TGI_3819P14210A01_c0v2.pdf

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USS BLUE RIDGE (LCC-19) 5C1 DSRA TYCOM 1
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N6264925RA021
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This document is a Task Group Instruction (TGI) for repair and preservation work on the USS Blue Ridge (LCC-19), specifically focusing on deck plate repair in compartment 7-58-0-A. The TGI is part of a larger ship repair and maintenance project scheduled from January 12, 2026, to May 15, 2027, and involves removing and replacing deck plates, performing coating work, and addressing potential hazards such as asbestos and lead in multiple ship compartments including storerooms, ballast tanks, and void spaces.

The instruction details specific technical requirements, including removing existing deck plates, fabricating and installing new plates, conducting air hose tests on welds, and applying new coatings. The work involves multiple ship areas and requires compliance with various naval standard items and maintenance manuals. The document includes appendices with job summary information, material lists, and a deficiency form, and specifies that the Ship Repair Facility-Japan Regional Maintenance Center (SRF-JRMC) will provide government-furnished materials and services to support the repair work.

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FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: STRRM 7-58-0-A AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - REPAIR AND PRESERVE DECK PLATE IN 7-58-0-A

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YUUJI KOYAMA 231B 707-787-2059 17-APR-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 17-APR-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: STRRM 7-58-0-A AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/2

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J1-2 M-1 Sketch (1)

1. SCOPE/PURPOSE

1.1 Title: Deck Plate in 7-58-0-A; repair and preserve

1.2 Location of Work:

1.2.1 Ship Store Storeroom (7-58-0-A)

1.2.2 Dry Provisions Storeroom (7-64-0-A)

1.2.3 Clean Salt Water Ballast (9-52-1-W)

1.2.4 Clean Salt Water Ballast (9-64-1-W)

1.2.5 Distillate Fuel or Ballast (9-56-0-F)

1.2.6 Void (7-52-0-V)

1.2.7 Anti-Roll Tank (7-52-01-W)

1.2.8 Storeroom (6-52-4-A)

1.2.9 Storeroom (6-52-5-A)

1.2.10 Fan Room (7-62-2-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Deck Plate, Second Platform Plating in 7-58-0-A, Frames between 63 and 64, Starboard (Stbd)

Material: OS, MIL-S-22698 GR-A, 12.75 LBs Plate Remarks: See 2.3 for detail

1.3.2 Quantity (12 SF), Interior Surfaces of Clean Salt Water Ballast (9-52-1-W), where new material is installed and disturbed by the hot work

Remarks: See 2.3 for location detail

1.3.3 Quantity (164 SF in Total), Second Platform Plating in 7-58-0-A, including vertical surface up to height of 6 inches from deck

Remarks:

See Sketch Enclosure-01 for location detail The area excepts where compartment insulation is installed.

1.3.3.1 Quantity (157 SF), Second Platform Plating, Frames between 57 and 58, Port and Stbd

FOUO

SHIP: LCC-19 CHG/VER: 0/2

1.3.3.2 Quantity (7 SF), Second Platform Plating, Frames between 61 and 62, Port

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Potential Lead Hazard

1.5.3 Dry Dock Work

1.5.4 Critical Coated Area: CCNY-LCC19-047-25 for the area listed in 1.3.2

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 PDD 103-

ELM-

240143

RPR PLAN OF CORRODED 2ND

PLATF PLTG (S) IN SHIP STORE

ROOM (7-58-0-A)

- Y AL

L

4 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

5 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing, fabricate and install new each deck plate listed in 1.3.1 in accordance with 2.3.

5.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.1.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each deck plate.

Allowable leakage: None.

5.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 17, for each area listed in 1.3.2.

5.2.1 Submit new coating data applied to the SUPERVISOR in accordance with 2.4 and 2.5.

FOUO

SHIP: LCC-19 CHG/VER: 0/2

5.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 6, for each area listed in 1.3.3.

5.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.5 Notes:

5.5.1 Planner: Code 231B Y. Koyama, 070-7787-2059

5.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.5.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A non-flammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.5.4 SRF-JRMC will review and approve a Contractor submitted drawing or sketch and will issue additional documents with QA Form(s) relating to actual location of temporary access(es) for documentation of welding, nondestructive testing, and compartment testing when OQE(s) are required.

5.5.5 2.5 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.5.6 This TGI clears DFS LCC-19-1013-2024 in its entirety.

5.5.7 Opening, initial cleaning, and closing of each space listed in 1.2.3 through 1.2.7 will be covered by the following TGI No(s).

Clean Salt Water Ballast (9-52-1-W): 3819P12339A01 (KTR TGI) Clean Salt Water Ballast (9-64-1-W): 3819P12341A01 (KTR TGI) Distillate Fuel or Ballast (9-56-0-F): 3819P12317A01 (KTR TGI) Void (7-52-0-V): 3819P12365A01 (KTR TGI) Anti-Roll Tank (7-52-01-W): 3819P12335A01 (KTR TGI)

5.5.8 Preservation work for disturbed exterior surfaces of underwater hull will be covered by ICN 3819P11001 (KTR

TGI).

5.5.9 JCNs ES01-NPHH, ES01-NPHJ, and ES01-NPHK are related to this TGI.

5.6 Government Furnished Material (GFM):

5.6.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.7 SRF-JRMC will provide the following service work: (TGI No. 3819P14210S02).

5.7.1 [C740] Crane and crane rigging service.

5.7.2 [X99E] Utility service, electrical.

5.7.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except for onboard blasting work.

5.7.4 [C106.1] Safety inspection for SRF-JRMC employees.

FOUO

SHIP: LCC-19 CHG/VER: 0/2

5.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.7.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

FOUO

J-1

SHIP: LCC-19 CHG/VER: 0/2

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

STRRM 7-58-0-A AY A 0 2

CU PHASE TITLE:

F/O - REPAIR AND PRESERVE DECK PLATE IN 7-58-0-A

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

CMPT 7-58-0-A MSBLST 9-52-1-W TK

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P14210A01-Sketch.pdf) saved on 16-APR-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P14210 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to repair and preserve deck plate in 7-58-0-A.

Location of Work:

Ship Store Storeroom (7-58-0-A) Dry Provisions Storeroom (7-64-0-A) Clean Salt Water Ballast (9-52-1-W) Clean Salt Water Ballast (9-64-1-W) Distillate Fuel or Ballast (9-56-0-F) Void (7-52-0-V) Anti-Roll Tank (7-52-01-W) Storeroom (6-52-4-A) Storeroom (6-52-5-A) Fan Room (7-62-2-Q)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR HRs, WELD HRs, INSL HRs, CARP HRs, PNTR

HRs, RGRS HRs, QA HRs

22 KE PC

5.2 CARP HRs, PNTR HRs, RGRS HRs, QA HRs 22 KE PC

5.3 SFTR HRS, SMTL HRs, WELD HRs, CARP HRs, PNTR

HRs, RGRS HRs, QA HRs

22 KE PC

5.4 PNTR HRs, QA HRs 22 KE PC

Structural Work CFM for all paints, thinner, grits, including disposal cost, tank and fire watch, air compressor rental cost and fuel oil cost for air hose test, asbestos sampler and analysis cost for compartment insulation, lead sampling/analysis cost, -continue to below-

22 MQ CS

-continued from above-marine chemist cost, and misc such as electrode, gases, covering materials, temporary closure materials, and other consumables.

22 MQ CS

FOUO

J-2

SHIP: LCC-19 CHG/VER: 0/2

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Temporary Access Work CFM for all paints, thinner, tank and fire watch, air compressor rental cost and fuel oil cost for air hose test, and misc such as electrode, gases, covering materials, temporary closure materials, and other consumables.

22 MQ CS

Preservation Work CFM for all paints, thinner, grits, including disposal cost, tank watch, rental cost for compressor and fuel oil, dryer for compressor, dehumidifier, air conditioner, and misc such as covering materials, and other consumables.

22 MQ CS

Process Funding Document. 10 CT OM

Version-1: add cleanliness level in other special requirements.

C231B R. Takagi, 04/16/2024. -/-/N.

V-01

Version-2: add location of work. C231B R. Takagi, 04/16/2024. -/- /N.

V-02

FOUO

M-1

SHIP: LCC-19 CHG/VER: 0/2

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

STRRM 7-58-0-A AY A 0 2

CU PHASE TITLE:

F/O - REPAIR AND PRESERVE DECK PLATE IN 7-58-0-A

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P14210 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M PLATE,ME, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

2FTX5FT=10SF

9B 9515 001533217 NA 4 N 41025173 10/SF

002 M INSULATI, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

9Q 5640 008096312 NA 4 N 41025174 2/EA

003 M TAPE,TEX, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

9B 8315 002671632 NA 4 N 41025175 1/RO

004 M ADHESIVE, ORIG: C231B, Y.

KOYAMA 070-7787-2059

ORDERED FOR KTR

9B 8040 002738708 NA 4 Y 41025170 1/GL

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 STRRM 7-58-0-A AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P14210 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 STRRM 7-58-0-A AY A 0

3819P14210A01 SHEET 1 OF 1

SKETCH

ENCLOSURE-01

PLAN

SECOND PLATFORM FR 56 - 65

LOCATION

FWD →

SHIP STORE STRM

7‐58‐0‐A

TRUNK

7‐60‐1‐T

DRY PROVISIONS STRM

7-64-0-A

IC & GYRO RM NO. 1

7‐60‐0‐C

NOTE

Preservation area:

File details come from the government source that posted it. Updated .