TGI_3819P26201A01_c0v0.pdf

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USS BLUE RIDGE 5C1 DSRA TYCOM 3 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA024
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This document is a Task Group Instruction (TGI) for cleaning the lube oil sump tank level indicator on the USS Blue Ridge (LCC-19), scheduled for performance between January 12, 2026, and May 15, 2027. The detailed instruction specifies a precise multi-step procedure for disconnecting, cleaning, and reconnecting the tank level indicator in the Engine Room, with strict cleanliness requirements (Cleanliness Level II for piping system/equipment).

The task involves several specific steps, including notifying the Ship's Engineering Officer, establishing a clean work area, mechanically disconnecting the existing tank level indicator, cleaning to eliminate float sticking, and conducting a final joint inspection. SRF-JRMC (Shore Repair Facility - Japan Maintenance Command) will provide support services including crane and rigging, utility services (electrical, air, water, steam), safety inspections, and quality assurance inspections. The instruction references multiple technical documents and drawings for guidance, and includes a material list with a rubber sheet specified for the job.

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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

19-AUG-2024 1732

20.14.12.0.8874 (April 2024) ICN: 3819P26201 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG SUMP 8-94-0-F TK A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 12315

CU PHASE TITLE: *F/O - CLEAN THE LUBE OIL SUMP TANK LEVEL INDICATOR IN 8-86-0-E

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 5

EM013383

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

YAMASHITA, SHUN 234 3152438308 23-JUL-2024

APPROVED BY: CODE: PHONE: DATE:

INOMATA, YOSHIYUKI 234 3152434536 23-JUL-2024

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM01-3383

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE 8-94-0-F 8 U

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

262A1101

1. SCOPE/PURPOSE:

1.1 Title: Lube Oil Sump Tank Level Indicator; clean

1.2 Location of Work:

1.2.1 Engine Room (8-86-0-E)

1.3 Identification:

1.3.1 Quantity (One AY), Tank Level Indicator for Lube Oil Sump Tank Tank No.: 8-94-0-F Remarks: See Ref. No. 3 and Sheet One (Zone 5-C) of Ref. No. 4 for details

1.4 Security Classification: None.

1.5 Initial Condition:

TGI Short Form

19-AUG-2024 1732

20.14.12.0.8874 (April 2024) (Continued) ICN: 3819P26201 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG SUMP 8-94-0-F TK A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 12315

CU PHASE TITLE: *F/O - CLEAN THE LUBE OIL SUMP TANK LEVEL INDICATOR IN 8-86-0-E

FOUO Pg 2 of 5

CU PHASE DESCRIPTION (Cont.)

1.5.1 Potential Asbestos Hazard.

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. PROCEDURE:

2.1 Accomplish the requirements of 099-906YO of Ref. No. 2 for lube oil system.

2.1.1 Accomplish the requirements of 009-09 of Ref. No. One.

2.2 Notify the Ship’s Engineering Officer before opening the tank level indicator listed in 1.3.1.

2.3 Establish clean work area as follow.

2.3.1 An area requiring a cleanliness/ accountability level at least equal to that required for in-shop repair of similar equipment to permit the easy recovery of any dropped tools, material, etc. This area must be free of excess moisture and contaminants, i.e., abrasive materials resulting from blasting, grinding, or other particle generating processes.

(V)(G) “CLEAN WORK AREA”

2.4 Disconnect mechanically each existing tank level indicator listed in 1.3.1, using Ref. No. 3 and Ref. No. 4 for guidance.

2.5 Disestablish the clean work area after Cleanliness Level II is maintained.

2.6 Clean the tank level indicator listed in 1.3.1 to eliminate sticking of float, using Ref. No. 3 and Ref. No. 4 for guidance.

2.7 Notify the Ship’s Engineering Officer before opening the tank level indicator listed in 1.3.1 to establish and maintain a physical security watch.

2.8 Establish clean work area as follow.

2.8.1 An area requiring a cleanliness/ accountability level at least equal to that required for in-shop repair of similar equipment to permit the easy recovery of any dropped tools, material, etc. This area must be free of excess moisture and contaminants, i.e., abrasive materials resulting from blasting, grinding, or other particle generating processes.

(V)(G) “CLEAN WORK AREA”

2.9 Prior to final closure of the tank level indicator listed in 1.3.1, verify no foreign material has entered or remains in the system in accordance with Paragraph 241-5.2.1 of Ref. No. 5.

2.9.1 Final close inspection must be made jointly with the SUPERVISOR and the ship’s Engineering Officer or designated representative.

(V)(G) “CLEANLINESS”

2.10 Reconnect each tank level indicator listed in 1.3.1, using Ref. No. 3 and Ref. No. 4 for guidance.

19-AUG-2024 1732

20.14.12.0.8874 (April 2024) (Continued) ICN: 3819P26201 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG SUMP 8-94-0-F TK A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 12315

CU PHASE TITLE: *F/O - CLEAN THE LUBE OIL SUMP TANK LEVEL INDICATOR IN 8-86-0-E

FOUO Pg 3 of 5

CU PHASE DESCRIPTION (Cont.)

2.11 Disestablish the clean work area.

2.12 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.

2.13 Notes:

2.13.1 Planner: Code 234 S. Yamashita, 243-8308

Engineer: Code 260.1 S. Tsunoi, 243-2771

2.13.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.13.3 Machinery protection of each flange are no longer required due to C260 direction.

2.13.4 Opening, initial cleaning, and closing of tank 8-94-0-F will be covered by TGI No. 3819P12334A01 (KTR TGI).

2.13.5 JCN EM01-3383 is related to this TGI.

2.14 Government Furnished Material (GFM):

2.14.1 SRF-JRMC will provide GFM listed in the material list.

2.15 SRF-JRMC will provide the following service work: (TGI No. 3819P26201S02)

2.15.1 [C740] Crane and crane rigging service.

2.15.2 [X99E] Utility service, electrical.

2.15.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

2.15.4 [C106.1] Safety inspection for SRF-JRMC employees.

2.15.5 [C106.2] Gas free inspection for SRF-JRMC employees.

2.15.6 [C133] QA inspection for (G) symbol(s).

19-AUG-2024 1732

20.14.12.0.8874 (April 2024) (Continued) ICN: 3819P26201 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG SUMP 8-94-0-F TK A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 12315

CU PHASE TITLE: *F/O - CLEAN THE LUBE OIL SUMP TANK LEVEL INDICATOR IN 8-86-0-E

FOUO Pg 4 of 5

OTHER SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II.

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 211-2492137 LO SUMP TK FLOAT GAGE –

ENG RM

- Y ALL

4 DWG 211-2492126 LO Service Piping - DIAG D Y ALL

5 TM S9086-HK-STM-

010/CH-241

Propulsion Reduction Gears, Couplings, Clutches, and Associated Components

4 N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 QA HRs 22/KE PC N

2.2 PFTR HRs 22/KE PC N

2.3 PFTR HRs 22/KE PC N

2.4 PFTR HRs, INSL HRs 22/KE PC N

2.5 PFTR HRs 22/KE PC N

2.6 PFTR HRs 22/KE PC N

2.7 PFTR HRs 22/KE PC N

2.8 PFTR HRs 22/KE PC N

2.9 PFTR HRs 22/KE PC N

2.10 PFTR HRs, INSL HRs 22/KE PC N

2.11 PFTR HRs 22/KE PC N

2.12 PNTR HRs, QA HRs 22/KE PC N

Piping Work CFM for gasket cost and MISC such as tape, plastic bag/sheet, disposable coverall, curing material and etc.

22/MQ CS N

Process Funding Document. 10/CT OM N

MATERIAL LIST

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P26201 KEY OP: A01

19-AUG-2024 1732

20.14.12.0.8874 (April 2024) (Continued) ICN: 3819P26201 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG SUMP 8-94-0-F TK A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 12315

CU PHASE TITLE: *F/O - CLEAN THE LUBE OIL SUMP TANK LEVEL INDICATOR IN 8-86-0-E

FOUO Pg 5 of 5

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M RUBBER SHEET SOLID, ORIG:

C234 S. YAMASHITA 243-8308

ODERED FOR KTR

9B 5330 014905086 NA 4 N 41875079 1/SH

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