SOW_B-2_CLN-1_38KC312366_A01_NEW TGI_c2v1.pdf

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USS SHOUP (DDG-86) 7C1 SRA BUNDLE-2
Solicitation number
N6264926RA060
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This is a Task Group Instruction (TGI) for maintenance and repair work on the USS SHOUP (DDG-86) naval vessel, specifically for inspection, repair, and preservation of the aft uptake space. The work is classified as FOUO (For Official Use Only) and was prepared by the Naval Sea Systems Command.

The TGI specifies comprehensive inspection, repair, and structural remediation activities across multiple compartments including the 05 Level Weather, 02 Level Weather, Engine Rooms, and various exhaust systems (2A/2B Gas Turbine Modules and Ship Service Gas Turbine Generators). Key deliverables include: power tool cleaning to bare metal for up to 2,980 square feet of exterior surfaces; ultrasonic thickness measurement at up to 100 locations; base metal weld build-up totaling 160 square inches; removal and installation of 94 square feet of plate material; removal and installation of 75 linear feet of stiffeners; weld repairs on exhaust duct casings with elevated non-destructive testing (ENDT) inspection for Class P-2 piping; removal and reinstallation of insulation and lagging on exhaust ducts; and unclogging of uptake drain piping. The work also includes installation of new bonding straps, replacement of composite panels on antenna platforms, removal of BLISS Cap assemblies, and controlled assembly joint documentation. The instruction references multiple technical standards including SSPC painting specifications, welding procedures per NSI standards, and hydrostatic testing protocols. Materials are provided as Government Furnished Material (GFM) by SRF-JRMC, and the contractor must coordinate with on-site engineering support and perform gas-free operations for confined spaces. Work-related Change Requests (CH-1 and CH-2) address corrections to sketch documentation and revisions to paragraphs regarding controlled assembly procedures and rubber tile removal.

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FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: AFT UPTAKE SPACE AY A 0 2

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-86 USS SHOUP KC3

CU PHASE TITLE:

F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MISAKI KANEHIRA 231A 315-243-9883 12-MAY-2026

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 12-MAY-2026

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Needed to revise paragraphs 5.19.2.1 and 5.25.13.

CHANGE INSTRUCTIONS:

CH-1: Correct sheet number of Sketch Enclosure-01. (05/14/2026) CH-2: Revise paragraphs 5.19.2.1 and 5.25.13. (05/14/2026)

SPECIAL REQUIREMENTS:

SURFMEPP

CLASS P-2 PIPING.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III.

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: AFT UPTAKE SPACE AY A 0

FOUO

SHIP: DDG-86 CHG/VER: 2/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-14 Map (1- 3)

J1-2 QA34

(1-3)

M1-9 Sketch (1)

Sketch (1-5)

Sketch (1-2)

1. SCOPE/PURPOSE

1.1 Title: Inspection, Repair, and Preservation of Aft Uptake Space; accomplish

1.2 Location of Work:

1.2.1 05 Level Weather, Frames between 246 and 272, Port and Starboard (Stbd)

1.2.2 02 Level Weather, Frames between 370 and 387, Stbd

1.2.3 Uptake Engine Room No. 2 (02-242-0-Q)

1.2.4 Uptake Engine Room No. 2 (01-248-0-Q)

1.2.5 Intake/Uptake Engine Room No. 2 (1-268-2-Q)

1.2.6 Ships Service Gas Turbine Generator (SSGTG) Exhaust Trunk (1-254-1-Q)

1.2.7 SSGTG Exhaust Trunk (1-370-2-Q) (01 Level and Main Deck)

1.2.8 Infrared Suppression System (IRS) Educator Secondary Air Inlet Trunk (01-378-2-Q)

1.2.9 Supply Department Office (1-254-0-Q)

1.2.10 Passage (1-254-6-L)

1.2.11 Passage (1-377-0-L)

1.2.12 Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd

1.2.13 Engine Room No. 2 (4-254-0-E)

1.2.14 Shore Power Station (01-240-0-Q)

1.3 Identification:

1.3.1 Quantity (One Lot), Exterior Surface of 05 Level Deck Plating, Frames between 246 and 272, including vertical surface up to height of top of shroud from above 76 feet above base line, Port and Stbd

1.3.2 Quantity (One Lot), Exterior Surface of 02 Level Deck Plating, between Frames 370 and 378, and Longitudinal No. 4P and Ship’s Center Line, including top plating and bulkhead plating of high hat, Port

1.3.3 Quantity (One EA), Boundary Layered Infrared Suppression System (BLISS) Cap, Exhaust Assembly, 2A Gas Turbine Module (GTM) Exhaust

FOUO

SHIP: DDG-86 CHG/VER: 2/1

1.3.4 Quantity (One EA), BLISS Cap, Exhaust Assembly, 2B GTM Exhaust

1.3.5 Quantity (One EA), BLISS Cap, Exhaust Assembly, No. 2 SSGTG Exhaust

1.3.6 Quantity (One EA), BLISS Cap, Exhaust Assembly, No. 3 SSGTG Exhaust

1.3.7 Quantity (One EA), 2A Propulsion Gas Turbine Exhaust Duct

1.3.8 Quantity (One EA), 2B Propulsion Gas Turbine Exhaust Duct

1.3.9 Quantity (One EA), SSGTG No. 2 Exhaust Duct

1.3.10 Quantity (One EA), SSGTG No. 3 Exhaust Duct

1.3.11 Quantity (One EA), 2A Module Gas Turbine Engine Deck Foundation and Bolting Ring

1.3.12 Quantity (One EA), 2B Module Gas Turbine Engine Deck Foundation and Bolting Ring

1.3.13 Quantity (One EA), 02 Level, Engine Room No. 2 Ships Service Gas Turbine Deck Foundation and Bolting Ring

1.3.14 Quantity (One Lot), Structural Member in 02-242-0-Q and Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd

1.3.14.1 Quantity (One EA), Transverse Web Frame 254 on Stack Side Plating, Port

Material: HTS, MIL-S-22698 GR DH-36, 10 Inches x 4 Inches x 12 LBs I-T Bar Remarks: See Section 4-A of Sheet 4 of 2.19 for details.

1.3.14.2 Quantity (2 EA), Non-Tight Collar Plate on Transverse Web Frame 254, Port

Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Section 4-A of Sheet 4 of 2.19 for details.

1.3.14.3 Quantity (One EA), Vertical Stiffener on Stack Front Plating 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 10 Inches x 4 Inches x 12 LBs I-T Bar Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.

1.3.14.4 Quantity (One EA), Non-Tight Collar Plate on Vertical Stiffener on Stack Front Plating 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.

1.3.14.5 Quantity (One EA), Reinforcement on Vertical Stiffener 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 5 Inches x 5 Inches x 1/2 Inch Thickness Angle Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.

1.3.14.6 Quantity (One Lot), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Port

Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar

FOUO

SHIP: DDG-86 CHG/VER: 2/1

Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.

1.3.14.7 Quantity (One EA), Horizontal Stiffener on Stack Side Plating 7 Feet 2 Inches below 03 Level Deck Plating, Frames between 275 and 276, Port

Material: HTS, MIL-S-22698 GR AH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Plan 7-A of Sheet 7 of 2.19 for details.

1.3.14.8 Quantity (2 EA), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Port

Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.

1.3.14.9 Quantity (One EA), Horizontal Stiffener on Stack Aft Plating 30 Inches below 03 Level Deck Plating, Frame 276, Port

Material: HTS, MIL-S-22698 GR AH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Plan 8-C of Sheet 8 of 2.19 for details.

1.3.14.10 Quantity (One EA), Web Plate of Vertical Stiffener on Stack Aft Plating, Longitudinal No. 3 (P), Frame 276, Port

Material: HTS, MIL-S-22698 GR DH-36, 7.65 LBs Plate Remarks: See Elevation 9-A of Sheet 9 of 2.19 for details.

1.3.14.11 Quantity (One EA), Deck Coaming on Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Elevation 10-A of Sheet 10 of 2.19 for details.

1.3.14.12 Quantity (2 EA), Shroud Forward Plate, 17 Inches above 05 Level Deck Plating, Frame 246, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 7.65 LBs Plate Remarks: See Section 11-A of Sheet 9 of 2.19 for details.

1.3.14.13 Quantity (One EA), Horizontal Stiffener on Shroud Forward Plating 17 Inches above 05 Level Deck Plating, Frame 246, Port

Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.

1.3.15 Quantity (2 EA), Vertical Stiffener on Stack Aft Plating, Longitudinals No. 2 (P) and No. 3 (P), Frame 276, Port

Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Section 6-A of Sheet 6 of 2.19 for details.

1.3.16 Quantity (One EA), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Stbd

Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Section 6-C of Sheet 6 of 2.19 for details.

1.3.17 Quantity (One Lot), Composite Panel including fasteners on Antenna Platform 77 Feet 5 Inches Above Line, Frames between 242 and 246, Stbd

Remarks: See 2.20 for material and details and Sketch Enclosure-05 for location details.

FOUO

SHIP: DDG-86 CHG/VER: 2/1

1.3.18 Quantity (One EA), Multi-Cable Transit (MCT) located in 02 Level, Frames between 243 and 244, One Feet 9 Inches Off Ship’s Center Line, Starboard

1.3.19 Quantity (4 AY), Electrical Bonding, 2A GTM Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.

1.3.19.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L

1.3.19.2 Quantity (4 EA), Boss on 05 Level Deck Plating

Material: CRES 316L

1.3.20 Quantity (4 AY), Electrical Bonding, 2B GTM Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.

1.3.20.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L

1.3.20.2 Quantity (4 EA), Boss on 05 Level Deck Plating

Material: CRES 316L

1.3.21 Quantity (4 AY), Electrical Bonding, No. 2 SSGTG Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.

1.3.21.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L

1.3.21.2 Quantity (4 EA), Boss on 05 Level Deck Plating

Material: CRES 316L

1.3.22 Quantity (One EA), Manhole Cover, 2A GTM Exhaust Duct located in 1.2.4

1.3.23 Quantity (One EA), Manhole Cover, 2B GTM Exhaust Duct located in 1.2.4

1.3.24 Quantity (One EA), Manhole Cover, No. 2 SSGTG Exhaust Duct located in 1.2.6

1.3.25 Quantity (One Lot), Outer Casing, Exhaust Duct, 2A GTM, Located in 1.2.4 Outer Casing Material: ASTM B443, Inconel 625, 0.125 Inch Thickness Duct Piece Number: DMEX2/UP005 Remarks: See Sketch Enclosure-01 for details.

1.3.26 Quantity (One Lot), Outer Casing, Exhaust Duct, 2B GTM, Located in 1.2.4 Outer Casing Material: ASTM B443, Inconel 625, 0.125 Inch Thickness Duct Piece Number: DMEX2/UP015 Remarks: See Sketch Enclosure-01 for details.

1.3.27 Quantity (One Lot), Insulation Box, Exhaust Duct, 2B GTM, Located in 1.2.4 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Support Framing Material: ASTM B443, Inconel 625, 0.063 Inch Thickness

FOUO

SHIP: DDG-86 CHG/VER: 2/1

Perforated Sheet Material: ASTM B265, Grade 9, Titanium, 0.043 Inch Thickness Duct Piece Number: DMEX2/UP014 Remarks: See Sketch Enclosure-01 for details.

1.3.28 Quantity (One Lot), Insulation Box, Exhaust Duct, No. 2 SSGTG Located in 1.2.6 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Support Framing Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Clip Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Perforated Sheet Material: ASTM B265, Grade 9, Titanium, 0.043 Inch Thickness Duct Piece Number: DMGE2/UP073 Remarks: See Sketch Enclosure-01 for details.

1.3.29 Quantity (130 SF), Insulation, Lagging and Reusable Cover, Exterior, Exhaust Duct, 2A GTM, Located in 1.2.4

Exterior Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Flange Section Insulation: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP005 Remarks: See Sketch Enclosure-01 for details.

1.3.30 Quantity (13 SF), Insulation and Lagging, Exterior, Exhaust Duct, 2A GTM, Located in 1.2.5 Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP003 Remarks: See Sketch Enclosure-01 for details.

1.3.31 Quantity (13 SF), Insulation and Lagging, Exterior, Exhaust Duct, 2B GTM, Located in 1.2.5 Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP011 Remarks: See Sketch Enclosure-01 for details.

1.3.32 Quantity (One Lot), 2A Propulsion Gas Turbine Module (GTM) Uptake (Exhaust) Drain Piping, from root flange of 2A GTM uptake (exhaust) elbow located in 1.2.4, via 2A GTM uptake drain cutout valve WW-V-186 (MDW/V0936) through pipe end opening located in 1.2.13

Size: 3-1/2 Inch IPS x 2 Inch IPS x 1-1/4 Inch IPS

JCN: EM02-W092

Remarks: See followings for detail.

Sketch Enclosure-04 2.30: Sheet 9B (Zone 4-D and 4-E) and Sheet 11A (Zone 2-C and 2-D) 2.31: Sheet 3 (Zone 5-B, 6-B, 7-B, 7-C, 5-F, 6-F, and 7F) 2.32: Sheet 3A (Zone 5-E, 5-F, 5-G, 7-F, and 7-G) 2.33: Sheet 6C (Zone 3-F and 4-F) and Sheet 7C (Zone 2-F, 2-G, and 2-H), See 5.25.9 2.34: Sheet 5A (Zone 3-B) and Sheet 6A (Zone 5-F and 5-G)

1.3.32.1 Quantity (One Lot), Pipe

Size: 1-1/4 Inch IPS (1.660 Inch OD x 0.140 Inch WT) Material: CRES 316L Specification: ASTM A312

1.3.32.2 Quantity (One Lot), Coupling

Size: 1-1/4 Inch IPS Material: CRES 316L Specification: ANSI B16.11

FOUO

SHIP: DDG-86 CHG/VER: 2/1

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.6 Contractor work start date: See TGI POP List

1.7 Contractor work completion date: See TGI POP List

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-27 NAVSEA Standard Items - 2 N 2 LI FY-27 Local Standard Items - ORG N

3 MP LM19-

KC312366-

ES01NP36

2A/2B GTM INTAKE AND

EXHAUST SYSTEM FOD

PROTECTION FOR EXHAUST

DUCT REPAIR

- Y AL

L

4 DWG 100-

7060397

UNIT STRUCTURAL ARR DWG

ASSY UNIT 2340

C Y 3

5 DWG 100-

7060398

UNIT STRUCTURAL ARR DWG

UNIT 2350

C Y 3,5 B, 6 DWG 100-

7060401

UNIT STRUCTURAL ARR DWG

ASSY UNIT 2440

B Y 3-2

7 DWG 100-

7060402

UNIT STRL ARR DWG ASSY UNIT

D Y SE

E N

OT

E

8 DWG 100-

7060411

UNIT STRUCTURAL ARR DWG

ASSY UNIT 3250

F Y SE

E N

OT

E

9 DWG 100-

7060414

UNIT STRUCTURAL ARR DWG

ASSY UNIT 3340

F Y 3-3

10 DWG 150-

7060435

UNIT STRUCTURAL ARR DWG

ASSY UNIT 4510

D Y SE

E N

OT

E

11 DWG 150-

7060436

UNIT STRUCTURAL ARR DWG

ASSY UNIT 4520

B Y SE

E N

OT

E

12 DWG 259-

7060867

FAB & INSTL OF GTRB UPTAKE

ENG RM NO.2 & ABOVE

B Y SE

E N

OT

E

13 DWG 259-

7060869

FAB & INSTL OF SSGTG UPTAKE

ENG ROOM NO.2 & ABOVE

A Y SE

E N

OT

E

FOUO

SHIP: DDG-86 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

14 DWG 259-

7060870

FAB & INSTL OF SSGTG UPTAKE

GENERATOR RM & ABOVE

A Y SE

E N

OT

E

15 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

16 TM T9074-

AS-GIB-

010/271

Requirements for Nondestructive Testing Methods

1 N

17 TM S9086-

DA-STM-

010/CH-100

Hull Structures 4 N

18 MIL MIL-

STD-2035

Nondestructive Testing Acceptable Criteria

A N

19 PDD 150-

ELM-260046

RPR PLAN OF STRL MBR IN

UPTAKE ENGRM NO. 2 (02-242-0-

Q) & AFT STACK (05 LVL, WEA

- Y AL

L

20 DWG 180-

7060549

FDN ARR DWG DSGN ZONE 4520

BKLT NO.1

C Y 8A 4,2

21 PDD 406-

ELM-250258

BOND STRAPS ON MIXING

TUBES FOR GTM AND GTG

EXHAUST, INSTL OF

- Y AL

L

22 PDD 505-

ELM-210146

TEST GUIDANCE FOR REQD

ELEVATED NDT OF

INACCESSIBLE WELDING JOINT

ON PIPING SYS

- Y AL

L

23 PDD 259-

ELM-240277

MATL INFO FOR STDZN OF

GASKETS ON GTM EXH DUCTS

- Y AL

L

24 PDD 259-

ELM-240279

MATL INFO FOR STDZN OF

GASKETS ON SSGTG EXH

DUCTS

- Y AL

L

25 PDD 259-

ELM-240278

MANHOLE FASTENERS ON GTM

EXH DUCT, ORDERING DATA OF

- Y AL

L

26 PDD 259-

ELM-240280

MANHOLE FASTENERS ON

SSGTG EXH DUCT, ORDERING

DATA OF

- Y AL

L

27 MIL MIL-

STD-769

Insulation Requirements for U.S.

Naval Vessels

K 1 N

28 TM S9311-

C6-MMO-

A30

Corrective Maintenance: AG9140 Ship Service Gas Generator (SSGTG) with FADC LOCO

08 N

29 TM S9311-

DK-MMA-

Illustrated Parts Breakdown 11 N

30 DWG 534-

7058561

WASTE & OILY WASTE WATER

PIPING SYS DIAGRAM

D Y 11 A, 9B

31 DWG 534-

7060960

MACHINERY DRAINS ZONE 4510 - Y 3

32 DWG 534-

7059505

MACHINERY DRAINS ZONE 2450 B Y 3A

33 DWG 534-

7059491

MACHINERY DRAINS ZONE 2440 D Y 6C

7C

34 DWG 534-

7059477

MACHINERY DRAINS ZONE 2430 D Y 5A

6A

35 TM S9086-

RK-STM-

010/CH505

PIPING SYSTEMS 6 N

FOUO

SHIP: DDG-86 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

36 MIL MIL-

STD-1627

Bending of Pipe or Tube for Ship Piping Systems

C N

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 2.3.

(V)(G) "GAS TURBINE MAINTENANCE PROCEDURE"

5.2 Accomplish a visual inspection of the current ship condition, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8, using 2.4 through 2.14 for guidance, and as designated by the SUPERVISOR.

5.2.1 Ensure to inspect each exterior vertical, horizontal, step platform, deck, and foundation surface, and each interior exhaust stack, anchor foundation, eductor, eductor nozzle, flange joint, overhead, bulkhead, deck, restraint, steel channel, penetration, deck spool, ladder foundation, bolting ring, and pipe hanger.

5.2.2 Mark each identified and designated area requiring repair.

5.2.3 Submit one legible copy, in hard copy or approved transferable media, of a report with a sketch listing results of the requirement of 5.2 to the SUPERVISOR.

5.3 Power tool clean to bare metal for each location reported in 5.2.3, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8, to include each exposed longitudinal, vertical, and traverse stiffener, for up to 2,980 square feet.

Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of 2.15, as designated by the

SUPERVISOR.

5.4 Accomplish a visual inspection in each location for coating removed in 5.3, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8 for structural integrity, deterioration, pitting, each crack, and area of damage or distortion, using

2.4 through 2.14 for guidance.

5.4.1 Mark each corroded, damaged and/or deteriorated area.

5.4.2 Submit one legible copy, in hard copy or approved transferable media, of a report with a sketch listing results of the requirements of 5.4 to the SUPERVISOR.

5.5 Accomplish each ultrasonic thickness measurement (UTM) up to 100 locations in each location reported in 5.4.2, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8 in accordance with Paragraph 6.7 of 2.16 and 2.17, as designated by the SUPERVISOR, using 2.4 through 2.14 for guidance. The acceptance criteria must be in accordance with 2.19.

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SHIP: DDG-86 CHG/VER: 2/1

5.5.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 5.5 to the SUPERVISOR.

5.5.2 Ensure a sketch showing each location of each UTM reading, original material thickness, existing material thickness, and percentage of material thickness reduction.

5.6 Accomplish the following repairs to each BLISS Cap listed in 1.3.3 through 1.3.6, located in 1.2.1 and 1.2.2, in accordance with 2.12 through 2.14 as designated by the SUPERVISOR.

5.6.1 Remove existing and install new, a total of 30 square feet of BLISS Cap.

5.7 Accomplish the following repairs reported in 5.2.3, 5.4.2, and 5.5.1, listed in 1.3.1, 1.3.2, and 1.3.7 through

1.3.13 located in 1.2.1 through 1.2.8, using 2.4 through 2.14 for guidance, as designated by the SUPERVISOR. See

5.25.5 and 5.25.6.

5.7.1 Base metal weld build-up, a total of 160 square inches.

5.7.1.1 Ensure each base metal buildup area does not exceed 2 inches in diameter.

5.7.1.2 Estimate the base metal buildup repair to be one quarter inch thick for pricing purposes.

5.7.1.3 Fill each local pit and groove with weld metal prior to the application of each principal build-up layer.

5.7.1.4 Ensure each surface is ground smooth to metal.

5.7.2 Remove existing and install new, a total of 94 square feet of plate for each bulkhead, overhead, and deck plate.

5.7.3 Remove existing and install new, a total of 75 linear feet of longitudinal, vertical, and traverse stiffener.

5.7.4 Remove existing and install new, a total of 5 square feet of anchor foundation and flange joint.

5.7.5 Remove existing and install new each deck spool, gasket and bolting ring.

5.7.6 Vee out and weld a total of 25 linear feet of cracked, split, broken or damaged weld.

5.7.7 Chip and grind each surface flush in way of each repair.

5.7.8 Template exact size, configuration, and location from each existing shipboard condition, in way of each repair.

5.7.9 Accomplish the requirements of 009-012 of 2.1, including Table 2, Columns A and B, Lines One through 7.

5.7.10 Accomplish the requirements of 009-025 of 2.1 for a local air hose test of each new weld seam. Allowable leakage: None.

5.8 Remove existing, fabricate and install new each structural member listed in 1.3.14 in accordance with 2.19.

5.8.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.8.2 Accomplish the requirements of 009-025 of 2.1 for a local hose test of each new weld of each shroud forward plate listed in 1.3.14.12. Allowable leakage: None.

5.9 Fair up each existing flange of vertical stiffener listed in 1.3.15 in accordance with 2.19.

5.10 Remove each existing flange of vertical stiffener listed in 1.3.16 in accordance with 2.19.

5.10.1 Flame cutting method must not be used for the removal.

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SHIP: DDG-86 CHG/VER: 2/1

5.11 Install each new composite panel listed in 1.3.17 in accordance with 2.20.

5.12 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 3, located in 1.2.1 and 1.2.2, for coating removed in 5.3.

5.13 Accomplish the requirements of 009-032 of 2.1, including Table 3, Line(s) 22A, located in 1.2.3 through 1.2.8, for coating removed in 5.3.

5.14 Remove existing and install new the equipment listed in 1.3.18.

5.15 Install each new bonding strap assembly listed in 1.3.19 through 1.3.21 in accordance with 2.21.

5.15.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.15.2 Apply anti-seize compound (MIL-T-22361) to each bolt threads and conducting surfaces of the boss.

5.16 Remove each manhole cover listed in 1.3.22 through 1.3.24, using 2.12 and 2.13 for guidance.

5.17 Accomplish weld repair each crack on duct casing listed in 1.3.25 and 1.3.26 of each exhaust duct interior in accordance with 2.13.

5.17.1 Grind out defect section prior to weld repair.

5.17.2 Accomplish the requirements of 009-012 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.17.3 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 exhaust duct listed in

1.3.25 and 1.3.26.

5.17.3.1 Accomplish liquid penetrant test or 5X visual test on root layer of each onboard weld joint in accordance with Paragraph 4.2.a of 2.22. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.22.

(I)(G) “ELEVATED NDT INSPECTION”

5.17.3.2 Accomplish visual test and liquid penetrant test on final layer of each onboard weld joint in accordance with Paragraph 4.2.a of 2.22. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.22.

(I)(G) “ELEVATED NDT INSPECTION”

5.17.3.3 The area of NDT is shown on Enclosure-01.

5.18 Accomplish weld repair each crack on insulation box listed in 1.3.27 and 1.3.28 of each exhaust duct interior in accordance with 2.12 and 2.13, using 2.28 and 2.29 for guidance.

5.18.1 Grind out defect section prior to weld repair.

5.18.2 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.19 Install manhole cover listed in 1.3.22 thorough 1.3.24 in accordance with 2.12, 2.13, and 2.23 through 2.26 as controlled assembly.

5.19.1 Restore each mating surface exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

5.19.2 Connect each mechanical joint shown on Mapping Plan Enclosure-02.

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SHIP: DDG-86 CHG/VER: 2/1

5.19.2.1 Document the controlled assembly joints on QA Forms 34A Enclosure-03-1 through Enclosure-03-3.

(I) "CONTROLLED ASSEMBLY JOINT INSTALLATION"

5.20 Remove each existing insulation, lagging and reusable cover listed in 1.3.29 through 1.3.31 from the exhaust duct, using 2.27 for guidance.

5.21 Accomplish the requirements of 009-011 of 2.1 for installation each new insulation and lagging listed in 1.3.29 through 1.3.31 to exhaust duct, using 2.12 for guidance.

5.21.1 Accomplish the requirements of 009-032 of 2.1 for top surface where new insulation and lagging are installed.

5.22 Unclog each uptake drain piping listed in 1.3.32, using 2.30 through 2.34 and Enclosure-04 for guidance.

5.22.1 Remove and reinstall each uptake drain piping for unclogging.

5.22.2 Accomplish a shop hydrostatic check of each new pipe and coupling listed in 1.3.32.1 and 1.3.32.2 for evidence of external leakage and/or deformation, using clean, fresh water at 50 PSIG for a minimum of 30 minutes in accordance with Paragraph 505-11.1.2.7 of 2.35. Allowable external leakage and/or deformation: None.

(V) “HYDROSTATIC CHECK”

5.22.3 Bend each new pipe in accordance with 2.36.

5.22.4 Accomplish the requirements of 009-012 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.22.5 Clear each uptake drain piping free of foreign matter and obstructions.

5.22.6 Accomplish flow check of each uptake drain piping using clean, fresh water. Allowable external leakage:

None.

(V)(G) “FLOW CHECK”

5.23 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.5 through 1.2.8.

Designate one person to account for all personnel who may have entered the space.

5.24 Accomplish the requirements of 009-032 of 2.1 for each new and disturbed surface.

5.25 Notes:

5.25.1 Planner: Code 231A K. Kanehira, 243-9883

Planner: Code 231A R. Nanba, 243-6141 Planner: Code 231A H. Kosaka, 080-9350-1454 Planner: Code 234 R. Kimura, 070-7603-8983 Planner: Code 234 Y. Kawashima, 090-9323-5312

5.25.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.25.3 This TGI meets the intent of DDG CSWT File No. 259-090.

5.25.4 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkhead normally used to control air flow in the event of a shipboard fire. A non- flammable closure is required in accordance with COMNAVDEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

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SHIP: DDG-86 CHG/VER: 2/1

5.25.5 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.25.6 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.25.7 WPC will copy the following pages in reference.

REF. 2.7: Sheets 3, 5, 7D, 7-1, 7A-1, and 5A-2.

2.8: Sheets 3, 3A, 5C, 6, 6A, 7A, 10A, 3B-3, 3C-3, and 5B-1.

2.10: Sheets 5, 7, 5B-2, 3-1, and 3-A1.

2.11: Sheets 3, 3A, 3B, 3D, 3E, 3F, 3G, 3H, and 3J.

2.12: Sheets One, 8, 9, 10, 14, 15, 16, 17, 25, 31, 35, 36, 37, and 39.

2 13: Sheets One, 5, 8, 9, 13, and 25.

2.14: Sheets One, 4, 8, 9, 10, 11, 13, 18, 20, 22, and 26.

5.25.8 PDD-ELM-250258 was issued for the reference of ICN 38KC115602, and the ELM is also authorized to apply to this TGI by Code 260 due to the job deferral.

5.25.9 Sheets 6C and 7C of Ref. 2.33 are not proper applicable sheets for use of DDG86 however use for DDG86 as guidance for unclogging of uptake drain piping listed in 1.3.32 is authorized by BIW OSR per e-mail discussion dated on 16 Jan 2026.

5.25.10 Step D.9 and D.10 of REF. 2.3 is accomplished by In-house work (TGI No. 38KC312366R01).

5.25.11 Step F.5 of REF. 2.3 is accomplished by In-house work (TGI No. 38KC312366U01).

5.25.12 Removal, modification, and installation of briss cap listed in 1.3.3 through 1.3.6 has been covered by TGI No.

38KC325901A01 (KTR TGI).

5.25.13 Removal of rubber tile on aft stack in 05 level weather, frame 246 will be covered by TGI No(s).

38KC312366A02 (SRF-JRMC TGI).

5.25.14 JCNs EM02-W084, EM02-W086, EM02-W087, EM02-W088, EM02-W091, EM02-W092, EM02-W093, EM02-W094, EM02-W096, EM02-ZBX9, EM02-ZBY1, EM02-ZBY2, EM02-ZBY3, ES01-NP34, ES01-NP35, ES01- NP36, ES01-NP37, ES01-NP38, ES01-NP39, ES01-NP3A, ES01-NP3B, ES01-NP3C, ES01-NP3D, ES01-NP3F, ES01-NP3H, ES01-NP3I, ES01-NP3J, ES01-NP3K, EM02-ZBY0, CSE1-3988, and EM04-ZAD9 are related to this

TGI.

5.26 Government Furnished Material (GFM):

5.26.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.27 SRF-JRMC will provide the following service work: (TGI No. 38KC312366S02)

5.27.1 [C740] Crane and crane rigging service.

5.27.2 [X99E] Utility service, electrical.

5.27.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except for onboard blasting work.

5.27.4 [C106.1] Safety inspection for SRF-JRMC employees.

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SHIP: DDG-86 CHG/VER: 2/1

5.27.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.27.6 [C133] QA inspection for (G) symbol(s).

5.27.7 [C135] QA inspection for (G) Symbol(s).

5.27.8 [C250] Provide on-site engineering support for front loading.

5.27.9 [C285] Inspection for (G) symbol(s).

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J-1

SHIP: DDG-86 CHG/VER: 2/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

AFT UPTAKE SPACE AY A 0 1

CU PHASE TITLE:

F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

POL CTL 4-254-0-E PP POL CTL 1-268-2-Q PP POL CTL 01-248-0-Q PP 05LVL & ABV

EXTERIOR MS #2A GTM UPTAKE UT #2B GTM UPTAKE UT #2 SSGTG UPTAKE UT #3

SSGTG UPTAKE UT #2A GTM UPTAKE IN #2B GTM UPTAKE IN #2 SSGTG INTAKE

IT #2A GTM INTAKE IT #2B GTM INTAKE IT #2 SSGTG UPTAKE IN 02 LVL

EXTERIOR STBD MS CMPT 01-378-2-Q MS CMPT 1-370-2-Q MS CMPT 01-248-0-Q MS

CMPT 1-254-1-Q MS CMPT 02-242-0-Q MS

ATTACHMENT LIST:

1. ENCLOSURE-01 (38KC312366A01-Sketch-01.pdf) saved on 14-MAY-2026 0000.

2. ENCLOSURE-02 (38KC312366A01-Map.pdf) saved on 17-JAN-2026 0000.

3. ENCLOSURE-03 (38KC312366A01-QA34A.docx) saved on 17-JAN-2026 0000.

4. ENCLOSURE-04 (38KC312366A01-Sketch-02.pdf) saved on 17-JAN-2026 0000.

5. ENCLOSURE-05 (38KC312366A01-Sketch-03.pdf) saved on 12-MAY-2026 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

38KC312366 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to inspect, repair, and preserve aft uptake space

Location of Work:

05 Level Weather, Frames between 246 and 272, Port and Starboard (Stbd) 02 Level Weather, Frames between 370 and 387, Stbd Uptake Engine Room No. 2 (02-242-0-Q) Uptake Engine Room No. 2 (01-248-0-Q) Intake/Uptake Engine Room No. 2 (1-268-2-Q) Ships Service Gas Turbine Generator (SSGTG) Exhaust Trunk (1-254-1-Q) SSGTG Exhaust Trunk (1-370-2-Q) (01 Level and Main Deck) Infrared Suppression System (IRS) Educator Secondary Air Inlet Trunk (01-378-2-Q) Supply Department Office (1-254-0-Q) Passage (1-254-6-L) Passage (1-377-0-L) Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd Engine Room No. 2 (4-254-0-E) Shore Power Station (01-240-0-Q)

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M-1

SHIP: DDG-86 CHG/VER: 2/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

AFT UPTAKE SPACE AY A 0 1

CU PHASE TITLE:

F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38KC312366 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M PLATE,ME, SIZE: 2 FT X 3 FT

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 9515 002375350 NA 4 N 61275106 6/SF

002 M PLATE,ME, SIZE: 2FT X 2FT

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 9515 002243086 NA 4 N 61275108 4/SF

003 M ANGLE,STRUCTURAL,

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 9520 002777314 NA 4 N 61275100 5/FT

NOTES:

FOUO

M-2

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

004 M TEE-BAR, WT-SHAPE, SPEC:

MIL-S-22698 GRADE AH-36

CLASS U,

SHAPE: WT4 X 5LBS,

NOMINAL SIZE: 4” (3.95")

DEPTH X 4” (3.94”) FLANGE,

WEB THK: 3/16” (0.170”),

FLG THK: 3/16” (0.205”),

MATL: HIGH TENSILE

STRENGTH STEEL,

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 9520 LL9004224 NA 4 N 61277468 12/FT

005 M BEAM, STRUCTURAL, BEAM,

STRUCTURAL, SIZE: 10" X 4" X

11.77LBS, MATL: CARBON

HIGH TENSILE STEEL, MIL-S-

22698, GRADE AH36

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 9520 LL4753941 NA 4 N 61277467 6/FT

006 M PLATE,EL, 48" X 48" X

0.125"THK

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 5999 015584390 NA 4 N 61275109 2/EA

007 M SCREW, CAP,, SCREW, CAP,

HEAD, HEX,

SPEC: ASTM F593 GROUP 2

CONDITION CW1,

SIZE: 3/8"-16UNC-2A X 1-3/4"

LG,

MATL: CRES 316, S31600,

CONDITION: COLD WORK

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 5305 LL9101244 NA 4 N 61277466 15/EA

008 M WASHER,FLAT, ORDERED

FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9B 5310 014764717 NA 4 N 61275101 15/EA

009 M TAPE,PRESSURE SENSI,

ORDERED FOR KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9Q 7510 010264117 NA 4 N 61275110 1/RO

010 M ADHESIVE, ORDERED FOR

KTR

ORIG; C231A. M. KANEHIRA

PHONE 243-9883

9Q 8040 LLN047763 NA 4 Y 61277553 1/KT

300 M FLAME, PROTECTOR, FRAME,

PROTECTOR, MCT, SIZE: 125

MM DIA X 83 MM DEPTH, (5" X

3.2"), PACKING AREA: 80 MM X

80 MM (3.15" X 3.15"), BASE

MATL: LYCRON, FRAME MATL:

STAINLESS STEEL,

REMARKS: LYCRON FRAME

WITH OPEN SIDE

ORG: C233 H. KOSAKA, 080-

9350-1454

ORDERED FOR KTR

9B 5975 LL9007272 NA 4 N 60217469 1/EA

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M-3

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

301 M BLOCK,INSERT,SEALIN, ORG:

C233 H. KOSAKA, 080-9350-

ORDERED FOR KTR

9B 5975 010345625 NA 4 N 60165098 1/EA

302 M BLOCK,CABLE INSERT, ORG:

C233 H. KOSAKA, 080-9350-

ORDERED FOR KTR

9B 5975 013866570 NA 4 N 60165099 1/PR

303 M BUSHING,STRAIN RELI, ORG:

C233 H. KOSAKA, 080-9350-

ORDERED FOR KTR

9B 5975 013866561 NA 4 N 60165101 1/PR

304 M SPACER,CABLE, ORG: C233 H.

KOSAKA, 080-9350-1454

ORDERED FOR KTR

9B 5975 010356937 NA 4 N 60165102 8/EA

400 M GASKET , GASKET, FIBROUS

GLASS, WIRE-REINFORCED

PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 88-11/16” OD X 83-7/16”

ID X 3/8” THK,

BOLT CIRCLE DIA: 86-11/16”,

40 BOLT HOLES, 25/32” DIA

HOLES, HOLES EQUALLY

SPACED,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT#: 52248-442,

9B 5330 LL9810187 NA 4 N 60427519 2/SH

401 M GASKET, FIBERGLASS, WIRE-

REINFORCED PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, MATERIAL: FIBER GLASS,

WIRE INSERT, FIBER GLASS

SIZE: 81-11/16" OD X 76-7/16"

ID X 3/8" THK, BOLT CIRCLE

DIA: 79-11/16" , 36 BOLT

HOLES, 25/32 DIA HOLES,

HOLES EQUALLY SPACED

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT# 52248-469,

9B 5330 LL9810157 NA 4 N 60427518 4/EA

402 M GASKET,FIBROUS GLASS,

GASKET, FIBROUS GLASS,

WIRE-REINFORCED PLAIN,

CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 106-11/16"OD X 101-

7/16"ID X 3/8"THK,

BOLT CIRCLE DIA: 104-11/16",

40 BOLT HOLES, 25/32" DIA

HOLES, HOLES EQUALLY

SPACED,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT NO. 52248-451

9B 5330 LL4941031 NA 4 N 60427415 2/EA

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M-4

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

403 M GASKET, FLAT, GASKET,

FIBROUS GLASS, WIRE-

REINFORCED PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 53-11/16"OD X 48-7/16"ID

X 3/8"THK,

BOLT CIRCLE DIA: 51-11/16",

24 BOLT HOLES, 25/32" DIA

HOLES, HOLES EQUALLY

SPACED,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT NO. 52248-434,

9B 5330 LL9604082 NA 4 N 60427517 3/EA

404 M GASKET, GASKET, FIBROUS

GLASS, WIRE-REINFORCED

PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 62-11/16"OD X 57-7/16"ID

X 3/8"THK,

BOLT CIRCLE DIA: 60-11/16",

30 BOLT HOLES, 25/32" DIA

HOLES, EQUALLY SPACED,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT NO. 52248-426,

9B 5330 LL4941030 NA 4 N 60427412 1/EA

405 M GASKET, 1/2"W X 1/8",

GASKET, FIBROUS GLASS,

WIRE-REINFORCED PLAIN,

TAPE,

SPEC: HH-P-31, TYPE I, CLASS

2, SIZE: 1/2"W X 1/8"THK X 20FT

L, REMARKS: NON ASBESTOS

REQUIRED,

ORDERED FOR KTR

ORG: C234 R. KIMURA, 070-

7603-8983

9B 5330 LL4924382 NA 4 N 60427509 15/RO

405 M GASKET, 1/2"W X 1/8",

GASKET, FIBROUS GLASS,

WIRE-REINFORCED PLAIN,

TAPE,

SPEC: HH-P-31, TYPE I, CLASS

2, SIZE: 1/2"W X 1/8"THK X 20FT

L, REMARKS: NON ASBESTOS

REQUIRED,

ORDERED FOR KTR

ORG: C234 R. KIMURA, 070-

7603-8983

9B 5330 LL4924382 NA 4 N 60597443 15/RO

406 M WASHER,2, WASHER,

FIBROUS GLASS, WIRE-

REINFORCED PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

SIZE: 2" OD X 21/32" ID, 3/8"

THK.

BIW CAT#: 52419-026

*DARCO SOUTHERN P/N:

ZFL0HHP-000-017

ORDERED FOR KTR

ORG: C234 R. KIMURA, 070-

7603-8983

9Z 5310 LL4917124 NA 4 N 60157497

480/EA

FOUO

M-5

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

407 M FERRULE, FERRULE, FIBROUS

GLASS, WIRE-REINFORCED

PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 31/32"OD X 21/32"ID X

1/2" THK,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT NO. 54638-027,

ORDERED FOR KTR

ORG: C234 R. KIMURA, 070-

7603-8983

9B 5340 LL4941032 NA 4 N 60427512

330/EA

408 M FERRULE, FERRULE, FIBROUS

GLASS, WIRE-REINFORCED

PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 31/32"OD X 21/32"ID X

3/8"LG,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT#: 54638-035,

ORDERED FOR KTR

ORG: C234 R. KIMURA, 070-

7603-8983

9B 5340 LL4941033 NA 4 N 60427514

160/EA

409 M GASKET SHEET,GHW,

GASKET SHEET, BRAND:

GRAFOIL,

THK: 1/8",

SIZE: 60" X 60",

GRADE: GHW (FLEXIBLE

GRAPHITE WITH A FIBER

GLASS INTERLAYER).

REMARKS: REQUIRED

SPECIAL WOOD CRATE

PACKAGING WITH

CARDBOARD INSERTS TO

PREVENT SHIPPING DAMAGE.

FOR CONTD ASSY JT: ELM-

240277 REV. "-" PC NO. 1 AND

ELM-240279 REV. "-" PC NO. 1

9B 5330 LL4653885 NA 4 N 60167513 6/SH

410 M NUT,PLAI, ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

FOR CONTD ASSY JT: ELM-

240278 REV. "-" PC NO. 2 AND

ELM-240280 REV. "-" PC NO. 2

9B 5310 015290006 NA 4 N 60145157 15/PG

411 M WASHER,, WASHER, FLAT,

ROUND,

SPEC: FF-W-92 TY A GR I CL B,

ASME B18.21.1

BOLT SIZE: 3/8"

SIZE: 13/32"(0.406") ID X 1" OD

X 0.056/0.071" THK,

MATL: CRES 316, ANNEALED,

REMARKS: TO BE STAMPED

316, BIW CATALOG NO. 53239-013,

FOR CONTD ASSY JT: ELM-

240280 REV. "-" PC NO. 3 AND

ELM-240280 REV. "-" PC NO. 3

9Z 5310 LL9302877 NA 4 N 60147431

150/EA

FOUO

M-6

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

412 M INSULATION FELT,THE,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Q 5640 001736591 NA 4 Y 60145106 4/RO

413 M CLOTH,PLAIN WEAVE,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 8305 001487364 NA 4 N 60145108 2/RO

414 M INSULATI, INSULATION

BLANKET, THERMAL, MINERAL

WOOL,

SPEC: MIL-PRF-2818,

SIZE: 24" X 48" X 2" THK,

DENSITY: 8 LBS/CU FT,

BIW CATALOG NO. 47111-030,

ROCKWOOL P/N: SEAROX SL

620(128), REMARKS: OMIT METALLIC

SUPPORT MEMBERS FROM

BOTH SIDES,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5640 LL9606678 NA 4 N 60157498

105/SH

415 M WIRE FABRIC, KNITTED WIRE

MESH

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5335 005989404 NA 4 N 60145111 8/EA

416 M SHEET, METAL, SHEET,

METAL, 4FT X 10FT X

1/16"(0.063")THK, INCONEL

625, ASTM B443, COLD

ROLLED AND ANNEALED.

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 9535 LL9607454 NA 4 N 60427428 2/SH

417 M NUT,SLEEVE, ORDERED FOR

KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5310 014231667 NA 4 N 60145113 12/EA

418 M STRIP,ELECTRICAL GR,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5999 013438668 NA 4 N 60145114 12/EA

419 M SCREW,CAP,HEXAGON H,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5305 014535741 NA 4 N 60145115

100/EA

420 M WASHER,LOCK, ORDERED

FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5310 009847042 SX NA 4 N 60145116 1/HD

421 M WASHER,F, ORDERED FOR

KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5310 013882287 F7 NA 4 N 60145117

100/EA

FOUO

M-7

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

423 M WIRE MES, WIRE, MESH,

CHICKEN NET, #20 X 16 MESH

NO.20G, HEXAGONAL WIRE

NETTING,

GALVANIZED STEEL,

1RLL=30METER

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Z 5340 LL4651079 NA 4 N 60147448 4/RL

424 M CEMENT,INSULATION,H,

INSUL CEMENT FINISH

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Q 5640 002264540 NA 4 Y 60145127 12/BG

425 M ADHESIVE, ADHESIVE FOR

CLOTH

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 8040 002738708 NA 4 Y 60145128 13/GL

426 M STRAPPIN, STRAPPING,

HAYATA TOUGH BAND,

UNCOATED,

SIZE: 5/8"(15.88MM)W X

0.015"(0.38MM)THK X 100FT

LG,

MATL: CRES 316,

TENSILE STRENGTH: 880,

WEIGHT: 7.0 LBS

*************** 200FT/LG = P/N:

SB3165-015-2 (MATL# 9300605)

9Z 5340 LL6978272 NA 4 N 60147449 5/RO

427 M GASKET, FLAT, GASKET,

FIBROUS GLASS, WIRE-

REINFORCED PLAIN, CLOTH,

SPEC: HH-P-31, TYPE I, CLASS

1, SIZE: 47-11/16"OD X 42-7/16"ID

X 3/8"THK,

BOLT CIRCLE DIA: 45-11/16",

30 BOLT HOLES, 25/32" DIA

HOLES, HOLES EQUALLY

SPACED,

REMARKS: NON ASBESTOS

REQUIRED,

BIW CAT NO. 52248-485

9B 5330 LL9813662 NA 4 N 60427520 2/EA

429 M GASKET, GASKET,

EXPANSION,

S9311-DK-MMA-040 TABLE 7-

172, FIG, 172-5

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

USING FOR EXPANSION

FLANGE, MODULE SIDE,

9B 5330 013293809 NA 4 N 60145130 2/EA

430 M NUT,SELF-LOCKING,HE,

S9311-DK-MMA-040 TABLE 7-

172, FIG 172-6

P/N: MS20500-820

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5310 002978379 NA 4 N 60145131 40/EA

FOUO

M-8

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

431 M BOLT,MACHINE, S9311-DK-

MMA-040 TABLE 7-172, FIG172-

BOLT, 1/2"-UNJF-20, 1-1/2"LG,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 5306 004624317 NA 4 N 60145132 40/EA

432 M SHEET, P, SHEET,

PERFORATED, 4FT X 8FT X

0.063"THK, CRES 316L, ASTM-

A240, 3/16"DIA, PITCH: 3/8" ON

STAGGERED CENTERS

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9B 9515 LL9603130 NA 4 N 60147450 1/SH

433 M INSULATI, ACOUSTIC

INSULATION,

SPEC: MIL-DTL-32585 TYPE II

FORM 2 FACING D (FORMER:

MIL-I-22023 TYPE 3)

THK: 2",

SIZE: 24" X 36",

MATL: FIBER GLASS,

FACING: FACED WITH

POLYESTER FILM

REINFORCED WITH FIBROUS

GLASS SCRIM,

TUFFSKIN STYLE: 1613,

DO NOT CROSS NSN: 5640-01-

509-0809(SMIC: X3),

BIW CAT#: 47068-011

9Q 5640 LL4808709 NA 4 N 60147802 4/SH

434 M INSULATION, INSULATION,

THERMAL FELT, 2FT X 3FT X

2"THK, 1.5LB/QFT DENSITY,

FIBROUS GLASS, MIL-DTL-

32585 TYPE I FORM 2 FACING

A (FORMER SPEC MIL-I-22023

TY-I CL-4), 10 SHEETS PER

BOX.

AVAILABLE SOS: WEST COAST

INSULATION INC (CAGE:

4BZ72)

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Q 5640 LL9005023 NA 4 N 60147801 4/SH

435 M TAPE,PRESSURE SENSI,

GLASS TAPE,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Q 7510 015406777 NA 4 N 60155177 1/RO

435 M TAPE,PRESSURE SENSI,

GLASS TAPE,

ORDERED FOR KTR

ORG: C234 R.KIMURA, 070-

7603-8983

9Q 7510 015406777 NA 4 N 60145133 1/RO

FOUO

M-9

SHIP: DDG-86 CHG/VER: 2/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

501 M PIPE, METAL, 1-1/4" , PIPE,

METAL, SIZE: 1-1/4"IPS, MATL:

CRES-316L, SCH 40, ASTM A

312 GRADE TP316L,

SEAMLESS,

**PROVIDE ONE

CONTINUEOUS LENGTH 20 FT.

DO NOT PROVIDE

SEPARATELY.

ORDERED FOR KTR, ORG:

C234 Y. KAWASHIMA, 090-

9323-5312

9B 4710 LL4779773 NA 4 N 60427422 20/FT

502 M COUPLING, COUPLING, PIPE,

SOCKET WELDING, SIZE: 1-

1/4"IPS, MATERIAL: CRES

316L, PRESSURE: 3000 LB,

NSN 4730-01-280-8761 (SMIC-

L1)

ORDERED FOR KTR, ORG:

C234 Y. KAWASHIMA, 090-

9323-5312

9C 4730 LL4880777 NA 4 N 60147441 8/EA

503 M BACKING RINGS, BACKING

RINGS, SPEC: MIL-STD-22D,

SIZE: 1-1/4" IPS X 3/4"WIDE,

SCH 40, MATL: CRES 316L

ORDERED FOR KTR, ORG:

C234 Y. KAWASHIMA, 090-

9323-5312

9B 4730 LL9307138 NA 4 N 60137412 8/EA

504 M GASKET,SPIRAL WOUND,

METAL GASKET, 3-1/2" IPS X

150 PSIG, CRES 347, TYPE II,

CLASS A, MIL-G-24716

ORDERED FOR KTR, ORG:

C234 Y. KAWASHIMA, 090-

9323-5312

9B 5330 013387813 NA 4 N 60135051 5/EA

505 M PIPE, METAL, 1-1/4" , PIPE,

METAL, SIZE: 1-1/4"IPS, MATL:

CRES-316L, SCH 40, ASTM A

312 GRADE TP316L,

SEAMLESS,

**PROVIDE ONE

CONTINUEOUS LENGTH 20 FT.

DO NOT PROVIDE

SEPARATELY.

ORDERED FOR KTR, ORG:

C234 Y. KAWASHIMA, 090-

9323-5312

9B 4710 LL4779773 NA 4 N 60427423 20/FT

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-86 AFT UPTAKE SPACE AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38KC312366 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-86 AFT UPTAKE SPACE AY A 0

38KC312366A01

SKETCH

ENCLOSURE-0138KC312366A01

SKETCH

ENCLOSURE-01 Sheet 1 of 5

Reiya.Kimura.ja Text Box 2A GTM Exhaust Duct

Reiya.Kimura.ja_1 Polygon

Reiya.Kimura.ja_2 Text Box

DMEX2/UP005

Crack inside of Outer Casing See Sheet 4 for details

Reiya.Kimura.ja_3 Text Box

DMEX2/UP003

Sagging Lagging

Reiya.Kimura.ja_4 Line

Reiya.Kimura.ja_5 Underline

ENCLOSURE-0138KC312366A01

SKETCH

ENCLOSURE-01 Sheet 2 of 5

Reiya.Kimura.ja_6 Text Box

DMEX2/UP015

Crack inside of Outer Casing See Sheet 5 for detail

Reiya.Kimura.ja_7 Text Box 2B GTM Exhaust Duct

Reiya.Kimura.ja_8 Text Box

DMEX2/UP014

Insulation Box Crack (Duct Interior)

Reiya.Kimura.ja_9 Text Box

DMEX2/UP011

Sagging Lagging

Reiya.Kimura.ja_10 Polygon

Reiya.Kimura.ja_11 Polygon

Reiya.Kimura.ja_12 Line

Reiya.Kimura.ja_13 Line

Reiya.Kimura.ja_14 Line

Reiya.Kimura.ja_15 Line

Reiya.Kimura.ja_16

ENCLOSURE-0138KC312366A01

SKETCH

ENCLOSURE-01 Sheet 3 of 5

Reiya.Kimura.ja_17 Text Box No. 2 SSGTG Exhaust Duct

Reiya.Kimura.ja_18 Text Box

DMGE2/UP073

Insulation Box Crack (Duct Interior)

Reiya.Kimura.ja_19 Line

Reiya.Kimura.ja_20 Line

Reiya.Kimura.ja_21

ENCLOSURE-01 Sheet 4 of 5

Reiya.Kimura.ja_22 Polygon

Reiya.Kimura.ja_23 Text Box : Red marked section is required ENDT.

Reiya.Kimura.ja_24 Text Box

DMEX2/UP005

2A GTM Exhaust Duct Crack inside of Outer Casing

Reiya.Kimura.ja_25 Oval

Reiya.Kimura.ja_26 Oval

Reiya.Kimura.ja_27

ENCLOSURE-01 Sheet 5 of 5

Reiya.Kimura.ja_28 Polygon

Reiya.Kimura.ja_29 Text Box

DMEX2/UP015

2B GTM Exhaust Duct Crack inside of Outer Casing

Reiya.Kimura.ja_30 Oval

Reiya.Kimura.ja_31 Oval

Reiya.Kimura.ja_32 Text Box : Red marked section is required ENDT.

Reiya.Kimura.ja_33

MAPPING PLAN

ENCLOSURE-02 Sheet 1 of 3

Reiya.Kimura.ja_34 Line

Reiya.Kimura.ja_35 Callout

CJ-1

Reiya.Kimura.ja_36 Text Box 2A GTM Exhaust Duct

Reiya.Kimura.ja_37

ENCLOSURE-02 Sheet 2 of 3

Reiya.Kimura.ja_38 Oval

Reiya.Kimura.ja_39 Callout

CJ-2

Reiya.Kimura.ja_40 Text Box 2B GTM Exhaust Duct

Reiya.Kimura.ja_41

ENCLOSURE-02 Sheet 3 of 3

Reiya.Kimura.ja_42 Oval

Reiya.Kimura.ja_43 Callout

CJ-3

Reiya.Kimura.ja_44 Text Box No. 2 SSGTG Exhaust Duct

Reiya.Kimura.ja_45

38KC312366A01 ENCLOSURE-03-1 TOTAL 3

JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing.

QA FORM 34A

(For Assemblies Not Requiring Torque Documentation)

PAGE ___1__ OF ___1__

1. SHIP HULL

NO.

2. JCN 3. LWC/SHOP 4. CWP/REC

NO.

5. SYSTEM/COMPONENT/ROTATABLE POOL

NO

USS SHOUP DDG86 EM02-W091, EM02-W092,

EM02-W093, EM02-W094

KTR N/A 2A Gas Turbine Module Exhaust Duct

6. REFERENCES (Specify Assembly Number if applicable.)

A. 259-ELM-240277 Rev “-“ B. 259-ELM-240278 Rev “-“ C. MAPPING PLAN ENCLOSURE-02

D. E. F.

7. NEW MATERIAL

PC

NO.

REF. JOINT

ID

DESCRIPTION

(Include thickness for shims; diameter and thread pitch for fasteners)

QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL

NO)

(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and

Manufacturer’s Symbol)

CRAFT

INT

8. JOINT DATA

FOR OTHER THAN JOINT MAKE-UP, DESCRIBE

THE SPECIFIC ATTRIBUTE AND LOCATION OF

THE ACCEPTANCE CRITERIA. IDENTIFY

JOINTS THAT REQUIRE CONTROLLED

ASSEMBLY PROCEDURES.

INSPECTOR (SHIPYARDS ONLY - FOR CONTROLLED ASSEMBLY JOINTS ONLY) & CRAFTSMAN

SIGNATURE CERTIFIES:

(1) JOINT SEALING SURFACES, ALIGNMENT, GAP AND PARALLELISM ARE SAT PER

SPECIFIED REQUIREMENTS AND STUDS HAVE BEEN CHECKED FOR ROTATION IF APPLICABLE, OR

ATTRIBUTE IS ACCEPTABLE PER SPECIFIED CRITERIA.

(2) ALL NEW MATERIAL ASSOCIATED WITH THIS JOINT MEETS SPECIFIED REQUIREMENTS, IS

INSTALLED & LISTED IN BLOCK 7; EXISTING MATERIAL ASSOCIATED WITH THIS JOINT IS

ACCEPTABLE AND CORRECTLY INSTALLED.

FOR FLEET ONLY: FOR NON-CONTROLLED ASSEMBLIES WHEN NO SPECIFIC ATTRIBUTE IS

SPECIFIED, INSPECTOR SIGNATURE CERTIFIES ACCEPTANCE OF LEVEL I MATERIAL ONLY.

JOINT ID & JOINT TYPE OR ATTRIBUTE

DESCRIPTION

JT.

REF

(C) FOR

CRAFTSMAN OR

(I) FOR

INSPECTOR

CRAFTSMAN SIGNATURE/BADGE/DATE (FOR EACH JOINT/ATTRIBUTE)

INSPECTOR SIGNATURE/BADGE/DATE (FOR EACH (I) JOINT/ATTRIBUTE)

(I)

A. CJ-1

A,B,C

B.

C.

D.

E.

9. LOCKING DEVICE INSTALLED

OR REQD ACTION:

NA

MATL. DESCRIPTION/NSN/PC. NO. JT. ID. CRAFTSMAN SIGNATURE/BADGE/DATE SAT

10. REMARKS (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA) (FOR USE WHEN SIGNATURE DOES NOT ALREADY

APPEAR ON FORM)

INITIAL SIGNATURE/BADGE NO.

11. LWC SUPERVISOR/SHOP SUPERVISOR SIGNATURE/BADGE NO (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

12. QAS SIGNATURE /BADGE NO (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

38KC312366A01 ENCLOSURE-03-2 TOTAL 3

JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing.

QA FORM 34A

(For Assemblies Not Requiring Torque Documentation)

PAGE ___1__ OF ___1__

1. SHIP HULL

NO.

2. JCN 3. LWC/SHOP 4. CWP/REC

NO.

5. SYSTEM/COMPONENT/ROTATABLE POOL

NO

USS SHOUP DDG86 EM02-W087, EM02-W088,

EM02-W096

KTR N/A 2B Gas Turbine Module Exhaust Duct

6. REFERENCES (Specify Assembly Number if applicable.)

A. 259-ELM-240277 Rev “-“ B. 259-ELM-240278 Rev “-“ C. MAPPING PLAN ENCLOSURE-02

D. E. F.

7. NEW MATERIAL

PC

NO.

REF. JOINT

ID

DESCRIPTION

(Include thickness for shims; diameter and thread pitch for fasteners)

QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL

NO)

(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and

Manufacturer’s Symbol)

CRAFT

INT

8. JOINT DATA

FOR OTHER THAN JOINT MAKE-UP, DESCRIBE

THE…

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