TO_31R2-2FSC135-1_Pocket_J_Spiral_2.3.1_Remote_Element_(RE)_30_June_2011.pdf

TO 31R2-2FSC135-1

PRELIMINARY

This manual contains unverified procedures. Refer to the Verification Status Page(s) prior to performing any operation or maintenance procedures.

TECHNICAL MANUAL

OPERATION AND MAINTENANCE INSTRUCTIONS WITH ILLUSTRATED PARTS

BREAKDOWN

AN/FSC-135 COMMUNICATIONS DATA LINK SYSTEM

(POCKET J REMOTE ELEMENT (RE))

PART NO. 7125-0029

ULTRA ELECTRONICS, PROLOGIC

FA8726-08-C-0001

DISTRIBUTION STATEMENT D: – Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or Operational Use) (1 February 2006). Other requests shall be referred to 406 SCMS/GUHAC, Robins AFB, GA 31098. Questions concerning technical content shall be referred to WR-ALC/GRWBBA.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50 U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with Distribution Statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.

PUBLISHED UNDER AUTHORITY OF THE SECRETARY OF THE AIR FORCE

16 JUNE 2011

NOTE: The portion of the text affected by the changes is indicated by a vertical line in the margins of the page. Changes to illustrations are indicated by miniature pointing hands. Changes to wiring diagrams are indicated by miniature point-ing hands or by shaded areas. A vertical line running the length of a figure in the outer margin of the page indicates that the figure is being added.

INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.LIST OF EFFECTIVE PAGES

*Zero in this column indicates an original page.

USAF

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

Dates of issue for original and changed pages are:

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS XXX, CONSISTING OF THE FOLLOWING:

A

This manual contains unverified procedures. Unverified procedures shall only be performed during verification, in accordance with TOs 00-5-1 and 00-5-3. Performance of unverified procedures may result in injury to personnel or damage to equipment.

TO Number TO 31R2-2FSC135-1 Date TO Management Agency

Change Number/Date

Function/Para/ Figure etc.

Verification status

Date Verified

Remarks

6.6 - 6.6.4 Antenna Replacement VS-1/VS-2(Blank)

TABLE OF CONTENTS

Chapter Page Chapter Page FOREWORD................................................................ix

SAFETY SUMMARY.................................................xv

1 GENERAL INFORMATION.................................... 1-1

1.1 INTRODUCTION .................................. 1-1

1.2 SYSTEM OVERVIEW........................... 1-1

1.2.1 FE Monitoring Functions ........................ 1-1

1.2.2 RE Functions........................................... 1-1

1.2.3 Interoperability........................................ 1-1

1.3 EQUIPMENT.......................................... 1-1

1.3.1 Equipment Rack...................................... 1-1

1.3.2 Radio Rack.............................................. 1-1

1.3.3 Auxiliary Equipment............................... 1-1

1.4 RED/BLACK SEPARATION ................ 1-1

1.4.1 Additional Separation ............................. 1-2

1.5 INTERFACES ...................................... 1-12

1.6 COMMUNICATIONS

INTERFACES .................................. 1-12

1.6.1 SIPRNET Communications Path .......... 1-13

1.6.2 Fractional T1 Communications Path..... 1-13

1.6.3 Integrated Service Digital

Network (ISDN) Basic Rate Interface ............................................ 1-14

1.6.4 Modem Communications Path.............. 1-14

1.7 EQUIPMENT MAINTENANCE ......... 1-14

1.7.1 Crypto Maintenance .............................. 1-14

1.7.2 Password Maintenance.......................... 1-14

1.8 LRU CHARACTERISTICS ................. 1-14

1.9 CONSUMABLE MATERIALS ........... 1-16

1.10 SPECIAL TOOLS AND TEST

EQUIPMENT ................................... 1-16

1.10 SOFTWARE UPGRADE ..................... 1-17

1.11 COMPUTER SOFTWARE .................. 1-17

1.12 RACK WEIGHTS AND

DIMENSIONS.................................. 1-18

2 FUNCTIONAL DESCRIPTION............................... 2-1

2.1 INTRODUCTION .................................. 2-1

2.2 EQUIPMENT.......................................... 2-1

2.2.1 Power Strip/Surge Suppressor ................ 2-1

2.2.2 16-Port Switch......................................... 2-2

2.2.3 KG-250.................................................... 2-3

2.2.4 2800 Series Router .................................. 2-6

2.2.5 LOMOCS Laptops .................................. 2-8

2.2.6 Command Console.................................. 2-8

2.2.7 Joint Range Extension (JRE) Server. .... 2-10

2.2.8 Voice and Data Secure Terminal

Equipment (STE) .............................. 2-13

2.2.9 Rackmount Uninterruptible Power

Supply (UPS) .................................... 2-16

2.2.10 Equipment Racks .................................. 2-18

2.2.10.1 Intrusion Security Switches .................. 2-20

2.2.10.2 I/O Panels.............................................. 2-20

2.2.11 Power Distribution Unit (PDU) ............ 2-24

2.2.12 Environmental Monitor......................... 2-25

2.2.13 Twisted Pair Transceiver ...................... 2-26

2.2.14 Selective Availability/Anti-

Spoofing Module (SAASM) Global Positioning System (GPS).................................... 2-27

2.2.15 Remote Cryptographic

Management System (RCMS) .......... 2-29

2.2.16 MIDS Control Unit ............................... 2-31

2.2.17 MIDS LVT............................................ 2-32

2.2.18 RT-1796 (PRC-117) Radio ................... 2-34

2.2.19 SADL Radio.......................................... 2-36

2.2.20 IP Phone ................................................ 2-38

3 START-UP, CONFIGURATION, AND

OPERATION ..................................................... 3-1

3.1 INTRODUCTION .................................. 3-1

3.2 INITIAL COLD START-UP.................. 3-1

3.3 LOGGING ONTO EQUIPMENT .......... 3-4

3.4 ACCESSING SYSTEM SOFTWARE ... 3-4

3.4.1 REMS Software ...................................... 3-4

3.4.2 ProLogic Instant Message

Exchange (PRIME) Application. ........ 3-4

3.4.3 JRE Client Application ........................... 3-5

3.4.3.1 ESTABLISHING REQUIRED

DATA LINKS..................................... 3-6

3.4.3.2 JRE Preconditions For Building

Data Links........................................... 3-6

3.4.3.3 JREAP-C Data Link as UDP/IP

Unicast ................................................ 3-8

3.4.3.4 JRE to SADL Data Link ......................... 3-9

i

TABLE OF CONTENTS - Continued

Chapter Page Chapter Page

3.4.3.5 JRE to MIDS LVT Data Link. ...............3-10

3.4.3.6 External JREAP-B BLOS Link

(STE) to Pocket J RE Data Link.......3-11

3.4.3.7 STJ Data Link to Gateway Unit

(PRC-117). .........................................3-12

3.4.3.8 JRE Data Link Connection/Data

Forwarding.........................................3-14

3.4.3.9 Viewing JRE Data Links and Status......3-16

3.4.3.10 Editing Data Link...................................3-17

3.4.3.11 Resetting Active Data Link....................3-17

3.4.3.12 Deleting Data Link.................................3-17

3.5 MONITORING RED

EQUIPMENT STATUS ....................3-18

3.6 MONITORING BLACK

EQUIPMENT STATUS ....................3-26

3.7 LOCAL CONTROL OF LOWER

RACK EQUIPMENT ........................3-27

3.7.1 JRE Client ..............................................3-27

3.7.2 KG-250 ..................................................3-28

3.7.2.1 Loading Operational CIK into

KG-250 Via Key Ring .......................3-28

3.7.2.2 Loading <Short Title> Key into

KG-250 ..............................................3-29

3.7.3 IP Phone .................................................3-29

3.7.3.1 Placing a Conference Call......................3-29

3.7.4 Voice STE..............................................3-29

3.7.5 Data STE................................................3-30

3.8 LOCAL CONTROL OF RADIOS ........3-30

3.8.1 Powering On MIDS LVT.......................3-30

3.8.2 Loading MIDS LVT Key

Encryption Key (KEK) ......................3-30

3.8.3 Loading MIDS LVT Transfer

Key Encryption Key (TrKEK)...........3-32

3.8.3.1 MIDS LVT Operation............................3-34

3.8.4 Locally Loading IDL Files.....................3-34

3.8.5 Editing IDL Files ...................................3-36

3.8.6 Setting Up SADL Radio ........................3-38

3.8.6.1 Loading SADL Radio Crypto

Key(s).................................................3-39

3.8.6.2 Locally Initializing SADL Interfaces.....3-39

3.8.7 PRC-117 Radio Setup ............................3-41

3.8.7.1 PRC-117 Radio Crypto ..........................3-41

3.8.7.2 PRC-117 Manual Radio Port Setup .......3-42

3.8.7.3 Programming PRC-117 Radio for

DAMA Using REMS Software .........3-43

3.8.7.4 Call Setup...............................................3-44

3.8.7.5 Call Teardown........................................3-44

3.8.8 Loading SAASM GPS Crypto...............3-44

3.9 LOCAL EQUIPMENT

SHUTDOWN.....................................3-45

4 TROUBLESHOOTING .............................................4-1

4.1 INTRODUCTION ...................................4-1

4.2 SYSTEM LEVEL ....................................4-1

4.3 Link 16 Operations ..................................4-4

4.3.1 JRE SERVER ..........................................4-4

4.3.2 Amalgamated Remote

Management System (ARMS).............4-4

4.4 Component Level.....................................4-6

4.4.1 Check Cables and Connectors ...............4-19

4.4.2 Check Front Panel Indicators.................4-25

4.4.3 Check Power Connections .....................4-25

4.4.4 Power On Verification ...........................4-26

4.5 KG-250 ..................................................4-26

4.5.1 Logging onto KG-250............................4-26

4.5.2 Basic KG-250 ........................................4-28

4.5.3 KG-250 Rear Panel Connections ...........4-28

4.5.4 Viewing KG-250 Diagnostics................4-28

4.5.5 KG-250 Reset ........................................4-29

4.5.6 KG-250 Power Off.................................4-29

4.6 REMS SOFTWARE ..............................4-29

5 PREVENTIVE MAINTENANCE .............................5-1

5.1 INTRODUCTION ...................................5-1

5.2 EXISTING COMMODITY LRU

PREVENTIVE MAINTENANCE ......5-1

5.3 PREVENTIVE MAINTENANCE

SCHEDULES ......................................5-1

5.3.1 General Maintenance Procedures ............5-4

5.3.2 Cleaning Equipment Rack Blower

Filter.....................................................5-4

5.3.3 Cleaning Radio Rack Blower Filter.........5-4

5.3.4 Inspect MIDS LVT AIR FLOW LED

Indicator ...............................................5-5 ii

TABLE OF CONTENTS - Continued

Chapter Page Chapter Page

5.3.5 Cleaning MIDS LVT Filter..................... 5-5

5.4 Battery Replacement Schedule ............... 5-5

6 CORRECTIVE MAINTENANCE........................... 6-1

6.1 INTRODUCTION .................................. 6-1

6.1.1 Tools........................................................ 6-1

6.1.2 Special Tools and Equipment ................. 6-1

6.2 GENERAL CORRECTIVE

MAINTENANCE ............................... 6-1

6.3 EQUIPMENT RACK ............................. 6-1

6.3.1 Power Strip/Surge Suppressor ................ 6-1

6.3.2 Power Strip/Surge Suppressor ................ 6-2

6.3.3 Equipment Rack 16-Port Switch............. 6-2

6.3.4 KG-250.................................................... 6-3

6.3.4.1 Zeroizing KG-250 ................................... 6-3

6.3.4.2 Clearing KG-250 Alarm.......................... 6-3

6.3.4.3 Tamper Conditions.................................. 6-3

6.3.4.4 KG-250 Power ........................................ 6-3

6.3.4.5 Loading Operational CIK into

KG-250 Via Key Ring ........................ 6-3

6.3.4.6 Installing KG-250 Operational

Battery................................................. 6-4

6.3.4.7 Enclosed KG-250.................................... 6-5

6.3.4.8 KG-250 and Tray .................................... 6-6

6.3.5 2800 Series Router .................................. 6-8

6.3.6 LOMOCS Laptops .................................. 6-8

6.3.6.1 LOMOCS Laptop Power Supply ............ 6-9

6.3.6.2 LOMOCS Laptop Battery ..................... 6-10

6.3.7 Command Console ................................ 6-10

6.3.8 Joint Range Extension (JRE) Server ..... 6-10

6.3.8.1 Replacing JRE Hard Drive.................... 6-11

6.3.9 Data STE ............................................... 6-11

6.3.9.1 Data STE Power Supply ....................... 6-11

6.3.10 Uninterruptible Power Supply (UPS) ... 6-12

6.3.10.1 Rackmount UPS Battery. ...................... 6-12

6.3.11 Equipment Rack Integral Blower.......... 6-13

6.3.11.1 Equipment Rack Blower Filter ............. 6-14

6.3.12 Equipment Rack Shelf .......................... 6-14

6.4 RADIO RACK...................................... 6-15

6.4.1 Power Strip/Surge Suppressor .............. 6-15

6.4.2 Radio Rack 16-Port Switch................... 6-15

6.4.3 Environmental Monitor......................... 6-16

6.4.4 Remote Cryptographic

Management System (RCMS) .......... 6-16

6.4.5 Power Distribution Unit (PDU) ............ 6-17

6.4.6 PRC-117 Radio ..................................... 6-17

6.4.6.1 PRC-117 Power Supply ........................ 6-19

6.4.6.2 PRC-117 Radio Battery ........................ 6-20

6.4.7 Selective Availability/Anti-

Spoofing Module (SAASM) Global Positioning System (GPS)..... 6-21

6.4.8 MIDS Control Unit. .............................. 6-21

6.4.8.1 MIDS Control Unit Battery................... 6-22

6.4.9 Multifunctional Information

Distribution System (MIDS) Low Volume Terminal (LVT) .......... 6-22

6.4.9.1 MIDS LVT Filter .................................. 6-23

6.4.9.2 MIDS LVT Batteries............................. 6-24

6.4.9.3 MIDS LVT Subassemblies ................... 6-25

6.4.10 Twisted Pair Transceiver. ..................... 6-25

6.4.11 Situational Awareness Data

Link (SADL) Radio .......................... 6-26

6.4.11.1 SADL Radio Battery............................. 6-27

6.4.12 Radio Rack Integral Blower.................. 6-28

6.4.12.1 Radio Rack Blower Filter ..................... 6-29

6.4.13 Radio Rack Shelf .................................. 6-29

6.5 Auxiliary Equipment............................. 6-30

6.5.1 Voice STE ............................................. 6-30

6.5.1.1 Voice STE Power Supply ..................... 6-30

6.5.2 IP Phone ................................................ 6-30

6.5.2.1 IP Phone Power Supply......................... 6-30

6.6 ANTENNAS ......................................... 6-31

6.6.1 SAASM GPS Antenna .......................... 6-31

6.6.2 MIDS LVT Antenna ............................. 6-31

6.6.3 SADL Antenna...................................... 6-32

6.6.4 UHF SATCOM Antenna ...................... 6-33

7 INSTALLATION, PACKING AND

SHIPMENT ........................................................ 7-1

7.1 INTRODUCTION .................................. 7-1

7.2 INSTALLATION

REQUIREMENTS.............................. 7-1

7.2.1 Safety Precautions................................... 7-1

7.2.2 Power Requirements ............................... 7-1

7.3 HANDLING............................................ 7-1

iii

7.4 STORAGE ...............................................7-1TABLE OF CONTENTS - Continued

Chapter Page Chapter Page

7.5 SHIPPING................................................7-1

7.5.1 Relocating System ...................................7-2

7.5.2 Preparing Racks for Shipment .................7-2

7.5.2.1 Shipping CCI Items..................................7-5

7.5.2.2 Shipping Non-CCI LRUs.........................7-5

7.6 RECEIVING............................................7-5

7.6.1 Receiving CCI Items................................7-5

7.6.2 Receiving Equipment and Radio Racks...7-5

7.6.3 RE Installation .........................................7-6

7.6.4 Antennas ..................................................7-7

7.6.5 Installing Cables and Connectors.............7-7

8 ILLUSTRATED PARTS BREAKDOWN.................8-1

8.1 PURPOSE AND SCOPE.........................8-1

8.2 MODELS COVERED. ............................8-1

8.3 FINDING PART NUMBERS,

ILLUSTRATION,

DESCRIPTION. ..................................8-1

8.3.1 Maintenance Parts List (MPL).................8-1

8.3.2 Figure Index and Sheet Number. .............8-1

8.3.3 Part Number Column. ..............................8-1

8.3.3.1 Part Not Illustrated...................................8-1

8.3.3.2 Marking....................................................8-1

8.3.3.3 Government Furnished

Equipment (GFE) and Contractor Furnished Equipment (CFE) Covered by Separate Manuals. ............8-2

8.3.4 CAGE Column.........................................8-2

8.3.5 Description Column.................................8-2

8.3.5.1 Indentation ...............................................8-2

8.3.5.2 Cross-Reference.......................................8-2

8.3.6 Units Per Assembly Column....................8-2

8.3.7 Usable On Code Column .........................8-2

8.3.8 Source, Maintenance, and

Recoverability (SMR) Code Column .......................................8-2

8.3.9 Numerical Index ......................................8-3

8.3.9.1 Part Number Column ...............................8-3

8.3.9.2 Figure and Index Number Column ..........8-3

8.3.9.3 Figure and Index Number Column ..........8-3

8.4 SHEET NUMBER EXPLANATION......8-3

8.5 USABLE ON CODES. ............................8-3

8.6 SOURCE, MAINTENANCE, AND

RECOVERABILITY (SMR)

CODES. ...............................................8-3

8.7 PARTS STANDARDIZATION. .............8-3

iv

LIST OF TABLES

Number Title Page Number Title Page 1-1 Equipment Rack .................................................... 1-6 1-2 Radio Rack Equipment ....................................... 1-11 1-3 LRU Characteristics ............................................ 1-14 1-4 Consumable Materials......................................... 1-16 1-5 Master list of Special Tools and Test

Equipment ...................................................... 1-17 1-6 Computer Software ............................................. 1-17 1-7 LRU Weights and Center of Gravity .................. 1-17 2-1 Power Strip/Surge Suppressor............................... 2-1 2-2 16-Port Switch....................................................... 2-2 2-3 Enclosed KG-250 .................................................. 2-3

2-4 KG-250.................................................................. 2-4

2-5 KG-250 Assembly................................................. 2-5 2-6 2800 Series Router ................................................ 2-6 2-7 Command Console .............................................. 2-10 2-8 JRE Servers ......................................................... 2-12 2-9 Voice and Data STE............................................ 2-14 2-10 Rackmount UPS .................................................. 2-17 2-11 Racks ................................................................... 2-19 2-12 Intrusion Security Switches................................. 2-20 2-13 Upper Rack I/O Panel ......................................... 2-21 2-14 Lower Rack I/O Panel ......................................... 2-22 2-15 Radio Rack I/O Panel.......................................... 2-24 2-16 PDU..................................................................... 2-25 2-17 Environmental Monitor ....................................... 2-25 2-18 Twisted Pair Transceiver..................................... 2-27

2-19 SAASM GPS....................................................... 2-28

2-20 Remote Cryptographic Management

System (RCMS) ............................................. 2-30 2-21 MIDS Control Unit ............................................. 2-31

2-22 MIDS LVT .......................................................... 2-33

2-23 PRC-117 Radio Set ............................................. 2-35 2-24 SADL Radio........................................................ 2-37 2-25 IP Phone .............................................................. 2-39 3-1 Rack Operator Verification Checklist ................... 3-2 3-2 Data Fields on Bottom of Joint Range

Extension Screen.............................................. 3-7 3-3 Contingent Information Displayed on

Bottom of Joint Range Extension Gateway Screen................................................ 3-7

3-4 Required Data Links for System Communications .............................................. 3-8

3-5 JRE Link Browser Screen Conditional Indicators........................................................ 3-17

4-1 System Level......................................................... 4-1 4-2 Link 16 Operations Troubleshooting .................... 4-5 4-3 Component Level References ............................... 4-6

4-4 KG-250.................................................................. 4-7

4-5 2800 Series Router ................................................ 4-9 4-6 Voice and Data STE............................................ 4-10 4-7 Environmental Monitor ....................................... 4-11

4-8 RCMS.................................................................. 4-11

4-9 Rackmount UPS.................................................. 4-11 4-10 16-Port Switch..................................................... 4-13 4-11 PDU..................................................................... 4-14 4-12 Power Strip/Surge Suppressor............................. 4-14 4-13 Laptop ................................................................. 4-14 4-14 PRC-117 Radio ................................................... 4-14

4-15 MIDS LVT.......................................................... 4-16

4-16 SADL Radio........................................................ 4-17 4-17 MIDS Control Unit ............................................. 4-18

4-18 SAASM GPS....................................................... 4-18

4-19 IP Phone .............................................................. 4-19 4-20 Twisted Pair Transceiver..................................... 4-19 4-21 Equipment Rack Cable Connections................... 4-20 4-22 Radio Rack Cable Connections........................... 4-23 4-23 View Status Screen Attributes ............................ 4-27 4-24 Viewing KG-250 Condition Diagnostics ............ 4-29 4-25 REMS Software .................................................. 4-30 4-26 REMS Error Messages........................................ 4-30 5-1 Existing Commodity LRU Preventive

Maintenance Checklist ..................................... 5-1 5-2 7-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-2 5-3 28-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-2 5-4 84-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-2 5-5 168-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-3 5-6 336-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-4 5-7 Battery Replacement Schedule ............................. 5-5 7-1 LRU References .................................................... 7-7 v/(vi Blank)

LIST OF ILLUSTRATIONS

Number Title Page Number Title Page 1-1 Equipment Rack .................................................... 1-2 1-2 Radio Rack ............................................................ 1-7 1-3 System Interfaces ................................................ 1-12 1-4 Typical Communications Paths........................... 1-13 2-1 Power Strip/Surge Suppressor............................... 2-1 2-2 16-Port Switch....................................................... 2-2 2-3 Enclosed KG-250 .................................................. 2-3

2-4 KG-250.................................................................. 2-4

2-5 KG-250 Assembly................................................. 2-5 2-6 2800 Series Router ................................................ 2-6 2-7 Command Console ................................................ 2-9 2-8 JRE Server........................................................... 2-11 2-9 Voice and Data STE............................................ 2-13 2-10 Rackmount UPS .................................................. 2-16 2-11 Racks ................................................................... 2-18 2-12 Intrusion Security Switches................................. 2-20 2-13 Upper Rack I/O Panel ......................................... 2-21 2-14 Lower Rack I/O Panel ......................................... 2-22 2-15 Radio Rack I/O Panel.......................................... 2-23 2-16 PDU..................................................................... 2-24 2-17 Environmental Monitor ....................................... 2-25 2-18 Twisted Pair Transceiver..................................... 2-26

2-19 SAASM GPS....................................................... 2-27

2-20 Remote Cryptographic Management

System (RCMS) ............................................. 2-30 2-21 MIDS Control Unit ............................................. 2-31

2-22 MIDS LVT .......................................................... 2-33

2-23 PRC-117 Radio Set ............................................. 2-35 2-24 SADL Radio........................................................ 2-37 2-25 IP Phone .............................................................. 2-39 3-1 REMS Main Screen............................................... 3-5 3-2 Joint Range Extension Gateway Screen................ 3-6 3-3 Joint Range Extension Gateway Screen................ 3-8 3-4 Common Time Reference Negotiation

Screen (Strict)................................................... 3-9 3-5 Serial Setting Screen ........................................... 3-12 3-6 STJ Role Settings Screen .................................... 3-13 3-7 Serial Settings Screen.......................................... 3-13 3-8 DAMA Settings Screen....................................... 3-14 3-9 All Links Screen.................................................. 3-15 3-10 Link Connections Screen .................................... 3-16

3-11 Edit Link Window............................................... 3-18 3-12 RCMS Monitoring Screen................................... 3-19 3-13 UPS Monitoring Screen ...................................... 3-19 3-14 Environmental Monitor Monitoring Screen........ 3-20 3-15 PDU Monitoring Screen...................................... 3-20 3-16 MIDS Controller Monitoring Screen .................. 3-21 3-17 SAASM GPS Monitoring Screen........................ 3-22 3-18 PRC-117 Monitoring Screen............................... 3-23 3-19 Data Link Status Screen ...................................... 3-24 3-20 SADL Control Tab.............................................. 3-25 3-21 SADL Monitor Tab ............................................. 3-26 3-22 Cisco 2811 Router Monitoring Screen................ 3-27 3-23 Edit Own Unit Configuration Screen.................. 3-28 3-24 Load Complete -Valid Data ................................ 3-35 3-25 JRE Terminal Manager Screen ........................... 3-36 3-26 JRE Terminal Manager Quick Edit..................... 3-37 3-27 Platform Configuration Information ................... 3-38 3-28 Gateway PPLI Window....................................... 3-40 6-1 Replacing KG-250 Shipping Battery .................... 6-4 6-2 Replacing KG-250 Operational Battery................ 6-5 6-3 Replacing Enclosed KG-250................................. 6-6 6-4 Replacing KG-250 and Tray ................................. 6-8 6-5 Replacing Rackmount UPS Battery .................... 6-13 6-6 Replacing PRC-117 Radio .................................. 6-19 6-7 Replacing PRC-117 Power Supply ..................... 6-20 6-8 Replacing MIDS LVT......................................... 6-24 6-9 Replacing MIDS LVT Batteries.......................... 6-25 6-10 Replacing Twisted Pair Transceiver ................... 6-25 6-11 Replacing SADL Radio....................................... 6-27 6-12 Replacing SADL Radio Battery.......................... 6-28 8-1 RE System............................................................. 8-4 8-2 Remote Element Rack Assembly.......................... 8-6 8-3 Remote Element Radio Rack Assembly ............. 8-10 8-4 Back Panel, Remote Element BLACK

Assembly........................................................ 8-14 8-5 Back Panel, Remote Element RED Assembly.... 8-15 8-6 Enclosed KG-250 Assembly ............................... 8-16 8-7 Remote Element Rack......................................... 8-18 8-8 Back Panel, Remote Element Radio Assembly .. 8-19 8-9 Remote Element Radio Rack .............................. 8-21 vii

LIST OF ILLUSTRATIONS - Continued

Number Title Page Number Title Page FO-1 Wiring Diagram Equipment Rack Lower (RED) Data .................................................... FP-1

FO-2 Wiring Diagram Equipment Rack Lower (RED) Power.................................................. FP-3

FO-3 Wiring Diagram Interconnects Power................. FP-5 FO-4 Wiring Diagram, Radio Data .............................. FP-7

FO-5 Wiring Diagram, Radio Rack Power .................. FP-9 FO-6 Wiring Diagram, Equipment Rack Upper

(BLACK) Data............................................. FP-11 FO-7 Wiring Diagram, Equipment Rack Lower

(BLACK) Power .......................................... FP-13

FO-8 WIRING DIAGRAM, REMOTE ELEMENT

INTERCONNECTS..................................... FP-15

viii

FOREWORD

1. SYSTEM INTRODUCTION

The Pocket J Spiral 2.3.1 System provides a deployable, ground-based, forward Link 16 and Situational Awareness Data Link (SADL) Tactical Data Link (TDL) capability that is remotely operated/controlled from a Fixed Element (FE). The System contains two primary functional elements: a FE and Remote Elements (RE). These elements are connected by mul-tiple communications paths to ensure continued operation. Sys-tem architecture is net-centric and internet protocol based to facilitate eventual integration into the Global Information Grid.

2. PURPOSE AND SCOPE

The purpose of this manual is to provide operation and mainte-nance personnel with required information to establish and troubleshoot communications circuits as well as identify, power on, configure, operate, inspect, troubleshoot, replace, handle, store, and order Line Replaceable Unit(s) (LRU). The manual provides power on and configuration instructions, checklists for routine inspection/replacement of specified items at regular, scheduled intervals, troubleshooting guidelines at the LRU and System level, and LRU removal/installation instructions. The eight chapters of this manual are described below:

3. MAINTENANCE CONCEPT

The System requires minimal maintenance. The equipment is designed to be replaced at the LRU level. With the exception of installing a battery or power supply, no LRU is to be disas-sembled or repaired in the field. Maintenance also supports communications circuits and troubleshooting. This mainte-nance concept revolves around on-site preventive maintenance and corrective maintenance performed by site Maintenance personnel. Preventive maintenance entails routine inspections, cleaning, and battery replacement at scheduled intervals to keep the System operational. Corrective maintenance entails removing a malfunctioning LRU as a unit and either shipping it for service or ordering a replacement LRU. Upon receipt, the LRU is installed as a unit and LRU operation is verified. Cor-rective maintenance also includes replacing a power supply or battery as required. Maintenance personnel will need to follow the instructions herein when re-establishing/troubleshooting communications circuits and inspecting, servicing, and trou-bleshooting equipment.

4. FORMAT CONVENTIONS IN THIS MANUAL

Names of keys, lights, Light-Emitting Diodes (LEDs), com-mands, or items available for selection that appear on a panel or screen display are in bold type in this manual. Keys or com-mands on a screen display or a panel that are in all capital let-ters appear in all capital letters. Data fields, entries, and screen messages also are in bold type. This advisory highlights an essential operating maintenance, condition or statement.

Chapter Title Content Description

1 System Overview Description of the System characteristics and capabilities of LRUs.

2 Functional Description Functional description of each component; illustrations of front and rear panel indicators.

3 Startup, Configuration, and Operation

Procedures for start up, initialization for communications, Remote Equipment Management System (REMS), crypto loading, equipment installation, operation, making calls, daily checks, and shutdown of the Rack.

4 Troubleshooting Troubleshooting guidelines and procedures for components, communications, and wiring diagrams for communications paths.

5 Preventive Maintenance Routine preventive maintenance procedures and inspection checklists for the equipment.

6 Corrective Maintenance Procedures for replacing components at the LRU level.

7 Installation, Packing and Shipment Instructions for handling, packing, transporting, shipping, receiving, storing, and installing the Rack(s).

8 Illustrated Parts Breakdown (IPB) Lists LRUs, associated figures and part numbers.

ix

5. ACRONYMS AND ABBREVIATIONS

AC Alternating Current ADS Air Defense Sector AMP Amperage ARMS Amalgamated Remote Management

System BIT Built-in Test BLOS Beyond Line-of-Sight C2 Command and Control CAGE Commercial and Government Entity CCI Cryptographic Control Item CCPD Current Crypto Period Designator CIK Crypto Ignition Key COMSEC Communications Security CONR Continental United States Region CPIN Computer Program Identification

Number CPU Central Processing Unit CT Cipher Text CU Cooling Unit DAMA Demand Assigned Multiple Access DC Direct Current DF Don’t Fragment DTD Data Transfer Device EMI Electromagnetic Interference FE Fixed Element FSCM Federal Supply Code for Manufacturers GMT Greenwich Mean Time GPS Global Positioning System HUB Hold-Up Battery Hz Hertz I/O Input/Output IDL Initialization Data Load IP Internet Protocol IPB Illustrated Parts Breakdown IPF Interface Protection Feature ISDN Integrated Services Digital Network IWKS Image Wrapping Key Split JICO Joint Interface Control Officer JRE Joint Range Extension JREAP Joint Range Extension Application

Protocol KAB Keep Alive Battery kbps Kilobits per second KEK Key Encryption Key kHZ Kilohertz LAN Local Area Network LCD Liquid Crystal Display LED Light Emitting Diode LEGS Link 16 Environment Gateway

Stimulator LOMOCS Local Monitoring and Control System LRU Line Replaceable Unit LVT Low Volume Terminal

MAC Media Access Control Mbit Megabit Mbps Megabits per second MHz Megahertz MIDS Multifunctional Information

Distribution System MPL Maintenance Parts List N/A Not Applicable Net Network NHA Next Higher Assembly NSI National Security Information NSN National Stock Number NTR Network Time Reference OSHA Occupational Safety and Health

Administration OPTASK LINK Operations Task Link PDU Power Distribution Unit POTS Plain Old Telephone Service PPK Pre-Placed Key PPLI Precise Position Location Indicator PRIME ProLogic Instant Message Exchange PSA Power Supply Assembly PSTN Public Switched Telephone Network PT Plain Text PuTTy Popular Secure Socket Shell and Telnet

Client RCMS Remote Cryptographic Management

System RDI Reference Designation Index RE Remote Element REMOCS Remote Monitoring and Control

System REMS Remote Equipment Management

System RF Radio Frequency R/T Receiver/Transmitter RTC Real Time Clock RTS Radio Terminal Set SAASM Selective Availability/Anti-Spoofing

Module SADL Situational Awareness Data Link SATCOM Satellite Communications SDRAM Synchronized Dynamic Random

Access Memory SIPRNET Secret Internet Protocol Router

Network SKL Simple Key Loader SMR Source, Maintenance and

Recoverability STE Secure Terminal Equipment STJ Satellite Tactical Digital Information

Link J TCP/IP Transmission Control Protocol/Internet

Protocol TCTO Time Compliance Technical Order x

TDL Tactical Data Link TEK Traffic Encryption Key UDP/IP User Datagram Protocol/Internet

Protocol UHF Ultra High Frequency UPS Uninterruptible Power Supply USB Universal Serial Bus VAC Volts Alternating Current VDC Volts Direct Current

VHF Very High Frequency WAN Wide Area Network

6. LIST OF APPLICABLE PUBLICATIONS

The List of Applicable Publications identifies Technical Orders (TOs), technical manuals, military standards, Commer-cial Off-the-Shelf manuals, and publications required to oper-ate, maintain, and repair the installed equipment.

List Of Applicable Publications

Number Title

Military References:

MIL-STD 1472F Department Of Defense Design Criteria Standard Human Engineering (Lifting Require-ments)

MIL-STD 6016 Tactical Data Link (TDL) Link-16 Message Standard

AFI-32-1065 Grounding Systems

NSA 82-90 NACSIM 5203 National Security Agency Guidelines for Facility Design and RED/BLACK Installation, June 30, 1982

General Technical Orders:

TO 00-25-234 General Shop Practice Requirements for the Repair, Maintenance, and Test of Electrical Equipment

TO 00-25-195 AF Technical Order System Source, Maintenance and Recoverability Coding of Air Force Weapons, Systems, and Equipments

TO 00-5-1 AF Technical Order System

TO 00-20-2 Maintenance Data Documentation

TO 00-20-3 Maintenance Processing Of Reparable Property And The Repair Cycle Asset Control Sys-tem

TO 00-35D-54 USAF Deficiency Reporting and Investigating System

TO 1-1-700 Corrosion Prevention and Control, Ground Communications - Electronic Equipment (C-E)

12R2-2ASQ177-1 Operator’s Manual Airborne Radio Set AN/ASQ-177D(V)4

12R2-2ASQ177-2 Field Maintenance Manual Including Repair Parts, and Special Tools List for Radio Set

AN/ASQ-177D(V)4

12R2-2ASQ177-11 Operator’s Pocket Manual Airborne Radio Set AN/ASQ-177D(V)4

31S5-2TYQ123-8-1 Operation and Maintenance Instructions with Illustrated Parts Breakdown Joint Range Extension Gateway (JRE-GW) xi

7. TIME COMPLIANCE TECHNICAL ORDERS (TCTO)

TCTOs shall be used to document all permanent modifications, update changes, and retrofit changes to the System. TCTOs provide specific instructions and time limits for modification, software changes, or one-time inspection of the System. A TCTO is deleted from the list when any of the following occurs:

a. The equipment configuration to which the TCTO is applicable is no longer covered in the manual.

b. The TCTO is superseded or replaced.

c. The TCTO is rescinded.

List Of Applicable Publications

Number Title

Technical Orders:

31R2-2USQ140-1 Operator and Unit Maintenance Manual Radio Terminal Set AN/USQ-140(V)2(C)

31R2-2USQ140-2 Direct Support Maintenance Manual Radio Terminal Set AN/USQ-140(V)2(C)

31R2-2USQ140-4 Unit and Direct Support Maintenance Repair Parts and Special Tools List Radio Terminal Set AN/USQ-140(V)2(C)

31R2-2PRC117-1 Operations Manual

31R2-2PRC117-2 Intermediate Maintenance Manual

31R2-2PRC117-21 Familiarization Guide

Technical Manuals:

TM 11-7010-354-12 & P Operator’s and Unit Maintenance Manual including Repair Parts and Special Tools List for the Computer System, Digital AN/PYQ-10 (C) (Simple Key Loader)

Vendor Manuals:

VSD-530503-01-144, REV. D Interface & Operators Guide and Hardware Maintenance Manual for the AltaSecB®B KG-

385-8003 CommSync II Family Option Modules User's Manual

1085833-003 ARMS User Manual

Data and Remote Voice Secure Terminal User’s Manual

Office And Tactical Secure Terminal Equipment User’s Manual

Cisco Router and Security Device Manager Quick Start Guide

CPR-27201 Rack Mount LCD Keyboard Drawer 20.1” UXGA LCD

Inter-Tel Axxess Model 8620 User Guide

APC Multiple Outlet Power Strip

APC Smart Uninterruptible Power Supply 2200VA 120/230VAC, 3000VA 120/208/ 230VAC 2U Rackmount User’s Manual

Weathergoose Setup and User’s Guide xii

8. IMPROVEMENT REPORTS

Changes and supplements to this TO will be published when necessary to add, delete, or change information contained herein. Recommendations proposing changes to this manual should be submitted in accordance with TO 00-5-1.

9. PARTS STANDARDIZATION

Authority for use of a part number different than the part num-ber listed in the Illustrated Parts Breakdown (IPB) is estab-lished by the Air Force (DO43B) Interchangeability and Substitutability. The maintenance technician has final responsi-bility and authority for determining acceptability of substitute parts.

TCTO Number TCTO Title TCTO Date xiii/xiv(Blank)

SAFETY SUMMARY

1. GENERAL SAFETY INSTRUCTIONS

Personnel must think safety at all times and therefore must review, understand, and adhere to general safety precautions and instructions in this Safety Summary during all phases of operation and maintenance of the System to promote personal safety and protection of the equipment.

2. WARNINGS, CAUTIONS AND NOTES

WARNING, CAUTION, and NOTE advisory statements (for-matted as shown below) are strategically placed throughout the text of this manual prior to operating procedures, practices, and/or conditions. The context of these advisory statements is defined below.

This advisory highlights an operating or maintenance procedure, practice, condition, statement, etc. which, if not strictly observed, could result in injury or loss of life. Warnings are provided in this manual to alert operating and maintenance personnel of potential hazards that could result in personnel injury; they do not replace the manufacturer recommendations.

This advisory highlights an operating or maintenance procedure, practice, condition, statement, etc. which, if not strictly observed, could result in damage or destruction of equipment or loss of mission effective-ness.

NOTE

This advisory highlights an essential operating main-tenance procedure, condition, or statement.

3. WARNINGS WHEN HANDLING BATTERIES

Batteries are used in Pocket J System hardware, including non-rechargeable lithium batteries. Lithium is a chemical known to cause cancer or birth defects.

Improper handling of lithium batteries could cause the battery to ignite and explode which could cause serious injury or blindness. Do not:

• attempt to recharge the non-rechargeable lithium battery;

• expose the lithium battery to open flames or other sources of ignition;

• short the (-) negative and (+) positive terminals of the battery together. Each terminal is marked and must be properly wired to the correct polarity.

NOTE

Dispose of all spent batteries in accordance with local directives and environmental disposal procedures.

4. PERSONAL SAFETY WARNINGS AND

PRECAUTIONS

Maintenance personnel must understand and follow the follow-ing safety warnings and precautions during equipment opera-tion and maintenance

Failure to observe these warnings could result in se-vere injury to personnel.

Item Personal Safety Warnings

Working alone Do not service equipment alone; be sure that another person who is capable of rendering aid is present or nearby should assistance be required.

Working with or near dangerous voltages

All personnel assigned to work with or near dangerous voltages should be trained to give proper resuscitation.

xv

Live circuits Do not touch live circuits. Shock hazards may exist while handling cables. Ensure that equipment power is turned OFF prior to disconnecting/reconnecting any power, ground, or signal cables.

Failure to do so could result in electrical shock or death.

Before servicing electrically powered equipment

Unless otherwise indicated, prior to disconnecting/reconnecting any power, ground, or signal cables, turn off electrical power to the equipment (since shock hazards may exist while handling cables) and then remove power from discharge and ground circuits before touching the circuits. Before touching circuits verify that equipment power is off. Failure to do so could result in electrical shock or death.

Electrical equipment and power supplies

High voltage is present in the power supplies and may remain present in capacitors after power has been removed from these units.

Always discharge capacitors and other components that may retain a charge before servicing these units.

Batteries Batteries are toxic to the eyes, skin, and respiratory tract.

Service batteries in well-ventilated areas.

Batteries are flammable.

Keep batteries away from open flames or other sources of ignition.

Lockout/Tagout Adhere to all facility lockout and tagout policies and procedures.

Radio Frequency (RF) power levels

Before performing maintenance on this equipment, verify that power has been removed from the radio sets (because RF power levels exist on the antenna cables during operation). Failure to comply may result in serious injury or death to personnel.

Equipment emitting RF radiation (including antennas) is shielded to avoid exposing personnel to hazards.

Jewelry and dangling neckwear

Before performing any maintenance procedure, remove jewelry, clothing with loose metal parts, or dangling neckwear (ties, security badges on neck links). Jewelry or dangling metal parts of clothing can contact electrical components or get caught in mechanical components.

Safety equipment Only use approved equipment.

Verify that all equipment meets requirements specified by the Air Force Occupational Safety and Health Administration, the Occupational Safety and Health Administration (OSHA), Resource Conservation and Recovery Act, and Superfund Amendments and Reauthorization Act, in addition to local requirements.

Personal Protective Equipment

Wear protective clothing/equipment (hard hats, boots, aprons, etc.) dictated by local base/facility and OSHA safety policies approved for the materials and tools being used. Contact the supervisor or Bioenvironmental Engineer or Base Safety Officer for guidance.

Extreme temperatures Wear gloves when handling equipment which has been exposed to extreme temperatures.

Do not touch exposed equipment with bare hands during periods of extreme cold or heat. Otherwise, the bare flesh can freeze and stick to the metal as a result of extreme cold or be severely burned as a result of metal exposed to solar heating.

Item Personal Safety Warnings xvi

5. EQUIPMENT PRECAUTIONS

Failure to observe these cautions could result in dam-age to equipment.

Cleaners, chemicals (including: solvents, paints, adhesives, silicone compounds, thermal compounds, and alcohol)

Keep cleaners/chemicals in approved safety containers. Use cleaners/chemicals only in authorized areas.

Observe the manufacturers’ warning labels and current safety directives. Wear eye and skin protection. Work in well-ventilated areas. Discard soiled cloths in safety cans.

If questions remain, consult the Air Force Occupational Safety and Health Administration for specific protective equipment and ventilation requirements.

Item Personal Safety Warnings

Equipment Equipment Precautions

Vibration Do not expose equipment to severe or prolonged vibration or shock.

Batteries Equipment specific procedures for battery removal, installation, handling, and disposal must be followed.

Preventive Maintenance schedules for batteries must be followed to prevent damage to equipment.

Cabling Align the cable with the connector or damage to pins in connector may occur if the cable is not properly aligned with the connector.

Extreme temperatures

Do not expose equipment to extreme temperatures.

Situating solid state equipment

To prevent damage to equipment, place the Pocket J System hardware indoors in a temperature-controlled environment free of air-borne dust, soot, smoke, excessive moisture, or particulate debris.

xvii/(xviii blank)

CHAPTER 1

GENERAL INFORMATION

1.1 INTRODUCTION

This chapter provides general overview information about the communications circuits, component characteristics, equip-ment maintenance, and Electromagnetic Interference (EMI) Shielded Racks used in the Remote Elements (RE).

1.2 SYSTEM OVERVIEW

The Pocket J System is a net centric, integrated communica-tions system developed to handle sensitive, strategic informa-tion in support of U.S. Homeland Defense missions. This ground-based System consists of an FE and Remote Elements (RE). The FE and RE both include separate partitions, one for unencrypted National Security Information (NSI) communica-tions processing and one for unclassified and/or encrypted non-NSI communications processing. Additional racks are provided as required for radio equipment.

1.2.1 FE Monitoring Functions. The FE racks contain the

necessary equipment to establish secure, encrypted data and voice communications for Link 16 and Beyond Line-of-Sight (BLOS) elements via different communications links with each RE. The baseline configuration supports up to eight REs, expandable to 32. The FE monitors and controls Link 16, Situ-ational Awareness Data Link (SADL), and Tactical Data Link (TDL) communications from each RE. The FE operates as the hub for a network of REs, providing connectivity between the REs and the ADS. During operation, the FE serves as a com-munications interface between REs and the Command and Control (C2) System. Equipment for recording, archiving, retrieving, and replaying data is also provided as part of the System and located at the FE.

1.2.2 RE Functions. Each RE contains SADL, Link 16 and

forwarding gateway equipment and functions as a remote site within the network. The RE provides connectivity between airborne aircraft and the FE enabling collection and distribu-tion of track data for an integrated air picture of both friendly and potential threat aircraft. This track data link meets contin-gency Homeland Defense forward Link 16 and SADL operat-ing requirements. Link 16 data is transmitted from the Multifunctional Information Distribution System (MIDS) Low Volume Terminal (LVT) at the RE through the Joint Range Extension (JRE) tactical Router Host and sent to the FE over the selected communications path.

1.2.3 Interoperability.

The TDL portion of the…