TGI_3819P13505A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: SSDG COMB AIR PLENUM AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BHD PLATE FR 133 AND PRESERVE SSDG COMBUSTION AIR PLENUM

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YUUICHI YOSHIHARA 231B. 315-243-9984 07-JUN-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 07-JUN-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: SSDG COMB AIR PLENUM AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-4 J1-2 M1-2 Sketch (1)

1. SCOPE/PURPOSE

1.1 Title: Transverse Bulkhead Plate Frame 133 and Ship Service Diesel Generator (SSDG) Combustion Air Plenum; repair and preserve

1.2 Location of Work:

1.2.1 Combustion Air Plenum, between Second Deck and Fourth Deck, and Frames 133 and 136, Starboard (Stbd)

1.2.2 Passage and Aft Battle Dressing Station (4-121-3-L)

1.2.3 Library (2-1351-L)

1.2.4 Storeroom (2-133-1-A)

1.2.5 QA Locker (3-133-3-A)

1.2.6 Gage Calibration LAB (4-135-1-Q)

1.2.7 SSDG No. One (5-121-1-E)

1.2.8 Freeboard Weather, Frames between 132 and 134, Stbd

1.3 Identification:

1.3.1 Quantity (One EA), Bulkhead Plate, Watertight Transverse Bulkhead Frame 133 in Combustion Air Plenum, Fourth Deck, Stbd

Material: OS, MIL-S-22698 GR-A, 15.3 LBs Plate Remarks: See 2.3 for detail

JCN: ES01-NPEE

1.3.2 Quantity (One Lot), Bulkhead Plating, Watertight Transverse Bulkhead Frame 133 in 4-121-3-L

Base Material: OS, MIL-S-22698 GR-A, 15.3 LBs Plate Remarks: See Sketch Enclosure-01 for location detail

JCN: ES01-NPEF

1.3.3 Quantity (1,263 SF), Entire Interior Surfaces of Combustion Air Plenum, between Second Deck and Fourth Deck, and Frames 133 and 136, Stbd

Remarks: See 2.5 for detail The area includes plenum side surfaces of each manhole cover.

JCNs: ES01-NPEG, ES01-NPEH, and ES01-NPEJ

1.4 Security Classification: None.

FOUO

SHIP: LCC-19 CHG/VER: 0/0

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Potential Lead Harzard

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 PDD 114-

ELM-240295

RPR PLAN OF HOLE IN WTRTT

TRANSV BHD FR.133 IN PASS &

AFT BD STA (4-121-3-L)

- Y AL

L

4 DWG 114-

2491160

TRANSV BHD 133 & 137 & MISC

STRUCT BHD BEL 5TH DK AFT

FR 121

J Y AL

L

5 DWG 115-

7542707

TRUNK & MODS SSDG AIR

INTAKE

A Y AL

L

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing, fabricate, and install new each bulkhead plate listed in 1.3.1 in accordance with 2.3.

5.1.1 Remove existing doubler plate on the bulkhead plate.

5.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.1.3 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the bulkhead plate.

Allowable leakage: None.

5.2 Accomplish weld repair of corrosion pit on each existing bulkhead plating listed in 1.3.2, using 2.4 for guidance.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 20, for each area listed in 1.3.3.

5.4 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.1. Designate one person to account for all personnel who may have entered the space.

5.5 Accomplish the requirements of 009-32 on 2.1 for each new and disturbed surface.

6/12/2027

1/12/2026

FOUO

SHIP: LCC-19 CHG/VER: 0/0

5.6 Notes:

5.6.1 Planner: Code 231B Y. Yoshihara, 243-9984

Planner: Code 234 A. Onose, 243-0093

5.6.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.6.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.6.4 Preservation work for new and disturbed exterior surfaces of freeboard will be covered by ICN 3819P11001

(KTR TGI).

5.6.5 This TGI is in response to G1E8 assessment report No. G1E8-LCC19-005-23 from TGI No. 3819M31103I01.

5.6.6 This TGI clears DFS LCC-19-1039-2023 in its entirety.

5.6.7 JCNs ES01-NPEE, ES01-NPEF, ES01-NPEG, ES01-NPEH, and ES01-NPEJ are related to this TGI.

5.7 Government Furnished Material (GFM):

5.7.1 SRF-JRMC will provide GFM listed in Appendix ”M”.

5.8 SRF-JRMC will provide the following service work: (TGI No. 3819P13505S02).

5.8.1 [C740] Crane and crane rigging service.

5.8.2 [X99E] Utility service, electrical.

5.8.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.

5.8.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.8.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.8.6 [C133] QA inspection for (G) symbol(s).

FOUO

J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SSDG COMB AIR PLENUM AY A 0 0

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BHD PLATE FR 133 AND PRESERVE SSDG COMBUSTION AIR PLENUM

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

SSDG COMB AIR PLNM IT CMPT 4-121-3-L MS

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P13505A01-Sketch.pdf) saved on 07-JUN-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P13505 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to repair transverse bulkhead plate frame 133 and preserve ship service diesel generator (SSDG) combustion air plenum.

Location of Work:

Combustion Air Plenum, between Second Deck and Fourth Deck, and Frames 133 and 136, Starboard (Stbd) Passage and Aft Battle Dressing Station (4-121-3-L) Library (2-1351-L) Storeroom (2-133-1-A) QA Locker (3-133-3-A) Gage Calibration LAB (4-135-1-Q) SSDG No. One (5-121-1-E) Freeboard Weather, Frames between 132 and 134, Stbd

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR HRs, WELD HRs, SMTL HRs, INSL HRs, CARP

HRs, PNTR HRs, LBR HRs, RGRS HRs, QA HRs

22 KE PC

5.2 WELD HRs, INSL HRs, CARP HRs, PNTR HRs, RGRS

HRs, QA HRs

22 KE PC

5.3 SFTR HRs, PNTR HRs, QA HRs 22 KE PC

5.4 SFTR HRs 22 KE PC

5.5 PNTR HRs, QA HRs 22 KE PC

Structure Work CFM: $ for fire watch cost, confined space watch cost, asbestos sampler/analysis cost for compartment insulation/deck covering, lead sampling/analysis cost, pin/adhesive for compartment insulation, air compressor rental cost and fuel oil cost for air hose test, gaskets and fasteners, ---continue to below---

22 MQ CS

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J-2

SHIP: LCC-19 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

---continued to from above--- deck covering material, and misc such as electrode, gases, temporary closure/covering material, tybek suit, tape, and other consumable.

22 MQ CS

Lagging Work CFM: $ for bulk sample and analysis cost, and misc.

22 MQ CS

Preservation Work CFM: $ for all paints, thinner, grits including disposal cost, confined space watch cost, and misc such as temporary covering material, and other consumable.

22 MQ CS

Process Funding Document 10 CT OM

TGI NO.: SSDG COMB AIR

PLENUM

AY A 0

FOUO

M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SSDG COMB AIR PLENUM AY A 0 0

CU PHASE TITLE:

F/O - REPAIR TRANSVERSE BHD PLATE FR 133 AND PRESERVE SSDG COMBUSTION AIR PLENUM

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P13505 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M PLATE,ME, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

SIZE: 2 FT X 1 FT

9B 9515 002243088 NA 4 N 41595047 2/SF

002 M INSULATI, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

9Q 5640 008096312 NA 4 N 41595048 4/EA

003 M CAP,SNAP, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

9B 5325 007377648 NA 4 N 41595057 20/EA

004 M TAPE,TEX, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

9B 8315 002671632 NA 4 N 41595061 1/RO

005 M TAPE,TEX, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

9B 8315 002671633 NA 4 N 41595063 1/RO

006 M ADHESIVE, ORIG: C231B,

Y.YOSHIHARA, 243-9984

ORDER FOR KTR

9B 8040 002738708 NA 4 Y 41595043 1/GL

NOTES:

TGI NO.: SSDG COMB AIR

PLENUM

AY A 0

FOUO

M-2

SHIP: LCC-19 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

400 M CEMENT,INSULATION,H,

CEMENT, 45LB/BG,

ORIGI C234 A. ONOSE 070-

7787-2051

ORDERED FOR KTR

9Q 5640 002264540 NA 4 Y 41515204 1/BG

401 M ADHESIVE, ORDER FOR KTR

ORIG: C234 A. ONOSE 070-

7787-2051

9B 8040 002738708 NA 4 Y 41515207 1/GL

402 M INSULATION SLEEVING,

SILICA PIPE COVER,

1-1/2 INCH IPS X 1-1/2 INCH

THK, 3 FT LONG PER EACH,

ORDERED FOR KTR

ORIG: C234 A. ONOSE 070-

7787-2051

9Q 5640 010420966 NA 4 N 41515201 5/EA

403 M INSULATION SLEEVING,

SILICA, 1" IPS X 1-1/2" THK,

MIL-I-2781 (1BX/16EA)

ORDERED FOR KTR

C234 A.ONOSE 070-7787-2051

9Q 5640 010420969 NA 4 N 41525001 16/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SSDG COMB AIR PLENUM AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P13505 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SSDG COMB AIR PLENUM AY A 0

LOCATION MAP OF WELD REPAIR IN 4-121-3-L

SKETCH

ENCLOSURE-013819P13505A01 SHEET 1 OF 1

Corrosion Pit

Passage and Aft Battle Dressing Station (4-121-3-L)