SOW_B-2_CLN-1_38KC312366_A01_NEW TGI_c2v1.pdf
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- USS SHOUP (DDG-86) 7C1 SRA BUNDLE-2
- Solicitation number
- N6264926RA060
About this file
This is a Task Group Instruction (TGI) for maintenance and repair work on the USS SHOUP (DDG-86) naval vessel, specifically for inspection, repair, and preservation of the aft uptake space. The work is classified as FOUO (For Official Use Only) and was prepared by the Naval Sea Systems Command.
The TGI specifies comprehensive inspection, repair, and structural remediation activities across multiple compartments including the 05 Level Weather, 02 Level Weather, Engine Rooms, and various exhaust systems (2A/2B Gas Turbine Modules and Ship Service Gas Turbine Generators). Key deliverables include: power tool cleaning to bare metal for up to 2,980 square feet of exterior surfaces; ultrasonic thickness measurement at up to 100 locations; base metal weld build-up totaling 160 square inches; removal and installation of 94 square feet of plate material; removal and installation of 75 linear feet of stiffeners; weld repairs on exhaust duct casings with elevated non-destructive testing (ENDT) inspection for Class P-2 piping; removal and reinstallation of insulation and lagging on exhaust ducts; and unclogging of uptake drain piping. The work also includes installation of new bonding straps, replacement of composite panels on antenna platforms, removal of BLISS Cap assemblies, and controlled assembly joint documentation. The instruction references multiple technical standards including SSPC painting specifications, welding procedures per NSI standards, and hydrostatic testing protocols. Materials are provided as Government Furnished Material (GFM) by SRF-JRMC, and the contractor must coordinate with on-site engineering support and perform gas-free operations for confined spaces. Work-related Change Requests (CH-1 and CH-2) address corrections to sketch documentation and revisions to paragraphs regarding controlled assembly procedures and rubber tile removal.
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FOUO
FOUO: Public availability to be determined under 5 USC 552
TASK GROUP INSTRUCTION
AIM REV 20.11.4.0 (OCTOBER 2020)
TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:
NO.: AFT UPTAKE SPACE AY A 0 2
SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:
DDG-86 USS SHOUP KC3
CU PHASE TITLE:
F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE
PREPARING ACTIVITY:
PREPARED BY: CODE PHONE DATE
MISAKI KANEHIRA 231A 315-243-9883 12-MAY-2026
APPROVED BY: CODE PHONE DATE
YUUJI NAKAMURA 231A 315-243-6041 12-MAY-2026
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
REASON FOR WORK/NEED FOR CHANGE:
Needed to revise paragraphs 5.19.2.1 and 5.25.13.
CHANGE INSTRUCTIONS:
CH-1: Correct sheet number of Sketch Enclosure-01. (05/14/2026) CH-2: Revise paragraphs 5.19.2.1 and 5.25.13. (05/14/2026)
SPECIAL REQUIREMENTS:
SURFMEPP
CLASS P-2 PIPING.
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III.
This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required
WORK CERTIFICATION SIGNATURES
COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
ACCEPTANCE OF COMPLETED WORK
PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:
REQUIRED:☐YES ☒NO
RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
TGI NO.: AFT UPTAKE SPACE AY A 0
FOUO
SHIP: DDG-86 CHG/VER: 2/1
LIST OF EFFECTIVE PAGES
SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.
1-14 Map (1- 3)
J1-2 QA34
(1-3)
M1-9 Sketch (1)
Sketch (1-5)
Sketch (1-2)
1. SCOPE/PURPOSE
1.1 Title: Inspection, Repair, and Preservation of Aft Uptake Space; accomplish
1.2 Location of Work:
1.2.1 05 Level Weather, Frames between 246 and 272, Port and Starboard (Stbd)
1.2.2 02 Level Weather, Frames between 370 and 387, Stbd
1.2.3 Uptake Engine Room No. 2 (02-242-0-Q)
1.2.4 Uptake Engine Room No. 2 (01-248-0-Q)
1.2.5 Intake/Uptake Engine Room No. 2 (1-268-2-Q)
1.2.6 Ships Service Gas Turbine Generator (SSGTG) Exhaust Trunk (1-254-1-Q)
1.2.7 SSGTG Exhaust Trunk (1-370-2-Q) (01 Level and Main Deck)
1.2.8 Infrared Suppression System (IRS) Educator Secondary Air Inlet Trunk (01-378-2-Q)
1.2.9 Supply Department Office (1-254-0-Q)
1.2.10 Passage (1-254-6-L)
1.2.11 Passage (1-377-0-L)
1.2.12 Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd
1.2.13 Engine Room No. 2 (4-254-0-E)
1.2.14 Shore Power Station (01-240-0-Q)
1.3 Identification:
1.3.1 Quantity (One Lot), Exterior Surface of 05 Level Deck Plating, Frames between 246 and 272, including vertical surface up to height of top of shroud from above 76 feet above base line, Port and Stbd
1.3.2 Quantity (One Lot), Exterior Surface of 02 Level Deck Plating, between Frames 370 and 378, and Longitudinal No. 4P and Ship’s Center Line, including top plating and bulkhead plating of high hat, Port
1.3.3 Quantity (One EA), Boundary Layered Infrared Suppression System (BLISS) Cap, Exhaust Assembly, 2A Gas Turbine Module (GTM) Exhaust
FOUO
SHIP: DDG-86 CHG/VER: 2/1
1.3.4 Quantity (One EA), BLISS Cap, Exhaust Assembly, 2B GTM Exhaust
1.3.5 Quantity (One EA), BLISS Cap, Exhaust Assembly, No. 2 SSGTG Exhaust
1.3.6 Quantity (One EA), BLISS Cap, Exhaust Assembly, No. 3 SSGTG Exhaust
1.3.7 Quantity (One EA), 2A Propulsion Gas Turbine Exhaust Duct
1.3.8 Quantity (One EA), 2B Propulsion Gas Turbine Exhaust Duct
1.3.9 Quantity (One EA), SSGTG No. 2 Exhaust Duct
1.3.10 Quantity (One EA), SSGTG No. 3 Exhaust Duct
1.3.11 Quantity (One EA), 2A Module Gas Turbine Engine Deck Foundation and Bolting Ring
1.3.12 Quantity (One EA), 2B Module Gas Turbine Engine Deck Foundation and Bolting Ring
1.3.13 Quantity (One EA), 02 Level, Engine Room No. 2 Ships Service Gas Turbine Deck Foundation and Bolting Ring
1.3.14 Quantity (One Lot), Structural Member in 02-242-0-Q and Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd
1.3.14.1 Quantity (One EA), Transverse Web Frame 254 on Stack Side Plating, Port
Material: HTS, MIL-S-22698 GR DH-36, 10 Inches x 4 Inches x 12 LBs I-T Bar Remarks: See Section 4-A of Sheet 4 of 2.19 for details.
1.3.14.2 Quantity (2 EA), Non-Tight Collar Plate on Transverse Web Frame 254, Port
Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Section 4-A of Sheet 4 of 2.19 for details.
1.3.14.3 Quantity (One EA), Vertical Stiffener on Stack Front Plating 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 10 Inches x 4 Inches x 12 LBs I-T Bar Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.
1.3.14.4 Quantity (One EA), Non-Tight Collar Plate on Vertical Stiffener on Stack Front Plating 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.
1.3.14.5 Quantity (One EA), Reinforcement on Vertical Stiffener 6 Feet 9 Inches Off Ship’s Center Line, Frames between 243 and 244, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 5 Inches x 5 Inches x 1/2 Inch Thickness Angle Remarks: See Elevation 5-A of Sheet 5 of 2.19 for details.
1.3.14.6 Quantity (One Lot), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Port
Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar
FOUO
SHIP: DDG-86 CHG/VER: 2/1
Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.
1.3.14.7 Quantity (One EA), Horizontal Stiffener on Stack Side Plating 7 Feet 2 Inches below 03 Level Deck Plating, Frames between 275 and 276, Port
Material: HTS, MIL-S-22698 GR AH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Plan 7-A of Sheet 7 of 2.19 for details.
1.3.14.8 Quantity (2 EA), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Port
Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.
1.3.14.9 Quantity (One EA), Horizontal Stiffener on Stack Aft Plating 30 Inches below 03 Level Deck Plating, Frame 276, Port
Material: HTS, MIL-S-22698 GR AH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Plan 8-C of Sheet 8 of 2.19 for details.
1.3.14.10 Quantity (One EA), Web Plate of Vertical Stiffener on Stack Aft Plating, Longitudinal No. 3 (P), Frame 276, Port
Material: HTS, MIL-S-22698 GR DH-36, 7.65 LBs Plate Remarks: See Elevation 9-A of Sheet 9 of 2.19 for details.
1.3.14.11 Quantity (One EA), Deck Coaming on Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 10.2 LBs Plate Remarks: See Elevation 10-A of Sheet 10 of 2.19 for details.
1.3.14.12 Quantity (2 EA), Shroud Forward Plate, 17 Inches above 05 Level Deck Plating, Frame 246, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 7.65 LBs Plate Remarks: See Section 11-A of Sheet 9 of 2.19 for details.
1.3.14.13 Quantity (One EA), Horizontal Stiffener on Shroud Forward Plating 17 Inches above 05 Level Deck Plating, Frame 246, Port
Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Elevation 8-B of Sheet 8 of 2.19 for details.
1.3.15 Quantity (2 EA), Vertical Stiffener on Stack Aft Plating, Longitudinals No. 2 (P) and No. 3 (P), Frame 276, Port
Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Section 6-A of Sheet 6 of 2.19 for details.
1.3.16 Quantity (One EA), Vertical Stiffener on Stack Aft Plating, Longitudinal No. 4 (P), Frame 276, Stbd
Material: HTS, MIL-S-22698 GR DH-36, 4 Inches x 4 Inches x 5 LBs T Bar Remarks: See Section 6-C of Sheet 6 of 2.19 for details.
1.3.17 Quantity (One Lot), Composite Panel including fasteners on Antenna Platform 77 Feet 5 Inches Above Line, Frames between 242 and 246, Stbd
Remarks: See 2.20 for material and details and Sketch Enclosure-05 for location details.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
1.3.18 Quantity (One EA), Multi-Cable Transit (MCT) located in 02 Level, Frames between 243 and 244, One Feet 9 Inches Off Ship’s Center Line, Starboard
1.3.19 Quantity (4 AY), Electrical Bonding, 2A GTM Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.
1.3.19.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L
1.3.19.2 Quantity (4 EA), Boss on 05 Level Deck Plating
Material: CRES 316L
1.3.20 Quantity (4 AY), Electrical Bonding, 2B GTM Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.
1.3.20.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L
1.3.20.2 Quantity (4 EA), Boss on 05 Level Deck Plating
Material: CRES 316L
1.3.21 Quantity (4 AY), Electrical Bonding, No. 2 SSGTG Exhaust Duct Bond Strap: Type I, M24749-I-B-CR, NSN 01-343-8668 Boss: CRES 316L, NSN 01-423-1668 Remarks: See 2.16 for details.
1.3.21.1 Quantity (4 EA), Boss on Top Flange Plating of Anchor Flange Material: CRES 316L
1.3.21.2 Quantity (4 EA), Boss on 05 Level Deck Plating
Material: CRES 316L
1.3.22 Quantity (One EA), Manhole Cover, 2A GTM Exhaust Duct located in 1.2.4
1.3.23 Quantity (One EA), Manhole Cover, 2B GTM Exhaust Duct located in 1.2.4
1.3.24 Quantity (One EA), Manhole Cover, No. 2 SSGTG Exhaust Duct located in 1.2.6
1.3.25 Quantity (One Lot), Outer Casing, Exhaust Duct, 2A GTM, Located in 1.2.4 Outer Casing Material: ASTM B443, Inconel 625, 0.125 Inch Thickness Duct Piece Number: DMEX2/UP005 Remarks: See Sketch Enclosure-01 for details.
1.3.26 Quantity (One Lot), Outer Casing, Exhaust Duct, 2B GTM, Located in 1.2.4 Outer Casing Material: ASTM B443, Inconel 625, 0.125 Inch Thickness Duct Piece Number: DMEX2/UP015 Remarks: See Sketch Enclosure-01 for details.
1.3.27 Quantity (One Lot), Insulation Box, Exhaust Duct, 2B GTM, Located in 1.2.4 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Support Framing Material: ASTM B443, Inconel 625, 0.063 Inch Thickness
FOUO
SHIP: DDG-86 CHG/VER: 2/1
Perforated Sheet Material: ASTM B265, Grade 9, Titanium, 0.043 Inch Thickness Duct Piece Number: DMEX2/UP014 Remarks: See Sketch Enclosure-01 for details.
1.3.28 Quantity (One Lot), Insulation Box, Exhaust Duct, No. 2 SSGTG Located in 1.2.6 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Support Framing Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Clip Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Perforated Sheet Material: ASTM B265, Grade 9, Titanium, 0.043 Inch Thickness Duct Piece Number: DMGE2/UP073 Remarks: See Sketch Enclosure-01 for details.
1.3.29 Quantity (130 SF), Insulation, Lagging and Reusable Cover, Exterior, Exhaust Duct, 2A GTM, Located in 1.2.4
Exterior Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Flange Section Insulation: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP005 Remarks: See Sketch Enclosure-01 for details.
1.3.30 Quantity (13 SF), Insulation and Lagging, Exterior, Exhaust Duct, 2A GTM, Located in 1.2.5 Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP003 Remarks: See Sketch Enclosure-01 for details.
1.3.31 Quantity (13 SF), Insulation and Lagging, Exterior, Exhaust Duct, 2B GTM, Located in 1.2.5 Insulation: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Duct Piece Number: DMEX2/UP011 Remarks: See Sketch Enclosure-01 for details.
1.3.32 Quantity (One Lot), 2A Propulsion Gas Turbine Module (GTM) Uptake (Exhaust) Drain Piping, from root flange of 2A GTM uptake (exhaust) elbow located in 1.2.4, via 2A GTM uptake drain cutout valve WW-V-186 (MDW/V0936) through pipe end opening located in 1.2.13
Size: 3-1/2 Inch IPS x 2 Inch IPS x 1-1/4 Inch IPS
JCN: EM02-W092
Remarks: See followings for detail.
Sketch Enclosure-04 2.30: Sheet 9B (Zone 4-D and 4-E) and Sheet 11A (Zone 2-C and 2-D) 2.31: Sheet 3 (Zone 5-B, 6-B, 7-B, 7-C, 5-F, 6-F, and 7F) 2.32: Sheet 3A (Zone 5-E, 5-F, 5-G, 7-F, and 7-G) 2.33: Sheet 6C (Zone 3-F and 4-F) and Sheet 7C (Zone 2-F, 2-G, and 2-H), See 5.25.9 2.34: Sheet 5A (Zone 3-B) and Sheet 6A (Zone 5-F and 5-G)
1.3.32.1 Quantity (One Lot), Pipe
Size: 1-1/4 Inch IPS (1.660 Inch OD x 0.140 Inch WT) Material: CRES 316L Specification: ASTM A312
1.3.32.2 Quantity (One Lot), Coupling
Size: 1-1/4 Inch IPS Material: CRES 316L Specification: ANSI B16.11
FOUO
SHIP: DDG-86 CHG/VER: 2/1
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard.
1.6 Contractor work start date: See TGI POP List
1.7 Contractor work completion date: See TGI POP List
2. REFERENCES:
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
1 NSI FY-27 NAVSEA Standard Items - 2 N 2 LI FY-27 Local Standard Items - ORG N
3 MP LM19-
KC312366-
ES01NP36
2A/2B GTM INTAKE AND
EXHAUST SYSTEM FOD
PROTECTION FOR EXHAUST
DUCT REPAIR
- Y AL
L
4 DWG 100-
7060397
UNIT STRUCTURAL ARR DWG
ASSY UNIT 2340
C Y 3
5 DWG 100-
7060398
UNIT STRUCTURAL ARR DWG
UNIT 2350
C Y 3,5 B, 6 DWG 100-
7060401
UNIT STRUCTURAL ARR DWG
ASSY UNIT 2440
B Y 3-2
7 DWG 100-
7060402
UNIT STRL ARR DWG ASSY UNIT
D Y SE
E N
OT
E
8 DWG 100-
7060411
UNIT STRUCTURAL ARR DWG
ASSY UNIT 3250
F Y SE
E N
OT
E
9 DWG 100-
7060414
UNIT STRUCTURAL ARR DWG
ASSY UNIT 3340
F Y 3-3
10 DWG 150-
7060435
UNIT STRUCTURAL ARR DWG
ASSY UNIT 4510
D Y SE
E N
OT
E
11 DWG 150-
7060436
UNIT STRUCTURAL ARR DWG
ASSY UNIT 4520
B Y SE
E N
OT
E
12 DWG 259-
7060867
FAB & INSTL OF GTRB UPTAKE
ENG RM NO.2 & ABOVE
B Y SE
E N
OT
E
13 DWG 259-
7060869
FAB & INSTL OF SSGTG UPTAKE
ENG ROOM NO.2 & ABOVE
A Y SE
E N
OT
E
FOUO
SHIP: DDG-86 CHG/VER: 2/1
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
14 DWG 259-
7060870
FAB & INSTL OF SSGTG UPTAKE
GENERATOR RM & ABOVE
A Y SE
E N
OT
E
15 TM
SYSTEMS &
SPECIFICAT
IONS
SSPC Painting Manual Volume 2 - N
16 TM T9074-
AS-GIB-
010/271
Requirements for Nondestructive Testing Methods
1 N
17 TM S9086-
DA-STM-
010/CH-100
Hull Structures 4 N
18 MIL MIL-
STD-2035
Nondestructive Testing Acceptable Criteria
A N
19 PDD 150-
ELM-260046
RPR PLAN OF STRL MBR IN
UPTAKE ENGRM NO. 2 (02-242-0-
Q) & AFT STACK (05 LVL, WEA
- Y AL
L
20 DWG 180-
7060549
FDN ARR DWG DSGN ZONE 4520
BKLT NO.1
C Y 8A 4,2
21 PDD 406-
ELM-250258
BOND STRAPS ON MIXING
TUBES FOR GTM AND GTG
EXHAUST, INSTL OF
- Y AL
L
22 PDD 505-
ELM-210146
TEST GUIDANCE FOR REQD
ELEVATED NDT OF
INACCESSIBLE WELDING JOINT
ON PIPING SYS
- Y AL
L
23 PDD 259-
ELM-240277
MATL INFO FOR STDZN OF
GASKETS ON GTM EXH DUCTS
- Y AL
L
24 PDD 259-
ELM-240279
MATL INFO FOR STDZN OF
GASKETS ON SSGTG EXH
DUCTS
- Y AL
L
25 PDD 259-
ELM-240278
MANHOLE FASTENERS ON GTM
EXH DUCT, ORDERING DATA OF
- Y AL
L
26 PDD 259-
ELM-240280
MANHOLE FASTENERS ON
SSGTG EXH DUCT, ORDERING
DATA OF
- Y AL
L
27 MIL MIL-
STD-769
Insulation Requirements for U.S.
Naval Vessels
K 1 N
28 TM S9311-
C6-MMO-
A30
Corrective Maintenance: AG9140 Ship Service Gas Generator (SSGTG) with FADC LOCO
08 N
29 TM S9311-
DK-MMA-
Illustrated Parts Breakdown 11 N
30 DWG 534-
7058561
WASTE & OILY WASTE WATER
PIPING SYS DIAGRAM
D Y 11 A, 9B
31 DWG 534-
7060960
MACHINERY DRAINS ZONE 4510 - Y 3
32 DWG 534-
7059505
MACHINERY DRAINS ZONE 2450 B Y 3A
33 DWG 534-
7059491
MACHINERY DRAINS ZONE 2440 D Y 6C
7C
34 DWG 534-
7059477
MACHINERY DRAINS ZONE 2430 D Y 5A
6A
35 TM S9086-
RK-STM-
010/CH505
PIPING SYSTEMS 6 N
FOUO
SHIP: DDG-86 CHG/VER: 2/1
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
36 MIL MIL-
STD-1627
Bending of Pipe or Tube for Ship Piping Systems
C N
3. APPENDICES:
3.1. Appendix “J” TGI Job Summary Information Sheet
3.2. Appendix "M" TGI Material List
3.3. Appendix “D” Deficiency Form
4. GENERAL REQUIREMENTS:
4.1 Not Applicable.
5. PROCEDURE:
5.1 Accomplish the requirements of 2.3.
(V)(G) "GAS TURBINE MAINTENANCE PROCEDURE"
5.2 Accomplish a visual inspection of the current ship condition, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8, using 2.4 through 2.14 for guidance, and as designated by the SUPERVISOR.
5.2.1 Ensure to inspect each exterior vertical, horizontal, step platform, deck, and foundation surface, and each interior exhaust stack, anchor foundation, eductor, eductor nozzle, flange joint, overhead, bulkhead, deck, restraint, steel channel, penetration, deck spool, ladder foundation, bolting ring, and pipe hanger.
5.2.2 Mark each identified and designated area requiring repair.
5.2.3 Submit one legible copy, in hard copy or approved transferable media, of a report with a sketch listing results of the requirement of 5.2 to the SUPERVISOR.
5.3 Power tool clean to bare metal for each location reported in 5.2.3, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8, to include each exposed longitudinal, vertical, and traverse stiffener, for up to 2,980 square feet.
Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of 2.15, as designated by the
SUPERVISOR.
5.4 Accomplish a visual inspection in each location for coating removed in 5.3, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8 for structural integrity, deterioration, pitting, each crack, and area of damage or distortion, using
2.4 through 2.14 for guidance.
5.4.1 Mark each corroded, damaged and/or deteriorated area.
5.4.2 Submit one legible copy, in hard copy or approved transferable media, of a report with a sketch listing results of the requirements of 5.4 to the SUPERVISOR.
5.5 Accomplish each ultrasonic thickness measurement (UTM) up to 100 locations in each location reported in 5.4.2, listed in 1.3.1 through 1.3.13, located in 1.2.1 through 1.2.8 in accordance with Paragraph 6.7 of 2.16 and 2.17, as designated by the SUPERVISOR, using 2.4 through 2.14 for guidance. The acceptance criteria must be in accordance with 2.19.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
5.5.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 5.5 to the SUPERVISOR.
5.5.2 Ensure a sketch showing each location of each UTM reading, original material thickness, existing material thickness, and percentage of material thickness reduction.
5.6 Accomplish the following repairs to each BLISS Cap listed in 1.3.3 through 1.3.6, located in 1.2.1 and 1.2.2, in accordance with 2.12 through 2.14 as designated by the SUPERVISOR.
5.6.1 Remove existing and install new, a total of 30 square feet of BLISS Cap.
5.7 Accomplish the following repairs reported in 5.2.3, 5.4.2, and 5.5.1, listed in 1.3.1, 1.3.2, and 1.3.7 through
1.3.13 located in 1.2.1 through 1.2.8, using 2.4 through 2.14 for guidance, as designated by the SUPERVISOR. See
5.25.5 and 5.25.6.
5.7.1 Base metal weld build-up, a total of 160 square inches.
5.7.1.1 Ensure each base metal buildup area does not exceed 2 inches in diameter.
5.7.1.2 Estimate the base metal buildup repair to be one quarter inch thick for pricing purposes.
5.7.1.3 Fill each local pit and groove with weld metal prior to the application of each principal build-up layer.
5.7.1.4 Ensure each surface is ground smooth to metal.
5.7.2 Remove existing and install new, a total of 94 square feet of plate for each bulkhead, overhead, and deck plate.
5.7.3 Remove existing and install new, a total of 75 linear feet of longitudinal, vertical, and traverse stiffener.
5.7.4 Remove existing and install new, a total of 5 square feet of anchor foundation and flange joint.
5.7.5 Remove existing and install new each deck spool, gasket and bolting ring.
5.7.6 Vee out and weld a total of 25 linear feet of cracked, split, broken or damaged weld.
5.7.7 Chip and grind each surface flush in way of each repair.
5.7.8 Template exact size, configuration, and location from each existing shipboard condition, in way of each repair.
5.7.9 Accomplish the requirements of 009-012 of 2.1, including Table 2, Columns A and B, Lines One through 7.
5.7.10 Accomplish the requirements of 009-025 of 2.1 for a local air hose test of each new weld seam. Allowable leakage: None.
5.8 Remove existing, fabricate and install new each structural member listed in 1.3.14 in accordance with 2.19.
5.8.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.
5.8.2 Accomplish the requirements of 009-025 of 2.1 for a local hose test of each new weld of each shroud forward plate listed in 1.3.14.12. Allowable leakage: None.
5.9 Fair up each existing flange of vertical stiffener listed in 1.3.15 in accordance with 2.19.
5.10 Remove each existing flange of vertical stiffener listed in 1.3.16 in accordance with 2.19.
5.10.1 Flame cutting method must not be used for the removal.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
5.11 Install each new composite panel listed in 1.3.17 in accordance with 2.20.
5.12 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 3, located in 1.2.1 and 1.2.2, for coating removed in 5.3.
5.13 Accomplish the requirements of 009-032 of 2.1, including Table 3, Line(s) 22A, located in 1.2.3 through 1.2.8, for coating removed in 5.3.
5.14 Remove existing and install new the equipment listed in 1.3.18.
5.15 Install each new bonding strap assembly listed in 1.3.19 through 1.3.21 in accordance with 2.21.
5.15.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) D, Lines One through 7.
5.15.2 Apply anti-seize compound (MIL-T-22361) to each bolt threads and conducting surfaces of the boss.
5.16 Remove each manhole cover listed in 1.3.22 through 1.3.24, using 2.12 and 2.13 for guidance.
5.17 Accomplish weld repair each crack on duct casing listed in 1.3.25 and 1.3.26 of each exhaust duct interior in accordance with 2.13.
5.17.1 Grind out defect section prior to weld repair.
5.17.2 Accomplish the requirements of 009-012 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.17.3 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 exhaust duct listed in
1.3.25 and 1.3.26.
5.17.3.1 Accomplish liquid penetrant test or 5X visual test on root layer of each onboard weld joint in accordance with Paragraph 4.2.a of 2.22. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.22.
(I)(G) “ELEVATED NDT INSPECTION”
5.17.3.2 Accomplish visual test and liquid penetrant test on final layer of each onboard weld joint in accordance with Paragraph 4.2.a of 2.22. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.22.
(I)(G) “ELEVATED NDT INSPECTION”
5.17.3.3 The area of NDT is shown on Enclosure-01.
5.18 Accomplish weld repair each crack on insulation box listed in 1.3.27 and 1.3.28 of each exhaust duct interior in accordance with 2.12 and 2.13, using 2.28 and 2.29 for guidance.
5.18.1 Grind out defect section prior to weld repair.
5.18.2 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) D, Lines One through 7.
5.19 Install manhole cover listed in 1.3.22 thorough 1.3.24 in accordance with 2.12, 2.13, and 2.23 through 2.26 as controlled assembly.
5.19.1 Restore each mating surface exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.
5.19.2 Connect each mechanical joint shown on Mapping Plan Enclosure-02.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
5.19.2.1 Document the controlled assembly joints on QA Forms 34A Enclosure-03-1 through Enclosure-03-3.
(I) "CONTROLLED ASSEMBLY JOINT INSTALLATION"
5.20 Remove each existing insulation, lagging and reusable cover listed in 1.3.29 through 1.3.31 from the exhaust duct, using 2.27 for guidance.
5.21 Accomplish the requirements of 009-011 of 2.1 for installation each new insulation and lagging listed in 1.3.29 through 1.3.31 to exhaust duct, using 2.12 for guidance.
5.21.1 Accomplish the requirements of 009-032 of 2.1 for top surface where new insulation and lagging are installed.
5.22 Unclog each uptake drain piping listed in 1.3.32, using 2.30 through 2.34 and Enclosure-04 for guidance.
5.22.1 Remove and reinstall each uptake drain piping for unclogging.
5.22.2 Accomplish a shop hydrostatic check of each new pipe and coupling listed in 1.3.32.1 and 1.3.32.2 for evidence of external leakage and/or deformation, using clean, fresh water at 50 PSIG for a minimum of 30 minutes in accordance with Paragraph 505-11.1.2.7 of 2.35. Allowable external leakage and/or deformation: None.
(V) “HYDROSTATIC CHECK”
5.22.3 Bend each new pipe in accordance with 2.36.
5.22.4 Accomplish the requirements of 009-012 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.22.5 Clear each uptake drain piping free of foreign matter and obstructions.
5.22.6 Accomplish flow check of each uptake drain piping using clean, fresh water. Allowable external leakage:
None.
(V)(G) “FLOW CHECK”
5.23 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.5 through 1.2.8.
Designate one person to account for all personnel who may have entered the space.
5.24 Accomplish the requirements of 009-032 of 2.1 for each new and disturbed surface.
5.25 Notes:
5.25.1 Planner: Code 231A K. Kanehira, 243-9883
Planner: Code 231A R. Nanba, 243-6141 Planner: Code 231A H. Kosaka, 080-9350-1454 Planner: Code 234 R. Kimura, 070-7603-8983 Planner: Code 234 Y. Kawashima, 090-9323-5312
5.25.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
5.25.3 This TGI meets the intent of DDG CSWT File No. 259-090.
5.25.4 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkhead normally used to control air flow in the event of a shipboard fire. A non- flammable closure is required in accordance with COMNAVDEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
5.25.5 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.
5.25.6 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.
5.25.7 WPC will copy the following pages in reference.
REF. 2.7: Sheets 3, 5, 7D, 7-1, 7A-1, and 5A-2.
2.8: Sheets 3, 3A, 5C, 6, 6A, 7A, 10A, 3B-3, 3C-3, and 5B-1.
2.10: Sheets 5, 7, 5B-2, 3-1, and 3-A1.
2.11: Sheets 3, 3A, 3B, 3D, 3E, 3F, 3G, 3H, and 3J.
2.12: Sheets One, 8, 9, 10, 14, 15, 16, 17, 25, 31, 35, 36, 37, and 39.
2 13: Sheets One, 5, 8, 9, 13, and 25.
2.14: Sheets One, 4, 8, 9, 10, 11, 13, 18, 20, 22, and 26.
5.25.8 PDD-ELM-250258 was issued for the reference of ICN 38KC115602, and the ELM is also authorized to apply to this TGI by Code 260 due to the job deferral.
5.25.9 Sheets 6C and 7C of Ref. 2.33 are not proper applicable sheets for use of DDG86 however use for DDG86 as guidance for unclogging of uptake drain piping listed in 1.3.32 is authorized by BIW OSR per e-mail discussion dated on 16 Jan 2026.
5.25.10 Step D.9 and D.10 of REF. 2.3 is accomplished by In-house work (TGI No. 38KC312366R01).
5.25.11 Step F.5 of REF. 2.3 is accomplished by In-house work (TGI No. 38KC312366U01).
5.25.12 Removal, modification, and installation of briss cap listed in 1.3.3 through 1.3.6 has been covered by TGI No.
38KC325901A01 (KTR TGI).
5.25.13 Removal of rubber tile on aft stack in 05 level weather, frame 246 will be covered by TGI No(s).
38KC312366A02 (SRF-JRMC TGI).
5.25.14 JCNs EM02-W084, EM02-W086, EM02-W087, EM02-W088, EM02-W091, EM02-W092, EM02-W093, EM02-W094, EM02-W096, EM02-ZBX9, EM02-ZBY1, EM02-ZBY2, EM02-ZBY3, ES01-NP34, ES01-NP35, ES01- NP36, ES01-NP37, ES01-NP38, ES01-NP39, ES01-NP3A, ES01-NP3B, ES01-NP3C, ES01-NP3D, ES01-NP3F, ES01-NP3H, ES01-NP3I, ES01-NP3J, ES01-NP3K, EM02-ZBY0, CSE1-3988, and EM04-ZAD9 are related to this
TGI.
5.26 Government Furnished Material (GFM):
5.26.1 SRF-JRMC will provide GFM listed in Appendix “M”.
5.27 SRF-JRMC will provide the following service work: (TGI No. 38KC312366S02)
5.27.1 [C740] Crane and crane rigging service.
5.27.2 [X99E] Utility service, electrical.
5.27.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except for onboard blasting work.
5.27.4 [C106.1] Safety inspection for SRF-JRMC employees.
FOUO
SHIP: DDG-86 CHG/VER: 2/1
5.27.5 [C106.2] Gas free inspection for SRF-JRMC employees.
5.27.6 [C133] QA inspection for (G) symbol(s).
5.27.7 [C135] QA inspection for (G) Symbol(s).
5.27.8 [C250] Provide on-site engineering support for front loading.
5.27.9 [C285] Inspection for (G) symbol(s).
FOUO
J-1
SHIP: DDG-86 CHG/VER: 2/1
APPENDIX "J"
TGI JOB SUMMARY INFORMATION SHEET
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
AFT UPTAKE SPACE AY A 0 1
CU PHASE TITLE:
F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE
PRIMARY COMPONENT:
COMPONENT UNIT LIST (FOR ASSEMBLIES):
POL CTL 4-254-0-E PP POL CTL 1-268-2-Q PP POL CTL 01-248-0-Q PP 05LVL & ABV
EXTERIOR MS #2A GTM UPTAKE UT #2B GTM UPTAKE UT #2 SSGTG UPTAKE UT #3
SSGTG UPTAKE UT #2A GTM UPTAKE IN #2B GTM UPTAKE IN #2 SSGTG INTAKE
IT #2A GTM INTAKE IT #2B GTM INTAKE IT #2 SSGTG UPTAKE IN 02 LVL
EXTERIOR STBD MS CMPT 01-378-2-Q MS CMPT 1-370-2-Q MS CMPT 01-248-0-Q MS
CMPT 1-254-1-Q MS CMPT 02-242-0-Q MS
ATTACHMENT LIST:
1. ENCLOSURE-01 (38KC312366A01-Sketch-01.pdf) saved on 14-MAY-2026 0000.
2. ENCLOSURE-02 (38KC312366A01-Map.pdf) saved on 17-JAN-2026 0000.
3. ENCLOSURE-03 (38KC312366A01-QA34A.docx) saved on 17-JAN-2026 0000.
4. ENCLOSURE-04 (38KC312366A01-Sketch-02.pdf) saved on 17-JAN-2026 0000.
5. ENCLOSURE-05 (38KC312366A01-Sketch-03.pdf) saved on 12-MAY-2026 0000.
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA ,TAKEHIDE
JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:
38KC312366 A01
TOTAL MAT’L COST TOTAL DURATION:
CU PHASE DESCRIPTION:
The purpose of this TGI is to inspect, repair, and preserve aft uptake space
Location of Work:
05 Level Weather, Frames between 246 and 272, Port and Starboard (Stbd) 02 Level Weather, Frames between 370 and 387, Stbd Uptake Engine Room No. 2 (02-242-0-Q) Uptake Engine Room No. 2 (01-248-0-Q) Intake/Uptake Engine Room No. 2 (1-268-2-Q) Ships Service Gas Turbine Generator (SSGTG) Exhaust Trunk (1-254-1-Q) SSGTG Exhaust Trunk (1-370-2-Q) (01 Level and Main Deck) Infrared Suppression System (IRS) Educator Secondary Air Inlet Trunk (01-378-2-Q) Supply Department Office (1-254-0-Q) Passage (1-254-6-L) Passage (1-377-0-L) Antenna Platform 77 Feet 5 Inches Above Line, Frames between 244 and 246, Stbd Engine Room No. 2 (4-254-0-E) Shore Power Station (01-240-0-Q)
FOUO
M-1
SHIP: DDG-86 CHG/VER: 2/1
APPENDIX “M”
TGI MATERIAL LIST
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
AFT UPTAKE SPACE AY A 0 1
CU PHASE TITLE:
F/O – INSPECT, REPAIR, AND PRESERVE AFT UPTAKE SPACE
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV
JOB ORDER: KEY OP:
38KC312366 A01
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M PLATE,ME, SIZE: 2 FT X 3 FT
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 9515 002375350 NA 4 N 61275106 6/SF
002 M PLATE,ME, SIZE: 2FT X 2FT
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 9515 002243086 NA 4 N 61275108 4/SF
003 M ANGLE,STRUCTURAL,
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 9520 002777314 NA 4 N 61275100 5/FT
NOTES:
FOUO
M-2
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
004 M TEE-BAR, WT-SHAPE, SPEC:
MIL-S-22698 GRADE AH-36
CLASS U,
SHAPE: WT4 X 5LBS,
NOMINAL SIZE: 4” (3.95")
DEPTH X 4” (3.94”) FLANGE,
WEB THK: 3/16” (0.170”),
FLG THK: 3/16” (0.205”),
MATL: HIGH TENSILE
STRENGTH STEEL,
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 9520 LL9004224 NA 4 N 61277468 12/FT
005 M BEAM, STRUCTURAL, BEAM,
STRUCTURAL, SIZE: 10" X 4" X
11.77LBS, MATL: CARBON
HIGH TENSILE STEEL, MIL-S-
22698, GRADE AH36
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 9520 LL4753941 NA 4 N 61277467 6/FT
006 M PLATE,EL, 48" X 48" X
0.125"THK
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 5999 015584390 NA 4 N 61275109 2/EA
007 M SCREW, CAP,, SCREW, CAP,
HEAD, HEX,
SPEC: ASTM F593 GROUP 2
CONDITION CW1,
SIZE: 3/8"-16UNC-2A X 1-3/4"
LG,
MATL: CRES 316, S31600,
CONDITION: COLD WORK
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 5305 LL9101244 NA 4 N 61277466 15/EA
008 M WASHER,FLAT, ORDERED
FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9B 5310 014764717 NA 4 N 61275101 15/EA
009 M TAPE,PRESSURE SENSI,
ORDERED FOR KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9Q 7510 010264117 NA 4 N 61275110 1/RO
010 M ADHESIVE, ORDERED FOR
KTR
ORIG; C231A. M. KANEHIRA
PHONE 243-9883
9Q 8040 LLN047763 NA 4 Y 61277553 1/KT
300 M FLAME, PROTECTOR, FRAME,
PROTECTOR, MCT, SIZE: 125
MM DIA X 83 MM DEPTH, (5" X
3.2"), PACKING AREA: 80 MM X
80 MM (3.15" X 3.15"), BASE
MATL: LYCRON, FRAME MATL:
STAINLESS STEEL,
REMARKS: LYCRON FRAME
WITH OPEN SIDE
ORG: C233 H. KOSAKA, 080-
9350-1454
ORDERED FOR KTR
9B 5975 LL9007272 NA 4 N 60217469 1/EA
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M-3
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
301 M BLOCK,INSERT,SEALIN, ORG:
C233 H. KOSAKA, 080-9350-
ORDERED FOR KTR
9B 5975 010345625 NA 4 N 60165098 1/EA
302 M BLOCK,CABLE INSERT, ORG:
C233 H. KOSAKA, 080-9350-
ORDERED FOR KTR
9B 5975 013866570 NA 4 N 60165099 1/PR
303 M BUSHING,STRAIN RELI, ORG:
C233 H. KOSAKA, 080-9350-
ORDERED FOR KTR
9B 5975 013866561 NA 4 N 60165101 1/PR
304 M SPACER,CABLE, ORG: C233 H.
KOSAKA, 080-9350-1454
ORDERED FOR KTR
9B 5975 010356937 NA 4 N 60165102 8/EA
400 M GASKET , GASKET, FIBROUS
GLASS, WIRE-REINFORCED
PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 88-11/16” OD X 83-7/16”
ID X 3/8” THK,
BOLT CIRCLE DIA: 86-11/16”,
40 BOLT HOLES, 25/32” DIA
HOLES, HOLES EQUALLY
SPACED,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT#: 52248-442,
9B 5330 LL9810187 NA 4 N 60427519 2/SH
401 M GASKET, FIBERGLASS, WIRE-
REINFORCED PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, MATERIAL: FIBER GLASS,
WIRE INSERT, FIBER GLASS
SIZE: 81-11/16" OD X 76-7/16"
ID X 3/8" THK, BOLT CIRCLE
DIA: 79-11/16" , 36 BOLT
HOLES, 25/32 DIA HOLES,
HOLES EQUALLY SPACED
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT# 52248-469,
9B 5330 LL9810157 NA 4 N 60427518 4/EA
402 M GASKET,FIBROUS GLASS,
GASKET, FIBROUS GLASS,
WIRE-REINFORCED PLAIN,
CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 106-11/16"OD X 101-
7/16"ID X 3/8"THK,
BOLT CIRCLE DIA: 104-11/16",
40 BOLT HOLES, 25/32" DIA
HOLES, HOLES EQUALLY
SPACED,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT NO. 52248-451
9B 5330 LL4941031 NA 4 N 60427415 2/EA
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M-4
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
403 M GASKET, FLAT, GASKET,
FIBROUS GLASS, WIRE-
REINFORCED PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 53-11/16"OD X 48-7/16"ID
X 3/8"THK,
BOLT CIRCLE DIA: 51-11/16",
24 BOLT HOLES, 25/32" DIA
HOLES, HOLES EQUALLY
SPACED,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT NO. 52248-434,
9B 5330 LL9604082 NA 4 N 60427517 3/EA
404 M GASKET, GASKET, FIBROUS
GLASS, WIRE-REINFORCED
PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 62-11/16"OD X 57-7/16"ID
X 3/8"THK,
BOLT CIRCLE DIA: 60-11/16",
30 BOLT HOLES, 25/32" DIA
HOLES, EQUALLY SPACED,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT NO. 52248-426,
9B 5330 LL4941030 NA 4 N 60427412 1/EA
405 M GASKET, 1/2"W X 1/8",
GASKET, FIBROUS GLASS,
WIRE-REINFORCED PLAIN,
TAPE,
SPEC: HH-P-31, TYPE I, CLASS
2, SIZE: 1/2"W X 1/8"THK X 20FT
L, REMARKS: NON ASBESTOS
REQUIRED,
ORDERED FOR KTR
ORG: C234 R. KIMURA, 070-
7603-8983
9B 5330 LL4924382 NA 4 N 60427509 15/RO
405 M GASKET, 1/2"W X 1/8",
GASKET, FIBROUS GLASS,
WIRE-REINFORCED PLAIN,
TAPE,
SPEC: HH-P-31, TYPE I, CLASS
2, SIZE: 1/2"W X 1/8"THK X 20FT
L, REMARKS: NON ASBESTOS
REQUIRED,
ORDERED FOR KTR
ORG: C234 R. KIMURA, 070-
7603-8983
9B 5330 LL4924382 NA 4 N 60597443 15/RO
406 M WASHER,2, WASHER,
FIBROUS GLASS, WIRE-
REINFORCED PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
SIZE: 2" OD X 21/32" ID, 3/8"
THK.
BIW CAT#: 52419-026
*DARCO SOUTHERN P/N:
ZFL0HHP-000-017
ORDERED FOR KTR
ORG: C234 R. KIMURA, 070-
7603-8983
9Z 5310 LL4917124 NA 4 N 60157497
480/EA
FOUO
M-5
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
407 M FERRULE, FERRULE, FIBROUS
GLASS, WIRE-REINFORCED
PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 31/32"OD X 21/32"ID X
1/2" THK,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT NO. 54638-027,
ORDERED FOR KTR
ORG: C234 R. KIMURA, 070-
7603-8983
9B 5340 LL4941032 NA 4 N 60427512
330/EA
408 M FERRULE, FERRULE, FIBROUS
GLASS, WIRE-REINFORCED
PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 31/32"OD X 21/32"ID X
3/8"LG,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT#: 54638-035,
ORDERED FOR KTR
ORG: C234 R. KIMURA, 070-
7603-8983
9B 5340 LL4941033 NA 4 N 60427514
160/EA
409 M GASKET SHEET,GHW,
GASKET SHEET, BRAND:
GRAFOIL,
THK: 1/8",
SIZE: 60" X 60",
GRADE: GHW (FLEXIBLE
GRAPHITE WITH A FIBER
GLASS INTERLAYER).
REMARKS: REQUIRED
SPECIAL WOOD CRATE
PACKAGING WITH
CARDBOARD INSERTS TO
PREVENT SHIPPING DAMAGE.
FOR CONTD ASSY JT: ELM-
240277 REV. "-" PC NO. 1 AND
ELM-240279 REV. "-" PC NO. 1
9B 5330 LL4653885 NA 4 N 60167513 6/SH
410 M NUT,PLAI, ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
FOR CONTD ASSY JT: ELM-
240278 REV. "-" PC NO. 2 AND
ELM-240280 REV. "-" PC NO. 2
9B 5310 015290006 NA 4 N 60145157 15/PG
411 M WASHER,, WASHER, FLAT,
ROUND,
SPEC: FF-W-92 TY A GR I CL B,
ASME B18.21.1
BOLT SIZE: 3/8"
SIZE: 13/32"(0.406") ID X 1" OD
X 0.056/0.071" THK,
MATL: CRES 316, ANNEALED,
REMARKS: TO BE STAMPED
316, BIW CATALOG NO. 53239-013,
FOR CONTD ASSY JT: ELM-
240280 REV. "-" PC NO. 3 AND
ELM-240280 REV. "-" PC NO. 3
9Z 5310 LL9302877 NA 4 N 60147431
150/EA
FOUO
M-6
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
412 M INSULATION FELT,THE,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Q 5640 001736591 NA 4 Y 60145106 4/RO
413 M CLOTH,PLAIN WEAVE,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 8305 001487364 NA 4 N 60145108 2/RO
414 M INSULATI, INSULATION
BLANKET, THERMAL, MINERAL
WOOL,
SPEC: MIL-PRF-2818,
SIZE: 24" X 48" X 2" THK,
DENSITY: 8 LBS/CU FT,
BIW CATALOG NO. 47111-030,
ROCKWOOL P/N: SEAROX SL
620(128), REMARKS: OMIT METALLIC
SUPPORT MEMBERS FROM
BOTH SIDES,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5640 LL9606678 NA 4 N 60157498
105/SH
415 M WIRE FABRIC, KNITTED WIRE
MESH
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5335 005989404 NA 4 N 60145111 8/EA
416 M SHEET, METAL, SHEET,
METAL, 4FT X 10FT X
1/16"(0.063")THK, INCONEL
625, ASTM B443, COLD
ROLLED AND ANNEALED.
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 9535 LL9607454 NA 4 N 60427428 2/SH
417 M NUT,SLEEVE, ORDERED FOR
KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5310 014231667 NA 4 N 60145113 12/EA
418 M STRIP,ELECTRICAL GR,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5999 013438668 NA 4 N 60145114 12/EA
419 M SCREW,CAP,HEXAGON H,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5305 014535741 NA 4 N 60145115
100/EA
420 M WASHER,LOCK, ORDERED
FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5310 009847042 SX NA 4 N 60145116 1/HD
421 M WASHER,F, ORDERED FOR
KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5310 013882287 F7 NA 4 N 60145117
100/EA
FOUO
M-7
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
423 M WIRE MES, WIRE, MESH,
CHICKEN NET, #20 X 16 MESH
NO.20G, HEXAGONAL WIRE
NETTING,
GALVANIZED STEEL,
1RLL=30METER
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Z 5340 LL4651079 NA 4 N 60147448 4/RL
424 M CEMENT,INSULATION,H,
INSUL CEMENT FINISH
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Q 5640 002264540 NA 4 Y 60145127 12/BG
425 M ADHESIVE, ADHESIVE FOR
CLOTH
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 8040 002738708 NA 4 Y 60145128 13/GL
426 M STRAPPIN, STRAPPING,
HAYATA TOUGH BAND,
UNCOATED,
SIZE: 5/8"(15.88MM)W X
0.015"(0.38MM)THK X 100FT
LG,
MATL: CRES 316,
TENSILE STRENGTH: 880,
WEIGHT: 7.0 LBS
*************** 200FT/LG = P/N:
SB3165-015-2 (MATL# 9300605)
9Z 5340 LL6978272 NA 4 N 60147449 5/RO
427 M GASKET, FLAT, GASKET,
FIBROUS GLASS, WIRE-
REINFORCED PLAIN, CLOTH,
SPEC: HH-P-31, TYPE I, CLASS
1, SIZE: 47-11/16"OD X 42-7/16"ID
X 3/8"THK,
BOLT CIRCLE DIA: 45-11/16",
30 BOLT HOLES, 25/32" DIA
HOLES, HOLES EQUALLY
SPACED,
REMARKS: NON ASBESTOS
REQUIRED,
BIW CAT NO. 52248-485
9B 5330 LL9813662 NA 4 N 60427520 2/EA
429 M GASKET, GASKET,
EXPANSION,
S9311-DK-MMA-040 TABLE 7-
172, FIG, 172-5
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
USING FOR EXPANSION
FLANGE, MODULE SIDE,
9B 5330 013293809 NA 4 N 60145130 2/EA
430 M NUT,SELF-LOCKING,HE,
S9311-DK-MMA-040 TABLE 7-
172, FIG 172-6
P/N: MS20500-820
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5310 002978379 NA 4 N 60145131 40/EA
FOUO
M-8
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
431 M BOLT,MACHINE, S9311-DK-
MMA-040 TABLE 7-172, FIG172-
BOLT, 1/2"-UNJF-20, 1-1/2"LG,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 5306 004624317 NA 4 N 60145132 40/EA
432 M SHEET, P, SHEET,
PERFORATED, 4FT X 8FT X
0.063"THK, CRES 316L, ASTM-
A240, 3/16"DIA, PITCH: 3/8" ON
STAGGERED CENTERS
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9B 9515 LL9603130 NA 4 N 60147450 1/SH
433 M INSULATI, ACOUSTIC
INSULATION,
SPEC: MIL-DTL-32585 TYPE II
FORM 2 FACING D (FORMER:
MIL-I-22023 TYPE 3)
THK: 2",
SIZE: 24" X 36",
MATL: FIBER GLASS,
FACING: FACED WITH
POLYESTER FILM
REINFORCED WITH FIBROUS
GLASS SCRIM,
TUFFSKIN STYLE: 1613,
DO NOT CROSS NSN: 5640-01-
509-0809(SMIC: X3),
BIW CAT#: 47068-011
9Q 5640 LL4808709 NA 4 N 60147802 4/SH
434 M INSULATION, INSULATION,
THERMAL FELT, 2FT X 3FT X
2"THK, 1.5LB/QFT DENSITY,
FIBROUS GLASS, MIL-DTL-
32585 TYPE I FORM 2 FACING
A (FORMER SPEC MIL-I-22023
TY-I CL-4), 10 SHEETS PER
BOX.
AVAILABLE SOS: WEST COAST
INSULATION INC (CAGE:
4BZ72)
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Q 5640 LL9005023 NA 4 N 60147801 4/SH
435 M TAPE,PRESSURE SENSI,
GLASS TAPE,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Q 7510 015406777 NA 4 N 60155177 1/RO
435 M TAPE,PRESSURE SENSI,
GLASS TAPE,
ORDERED FOR KTR
ORG: C234 R.KIMURA, 070-
7603-8983
9Q 7510 015406777 NA 4 N 60145133 1/RO
FOUO
M-9
SHIP: DDG-86 CHG/VER: 2/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
501 M PIPE, METAL, 1-1/4" , PIPE,
METAL, SIZE: 1-1/4"IPS, MATL:
CRES-316L, SCH 40, ASTM A
312 GRADE TP316L,
SEAMLESS,
**PROVIDE ONE
CONTINUEOUS LENGTH 20 FT.
DO NOT PROVIDE
SEPARATELY.
ORDERED FOR KTR, ORG:
C234 Y. KAWASHIMA, 090-
9323-5312
9B 4710 LL4779773 NA 4 N 60427422 20/FT
502 M COUPLING, COUPLING, PIPE,
SOCKET WELDING, SIZE: 1-
1/4"IPS, MATERIAL: CRES
316L, PRESSURE: 3000 LB,
NSN 4730-01-280-8761 (SMIC-
L1)
ORDERED FOR KTR, ORG:
C234 Y. KAWASHIMA, 090-
9323-5312
9C 4730 LL4880777 NA 4 N 60147441 8/EA
503 M BACKING RINGS, BACKING
RINGS, SPEC: MIL-STD-22D,
SIZE: 1-1/4" IPS X 3/4"WIDE,
SCH 40, MATL: CRES 316L
ORDERED FOR KTR, ORG:
C234 Y. KAWASHIMA, 090-
9323-5312
9B 4730 LL9307138 NA 4 N 60137412 8/EA
504 M GASKET,SPIRAL WOUND,
METAL GASKET, 3-1/2" IPS X
150 PSIG, CRES 347, TYPE II,
CLASS A, MIL-G-24716
ORDERED FOR KTR, ORG:
C234 Y. KAWASHIMA, 090-
9323-5312
9B 5330 013387813 NA 4 N 60135051 5/EA
505 M PIPE, METAL, 1-1/4" , PIPE,
METAL, SIZE: 1-1/4"IPS, MATL:
CRES-316L, SCH 40, ASTM A
312 GRADE TP316L,
SEAMLESS,
**PROVIDE ONE
CONTINUEOUS LENGTH 20 FT.
DO NOT PROVIDE
SEPARATELY.
ORDERED FOR KTR, ORG:
C234 Y. KAWASHIMA, 090-
9323-5312
9B 4710 LL4779773 NA 4 N 60427423 20/FT
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR APPENDIX "D"
DEFICIENCY FORM
☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One)
2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
DDG-86 AFT UPTAKE SPACE AY A 0
4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:
38KC312366 A01
7. DESCRIPTION:
8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
9. CORRECTIVE ACTION:
10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
FOR NON-NUCLEAR USE ONLY
11. RFD/RFW REQ’D ☐ LAR REQ'D ☐
ILS MOD REQ’D ☐
SRD/PLAN REV REQ'D ☐
DWG NO.: _____________________ S/A NO.: ___________________
12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:
SATISFACTORY:
13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
YES ☐ NO ☐
14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE:
15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
_________:YES ☐ NO ☐
16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE (DR ONLY)
DL’s ISSUED
(DR ONLY)
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
DDG-86 AFT UPTAKE SPACE AY A 0
38KC312366A01
SKETCH
ENCLOSURE-0138KC312366A01
SKETCH
ENCLOSURE-01 Sheet 1 of 5
Reiya.Kimura.ja Text Box 2A GTM Exhaust Duct
Reiya.Kimura.ja_1 Polygon
Reiya.Kimura.ja_2 Text Box
DMEX2/UP005
Crack inside of Outer Casing See Sheet 4 for details
Reiya.Kimura.ja_3 Text Box
DMEX2/UP003
Sagging Lagging
Reiya.Kimura.ja_4 Line
Reiya.Kimura.ja_5 Underline
ENCLOSURE-0138KC312366A01
SKETCH
ENCLOSURE-01 Sheet 2 of 5
Reiya.Kimura.ja_6 Text Box
DMEX2/UP015
Crack inside of Outer Casing See Sheet 5 for detail
Reiya.Kimura.ja_7 Text Box 2B GTM Exhaust Duct
Reiya.Kimura.ja_8 Text Box
DMEX2/UP014
Insulation Box Crack (Duct Interior)
Reiya.Kimura.ja_9 Text Box
DMEX2/UP011
Sagging Lagging
Reiya.Kimura.ja_10 Polygon
Reiya.Kimura.ja_11 Polygon
Reiya.Kimura.ja_12 Line
Reiya.Kimura.ja_13 Line
Reiya.Kimura.ja_14 Line
Reiya.Kimura.ja_15 Line
Reiya.Kimura.ja_16
ENCLOSURE-0138KC312366A01
SKETCH
ENCLOSURE-01 Sheet 3 of 5
Reiya.Kimura.ja_17 Text Box No. 2 SSGTG Exhaust Duct
Reiya.Kimura.ja_18 Text Box
DMGE2/UP073
Insulation Box Crack (Duct Interior)
Reiya.Kimura.ja_19 Line
Reiya.Kimura.ja_20 Line
Reiya.Kimura.ja_21
ENCLOSURE-01 Sheet 4 of 5
Reiya.Kimura.ja_22 Polygon
Reiya.Kimura.ja_23 Text Box : Red marked section is required ENDT.
Reiya.Kimura.ja_24 Text Box
DMEX2/UP005
2A GTM Exhaust Duct Crack inside of Outer Casing
Reiya.Kimura.ja_25 Oval
Reiya.Kimura.ja_26 Oval
Reiya.Kimura.ja_27
ENCLOSURE-01 Sheet 5 of 5
Reiya.Kimura.ja_28 Polygon
Reiya.Kimura.ja_29 Text Box
DMEX2/UP015
2B GTM Exhaust Duct Crack inside of Outer Casing
Reiya.Kimura.ja_30 Oval
Reiya.Kimura.ja_31 Oval
Reiya.Kimura.ja_32 Text Box : Red marked section is required ENDT.
Reiya.Kimura.ja_33
MAPPING PLAN
ENCLOSURE-02 Sheet 1 of 3
Reiya.Kimura.ja_34 Line
Reiya.Kimura.ja_35 Callout
CJ-1
Reiya.Kimura.ja_36 Text Box 2A GTM Exhaust Duct
Reiya.Kimura.ja_37
ENCLOSURE-02 Sheet 2 of 3
Reiya.Kimura.ja_38 Oval
Reiya.Kimura.ja_39 Callout
CJ-2
Reiya.Kimura.ja_40 Text Box 2B GTM Exhaust Duct
Reiya.Kimura.ja_41
ENCLOSURE-02 Sheet 3 of 3
Reiya.Kimura.ja_42 Oval
Reiya.Kimura.ja_43 Callout
CJ-3
Reiya.Kimura.ja_44 Text Box No. 2 SSGTG Exhaust Duct
Reiya.Kimura.ja_45
38KC312366A01 ENCLOSURE-03-1 TOTAL 3
JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing.
QA FORM 34A
(For Assemblies Not Requiring Torque Documentation)
PAGE ___1__ OF ___1__
1. SHIP HULL
NO.
2. JCN 3. LWC/SHOP 4. CWP/REC
NO.
5. SYSTEM/COMPONENT/ROTATABLE POOL
NO
USS SHOUP DDG86 EM02-W091, EM02-W092,
EM02-W093, EM02-W094
KTR N/A 2A Gas Turbine Module Exhaust Duct
6. REFERENCES (Specify Assembly Number if applicable.)
A. 259-ELM-240277 Rev “-“ B. 259-ELM-240278 Rev “-“ C. MAPPING PLAN ENCLOSURE-02
D. E. F.
7. NEW MATERIAL
PC
NO.
REF. JOINT
ID
DESCRIPTION
(Include thickness for shims; diameter and thread pitch for fasteners)
QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL
NO)
(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and
Manufacturer’s Symbol)
CRAFT
INT
8. JOINT DATA
FOR OTHER THAN JOINT MAKE-UP, DESCRIBE
THE SPECIFIC ATTRIBUTE AND LOCATION OF
THE ACCEPTANCE CRITERIA. IDENTIFY
JOINTS THAT REQUIRE CONTROLLED
ASSEMBLY PROCEDURES.
INSPECTOR (SHIPYARDS ONLY - FOR CONTROLLED ASSEMBLY JOINTS ONLY) & CRAFTSMAN
SIGNATURE CERTIFIES:
(1) JOINT SEALING SURFACES, ALIGNMENT, GAP AND PARALLELISM ARE SAT PER
SPECIFIED REQUIREMENTS AND STUDS HAVE BEEN CHECKED FOR ROTATION IF APPLICABLE, OR
ATTRIBUTE IS ACCEPTABLE PER SPECIFIED CRITERIA.
(2) ALL NEW MATERIAL ASSOCIATED WITH THIS JOINT MEETS SPECIFIED REQUIREMENTS, IS
INSTALLED & LISTED IN BLOCK 7; EXISTING MATERIAL ASSOCIATED WITH THIS JOINT IS
ACCEPTABLE AND CORRECTLY INSTALLED.
FOR FLEET ONLY: FOR NON-CONTROLLED ASSEMBLIES WHEN NO SPECIFIC ATTRIBUTE IS
SPECIFIED, INSPECTOR SIGNATURE CERTIFIES ACCEPTANCE OF LEVEL I MATERIAL ONLY.
JOINT ID & JOINT TYPE OR ATTRIBUTE
DESCRIPTION
JT.
REF
(C) FOR
CRAFTSMAN OR
(I) FOR
INSPECTOR
CRAFTSMAN SIGNATURE/BADGE/DATE (FOR EACH JOINT/ATTRIBUTE)
INSPECTOR SIGNATURE/BADGE/DATE (FOR EACH (I) JOINT/ATTRIBUTE)
(I)
A. CJ-1
A,B,C
B.
C.
D.
E.
9. LOCKING DEVICE INSTALLED
OR REQD ACTION:
NA
MATL. DESCRIPTION/NSN/PC. NO. JT. ID. CRAFTSMAN SIGNATURE/BADGE/DATE SAT
10. REMARKS (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA) (FOR USE WHEN SIGNATURE DOES NOT ALREADY
APPEAR ON FORM)
INITIAL SIGNATURE/BADGE NO.
11. LWC SUPERVISOR/SHOP SUPERVISOR SIGNATURE/BADGE NO (RECORD
REVIEWED FOR FINAL ACCEPTANCE)
12. QAS SIGNATURE /BADGE NO (RECORD HAS BEEN REVIEWED FOR
COMPLETENESS)
38KC312366A01 ENCLOSURE-03-2 TOTAL 3
JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing.
QA FORM 34A
(For Assemblies Not Requiring Torque Documentation)
PAGE ___1__ OF ___1__
1. SHIP HULL
NO.
2. JCN 3. LWC/SHOP 4. CWP/REC
NO.
5. SYSTEM/COMPONENT/ROTATABLE POOL
NO
USS SHOUP DDG86 EM02-W087, EM02-W088,
EM02-W096
KTR N/A 2B Gas Turbine Module Exhaust Duct
6. REFERENCES (Specify Assembly Number if applicable.)
A. 259-ELM-240277 Rev “-“ B. 259-ELM-240278 Rev “-“ C. MAPPING PLAN ENCLOSURE-02
D. E. F.
7. NEW MATERIAL
PC
NO.
REF. JOINT
ID
DESCRIPTION
(Include thickness for shims; diameter and thread pitch for fasteners)
QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL
NO)
(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and
Manufacturer’s Symbol)
CRAFT
INT
8. JOINT DATA
FOR OTHER THAN JOINT MAKE-UP, DESCRIBE
THE…
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