TGI_3819P25604A01_c1v1.pdf

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USS BLUE RIDGE 5C1 DSRA TYCOM 3 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA024
Issued by

About this file

This document is a Task Group Instruction (TGI) for the USS Blue Ridge (LCC-19) detailing a specific maintenance task for the Main Circulation Pump Suction Valve MSW-E1. The work involves installing an indicator and collar for a 28-inch gate valve manufactured by Anchor/Darling Valve Co., located in the ship's Engine Room (Zone 8-86-0-E). Key technical specifications include a carbon steel collar (ASTM A108), an indicator to be engraved with "OPEN" and "CLOSED", and a stem extension, with specific fabrication requirements such as thread inspections per ASTM F788/F812 and using a Monel set screw.

The task is scheduled for execution between January 12, 2026, and May 15, 2027, at Commander, Fleet Activities Yokosuka (CFAY) Naval Base in Japan. The SRF-JRMC (Shore Repair Facility - Japan Regional Maintenance Center) will provide government-furnished materials and support services including crane rigging, utility services (electrical, water, steam, air), and quality assurance inspections. The work is part of a larger maintenance package for the USS Blue Ridge, with the TGI serving as a detailed technical instruction for precise valve component installation.

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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

30-SEP-2024 1447

20.14.15.2.9020 (September 2024) ICN: 3819P25604 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MSW-E1 V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25611

CU PHASE TITLE: F/O INSTALL INDICATOR AND COLLAR FOR MN CIRC PUMP SUCTION VALVE MSW-E1, 8-86-0-E

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 5

EM01L190

PREPARING ACTIVITY: STATUS: APP WORKING STATUS: PKG

PREPARED BY: CODE: PHONE: DATE:

FUNAKI, TAKASHI 232 3152432494 19-SEP-2024

APPROVED BY: CODE: PHONE: DATE:

OIKAWA, KAZUYUKI 232 3152435615 30-SEP-2024

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM01-L190

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE 8-86-0-E U

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

256A1104

1. SCOPE/PURPOSE:

1.1 Title: Indicator and Collar for Main Circ Pump Suction Valve MSW-E1; install

1.2 Location of Work:

1.2.1 Engine Room (8-86-0-E)

1.2.2 Contactor Shop

1.3 Identification:

1.3.1 Quantity (One EA), Main Circ Pump Suction Valve MSW-E1

Mfr: Anchor/ Darling Valve Co.

Mfr Id: 1S473-5D Size: 28 Inch IPS Type: Gate, Flanged

TGI Short Form

30-SEP-2024 1447

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P25604 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MSW-E1 V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25611

CU PHASE TITLE: F/O INSTALL INDICATOR AND COLLAR FOR MN CIRC PUMP SUCTION VALVE MSW-E1, 8-86-0-E

FOUO Pg 2 of 5

CU PHASE DESCRIPTION (Cont.)

Pressure: 30 PSI

1.3.1.1 Quantity (One EA), Collar

Material: Carbon Steel, ASTM A108 Remarks: See Engineering Instruction Enclosure-01 for detail, Item No. 25 of Ref. No.4

1.3.1.2 Quantity (One EA), Indicator

Remarks: See Item No.20 of Ref. No. 4 for detail

1.3.1.3 Quantity (One EA), Indicator Nut

Remarks: See Item No.21 of Ref. No. 4 for detail

1.3.1.4 Quantity (One EA), Stem, Extension

Remarks: See Item No.33 of Ref. No. 4 for detail

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. PROCEDURE:

2.1 Accomplish the requirements for fabrication and installation of the equipment listed in 1.3.1.1 through 1.3.1.4 in accordance with Enclosure-01, Ref. No. 3 and Ref. No. 4.

2.1.1 Engrave letters “OPEN” and “CLOSED” on the indicator listed in 1.3.1.2, using Item No. 20 of Ref. No. 4 for guidance.

2.1.2 Accomplish the following inspection and check for fabricated threaded area.

2.1.2.1 Accomplish a visual inspection of thread in accordance with ASTM F788 or F812.

2.1.2.2 Accomplish a thread dimensional check, using System 21 gage of ASME B1.3-2007 and Paragraph 075-2.3.2.5.3 of Ref. No. 5 for guidance.

2.1.3 Drill and thread on tip of valve stem in accordance with Item No. 5 of Ref. No. 4.

2.1.4 Fix indicator assembly with Monel set screw instead of brass screw.

2.2 Notes:

2.2.1 Planner: Code 232 T. Funaki, 243-2494

Engineer: Code 260 T. Ito, 243-4173

2.2.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.2.3 JCN EM02-L190 is related to this TGI.

1/12/2026

5/15/2027

30-SEP-2024 1447

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P25604 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MSW-E1 V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25611

CU PHASE TITLE: F/O INSTALL INDICATOR AND COLLAR FOR MN CIRC PUMP SUCTION VALVE MSW-E1, 8-86-0-E

FOUO Pg 3 of 5

CU PHASE DESCRIPTION (Cont.)

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

2.3 Government Furnished Material (GFM):

2.3.1 SRF-JRMC will provide GFM listed in the material list.

2.4 SRF-JRMC will provide the following service work: (TGI No. 3819P25604S02).

2.4.1 [C740] Crane and crane rigging service.

2.4.2 [X99E] Utility service, electrical.

2.4.3 [X99M] Utility service, including water supply steam supply and low-pressure air supply.

2.4.4 [C106.1] Safety inspection for SRF-JRMC employees.

2.4.5 [C106.2] Gas free inspection for SRF-JRMC employees.

2.4.6 [C133] QA inspection for (G) Symbol (s).

30-SEP-2024 1447

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P25604 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MSW-E1 V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25611

CU PHASE TITLE: F/O INSTALL INDICATOR AND COLLAR FOR MN CIRC PUMP SUCTION VALVE MSW-E1, 8-86-0-E

FOUO Pg 4 of 5

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 209-2492117 MAIN CIRC SYSTEM ARRGT F - Y ALL

4 DWG 1S-473-5 28" - 30# GATE VALVE NRS

CAST BRONZE FLANGED

BEVEL GEAR OPERATED MN

CIRC PMP

G - Y ALL

5 TM S9086-CJ-STM-

010/CH-075

Fasteners 7 - N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 OMCH HRs, IMCH HRs 22/KE PC N

Machinery Work CFM for consumable, tape, abrasion, lubricant, degreaser and MISC.

22/MQ CS N

Process Funding Document 10/CT OM N

Version-1: Admin change C232 K. Oikawa, 9/30/2024 Y/Y/N / V-01 N

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M BAR,METAL, FOR KTR

DWG: 1S-473-5, PC#25

C232 T.FUNAKI

243-2494

9B 9510 008135341 NA 4 N 1/FT

002 M SETSCREW, FOR KTR

DWG: 1S-473-5, FOR COLLAR

PC NO.25

C232 T.FUNAKI

243-2494

9B 5305 008176139 NA 4 N 4/EA

003 M BAR,METAL, FOR KTR

DWG: 1S-473-5, PC#20 & 21

CONTINUOUS LENGTH IS

REQUIRED.

C232 T.FUNAKI

243-2494

9B 9530 001671938 NA 4 N 2/FT

004 M BAR,METAL, FOR KTR

DWG: 1S-473-5, PC#33

C232 T.FUNAKI

243-2494

9B 9530 002394460 NA 4 N 1/FT

ATTACHMENT LIST

TITLE FILE NAME SAVED DATE

ENCLOSURE-01 3819P25604A01 Engrg Inst.pdf 20-SEP-2024 0000

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P25604 KEY OP: A01

30-SEP-2024 1447

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P25604 KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MSW-E1 V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25611

CU PHASE TITLE: F/O INSTALL INDICATOR AND COLLAR FOR MN CIRC PUMP SUCTION VALVE MSW-E1, 8-86-0-E

FOUO Pg 5 of 5

3819P25604A01

4--}-20UNF-38

DETAIL 1-A, COLLAR

SCALE: 12" = 1'-0"

FINISH: 12'1 ALL OVER

BREAK ALL SHARP EDGES & CORNERS

Sheet _1_ OF _1_

ENGRG INST

Enclosure-01

Takashi.Funaki.ja Pencil

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