J.021 FST Program Specifications for Construction.pdf

PDF 2 MB Posted

Attached to
CRITICAL POWER SYSTEMS INSTALLATION SERVICES Federal contract opportunity
Solicitation number
6973GH-24-R-00177
Issued by
Department of Transportation Federal Aviation Administration Franchise Acquisition Services

About this file

This document is a government file containing the specifications for construction related to an Air Route Traffic Control Center Fuel System Upgrade Project for the Federal Aviation Administration (FAA). The key details are:

The project involves replacement and upgrades to the fuel storage and delivery systems at the Air Route Traffic Control Center, including replacement of fuel system day tanks, installation of overfill collection tanks, replacement of underground and aboveground fuel lines, and installation of a new direct digital control system and local area network. The work is subject to strict security requirements, electrical outage constraints, and environmental protection measures. Detailed submittal and testing requirements are specified. The project is located at an FAA facility and requires coordination with the facility security department for site access.

Attachment J.24 SECTION 01355 - ENVIRONMENTAL PROTECTION 13 3/25/2009

The key environmental protection requirements are:

  • Compliance with all applicable federal, state, and local environmental regulations
  • Proper handling, storage, and disposal of hazardous waste and contaminated materials
  • Erosion and sediment control measures
  • Protection of land, water, air, and biological resources

Attachment J.24 SECTION 01330 - SUBMITTAL PROCEDURES 6 3/25/2009

The contractor must submit a comprehensive list of required submittals within 30 days of notice to proceed, including schedules, drawings, product data, samples, test reports, and operation and maintenance data. The government will review and provide comments on submittals within 15 calendar days.

View the file

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Text version

FST Program Specifications for Construction

Attachment J.24

3/25/2009

Air Route Traffic Control Center

Fuel System Upgrade Project

Specifications For Construction

Prepared for:

Federal Aviation Administration

Fuel Storage Tank Program

Power Services Division

AJW-22

TABLE OF CONTENTS

SECTION 01110 – SUMMARY OF WORK

1.0 General

1.1 WORK COVERED BY CONTRACT DOCUMENTS

1.1.1 Project Description

1.1.2 Location

1.1.3 General Work Conditions

1.1.3.1 Working Days

1.1.3.2 Working Hours

1.1.3.3 Access and Security Requirements

1.1.3.3.1 Search and Inspection Compliance

1.1.3.3.2 Heightened Threat Level

1.2 EXISTING WORK

1.3 LOCATION OF UNDERGROUND FACILITIES

1.4 ELECTRICAL OUTAGES

1.5 HEALTH AND SAFETY PLAN

SECTION 01330 – SUBMITTAL PROCEDURES

1.0 General

1.1 SUMMARY

1.2 REFERENCES

1.3 SUBMITTALS

1.4 PREPARATION

1.4.1 Marking

1.4.2 Drawing Format

1.4.3 Data Format

1.4.4 Samples

1.5 SUBMISSION REQUIREMENTS

1.5.1 Schedules

1.5.2 Drawings Submittals

1.5.3 Data Submittals

1.5.4 Samples

1.6 GOVERNMENT'S REVIEW

1.6.1 Review Notations

1.6.2 Sample Approval

1.7 PROGRESS SCHEDULE

1.7.1 Bar Chart

1.8 STATUS REPORT ON MATERIALS ORDERS

2.0 Products

3.0 Execution

SECTION 01355 – ENVIRONMENTAL PROTECTION

1.0 General

1.1 REFERENCES

1.2 DEFINITIONS

1.2.1 Environmental Pollution and Damage

1.2.2 Environmental Protection

1.2.3 Contractor Generated Hazardous Waste

1.2.4 Land Application for Discharge Water

1.2.5 Surface Discharge

1.2.6 Waters of the United States

1.3 SUBCONTRACTORS

1.4 FEES

1.5 COMPLIANCE

1.6 DISPLAY

1.7 PROTECTION FEATURES

1.8 ENVIRONMENTAL ASSESSMENT OF CONTRACT DEVIATIONS

1.9 NOTIFICATION

2.0 Products

3.0 Execution

3.1 GENERAL REQUIREMENTS

3.2.1 ENVIRONMENTAL PERMITS AND COMMITMENTS

3.3 LAND RESOURCES

3.3.1 Work Area Limits

3.3.2 Landscape

3.3.3 Erosion and Sediment Controls

3.3.4 Contractor Facilities and Work Areas

3.4 WATER RESOURCES

3.5 AIR RESOURCES

3.5.1 Particulates

3.5.2 Sound Intrusions

3.6 CHEMICAL MATERIALS MANAGEMENT AND WASTE DISPOSAL

3.6.1 Solid Wastes

3.6.2 Chemicals and Chemical Wastes

3.6.3 Contractor Generated Hazardous Wastes/Excess Hazardous Materials

3.6.4 Fuel and Lubricants

3.6.5 Release and Remediation

3.6.6 Spill Kits

3.6.7 Wastewater

3.7 RECYCLING AND WASTE MINIMIZATION

3.8 NON-HAZARDOUS SOLID WASTE DIVERSION REPORT

3.9 HISTORICAL, ARCHAEOLOGICAL, AND CULTURAL RESOURCES

3.10 BIOLOGICAL RESOURCES

3.11 PREVIOUSLY USED EQUIPMENT

3.12 MAINTENANCE OF POLLUTION FACILITIES

3.13 TRAINING OF CONTRACTOR PERSONNEL

3.14 CONTAMINATED MEDIA MANAGEMENT

3.15 POST CONSTRUCTION CLEANUP

SECTION 01572 – CONSTRUCTION AND DEMOLITION WASTE

MANAGEMENT

1.0 General

1.1 GOVERNMENT POLICY

1.2 MANAGEMENT

1.3 PLAN

1.4 RECORDS

1.5 COLLECTION

1.5.1 Source Separated Method

1.5.2 Co-Mingled Method

1.5.3 Other Methods

1.6 DISPOSAL

1.6.1 Reuse

1.6.2 Recycle

1.6.3 Waste

SECTION 01781 – OPERATION AND MAINTENANCE DATA

1.0 General

1.1 SUBMISSION OF OPERATION AND MAINTENANCE DATA

1.1.1 Package Quality

1.1.2 Package Content

1.1.3 Changes to Submittals

1.2 TYPES OF INFORMATION REQUIRED IN O&M DATA PACKAGES

1.2.1 Operating Instructions

1.2.2 Preventive Maintenance

1.2.3 Corrective Maintenance (Repair)

1.2.4 Parts Identification

1.2.5 Warranty Information

1.2.6 Personnel Training Requirements

1.2.7 Testing, Special Tool and Support Equipment Information

1.2.8 Contractor Information

1.3 SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES

1.4 COPYRIGHT, REPRODUCTION AND LICENSING CONSIDERATIONS

2.0 Products

3.0 Execution

SECTION 02111 – EXCAVATION AND HANDLING OF

CONTAMINATED MATERIAL

1.0 General

1.1 REFERENCES

1.2 MEASUREMENT

1.3 SUBMITTALS

1.4 SURVEYS

1.5 REGULATORY REQUIREMENTS

1.6 DESCRIPTION OF WORK

1.7 TESTING

2.0 Products

2.1 BACKFILL

2.2 SPILL RESPONSE MATERIALS

3.0 Execution

3.1 EXISTING STRUCTURES AND UTILITIES

3.2 CLEARING

3.3 CONTAMINATED MATERIAL REMOVAL

3.3.1 Excavation

3.3.2 Shoring

3.3.3 Dewatering

3.4 CONFIRMATION SAMPLING AND ANALYSIS

3.5 CONTAMINATED MATERIAL STORAGE

3.5.1 Stockpiles

3.5.2 Roll-Off Units

3.5.3 Liquid Storage

3.6 SAMPLING

3.6.1 Sampling of Solid Material

3.6.2 Sampling Liquid

3.7 SPILLS

3.8 BACKFILLING

3.9 LOADING

4.0 NARRATIVE

SECTION 02220 – DEMOLITION

1.0 General

1.1 REFERENCES

1.2 GENERAL REQUIREMENTS

1.3 SUBMITTALS

1.4 REGULATORY AND SAFETY REQUIREMENTS

1.4.1 Notifications

1.4.2 Receipts

1.5 DUST AND DEBRIS CONTROL

1.6 PROTECTION

1.6.1 Traffic Control Signs

1.6.2 Existing Work

1.6.3 Weather Protection

1.6.4 Facilities

1.6.5 Protection of Personnel

1.7 BURNING

1.8 RELOCATIONS

1.9 ENVIRONMENTAL PROTECTION

1.10 USE OF EXPLOSIVES

1.11 AVAILABILITY OF WORK AREAS

2.0 Products

3.0 Execution

3.1 PAVING AND SLABS

3.2 MASONRY

3.3 CONCRETE

3.4 PATCHING

3.5 DISPOSITION OF MATERIAL

3.5.1 Title to Materials

3.5.2 REUSE OF MATERIALS AND EQUIPMENT

3.5.3 SALVAGED MATERIALS AND EQUIPMENT

3.6 CLEANUP

SECTION 02300 – EXCAVATION, TRENCHING, AND BACKFILLING. 35

1.0 General

1.1 REFERENCES

1.2 MEASUREMENT AND PAYMENT

1.2.1 Trench Excavation

1.2.2 Select Granular Material

1.3 DEGREE OF COMPACTION

1.4 SUBMITTALS

2.0 Products

2.1 MATERIALS

2.1.1 Satisfactory Materials

2.1.2 Unsatisfactory Materials

2.1.3 Unstable Material

2.1.4 Select Granular Material

2.1.5 Initial Backfill Material

2.2 PLASTIC MARKING TAPE

2.3 DETECTION WIRE FOR NON-METALLIC PIPING

3.0 Execution

3.1 EXCAVATION

3.1.1 Trench Excavation Requirements

3.1.2 Shoring

3.1.3 Stockpiles

3.2 BACKFILLING AND COMPACTION

3.2.1 Trench Backfill

3.2.2 Backfill for Appurtenances

3.3 SPECIAL REQUIREMENTS

3.3.1 Fuel Distribution

3.3.2 Electrical Distribution System

3.3.3 Plastic Marking Tape

3.3.4 Detection Wire Installation

3.4 TESTING

3.4.1 Testing Facilities

3.4.2 Testing of Backfill Materials

3.4.3 Field Density Tests

SECTION 02741 - ASPHALT-PAVING REPAIR

1.0 GENERAL

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.3 SUBMITTALS

2.0 PRODUCTS

2.1 MATERIALS

2.1.1 Tack Coat

2.1.2 Prime Coat

2.1.3 Aggregate

2.1.4 Asphalt

2.2 MIXES

3.0 EXECUTION

3.1 INSTALLATION

3.1.1 Temperature

3.1.2 Tack Coat

3.1.3 Paving

3.1.4 Prime Coat

3.1.5 Cracks in Asphalt

3.1.6 Existing Surfaces

3.1.7 Joining Existing Paving

3.1.8 Compaction of Asphalt Pavement

3.1.9 Finish

3.2 FIELD QUALITY CONTROL

3.2.1 Tests

3.2.2 Inspection

SECTION 02754 – CONCRETE PAVEMENTS FOR SMALL PROJECTS 44

1.0 General

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.3 MEASUREMENT AND PAYMENT

1.4 ACCEPTABILITY OF WORK

1.4.1 Evaluation Sampling

1.4.2 Surface Smoothness Testing Method

1.4.3 Plan Grade Testing and Conformance

1.5 EQUIPMENT

1.5.1 Transporting Equipment

1.5.2 Sawing Equipment

1.5.3 Straightedge

1.6 WATER

2.0 Products

2.1 SPECIFIED CONCRETE STRENGTH AND OTHER PROPERTIES

2.2 MIXTURE PROPORTIONS

2.2.1 Composition Concrete

2.2.2 Concrete Mixture Proportioning Studies

2.2.3 Reinforcing Bar

3.0 Execution

3.1 CONDITIONING OF UNDERLYING MATERIAL

3.2 WEATHER LIMITATIONS

3.2.1 Hot Weather Paving

3.2.2 Cold Weather Paving

3.3 CONCRETE PRODUCTION

3.3.1 Transporting and Transfer-Spreading Operations

3.3.2 Hand Finishing

3.3.3 Texturing

3.3.4 Edging

3.4 CURING

3.4.1 Moist Curing

3.5 JOINTS

3.5.1 Expansion Joints

3.6 EXISTING CONCRETE PAVEMENT REMOVAL AND REPAIR

3.7 PAVEMENT PROTECTION

3.8 TESTING AND INSPECTION FOR CONTRACTOR QUALITY CONTROL (CQC)

3.8.1 Inspection Before Placing

3.8.2 Paving Operations

3.8.3 Cold-Weather Protection

3.8.4 Reports

SECTION 02921 – TURF

1.0 GENERAL

1.1 REFERENCES

1.2 DELIVERY AND STORAGE

1.2.1 Seed and Fertilizer

1.2.2 Sod Delivery

1.3 WEATHER LIMITATIONS

2.0 PRODUCTS

2.1 TOPSOIL

2.2 SOD

2.3 FERTILIZER

3.0 EXECUTION

3.1 TOPSOIL PREPARATION

3.1.1 Sub-grade

3.1.2 Grading

3.1.3 Tillage

3.1.4 Application of Fertilizer

3.1.5 Smooth Grading

3.1.6 Cleanup

3.2 SODDING

3.2.1 General

3.2.2 Solid Sodding

3.2.3 Spot Sodding

3.2.4 Strip Sodding

3.3 GRASS ESTABLISHMENT

3.3.1 General

3.3.2 Watering

3.3.3 Weeding

3.3.4 Re-fertilizing

3.4 ACCEPTANCE PROVISIONS

3.4.1 Acceptance Requirements

3.4.2 Repairs

3.7 PROTECTION

SECTION 13202 – FUEL STORAGE SYSTEMS

1.0 General

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.2.1 RELATED REQUIREMENTS

1.2.2 DEFINITIONS

1.2.2.1 Carrier Piping

1.2.2.2 Secondary Containment System

1.3 SUBMITTALS

1.4 QUALIFICATIONS

1.4.1 Experience

1.4.2 Welding

1.5 REGULATORY REQUIREMENTS

1.5.1 Permitting

1.5.2 Registration

1.6 DELIVERY, STORAGE, AND HANDLING

1.7 PROJECT/SITE CONDITIONS

1.7.1 Verification of Dimensions

1.7.2 Fuel Supply

1.7.3 Safety Requirements

2.0 Products

2.1 STANDARD PRODUCTS

2.2 NAMEPLATES

2.3 ELECTRICAL WORK

2.4 MATERIALS IN CONTACT WITH FUEL

2.5 ABOVEGROUND STORAGE TANK (DAY TANK)

2.5.1 Secondarily Contained (Open-Top) Tank

2.6 UNDERGROUND STORAGE TANK

2.6.1 Piping Containment Sumps

2.6.5 Tank Overfill Prevention Valve

2.7 TANK INVENTORY AND LEAK MONITOR

2.8 EARTHWORK

2.8.1 Pea Gravel

2.8.2 Crushed Stone

2.9 CATHODIC PROTECTION

2.10 SUPPLEMENTAL COMPONENTS

2.10.1 Concrete Anchor Bolts

2.10.2 Bolts

2.10.3 Nuts

2.10.4 Washers

2.11 MONITORING SYSTEM

2.11.1 Aboveground Tanks (Day Tank)

2.11.2 Underground Storage Tank System

2.11.3 Underground Piping System

2.11.4 Electronic Monitoring Panel

2.12 PIPING COMPONENTS

2.12.1 MATERIALS AND EQUIPMENT

2.12.1.1 Steel Pipe and Fittings

2.12.1.2 Fiberglass and Flexible Pipe

2.12.1.3 Vent Piping:

2.12.1.4 Valves

2.12.2 Secondary Containment System for Piping

2.12.3 Piping Accessories

2.13 PRODUCT PIPING

2.13.1 Carrier Piping

2.13.2 Underground Secondary Containment Piping

2.13.3 Aboveground Fuel Piping

2.13.4 Threaded Connections

2.13.5 Fiberglass Reinforced Plastic (FRP) Pipe

2.14 BALL VALVES

2.15 THREADED UNION

2.16 JOINT COMPOUND

2.17 FLEXIBLE CONNECTOR

2.18 PIPE HANGERS AND SUPPORTS

2.19 EXTERIOR COATING FOR ABOVEGROUND STEEL PIPING

2.20 FUEL COOLER (KATOLIGHT DAY TANKS ONLY)

3.0 Execution

3.1 INSTALLATION

3.1.1 Belowground Storage Tank

3.1.2 Equipment

3.1.3 Piping

3.1.3.1 Steel Piping

3.1.3.2 Threaded Joints in Piping

3.1.3.3 Non-Metallic Piping

3.1.3.4 Welding

3.1.3.5 Unions and Flanges

3.1.3.6 Valves

3.1.3.7 Thermal Probe

3.1.3.8 Buried Utility Tape

3.1.3.9 Framed Instructions

3.2 TESTS

3.2.1 Day Tank Tightness Tests

3.2.2 Belowground Storage Tank Tightness Tests

3.2.2.3 Belowground Storage Tank Piping Containment Sump Tests

3.2.3 Piping Pneumatic Tests

3.2.3.1 Pneumatic Procedures for Underground Product and Vent\Vapor Piping

3.2.3.2 Pneumatic Procedures for Exterior Containment Piping

3.2.3.3 Pneumatic Procedures for Aboveground Schedule 40 Black Iron Piping

3.2.4 System Performance Tests

3.2.5 High Liquid Level Alarm Test

3.3 FLUSHING, CLEANING AND ADJUSTING

3.3.1 Preparations for Flushing

3.3.2 System Flushing

3.3.3 Cleaning Equipment

3.3.4 Initial System Adjustments

SECTION 15050 – BASIC MECHANICAL MATERIALS AND METHODS

1.0 General

1.1 REFERENCES

1.2 RELATED REQUIREMENTS

1.3 QUALITY ASSURANCE

1.3.1 Material and Equipment Qualifications

1.3.2 Alternative Qualifications

1.3.3 Service Support

1.3.4 Manufacturer's Nameplate

1.3.5 Modification of References

1.3.6 Definitions

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 ELECTRICAL REQUIREMENTS

1.6 ELECTRICAL INSTALLATION REQUIREMENTS

1.7 INSTRUCTION TO GOVERNMENT PERSONNEL

1.8 ACCESSIBILITY

2.0 Products

3.0 Execution

3.1 PAINTING OF NEW EQUIPMENT

3.1.1 Factory Painting Systems

3.1.2 Shop Painting Systems for Metal Surfaces

SECTION 15910 – DIRECT DIGITAL CONTROL SYSTEMS

1.0 General

1.1 REFERENCES

1.2 RELATED REQUIREMENTS

1.3 DEFINITIONS

1.3.1 Digital Controller

1.3.2 Direct Digital Control (DDC)

1.3.3 DDC System

1.3.4 Distributed Control

1.3.5 Firmware

1.3.6 Input/Output (I/O) Points

1.3.7 I/O Expansion Unit

1.3.8 Local Area Network (LAN)

1.3.9 Microprocessor

1.3.10 Output Signal Conversion

1.3.11 Peer-to-Peer

1.3.12 PID

1.3.13 Resolution

1.3.14 Stand-Alone Control

1.3.15 Terminal Control Unit (TCU)

1.4 DDC SYSTEM DESCRIPTION

1.4.1 Design Requirements

1.5 SUBMITTALS

1.6 OPERATING ENVIRONMENT

1.7 QUALITY ASSURANCE

1.7.1 Standard Products

1.7.2 Nameplates and Tags

1.7.3 Verification of Dimensions

1.7.4 Drawings

1.7.5 Contractors Qualifications

1.7.6 Training Course Documentation

1.7.7 Service Organizations

1.7.8 Controls Operators Manual

1.7.9 DDC Manufacturer's Hardware and Software Manuals

2.0 Products

2.1 DDC SYSTEM

2.1.1 Direct Digital Controllers

2.1.2 Terminal Control Units

2.1.3 DDC Software

2.1.4 Workstation

2.2 ELECTRICAL POWER AND DISTRIBUTION

2.2.1 Transformers

2.2.2 Surge Protection

2.2.3 Wiring

3.0 Execution

3.1 INSTALLATION

3.1.1 Wiring Criteria

3.1.2 Digital Controllers

3.2 CONTROL DRAWINGS

3.3 FIELD QUALITY CONTROL

3.3.1 General

3.3.2 Test Reporting for Field Testing and Performance Verification Tests

3.3.3 Contractor's Field Tests

3.3.4 Performance Verification Tests

SECTION 16050 – BASIC ELECTRICAL MATERIALS AND METHODS 98

1.0 General

1.1 REFERENCES

1.2 RELATED REQUIREMENTS

1.3 DEFINITIONS

1.4 ELECTRICAL CHARACTERISTICS

1.5 SUBMITTALS

1.5.1 Manufacturer's Catalog Data

1.5.2 Drawings

1.5.3 Instructions

1.5.4 Certificates

1.5.5 Reference Standard Compliance

1.5.6 Operation and Maintenance Manuals

1.5.7 Operating Instructions

1.6 QUALITY ASSURANCE

1.6.1 Material and Equipment Qualifications

1.6.2 Regulatory Requirements

1.6.3 Alternative Qualifications

1.6.4 Service Support

1.6.5 Manufacturer's Nameplate

1.7 POSTED OPERATING INSTRUCTIONS

1.8 CABLE TAGS IN MANHOLES, HAND-HOLES, AND VAULTS

1.9 ELECTRICAL REQUIREMENTS

1.9.1 Motors and Equipment

1.9.2 Wiring and Conduit

1.9.3 New Work

1.9.4 Modifications to Existing Systems

1.10 INSTRUCTION TO GOVERNMENT PERSONNEL

2.0 Products

3.0 Execution

3.1 PAINTING OF EQUIPMENT

3.1.1 Factory Applied

3.1.2 Field Applied

3.2 NAMEPLATE MOUNTING

3.3 CABLE TAG INSTALLATION

SECTION 16415 – ELECTRICAL WORK, INTERIOR

1.0 General

1.1 REFERENCES

1.2 GENERAL

1.2.1 Rules

1.2.2 Coordination

1.2.3 Special Environments

1.2.4 Standard Products

1.2.5 Nameplates

1.2.6 As-Built Drawings

1.3 SUBMITTALS

1.4 WORKMANSHIP

2.0 Products

2.1 CABLES AND WIRES

2.1.1 Equipment Manufacturer Requirements

2.1.2 Aluminum Conductors

2.1.3 Bonding Conductors

2.2 TROUGH

2.3 TRANSIENT VOLTAGE SURGE PROTECTION

2.4 CONDUIT AND TUBING

2.5 CONDUIT AND DEVICE BOXES AND FITTINGS

2.6 CONDUIT COATINGS PLASTIC RESIN SYSTEM

2.7 CONNECTORS, WIRE PRESSURE (FOR USE WITH COPPER CONDUCTORS)

2.8 ELECTRICAL GROUNDING AND BONDING EQUIPMENT

2.9 ENCLOSURES

2.10 CABINETS AND BOXES

2.11 CONTROLS AND ACCESSORIES

2.11.1 Direct Control

2.11.2 Pilot-Relay Control

2.12 AUXILIARY EQUIPMENT

2.13 SINGLE LINE DIAGRAM

3.0 Execution

3.1 GROUNDING

3.1.1 Grounding Conductors

3.2 WIRING METHODS

3.2.1 Conduit and Tubing Systems

3.2.2 Pull Wires

3.2.3 Below Slab-on-Grade or in the Ground

3.2.4 Changes in Direction of Runs

3.2.5 Supports

3.2.6 Exposed Raceways

3.2.7 Communications Raceways

3.2.8 Cables and Conductors

3.2.9 Conductor Identification and Tagging

3.3 BOXES AND SUPPORTS

3.3.1 Box Applications

3.3.2 Accessories

3.4 EQUIPMENT CONNECTIONS

3.5 INSTALLATION OF GOVERNMENT-FURNISHED EQUIPMENT

3.6 REPAIR OF EXISTING WORK

3.7 FIELD TESTING

3.8 SAFETY

3.9 OPERATING TESTS

3.10 FIELD SERVICE

3.11 ACCEPTANCE

SECTION 20000 – TRAINING

1.0 General

1.1 DEMONSTRATIONS

SECTION 01110 – SUMMARY OF WORK

1 3/25/2009

SECTION 01110 – SUMMARY OF WORK

1.0 General

1.1 WORK COVERED BY CONTRACT DOCUMENTS

1.1.1 Project Description

The work includes fuel storage and delivery system upgrades and incidental related work. Project elements of work include:

▪ Replacement of Fuel System Day Tanks (7) with attendant piping and flow controls

▪ Installation of overfill collection tanks (3)

▪ Replacement of UST tank top components including spill/overfills (3) and piping containment sumps

▪ Replacement of Direct Digital Control system

▪ Installation of Direct Digital Control Local Area Network (LAN) with workstations (5)

▪ Replacement of underground fuel oil lines

▪ Replacement of aboveground fuel oil lines

▪ Installation of electronic and electrical control and monitor devices

▪ Replacement of chiller tower bird screens

▪ Testing and certification of pneumatic pressure vessels (6)

1.1.2 Location

The work shall be located at the Air Route Traffic Control Center located

1.1.3 General Work Conditions

1.1.3.1 Working Days

Available days of contractor work on-site are Monday through Friday weekly except for Federal

Holidays.

1.1.3.2 Working Hours

Available daily work hours are consecutive hours between the times of 06:30 CST and 18:30 CST.

1.1.3.3 Access and Security Requirements

FAA facilities are United States Government facility used in Air Traffic Control. Loss of Human Life may result from service interruption. Any person who interferes with Air Traffic Control or damages or trespasses on this property will be prosecuted under Federal law. All persons, vendors or suppliers requiring facility access shall coordinate entry with the facility Security Department 24 hours in advance.

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1.1.3.3.1 Search and Inspection Compliance

All contractors, sub-contractors, vendors, suppliers or other non-FAA personnel involved with this project shall fully comply with all security requirements and instructions provided by facility Security

Department personnel. All persons (and their possessions) entering the facility are subject to search. All vehicles entering the facility are subject to search and inspection.

Anyone refusing search or inspection request will be denied entry to the facility or, if within the facility grounds, immediately escorted from the facility. Any violation of security requirements during the project execution may result in removal from the facility and denial of subsequent reentry.

1.1.3.3.2 Heightened Threat Level

Work areas, work hours and entry requirements may be altered during periods of Heightened National or local Threat Levels as determined by FAA Management.

1.2 EXISTING WORK

In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and

Improvements":

▪ Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remains.

▪ Repair or replace portions of existing work which has been altered during construction operations to match existing or adjoining work, as approved by the Resident Engineer. At the completion of operations, existing work shall be in a condition equal to or better than that which existed before new work started.

1.3 LOCATION OF UNDERGROUND FACILITIES

No excavation shall be performed until site utilities have been field located. Contractor shall locate and mark all utilities in excavation area. The Contractor shall take the necessary precautions to ensure no damage occurs to existing structures and utilities. Utilities encountered that were not previously shown or otherwise located shall not be disturbed without approval from the Resident Engineer. Verify the location and elevations of existing piping, utilities, and any type of underground or encased obstruction not indicated to be removed but indicated or discovered during scanning in locations to be traversed by piping, ducts, and other work to be conducted or installed. Notify the Resident Engineer at least 48 hours prior to starting excavation work.

Historic photographs indicate that several underground utilities traverse fuel lines that are to be removed and replaced as part of this project. Contractor must take extra care in the installation of trench and excavation supports.

1.4 ELECTRICAL OUTAGES

All work that requires an electrical power outage to any FAA building or National Airspace System (NAS) critical equipment shall be accomplished between the hours of midnight and 4:00 AM when air traffic operations are reduced. Electrical service must be fully restored to all affected facilities no later than 4:00 AM. All requests for power outages shall be forwarded

3 3/25/2009 to Resident Engineer no later than 5 days prior to requested outage period. No work anticipated under this project requires a scheduled NAS critical equipment outage.

1.5 HEALTH AND SAFETY PLAN

The contractor shall submit a Site Health and Safety Plan (SD-01) within 15 calendar days of the notice to proceed. The plan shall be prepared in accordance with Section 01330 – SUBMITTAL PROCEDURES and conform to the guidelines established in EM 385-1-1 – U.S. Army Corps of Engineers Safety and

Health Requirements Manual. At a minimum, the plan shall include the following information:

▪ Project description

▪ Safety personnel organization and administration

▪ Assessment of hazards at the site

▪ Personal protective equipment required

▪ Training requirements

▪ Emergency response plan

▪ Accident prevention plan

▪ Spill control plan

--- End of Section ---

SECTION 01330 – SUBMITTAL PROCEDURES

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1.0 General

1.1 SUMMARY

Requirements of this Section apply to, and are a component part of, each section of the specifications.

1.2 REFERENCES

Not Used

1.3 SUBMITTALS

A standard transmittal form shall be used to transmit each submittal.

Submittal Description (SD): Drawings, diagrams, layouts, schematics, descriptive literature, illustrations, schedules, performance and test data, and similar materials to be furnished by the Contractor explaining in detail specific portions of the work required by the contract.

The following items, SD-01 through SD-11, are descriptions of data to be submitted for the project. The requirements to actually furnish the applicable items will be called out in each Section.

▪ SD-01 Preconstruction Submittals

− Submittals which are required prior to a notice to proceed on a new contract.

− Submittals required prior to the start of the next major phase of the construction on a multi-phase contract.

− Schedules or tabular list of data or tabular list including location, features, or other pertinent information regarding products, materials, equipment, or components to be used in the work, submitted prior to contract notice to proceed or next major phase of construction.

▪ SD-02 Shop Drawings: Submittals which graphically show relationship of various components of the work, schematic diagrams of systems, detail of fabrications, layout of particular elements, connections, and other relational aspects of the work.

▪ SD-03 Product Data: Data composed of catalog cuts, brochures, circulars, specifications and product data, and printed information in sufficient detail and scope to verify compliance with requirements of the contract documents.

▪ SD-04 Samples: Samples, including both fabricated and non-fabricated physical examples of materials, products, and units of work as complete units or as portions of units of work.

▪ SD-05 Test Reports: Written reports by a general contractor or his subcontractors including daily logs reporting on the progress of daily activities or attesting that the work has been installed in accordance with the contract plans and specifications.

▪ SD-06 Manufacturer's Instructions: Preprinted material describing installation of a product, system, or material, including special notices and material safety data sheets, if any concerning impedances, hazards, and safety precautions.

▪ SD-09 Field Reports: A written report which includes the findings of a test made at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or

5 3/25/2009 after installation. Report must be signed by an authorized Contractor representative and must state the test results; and indicate whether the material, product, or system has passed or failed the test.

▪ SD-10 Operation and Maintenance Data: Data intended to be incorporated in an operations and maintenance manual.

▪ SD-11 Closeout Submittals: Special requirements necessary to properly close out a construction contract. For example, as-built drawings, manufacturer's help and product lines necessary to maintain and install equipment. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.

1.4 PREPARATION

1.4.1 Marking

Permanent marking shall be provided on each submittal to identify it by transmittal date; Contractor's, Subcontractor's, and supplier's name, address(es) and telephone number(s); submittal name; specification or drawing reference; and similar information to distinguish it from other submittals.

1.4.2 Drawing Format

Drawing submittals shall be prepared on reproducible sheets, not less than 11 by 17 inches or larger than

30 by 42 inches in size, except for full size patterns or templates. Drawings shall be prepared to accurate size, with scale indicated, unless other form is required. Drawings shall have dark lines on a white background.

Copies of each drawing shall have the following information clearly marked thereon:

▪ Job name, which shall be the general title of the contract drawings.

▪ Date of the drawings and revisions.

▪ Name of Contractor.

▪ Name of the item, material, or equipment detailed thereon.

▪ Number of the revision (e.g., first revision, etc.) in a uniform location adjacent to the title block.

Drawings shall be numbered in logical sequence. Contractor may use his own number system. Each drawing shall bear the number of the submittal in a uniform location adjacent to the title block.

1.4.3 Data Format

Required data submittals for each specific material, product, unit of work, or system shall be collected into a single submittal and marked for choices, options, and portions applicable to the submittal. Marking of each copy of product data submitted shall be identical. Partial submittals will be accepted for expedition of construction effort.

1.4.4 Samples

Samples shall be physically identical with the proposed material or product to be incorporated in the work, fully fabricated and finished in the specified manner, and full scale.

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1.5 SUBMISSION REQUIREMENTS

1.5.1 Schedules

Within 30 days of notice to proceed, the Contractor shall provide, for approval by the Resident Engineer, the following schedule of submittals:

▪ A schedule of shop drawings and technical submittals required by the specifications and drawings.

Schedule shall indicate the specification or drawing reference requiring the submittal; the material, item, or process for which the submittal is required; the "SD" number and identifying title of the submittal; the Contractor's anticipated submission date and the approval need date.

▪ A separate schedule of other submittals required under the contract but not listed in the specifications or drawings. Schedule will indicate the contract requirement reference; the type or title of the submittal; the Contractor's anticipated submission date and the approved need date (if approval is required).

▪ Submittals called for by the contract documents will be listed on one of the above schedules. If a submittal is called for but does not pertain to the contract work, the Contractor shall include it in the applicable schedule and annotate it "N/A" with a brief explanation.

▪ Copies of both schedules shall be re-submitted monthly annotated by the Contractor with actual submission and approval dates. When all items on a schedule have been fully approved, no further re-submittal of the schedule is required.

1.5.2 Drawings Submittals

Three paper copies of each drawing shall be submitted. Two prints, marked with review notations by the

Resident Engineer, will be returned to the Contractor.

1.5.3 Data Submittals

Two complete sets of indexed and bound product data shall be submitted. One set, marked with review notations by the Resident Engineer, will be returned to the Contractor.

1.5.4 Samples

Two sets of samples shall be submitted. A copy of the transmittal form, marked with review notations including selections by the Resident Engineer, will be returned to the Contractor.

1.6 GOVERNMENT'S REVIEW

1.6.1 Review Notations

Resident Engineer will review submittals and provide pertinent notation within 15 calendar days after date of submission. Submittals will be returned to the Contractor with the following notations:

▪ Submittals marked "approved" authorize the Contractor to proceed with the work covered.

▪ Submittals marked "approved as noted" authorizing the Contractor to proceed with the work covered provided he takes no exception to the corrections. Notes shall be incorporated prior to submission of the final submittal.

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▪ Submittals marked "return for correction" require the Contractor to make the necessary corrections and revisions and to re-submit them for approval in the same routine as before, prior to proceeding with any of the work depicted by the submittal.

▪ Submittals marked "not approved" or "disapproved" indicate noncompliance with the contract requirements and shall be re-submitted with appropriate changes. No item requiring a submittal shall be accomplished until the submittals are approved or approved as noted.

Contractor shall make corrections required by the Resident Engineer. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications; notice shall be given to the Resident Engineer. Failure to point out deviations may result in the Government requiring rejection and removal of such work at the Contractor's expense.

If changes are necessary to approved submittals, the Contractor shall make such revisions and submission of the submittals in accordance with the procedures above. No item of work requiring a submittal change shall be accomplished until the changed submittals are approved.

1.6.2 Sample Approval

Contractor shall furnish samples required by the specifications or by the Resident Engineer. Shipping charges shall be paid by the Contractor. Materials or equipment requiring sample approval shall not be delivered to the site or used in the work until approved in writing by the Resident Engineer. At minimum, Contractor shall prepare and provide a sample of all fuel oil piping, piping connections/connectors, and pipe mounting brackets for approval.

Each sample shall have a label indicating:

▪ Name of project

▪ Name of Contractor

▪ Material or equipment

▪ Place of origin

▪ Name of producer and brand

▪ Specification section to which samples applies

▪ Samples of furnished material shall have additional markings that will identify them under the finished schedules.

Contractor shall submit to the Resident Engineer two samples of materials where samples are requested.

Contractor shall transmit with each sample a letter, original and two copies, containing the above information.

Approval of a sample shall be only for the characteristics or use named in such approval and shall not be construed to change or modify any contract requirements. Before submitting samples, the Contractor shall assure that the materials or equipment will be available in quantities required in the project. No change or substitution will be permitted after a sample has been approved. Materials and equipment incorporated in the work shall match the approved samples.

Samples of various materials or equipment delivered on the site or in place may be taken by the Resident

Engineer for testing. Samples failing to meet contract requirements will automatically void previous approvals. Contractor shall replace such materials or equipment to meet contract requirements.

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Approval of the Contractor's samples by the Resident Engineer shall not relieve the Contractor of his responsibilities under the contract.

1.7 PROGRESS SCHEDULE

1.7.1 Bar Chart

Contractor shall:

▪ Submit the progress chart, for approval by the Resident Engineer, at the Preconstruction Conference in one electronic copy and 4 paper copies.

▪ Prepare the progress chart in the form of a bar chart utilizing format acceptable to the Resident

Engineer.

▪ Include no less than the following information on the progress chart:

− Break out by major headings for primary work activity.

− A line item, break out under each major heading sufficient to track the progress of the work.

− A line item showing contract finalization task which includes punch list, clean-up and demolition, and final construction drawings.

▪ Update the progress schedule in one electronic copy and 4 paper copies every 30 days throughout the contract performance period.

1.8 STATUS REPORT ON MATERIALS ORDERS

Within 15 days after notice to proceed, the Contractor shall submit, for approval by the Resident

Engineer, an initial status report on materials orders. This report will be updated and re-submitted every

30 days as the status on material orders changes.

Report shall list, in chronological order by need date, materials orders necessary for completion of the contract. The following information will be required for each material order listed:

1. Material name and supplier.

2. Delivery date needed to allow directly and indirectly related work to be completed within the contract performance period.

3. Current delivery date agreed on by supplier.

4. When item #3 exceeds item #2, the effect that delayed delivery date will have on contract completion date.

5. When item #3 exceeds item #2, a summary of efforts made by the Contractor to expedite the delayed delivery date to bring it in line with the needed delivery date, including efforts made to place the order (or subcontract) with other suppliers.

2.0 Products

3.0 Execution

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--- End of Section ---

SECTION 01355 – ENVIRONMENTAL PROTECTION

10 3/25/2009

1.0 General

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only. Most recently published version of all regulatory references shall apply.

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

33 CFR 328 Clean Water Act

40 CFR 261 Identification and Listing of Hazardous Waste

40 CFR 262 Standards Applicable to Generators of Hazardous Waste

40 CFR 279 Standards for the Management of Used Oil

49 CFR 171 – 178 Hazardous Materials Regulations

STATE OF TEXAS

30 TAC 334 Underground and Aboveground Storage Tanks

1.2 DEFINITIONS

1.2.1 Environmental Pollution and Damage

Environmental pollution and damage is the presence of chemical, physical, or biological elements or agents which adversely affect human health or welfare; unfavorably alter ecological balances of importance to human life; affect other species of importance to humankind; or degrade the environment aesthetically, culturally and/or historically.

1.2.2 Environmental Protection

Environmental protection is the prevention/control of pollution and habitat disruption that may occur to the environment during construction. The control of environmental pollution and damage requires consideration of land, water, and air; biological and cultural resources; and includes management of visual aesthetics; noise; solid, chemical, gaseous, and liquid waste; radiant energy and radioactive material as well as other pollutants.

1.2.3 Contractor Generated Hazardous Waste

Contractor generated hazardous waste means materials that, if abandoned or disposed of, may meet the definition of a hazardous waste. These waste streams would typically consist of material brought on site by the Contractor to execute work, but are not fully consumed during the course of construction.

Examples include, but are not limited to, excess paint thinners (i.e. methyl ethyl ketone, toluene etc.), 11 3/25/2009 waste thinners, excess paints, excess solvents, waste solvents, and excess pesticides, and contaminated pesticide equipment rinse water.

1.2.4 Land Application for Discharge Water

The term "Land Application" for discharge water implies that the Contractor shall discharge water at a rate which allows the water to percolate into the soil. No sheeting action, soil erosion, discharge into storm sewers, discharge into defined drainage areas, or discharge into the "waters of the United States" shall occur. Land Application shall be in compliance with all applicable Federal, State, and local laws and regulations.

1.2.5 Surface Discharge

The term "Surface Discharge" implies that the water is discharged with possible sheeting action and subsequent soil erosion may occur. Waters that are surface discharged may terminate in drainage ditches, storm sewers, creeks, and/or "waters of the United States" and would require a permit to discharge water from the governing agency.

1.2.6 Waters of the United States

All waters which are under the jurisdiction of the Clean Water Act, as defined in 33 CFR 328.

1.3 SUBCONTRACTORS

The Contractor shall ensure compliance with this section by subcontractors.

1.4 FEES

The Contractor shall be responsible for payment of fees associated with environmental permits, application, and/or notices.

1.5 COMPLIANCE

No requirement in this Section shall be construed as relieving the Contractor of any requirements under applicable Federal, State, and local environmental protection laws and regulations. During construction, the Contractor shall be responsible for identifying, implementing, and submitting for approval any additional requirements identified as arising from Environmental Protection.

1.6 DISPLAY

Copies of all environmental permits, permit application packages, approvals to construct, notifications, certifications, reports, and termination documents shall be maintained at the project site during all construction activities. Post in visible location all appropriate inspection results.

1.7 PROTECTION FEATURES

This paragraph supplements the Contract Clause PROTECTION OF EXISTING VEGETATION, STRUCTURES, EQUIPMENT, UTILITIES, and IMPROVEMENTS.

Prior to start of any onsite construction activities, the Contractor and the Resident Engineer shall make a joint condition survey. Immediately following the survey, the Contractor shall prepare a brief report

12 3/25/2009 including a plan describing the features requiring protection under the provisions of this project, along with the condition of trees, shrubs and grassed areas immediately adjacent to the site of work and adjacent to the Contractor's assigned storage area and access route(s), as applicable. This survey report shall be signed by both the Contractor and the Resident Engineer upon mutual agreement as to its accuracy and completeness. The Contractor shall protect those environmental features included in the survey report and any indicated on the drawings, regardless of interference which their preservation may cause to the

Contractor's work under the contract.

1.8 ENVIRONMENTAL ASSESSMENT OF CONTRACT DEVIATIONS

Any deviations, requested by the Contractor, from the drawings, plans and specifications which may have an environmental impact will be subject to approval by the Resident Engineer and may require an extended review, processing, and approval time. The Resident Engineer reserves the right to disapprove alternate methods, even if they are more cost effective, if the Resident Engineer determines that the proposed alternate method will have an adverse environmental impact.

1.9 NOTIFICATION

The Resident Engineer will notify the Contractor in writing of any observed noncompliance with Federal, State or local environmental laws or regulations, permits, and other elements of the Contractor's

Environmental Protection Plan. The Contractor shall, after receipt of such notice, inform the Resident

Engineer of the proposed corrective action and take such action when approved by the Resident Engineer.

The Resident Engineer may issue an order stopping all or part of the work until satisfactory corrective action has been taken.

2.0 Products

3.0 Execution

3.1 GENERAL REQUIREMENTS

The Contractor shall minimize environmental pollution and damage that may occur as the result of construction operation

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