and surface readiness.

3. n with other work.

4. n of hardware surfaces.

5. e surface protection.

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6.

7.

8.

9. d quality control.

10.

1.9

A. e Set Symbols on Drawings: Except for protective plates, door stops, mutes, thresholds and the like specified herein, hardware requirements for each door are indicated on drawings by symbols. Symbols for hardware sets consist of letters (e.g., "HW") followed by a number.

Each number designates a set of hardware items applicable to a door type.

B. : All cylinders shall be keyed into existing Great Grand Master Key

System. Provide removable core cylinders that are removable only with a special key or tool without disassembly of knob or lockset. Cylinders shall be 7 pin type. Keying information shall be furnished at a later date by the Resident Engineer.

1.10 E PUBLICATIONS

A. e publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. In text, hardware items are referred to by series, types, etc., listed in such specifications and standards, except as otherwise specified.

B. n Society for Testing and Materials (ASTM):

E283/E283M-19...........Standard Test Method for Determining Rate of

Air Leakage Through Exterior Windows, Skylights, Curtain Walls, and Doors Under

Specified Pressure Differences Across the

Specimen

E2180-18................Standard Test Method for Determining the

Activity of Incorporated Antimicrobial Agent(s)

In Polymeric or Hydrophobic Materials

F883-13.................Standard Performance Specification for Padlocks

C. n National Standards Institute/Builders Hardware Manufacturers

Association (ANSI/BHMA):

A156.1-06...............Butts and Hinges

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A156.2-17...............Bored and Pre-assembled Locks and Latches

A156.3-08...............Exit Devices, Coordinators, and Auto Flush

Bolts

A156.4-08...............Door Controls (Closers)

A156.5-14...............Cylinders and Input Devices for Locks.

A156.6-05...............Architectural Door Trim

A156.8-05...............Door Controls-Overhead Stops and Holders

A156.12-18..............Interconnected Locks and Latches

A156.13-17..............Mortise Locks and Latches Series 1000

A156.14-19..............Sliding and Folding Door Hardware

A156.15-06..............Release Devices-Closer Holder, Electromagnetic and Electromechanical

A156.16-18..............Auxiliary Hardware

A156.17-19..............Self-Closing Hinges and Pivots

A156.18-06..............Materials and Finishes

A156.20-06 .............Strap and Tee Hinges, and Hasps

A156.21-19 .............. Thresholds

A156.22-05..............Door Gasketing and Edge Seal Systems

A156.23-17..............Electromagnetic Locks

A156.24-18..............Delayed Egress Locking Systems

A156.25-18..............Electrified Locking Devices

A156.26-06..............Continuous Hinges

A156.28-18..............Master Keying Systems

A156.29-17..............Exit Locks and Alarms

A156.30-03 ............. High Security Cylinders

A156.31-19..............Electric Strikes and Frame Mounted Actuators

A156.36-20..............Auxiliary Locks

A250.8-17...............Standard Steel Doors and Frames

D. National Fire Protection Association (NFPA):

80-19...................Fire Doors and Other Opening Protectives

101-17..................Life Safety Code

E. Underwriters Laboratories, Inc. (UL):

Building Materials Directory (2008)

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2.1 BUTT HINGES

A. ANSI A156.1. Provide only three-knuckle hinges, except five-knuckle where the required hinge type is not available in a three-knuckle version (e.g., some types of swing-clear hinges). The following types of butt hinges shall be used for the types of doors listed, except where otherwise specified:

1. Exterior Doors: Type A2112/A5112 for doors 900 mm (3 feet) wide or less and Type A2111/A5111 for doors over 900 mm (3 feet) wide.

Hinges for exterior outswing doors shall have non-removable pins.

Hinges for exterior fire-rated doors shall be of stainless-steel material.

2. Interior Doors: Type A8112/A5112 for doors 900 mm (3 feet) wide or less and Type A8111/A5111 for doors over 900 mm (3 feet) wide.

Hinges for doors exposed to high humidity areas (shower rooms, toilet rooms, kitchens, janitor rooms, etc. shall be of stainless-steel material.

B. Provide quantity and size of hinges per door leaf as follows:

1. Doors up to 1210 mm (4 feet) high: 2 hinges.

2. Doors 1210 mm (4 feet) to 2260 mm (7 feet 5 inches) high: 3 hinges minimum.

3. Doors greater than 2260 mm (7 feet 5 inches) high: 4 hinges.

4. Doors up to 900 mm (3 feet) wide, standard weight: 114 mm x 114 mm

(4-1/2 inches x 4-1/2 inches) hinges.

5. Doors over 900 mm (3 feet) to 1065 mm (3 feet 6 inches) wide, standard weight: 127 mm x 114 mm (5 inches x 4-1/2 inches).

6. Doors over 1065 mm (3 feet 6 inches) to 1210 mm (4 feet), heavy weight: 127 mm x 114 mm (5 inches x 4-1/2 inches).

7. Provide heavy-weight hinges where specified.

8. At doors weighing 330 kg (150 lbs.) or more, furnish 127 mm (5 inch) high hinges.

C. Electrified Antifriction-Bearing Hinges: Full-mortise mounting.

1. Bearing Material: Manufacturer’s standard antifriction bearing.

2. ANSI/BHMA A156.1; Grade 1 (heavy weight).

3. Base and Pin Metal:

a. Interior Hinges: Steel with steel pin.

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4. Pins: Nonremovable.

5. Electric Feature: Concealed electric through wires.

D. See Articles "MISCELLANEOUS HARDWARE" and "HARDWARE SETS" for pivots and hinges other than butts specified above and continuous hinges specified below.

2.2 CONTINUOUS HINGES

A. ANSI/BHMA A156.26, Grade 1-600.

1. Listed under Category N in BHMA's "Certified Product Directory."

B. General: Minimum 3.0 mm (0.120-inch) thick, hinge leaves with minimum overall width of 102 mm (4 inches); fabricated to full height of door and frame and to template screw locations; with components finished after milling and drilling are complete

C. Continuous, Barrel-Type Hinges: Hinge with knuckles formed around a

Teflon-coated 6.35 mm (0.25-inch) minimum diameter pin that extends entire length of hinge.

1. Base Metal for Exterior Hinges: Stainless steel.

2. Base Metal for Interior Hinges: Stainless steel.

3. Base Metal for Hinges for Fire-Rated Assemblies: Stainless steel.

4. Provide with non-removable pin (hospital tip option) at lockable outswing doors.

5. Where required to clear adjacent casing, trim, and wall conditions and allow full door swing, provide wide throw hinges of minimum width required.

6. Provide with manufacturer’s cut-outs for separate mortised power transfers and/or mortised automatic door bottoms where they occur.

7. Where thru-wire power transfers are integral to the hinge, provide hinge with easily removable portion to allow easy access to wiring connections.

8. Where models are specified that provide an integral wrap-around edge guard for the hinge edge of the door, provide manufacturer’s adjustable threaded stud and machine screw mechanism to allow the door to be adjusted within the wrap-around edge guard.

2.3 DOOR CLOSING DEVICES

A. Closing devices shall be products of one manufacturer for each type specified.

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2.4 OVERHEAD CLOSERS

A. Conform to ANSI A156.4, Grade 1.

B. Closers shall conform to the following:

1. The closer shall have minimum 50 percent adjustable closing force over minimum value for that closer and have adjustable hydraulic back check effective between 60 degrees and 85 degrees of door opening.

2. Where specified, closer shall have hold-open feature.

3. Size Requirements: Provide multi-size closers, sizes 1 through 6, except where multi-size closer is not available for the required application.

4. Material of closer body shall be forged or cast.

5. Arm and brackets for closers shall be steel, malleable iron or high strength ductile cast iron.

6. Where closers are exposed to the exterior or are mounted in rooms that experience high humidity, provide closer body and arm assembly of stainless-steel material.

7. Exterior closers shall be capable of operating in temperatures from

-34 degrees C to 49 degrees C (-30 degrees F to 120 degrees F).

8. Closers shall have full size metal cover; plastic covers will not be accepted.

9. Closers shall have adjustable hydraulic back-check, separate valves for closing and latching speed, adjustable back-check positioning valve, and adjustable delayed action valve. Delay action shall delay closing of door from maximum opening position to approximately

70 degrees. Delay time adjustable up to approximately 1 minute.

10. Provide closers with any accessories required for the mounting application, including (but not limited to) drop plates, special soffit plates, spacers for heavy-duty parallel arm fifth screws, bull-nose or other regular arm brackets, longer or shorter arm assemblies, and special factory templating. Provide special arms, drop plates, and templating as needed to allow mounting at doors with overhead stops and/or holders.

11. Closer arms or backcheck valve shall not be used to stop the door from overswing, except in applications where a separate wall, floor, or overhead stop cannot be used.

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12. Provide parallel arm closers with heavy duty rigid arm.

13. Where closers are to be installed on the push side of the door, provide parallel arm type except where conditions require use of top jamb arm.

14. Provide all surface closers with the same body attachment screw pattern for ease of replacement and maintenance.

15. All closers shall have a 38 mm (1-1/2 inches) minimum piston diameter.

2.5 DOOR STOPS

A. Conform to ANSI A156.16.

B. Provide door stops wherever an opened door or any item of hardware thereon would strike a wall, column, equipment or other parts of building construction. For concrete, masonry or quarry tile construction, use lead expansion shields for mounting door stops.

C. Where cylindrical locks with turn pieces or pushbuttons occur, equip wall bumpers Type L02251 (rubber pads having concave face) to receive turn piece or button.

D. Omit stops where floor mounted door holders are required and where automatic operated doors occur.

E. Provide door stops on doors where combination closer magnetic holders are specified, except where wall stops cannot be used or where floor stops cannot be installed within 4-inches of the wall.

F. Where the specified wall or floor stop cannot be used, provide concealed overhead stops (surface-mounted where concealed cannot be used).

2.6 OVERHEAD DOOR STOPS AND HOLDERS

A. Conform to ANSI Standard A156.8. Overhead holders shall be of sizes recommended by holder manufacturer for each width of door. Set overhead holders for 110 degree opening, unless limited by building construction or equipment. Provide Grade 1 overhead concealed slide type: stop-only at rated doors and security doors, hold-open type with hold open and release by push and pull of door unless control is set in inactive position; with stop, shock absorber, and adjustable holding pressure control at all other doors requiring overhead door stops.

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2.7 LOCKS AND LATCHES

A. Conform to ANSI A156.2. Locks and latches for doors 45 mm (1-3/4 inch) thick or over shall have beveled fronts. Lock cylinders shall have not less than seven pins. Cylinders for all locksets shall be removable core type. Cylinders shall be furnished with construction removable cores and construction master keys. Cylinder shall be removable by special key or tool. Construct all cores so that they will be interchangeable into the core housings of all mortise locks, rim locks, cylindrical locks, and any other type lock included in the Great Grand

Master Key System. Disassembly of lever or lockset shall not be required to remove core from lockset. All locksets or latches on double doors with fire label shall have latch bolt with 19 mm (3/4 inch) throw, unless shorter throw allowed by the door manufacturer’s fire label. Provide temporary keying device or construction core to allow opening and closing during construction and prior to the installation of final cores.

B. In addition to above requirements, locks and latches shall comply with following requirements:

1. Mortise Lock and Latch Sets: Conform to ANSI/BHMA A156.13. Mortise locksets shall be series 1000, minimum Grade 2. All locksets and latchsets shall have lever handles fabricated from cast stainless steel. Provide sectional (lever x rose) lever design matching that used in the recent VA Medical Center (VAMC) Ground Floor 1B and 2B renovation projects. No substitute lever material shall be accepted.

All locks and latchsets shall be furnished with 122.55 mm

(4-7/8-inch) curved lip strike and wrought box. At outswing pairs with overlapping astragals, provide flat lip strip with 21 mm

(7/8-inch) lip-to-center dimension. Lock function F02 shall be furnished with emergency tools/keys for emergency entrance. Furnish armored fronts for all mortise locks. Where mortise locks are installed in high-humidity locations or where exposed to the exterior on both sides of the opening, provide non-ferrous mortise lock case.

2. Auxiliary locks shall be as specified under hardware sets and conform to ANSI A156.36.

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2.8 PUSH-BUTTON COMBINATION LOCKS

A. Mechanical operated pushbutton entry (no battery).

B. Construction: Extra heavy-duty solid cast mortise lock housing conforming to ANSI/BHMA A156.13, Grade 1, solid cast zinc. Lever handles and cast stainless drive operating components in compliance with the UFAS and the ADA Accessibility Guidelines. Provide with the following:

1. Function: Entrance – combination change from secure (exterior) side of door with lever trim.

2. Latch: 19 mm (3/4-inch beveled) front throw latch, 2-hour UL/ULC

Fire Door Rating.

3. Strike: ASA strike plate.

4. Door Thickness: 45 mm (1-3/4-inch).

5. Door Handling: Field reversible.

6. Weather resistant, wear tested for extensive use indoor and outdoor applications.

7. Finished to ANSI/BHMA standard for Materials and Finishes:

626 – Satin Chrome.

C. Key Override Function:

1. Key-in-lever cylinder with removable core cylinder.

D. Basis-of-Design (or Approved Equal):

1. Models:

a. KABA Simplex 5066

b. KABA Simplex 5010 – provide compatible exit device (no dogging allowed).

E. Push-button combination locks are to be provided at all temporary construction entrance / ICRA barriers.

2.9 ELECTROMAGNETIC LOCKS

A. ANSI/BHMA A156.23; electrically powered, of strength and configuration indicated; with electromagnet attached to frame and armature plate attached to door. Listed under Category E in BHMA’s “Certified Product

Directory.”

1. Type: Full exterior or full interior, as required by application indicated.

2. Strength Ranking: 1500 lbf (6672 N).

3. Inductive Kickback Peak Voltage: Not more than 53 V.

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4. Residual Magnetism: Not more than 0 lbf (0 N) to separate door from magnet.

B. Delayed-Egress Locks: BHMA A156.24. Listed under Category G in BHMA’s

“Certified Product Directory”.

1. Means of Egress Doors: Lock releases within 15 seconds after applying a force not more than 15 lbf (67 N) for not more than 3 seconds, as required by NFPA 101.

2. Security Grade: Activated from secure side of door by initiating device.

3. Movement Grade: Activated by door movement as initiating device.

4. The lock housing shall not project more than 101 mm (4-inches) from the underside of the frame head stop.

2.10 ELECTRIC STRIKES

A. ANSI/BHMA A156.31 Grade 1.

B. General: Use fail-secure electric strikes at fire-rated doors.

2.11 KEYS

A. Stamp all keys with change number and key set symbol. Furnish keys in quantities as follows:

Locks/Keys Quantity

Cylinder locks 2 keys each

Cylinder lock change key blanks

100 each different key way

Master-keyed sets 6 keys each

Grand Master sets 6 keys each

Great Grand Master set 5 keys

Control key 2 keys

2.12 KEY CABINET

A. ANSI Standard A156.11. Provide key cabinet made of cold rolled, 1.2 mm

(0.0478 inch) thick furniture steel electro-welded. Doors shall have

"no sag" continuous brass-pin piano type hinge and be equipped with chrome plated locking door handles, hook cam and mechanical pushbutton door lock. Key Cabinet and Key Control System shall accommodate all keys for this project plus 25 percent. Provide minimum number of multiple cabinets where a single cabinet of largest size will not accommodate the required number of keys.

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B. Key tags shall consist of two sets: Permanent self-locking and loan key snap hook type with tag colors as follows: Red fiber marker of the permanent self-locking type approximately 32 mm (1-1/4 inch) in diameter engraved with the legend "FILE KEY MUST NOT BE LOANED." Also furnish for each hook a white cloverleaf key marker with snap-hooks engraved with the legend "LOAN KEY."

C. The manufacturer of the lock cylinders and locks shall attach a key tag to keys of each lock cylinder and shall mark thereon the respective item number and key change number. Provide each group of keys in a key gathering envelope (supplied by Key Cabinet Manufacturer) in which the lock manufacturer shall include the following information: Item number, key change number and door number. The contractor shall furnish the Key

Cabinet Manufacturer the hardware and keying schedules and change keys.

D. The Key Cabinet Manufacturer shall set up a three-way cross index system, including master keys, listing the keys alphabetically, the hooks numerically and the key changes numerically on different colored index cards. Index cards shall be typewritten and inserted in a durable binder. Attach the keys to the two sets of numbered tags supplied with the cabinet. (The permanent tag and the loan key tag). Instruct the owner in proper use of the system. Install cabinet as directed by the

Resident Engineer.

2.13 ARMOR PLATES, KICK PLATES, MOP PLATES AND DOOR EDGING

A. Conform to ANSI Standard A156.6.

B. Provide protective plates as specified below:

1. Kick plates, mop plates and armor plates of metal, Type J100 series.

2. Provide kick plates and mop plates where…