TO_31R2-2FSC134-1_Pocket_J_Spiral_2.3.1_Fixed_Element_(FE)_30_June_2011.pdf

TO 31R2-2FSC134-1

PRELIMINARY

This manual contains unverified procedures. Refer to the Verification Status Page(s) prior to performing any operation or maintenance procedures.

TECHNICAL MANUAL

OPERATION AND MAINTENANCE INSTRUCTIONS WITH ILLUSTRATED PARTS

BREAKDOWN

AN/FSC-134 INTEGRATED SYSTEM CONTROL

(POCKET J FIXED ELEMENT (FE))

PART NO. 7125-0032

ULTRA ELECTRONICS, PROLOGIC

FA8726-08-C-0001

DISTRIBUTION STATEMENT D: – Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or Operational Use) (1 February 2006). Other requests shall be referred to 406 SCMS/GUHAC, Robins AFB, GA 31098. Questions concerning technical content shall be referred to WR-ALC/GRWBBA.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50 U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with Distribution Statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.

PUBLISHED UNDER AUTHORITY OF THE SECRETARY OF THE AIR FORCE

30 JUNE 2011

NOTE: The portion of the text affected by the changes is indicated by a vertical line in the margins of the page. Changes to illustrations are indicated by miniature pointing hands. Changes to wiring diagrams are indicated by miniature point-ing hands or by shaded areas. A vertical line running the length of a figure in the outer margin of the page indicates that the figure is being added.

INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.LIST OF EFFECTIVE PAGES

*Zero in this column indicates an original page.

USAF

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

Dates of issue for original and changed pages are:

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 196, CONSISTING OF THE FOLLOWING:

A

This manual contains unverified procedures. Unverified procedures shall only be performed during verification, in accordance with TOs 00-5-1 and 00-5-3. Performance of unverified procedures may result in injury to personnel or damage to equipment.

TO Number TO 31R2-2FSC134-1 Date TO Management Agency

Change Number/Date

Function/Para/ Figure etc.

Verification status

Date Verified

Remarks

6.22 SAASM GPS Antenna

VS-1

TABLE OF CONTENTS

Chapter Page Chapter Page FOREWORD................................................................ix

SAFETY SUMMARY............................................... xiii

1 GENERAL INFORMATION.................................... 1-1

1.1 INTRODUCTION .................................. 1-1

1.2 SYSTEM OVERVIEW........................... 1-1

1.2.1 RE Functions........................................... 1-1

1.2.2 Interoperability........................................ 1-1

1.2.3 FE Monitoring Functions ........................ 1-1

1.2.4 FE to FE Connection............................... 1-1

1.2.5 Host and Back-Up FE ............................. 1-1

1.3 EQUIPMENT.......................................... 1-2

1.4 RED/BLACK SEPARATION ................ 1-7

1.4.1 Additional Separation ............................. 1-8

1.5 INTERFACES ........................................ 1-8

1.6 COMMUNICATION INTERFACES..... 1-8

1.6.1 SIPRNET ................................................ 1-9

1.6.2 Fractional T1 ......................................... 1-10

1.6.3 Integrated Service Digital Network

(ISDN) Basic Rate Interface

(BRI) ................................................. 1-10

1.6.4 Modem Communication Circuit ........... 1-10

1.7 LRU CHARACTERISTICS ................. 1-10

1.8 Equipment Maintenance ....................... 1-12

1.8.1 Crypto Maintenance .............................. 1-12

1.8.2 Password Maintenance.......................... 1-12

1.9 Consumable Materials........................... 1-12

1.10 Special Tools And Test Equipment ...... 1-13

1.11 Computer Software ............................... 1-13

1.12 RACK WEIGHTS AND

DIMENSIONS.................................. 1-13

2 FUNCTIONAL DESCRIPTION............................... 2-1

2.1 INTRODUCTION .................................. 2-1

2.2 EQUIPMENT.......................................... 2-1

2.2.1 16-Port Switch......................................... 2-1

2.2.2 Power Strip/Surge Suppressor ................ 2-2

2.2.3 Power Strip/Surge Suppressor ................ 2-3

2.2.4 Transformer Spaced Power Strip ............ 2-4

2.2.5 24-Port Catalyst Switch .......................... 2-4

2.2.6 Directed Data Unit (DDU)...................... 2-5

2.2.7 Keyboard Video Mouse

(KVM) Extender ................................. 2-6

2.2.8 Rackmount Computers.......................... 2-11

2.2.9 3800 Series Router ................................ 2-13

2.2.10 Data Archive Playback (DAP)

Drive ................................................. 2-15

2.2.11 KG-250.................................................. 2-16

2.2.12 KG-250 Power ...................................... 2-16

2.2.13 KVM SWITCH..................................... 2-18

2.2.14 JRE SERVERS ..................................... 2-19

2.2.15 Private Branch Exchange (PBX)........... 2-22

2.2.16 SAASM GPS......................................... 2-24

2.2.17 Rackmount UPS.................................... 2-26

2.2.18 EMI Shielded Racks.............................. 2-28

2.2.18.1 Input/Output (I/O) Panels...................... 2-29

2.2.19 TVT Playback ....................................... 2-31

2.2.20 Internet Protocol (IP) Phone ................. 2-31

2.2.21 Voice Secure Terminal Equipment

(STE)................................................. 2-34

2.2.22 Control Center UPS .............................. 2-37

3 START-UP, CONFIGURATION, AND

OPERATION3-1

3.1 INTRODUCTION .................................. 3-1

3.1.1 INITIAL COLD START-UP.................. 3-1

3.1.2 Powering on Control Center ................... 3-3

3.2 LOGGING ONTO LOCAL

EQUIPMENT ..................................... 3-3

3.3 ACCESSING SYSTEM

SOFTWARE....................................... 3-4

3.3.1 FE RED REMS Status Check ................. 3-4

3.3.2 BLACK REMS Status Check ................. 3-6

3.3.3 JRE Client Application ........................... 3-6

3.3.3.1 ESTABLISHING REQUIRED

DATA LINKS..................................... 3-7

3.3.3.2 JRE Preconditions For Building

Data Links........................................... 3-7

3.3.3.3 FE JREAP-C Data Link as UDP/IP

Unicast ................................................ 3-9

3.3.3.4 RE JREAP-C Data Link as UDP/IP

Unicast .............................................. 3-10

3.3.3.5 JRE to SADL Data Link ....................... 3-10

3.3.3.6 JRE to MIDS LVT Data Link. .............. 3-11

i

TABLE OF CONTENTS - Continued

Chapter Page Chapter Page

3.3.3.7 External JREAP-B BLOS Link

(STE) to Pocket J RE Data Link........3-12

3.3.3.8 STJ Data Link to Gateway Unit

(PRC-117). .........................................3-12

3.3.3.9 JRE Data Link Connection/Data

Forwarding.........................................3-13

3.3.3.10 Viewing JRE Data Links and Status......3-13

3.3.3.11 Editing Data Link...................................3-14

3.3.3.12 Resetting Active Data Link....................3-14

3.3.3.13 Deleting Data Link.................................3-14

3.3.4 ProLogic Instant Message

Exchange (PRIME) Application. .......3-15

3.4 Router.....................................................3-15

3.5 IP Phone .................................................3-15

3.5.1 Placing a Conference Call......................3-16

3.6 Voice STE..............................................3-16

3.7 TVT-DAP ..............................................3-16

3.7.1 Formatting DAP UDO Disks .................3-16

3.7.2 DAP Recording......................................3-16

3.7.3 TVT Playback ........................................3-17

3.7.4 KG-250 ..................................................3-17

3.7.4.1 Loading Operational CIK into

KG-250 Via Key Ring .......................3-17

3.7.4.2 Loading <Short Title> Key into

KG-250 ..............................................3-17

3.7.5 Loading SAASM GPS Crypto ...............3-18

3.8 ESTABLISHING

COMMUNICATION

CIRCUITS .........................................3-19

3.8.1 Communication Path Routing

Methods .............................................3-19

3.8.1.1 Automatic Reroute .................................3-19

3.8.1.2 Manual Reroute......................................3-19

3.8.2 RE Handover..........................................3-20

3.9 MONITORING RE EQUIPMENT

STATUS ............................................3-20

3.9.1 Monitoring RE BLACK Equipment

Status..................................................3-20

3.9.2 Monitoring RE RED Equipment............3-20

3.10 REMOTE CONTROL OF RE ...............3-22

3.10.1 PDU........................................................3-22

3.10.2 MIDS Control Unit ................................3-22

3.10.3 JRE Server .............................................3-22

3.10.4 KG-250 ..................................................3-23

3.11 LOCAL CONTROL OF RE

RADIOS ............................................3-23

3.11.1 Powering On MIDS LVT ......................3-23

3.11.2 Zeroize Key Segments ...........................3-23

3.11.3 Transmit RE TEK Key Materials ..........3-23

3.11.3.1 MIDS LVT Operation............................3-24

3.11.4 Loading IDL Files..................................3-24

3.11.5 Editing IDL Files ...................................3-24

3.11.6 Setting Up SADL Radio ........................3-26

3.11.6.1 Initializing SADL Hardware

Interfaces............................................3-26

3.11.7 Setting Up PRC-117 Radio....................3-26

3.11.7.1 Call Setup...............................................3-27

3.11.7.2 Call Tear Down......................................3-27

3.12 REMOTE RE EQUIPMENT

SHUTDOWN.....................................3-27

3.13 LOCAL EQUIPMENT

SHUTDOWN.....................................3-28

3.13.1 Equipment Rack Shutdown ...................3-28

3.13.2 Control Center Equipment

Shutdown ...........................................3-28

4 TROUBLESHOOTING .............................................4-1

4.1 INTRODUCTION ...................................4-1

4.2 SYSTEM LEVEL ....................................4-1

4.3 Link 16 Operations ..................................4-3

4.3.1 Link 16 Operations ..................................4-3

4.3.2 Amalgamated Remote

Management System (ARMS).............4-3

4.4 Component Level.....................................4-5

4.4.1 DAP .........................................................4-6

4.4.2 Rackmount TVT ......................................4-6

4.4.3 TVT Playback ..........................................4-7

4.4.4 UPS ........................................................4-16

4.4.4.1 Loss of Power/Battery Mode .................4-16

4.4.4.2 UPS Alarms ...........................................4-16

4.4.5 Control Center UPS ...............................4-18

4.4.5.1 Loss of Power/Battery Mode .................4-18

4.4.5.2 UPS Alarms ...........................................4-18

4.4.6 Check Cables and Connectors ...............4-19

4.4.7 Check Front Panel Indicators.................4-27

ii

Chapter Page Chapter Page

4.4.8 Check Power Connections .................... 4-27

4.4.9 Verify Equipment Operation................. 4-27

4.4.10 Power On Verification .......................... 4-27

4.5 KG-250.................................................. 4-27

4.5.1 Logging onto KG-250........................... 4-27

4.5.2 Basic KG-250........................................ 4-30

4.5.3 KG-250 Rear Panel Connections .......... 4-30

4.5.4 Viewing KG-250 Diagnostics ............... 4-30

4.5.5 KG-250 Reset........................................ 4-30

4.5.6 Tamper Conditions................................ 4-31

4.5.6.1 Active Tamper Event ............................ 4-31

4.5.6.1.1 Benign Tamper Event ........................... 4-31

4.6 REMS SOFTWARE ............................. 4-31

4.7 COMMUNICATION LINKS ............... 4-35

4.7.1 SIPRNET .............................................. 4-35

4.7.2 Fractional T1 ......................................... 4-35

4.7.3 ISDN ..................................................... 4-35

4.7.4 POTS..................................................... 4-36

5 PREVENTIVE MAINTENANCE ............................ 5-1

5.1 INTRODUCTION .................................. 5-1

5.2 EXISTING COMMODITY LRU

PREVENTIVE MAINTENANCE...... 5-1

5.3 INSPECTIONS AND CHECKLISTS .... 5-1

5.3.1 General Maintenance Procedures............ 5-3

5.3.1.1 Cleaning Blower Filter............................ 5-3

6 CORRECTIVE MAINTENANCE............................ 6-1

6.1 INTRODUCTION .................................. 6-1

6.1.1 Tools........................................................ 6-1

6.1.2 Special Tools........................................... 6-1

6.2 GENERAL MAINTENANCE................ 6-1

6.3 REPLACING 16-PORT SWITCH ......... 6-1

6.4 REPLACING POWER STRIP/

SURGE SUPPRESSOR...................... 6-1

6.4.1 Replacing the Upper (BLACK)

Power Strip/Surge Suppressor ............ 6-2

6.4.2 Replacing the Lower (RED) Power

Strip/Surge Suppressor........................ 6-2

6.4.3 Replacing the Transformer Spaced

Power Strip.......................................... 6-3

6.5 REPLACING 24-PORT SWITCH ........ 6-3

6.6 REPLACING DDU................................. 6-4

6.7 REPLACING KVM EXTENDER

(Unit A)............................................... 6-4

6.8 REPLACING RACKMOUNT

COMPUTERS..................................... 6-5

6.9 REPLACING 3800 SERIES

ROUTER............................................. 6-5

6.10 REPLACING DATA PLAYBACK

DRIVE (DAP) DRIVE ...................... 6-5

6.11 KG-250.................................................... 6-6

6.11.1 Replacing KG-250. ................................. 6-6

6.11.2 Replacing KG-250 Operational

Battery................................................. 6-7

6.11.3 Zeroizing KG-250 ................................... 6-9

6.11.4 Clearing KG-250 Alarm.......................... 6-9

6.11.5 Loading Operational CIK In

KG-250 Via Key Ring ........................ 6-9

6.12 REPLACING KEYBOARD VIDEO

MOUSE (KVM) SWITCH ............... 6-10

6.13 REPLACING JOINT RANGE

EXTENSION (JRE) SERVERS ....... 6-10

6.14 REPLACING PRIVATE

BRANCH EXCHANGE (PBX) ....... 6-11

6.15 REPLACING SELECTIVE

AVAILABILITY/ANTI-

SPOOFING MODULE (SAASM)

GLOBAL POSITIONING

SYSTEM (GPS)................................ 6-11

6.16 REPLACING RACKMOUNT

UNINTERRUPTIBLE POWER

SUPPLY (UPS)................................. 6-11

6.16.1 Replacing Rack mount UPS Battery..... 6-12

6.17 EQUIPMENT RACK ........................... 6-13

6.17.1 Replacing Integral Blower .................... 6-13

6.17.2 Replacing Integral Blower Filter........... 6-13

6.17.3 Replacing Rack Shelf............................ 6-14

6.18 REPLACING TVT Playback................ 6-14

6.19 REPLACING INTERNET

PROTOCOL (IP) PHONE................ 6-14

6.20 REPLACING VOICE SECURE

TERMINAL EQUIPMENT

(STE)................................................. 6-14

6.20.1 Removing Voice STE Power

Supply ............................................... 6-15 iii

Chapter Page Chapter Page

6.21 CONTROL CENTER

EQUIPMENT ....................................6-15

6.21.1 REPLACING CONTROL CENTER

MONITOR.........................................6-15

6.21.2 REPLACING CONTROL CENTER

MOUSE .............................................6-15

6.21.3 REPLACING CONTROL CENTER

KEYBOARD .....................................6-16

6.21.4 REPLACING CONTROL CENTER

SPEAKERS .......................................6-16

6.21.5 Replacing KVM Extender (Unit B) .......6-16

6.21.6 REPLACING CONTROL CENTER

POWER STRIP..................................6-16

6.21.7 REPLACING CONTROL CENTER

UPS ....................................................6-17

6.21.7.1 Replacing Control Center UPS

Battery................................................6-17

6.22 SAASM GPS Antenna...........................6-18

7 INSTALLATION, PACKING, AND

SHIPMENT .........................................................7-1

7.1 INTRODUCTION ...................................7-1

7.2 INSTALLATION

REQUIREMENTS...............................7-1

7.2.1 Safety Precautions....................................7-1

7.2.2 Power Requirements ................................7-1

7.3 HANDLING ............................................7-1

7.4 STORAGE ...............................................7-1

7.5 SHIPPING................................................7-1

7.5.1 Relocating System ...................................7-2

7.5.2 Preparing Rack for Shipment...................7-2

7.6 RACK STORAGE CONDITIONS..........7-4

7.6.1 Antennas ..................................................7-4

7.6.2 Installing Cables And Connectors ...........7-4

8 ILLUSTRATED PARTS BREAKDOWN.................8-1

8.1 PURPOSE AND SCOPE.........................8-1

8.2 MODELS COVERED. ............................8-1

8.3 FINDING PART NUMBERS,

ILLUSTRATION, DESCRIPTION. ....8-1

8.3.1 Maintenance Parts List (MPL).................8-1

8.3.2 Figure Index and Sheet Number. .............8-1

8.3.3 Part Number Column. ..............................8-1

8.3.3.1 Part Not Illustrated...................................8-1

8.3.3.2 Marking....................................................8-1

8.3.3.3 Government Furnished Equipment

(GFE) and Contractor Furnished Equipment (CFE) Covered by Separate Manuals. ................................8-2

8.3.4 CAGE Column.........................................8-2

8.3.5 Description Column.................................8-2

8.3.5.1 Indentation ...............................................8-2

8.3.5.2 Cross-Reference.......................................8-2

8.3.6 Units Per Assembly Column....................8-2

8.3.7 Usable On Code Column .........................8-2

8.3.8 Source, Maintenance, and

Recoverability (SMR) Code Column ................................................8-2

8.3.9 Numerical Index ......................................8-3

8.3.9.1 Part Number Column ...............................8-3

8.3.9.2 Figure and Index Number Column ..........8-3

8.3.9.3 Figure and Index Number Column ..........8-3

8.4 SHEET NUMBER EXPLANATION......8-3

8.5 USABLE ON CODES .............................8-3

8.6 SOURCE, MAINTENANCE, AND

RECOVERABILITY

(SMR) CODES ...................................8-3

8.7 PARTS STANDARDIZATION ..............8-3

iv

LIST OF TABLES

Number Title Page Number Title Page 1-1 Control Center Equipment .................................... 1-2 1-2 Equipment Rack .................................................... 1-7 1-3 LRU Characteristics ............................................ 1-10 1-4 Consumable Materials......................................... 1-12 1-5 Master List of Special Tools and Test

Equipment ...................................................... 1-13 1-6 Computer Software ............................................. 1-13 1-7 LRU Weights and Dimensions............................ 1-14 2-1 16-Port Switch....................................................... 2-1 2-2 Power Strip/Surge Suppressor............................... 2-2 2-3 Power Strip/Surge Suppressor............................... 2-3 2-4 Transformer Spaced Power Strip .......................... 2-4 2-5 24-Port Catalyst Switch......................................... 2-5 2-6 DDU ...................................................................... 2-6 2-7 KVM Extender (Unit A) ....................................... 2-8 2-8 KVM Extender (Unit B)...................................... 2-10 2-9 Rackmount Computers........................................ 2-13 2-10 3800 Series Router .............................................. 2-14 2-11 DAP Drive........................................................... 2-16

2-12 KG-250................................................................ 2-17

2-13 KVM Switch ....................................................... 2-19 2-14 JRE Servers ......................................................... 2-21 2-15 PBX ..................................................................... 2-23

2-16 SAASM GPS....................................................... 2-25

2-17 Rackmount UPS .................................................. 2-27 2-18 EMI Shielded Racks............................................ 2-29 2-19 Upper I/O Panel................................................... 2-29 2-20 Lower I/O Panel .................................................. 2-31 2-21 IP Phone .............................................................. 2-33 2-22 Voice STE ........................................................... 2-35 2-23 Control Center UPS............................................. 2-38 3-1 Operator Verification Checklist ............................ 3-1 3-2 Data Fields on Bottom of Joint Range

Extension Screen.............................................. 3-8 3-3 Contingent Information Displayed on

Bottom of Joint Range Extension Gateway Screen............................................................... 3-8

3-4 Required Data Links for System Communications .............................................. 3-9

3-5 JRE Link Browser Screen Conditional Indicators........................................................ 3-14

3-6 3800 Series Router Network Status Information..................................................... 3-15

3-7 REMS Connection Methods ............................... 3-19 4-1 System Level......................................................... 4-1 4-2 Link 16 Operations................................................ 4-4 4-3 DAP....................................................................... 4-6 4-4 Rackmount TVT.................................................... 4-6 4-5 TVT Playback ....................................................... 4-7 4-6 Component Level References ............................... 4-7

4-7 KG-250.................................................................. 4-9

4-8 3800 Series Router .............................................. 4-10 4-9 KVM Extender .................................................... 4-11 4-10 KVM Switch ....................................................... 4-11 4-11 16-Port Switch..................................................... 4-11 4-12 24-Port Catalyst Switch....................................... 4-12 4-13 Voice STE ........................................................... 4-12 4-14 JRE Server........................................................... 4-13 4-15 PBX..................................................................... 4-14 4-16 DDU .................................................................... 4-14

4-17 SAASM GPS....................................................... 4-14

4-18 IP Phone .............................................................. 4-14 4-19 Monitor................................................................ 4-15 4-20 Keyboard ............................................................. 4-15 4-21 Mouse.................................................................. 4-15 4-22 Speakers .............................................................. 4-15 4-23 Power Strip/Surge Suppressor............................. 4-15 4-24 UPS ..................................................................... 4-16 4-25 Control Center UPS............................................. 4-18 4-26 System Cable Connections.................................. 4-20 4-27 View Status Screen Attributes ............................ 4-28 4-28 Viewing KG-250 Condition Diagnostics ............ 4-30 4-29 REMS Software .................................................. 4-31 4-30 REMS Software Messages.................................. 4-31 5-1 Existing Commodity LRU Preventive

Maintenance Checklist ..................................... 5-1 5-2 7-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-1 5-3 28-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-2 5-4 84-Day Scheduled Inspection and Preventive

Maintenance Checklist ..................................... 5-2 v

LIST OF TABLES

Number Title Page Number Title Page 5-5 168-Day Scheduled Inspection and Preventive Maintenance Checklist ......................................5-3

5-6 336-Day Scheduled Inspection and Preventive Mainte-nance Checklist5-3

7-1 LRU References.....................................................7-4 vi

LIST OF ILLUSTRATIONS

Number Title Page Number Title Page 1-1 Control Center Equipment .................................... 1-2 1-2 Equipment Rack .................................................... 1-3 1-3 System Interfaces .................................................. 1-8 1-4 Typical Communications Paths............................. 1-9 2-1 16-Port Switch....................................................... 2-1 2-2 Power Strip/Surge Suppressor............................... 2-2 2-3 Power Strip/Surge Suppressor............................... 2-3 2-4 Transformer Spaced Power Strip .......................... 2-4 2-5 24-Port Catalyst Switch......................................... 2-5 2-6 DDU ...................................................................... 2-6 2-7 KVM Extender (Unit A) ....................................... 2-7 2-8 KVM Extender (Unit B)........................................ 2-9 2-9 TVT and REMOCS (RED) Computers............... 2-12 2-10 REMOCS (BLACK) Computer .......................... 2-12 2-11 3800 Series Router .............................................. 2-13 2-12 DAP Drive........................................................... 2-15

2-13 KG-250................................................................ 2-17

2-14 KVM Switch ....................................................... 2-18 2-15 JRE Servers ......................................................... 2-20 2-16 PBX ..................................................................... 2-23

2-17 SAASM GPS....................................................... 2-24

2-18 Rackmount UPS .................................................. 2-27 2-19 EMI Shielded Racks............................................ 2-28 2-20 Upper I/O Panel................................................... 2-29 2-21 Lower I/O Panel .................................................. 2-30 2-22 IP Phone .............................................................. 2-32 2-23 Voice STE ........................................................... 2-34 2-24 Control Center UPS............................................. 2-38 3-1 REMS Remote Monitor ........................................ 3-4

3-2 FE RED Monitor ................................................... 3-5 3-3 FE BLACK Monitor ............................................. 3-6 3-4 RE Status Check.................................................. 3-21 6-1 Replacing KG-250 ................................................ 6-7 6-2 Replacing KG-250 Shipping Battery .................... 6-8 6-3 Replacing KG-250 External Battery ..................... 6-9 6-4 Replacing Rackmount UPS Battery .................... 6-13 6-5 Replacing Control Center UPS Battery............... 6-18 8-1 Fixed Element (FE) System .................................. 8-4 8-2 Fixed Element Rack Assembly ............................. 8-5 8-3 Pocket J 2.3.1 Control Center ............................. 8-10 8-4 Panel, Power Distribution, Fixed Element

(BLACK) Assembly ...................................... 8-11 8-5 Panel, Power Distribution, Fixed Element

(RED) Assembly ............................................ 8-13 8-6 Fixed Element Rack ............................................ 8-15 FO-1 Wiring Diagram, Equipment Rack Upper

(BLACK) Power ............................................FP-1 FO-2 Wiring Diagram, Equipment Rack Lower

(RED) Power..................................................FP-3 FO-3 Wiring Diagram, Interconnects and Control

Center Power..................................................FP-5 FO-4 Wiring Diagram, Interconnects and Control

Center Data ....................................................FP-7 FO-5 Wiring Diagram, Interconnects...........................FP-9 FO-6 Wiring Diagram, Equipment Rack Lower

(RED) Data ..................................................FP-11 FO-7 Wiring Diagram, Equipment Rack Upper

(BLACK) Data (Sheet 1 of 2) ......................FP-13 FO-8 Wiring Diagram, Equipment Rack Upper

(BLACK) Data (Sheet 2) .............................FP-15 vii/(viii Blank)

FOREWORD

1. SYSTEM INTRODUCTION

The Pocket J 2.3.1 System (System) provides a transportable, ground-based, forward Link 16 and Situational Awareness Data Link (SADL) Tactical Data Link (TDL) capability that is remotely operated/controlled from a Fixed Element (FE). The System contains two primary functional elements: the FE and Remote Elements (RE). These elements are connected by mul-tiple communications paths to ensure continued operation. Sys-tem architecture is net-centric and internet protocol based to facilitate eventual integration into the Global Information Grid.

2. PURPOSE AND SCOPE

The purpose of this manual is to provide operation and mainte-nance personnel with required information to establish and troubleshoot communications circuits as well as identify, power on, configure, operate, inspect, troubleshoot, replace, handle, store, and order Line Replaceable Unit(s) (LRU). The manual provides power on and configuration instructions, checklists for routine inspection/replacement of specified items at regular, scheduled intervals, troubleshooting guidelines at the LRU and System level, and LRU removal/installation instructions. The eight chapters of this manual are described:

3. MAINTENANCE CONCEPT

The System requires minimal maintenance. The equipment is designed to be replaced at the LRU level. Most LRUs are not to be disassembled or repaired in the field. The exceptions are battery replacement, power supply installation, removable hard drive installation, or items referenced by a specific TO within Corrective Maintenance (Chapter 6). Maintenance also sup-ports communication circuits and troubleshooting. This main-tenance concept revolves around on-site preventive maintenance and corrective maintenance performed by site Maintenance personnel. Preventive maintenance entails routine inspections, cleaning, and battery replacement at scheduled intervals to keep the System operational. Corrective mainte-nance includes but is not limited to replacement of malfunc-tioning LRUs, power supplies, and batteries. Once a faulty LRU has been identified and a replacement received, the LRU is checked, configured, and installed as a unit, and LRU opera-tion is verified.

4. FORMAT CONVENTIONS IN THIS MANUAL

Names of keys, lights, Light-Emitting Diodes (LEDs), com-mands, or items available for selection that appear on a panel or screen display are in bold type in this manual. Keys or com-mands on a screen display or a panel that are in all capital let-ters appear in all capital letters. Data fields, entries, and screen messages also are in bold type. This advisory highlights an essential operating maintenance, condition or statement.

5. ACRONYMS AND ABBREVIATIONS

ADS Air Defense Sector ARMS Amalgamated Remote Management

System

Chapter Title Content Description 1 System Overview Description of the System, characteristics and capabilities of LRUs.

2 Functional Description Functional description of components; illustrations, including front and rear panel indicators.

3 Startup, Configuration, and

Operation Procedures for start-up, initialization for communications, Remote Monitoring and Control System (REMOCS), crypto loading, equipment set-up, operation, making calls, daily checks, and shutdown of the System. Description of communication circuits, data links, how to build data links using Joint Range Extension (JRE) Client Software, Tactical Visualization Toolkit (TVT) Computer and Situational Awareness Situational Awareness Data Link (SADL) Software.

4 Troubleshooting Troubleshooting guidelines and procedures for components, communications, and wiring diagrams for communication paths.

5 Preventive Maintenance Routine preventive maintenance procedures and inspection checklists.

6 Corrective Maintenance Procedures for replacing components at the LRU level.

7 Installation, Packing, and Shipment Instructions for handling, packing, transporting, shipping, receiving, storing, and installing rack.

8 Illustrated Parts Breakdown (IPB) Lists LRUs and associated figures and part numbers.

ix

AVR Automatic Voltage Regulator BDI BLACK Digital Interface BLOS Beyond Line-of-Sight BRI Basic Rate Interface C2 Command and Control CAGE Commercial and Government Entity CCI Cryptographic Control Item CD Compact Disc CIK Crypto Ignition Key COMSEC Communications Security COTS Commercial Off-the-Shelf CPIN Computer Program Identification

Number CT Cipher Text DAMA Demand Assigned Multiple Access DAP Data Archive Playback DCE Data Communication Equipment DDU Directed Data Unit DISA Defense Information Systems Agency DTD Data Transfer Device EMI Electromagnetic Interference EEPROM Electronically Erasable Programmable

Read Only Memory FE Fixed Element GB Gigabyte GMT Greenwich Mean Time GPS Global Positioning System ICMP Internet Control Message Protocol IDL Initialization Design Load IP Internet Protocol IPB Illustrated Parts Breakdown IPF Interference Protection Feature ISDN Integrated Services Digital Network JRE Joint Range Extension JRE-GW Joint Range Extension Gateway JREAP Joint Range Extension Application kb Kilobits kbps Kilobits per second KVM Keyboard Video Mouse LAN Local Area Network LED Light Emitting Diode LOMOCS Local Monitoring and Control System LRU Line Replaceable Unit LVT Low Volume Terminal MAC Media Access Control Mb Megabit Mbps Megabits per second MIDS Multifunctional Information

Distribution System MTU Maximum Transmission Unit NHA Next Higher Assembly NM Network Module NSI National Security Information NSN National Stock Number

OSHA Occupational Safety and Health Administration

PBX Private Branch Exchange PDU Power Distribution Unit POTS Plain Old Telephone Service PPS Pulse Per Second PRIME ProLogic Instant Message Exchange PSTN Public Switched Telephone Network PuTTY Popular Secure Socket Shell and Telnet

Client RCMS Remote Cryptographic Management

System RE Remote Element REMOCS Remote Monitoring and Control

System REMS Remote Equipment Management

System RF Radio Frequency ROM Read Only Memory RX Receive SA Security Association SAASM Selective Availability/Anti-Spoofing

Module SADL Situational Awareness Data Link SIPRNET Secret Internet Protocol Router

Network SMR Source, Maintenance and

Recoverability STE Secure Terminal Equipment TADIL Tactical Digital Information Link TCTO Time Compliance Technical Order TDL Tactical Data Link TEK Traffic Encryption Key TVT Tactical Visualization Toolkit TO Technical Order TX Transmit UDO Ultra Density Optical UPS Uninterruptible Power Supply USB Universal Serial Bus VoIP Voice Over Internet Protocol WAN Wide Area Network WIC Wide Area Network Interface Card

6. LIST OF APPLICABLE PUBLICATIONS

The List of Applicable Publications pertinent to the System identifies Technical Orders (TO), technical manuals, military standards, Commercial-Off-the-Shelf (COTS) manuals, and publications required to operate, maintain, and repair the installed equipment.

x

List Of Applicable Publications

Number Title

Military References:

MIL-STD 1472 Department Of Defense Design Criteria Standard Human Engineering (Lifting Requirements)

MIL-STD 6016 Tactical Data Link (TDL) Link-16 Message Standard

AFI-32-1065 Grounding Systems

NSA 82-90 NACSIM 5203 National Security Agency Guidelines for Facility Design and RED/BLACK Installation, June 30, 1982

Technical Orders:

TO 00-25-234 General Shop Practice Requirements for the Repair, Maintenance, and Test of Electrical Equip-ment

TO 00-25-195 AF Technical Order System Source, Maintenance and Recoverability Coding of Air Force Weapons, Systems, and Equipments

TO 00-5-1 AF Technical Order System

TO 00-20-2 Maintenance Data Documentation

TO 00-20-3 Maintenance Processing Of Reparable Property And The Repair Cycle Asset Control System

TO 00-35D-54 USAF Deficiency Reporting and Investigating System

TO 1-1-700 Corrosion Prevention and Control, Ground Communications - Electronic Equipment (C-E)

31S5-2TYQ123-8-1 Operation and Maintenance Instructions with Illustrated Parts Breakdown Joint Range Extension Gateway (JRE-GW)

Technical Manuals:

TM 11-7010-354-12 & P Operator’s and Unit Maintenance Manual including Repair Parts and Special Tools List for the Computer System, Digital AN/PYQ-10 (C) (Simple Key Loader)

Vendor Manuals:

VSD-530503-01-144, REV.

D Interface & Operators Guide and Hardware Maintenance Manual for the AltaSecB®B KG-250

385-8003 CommSync II Family Option Modules User's Manual

1085833-003 ARMS User Manual_Jan2010

5969-5769 User’s Manual HP StorageWorks UDO Driver Version 1.04 For the hp StorageWorks 30ux Standalone UDO Drive

AA961-90901 User’s Manual HP StorageWorks 30 ux Standalone UDO Drive

D77400-003 Intel Technical Product Specification xi

7. TIME COMPLIANCE TECHNICAL ORDERS (TCTO)

TCTOs shall be used to document all permanent modifications, update changes, and retrofit changes to the System. TCTOs provide specific instructions and time limits for modification, software changes, or one-time inspection of the System. A TCTO is deleted from the list when any of the following occurs:

a. The equipment configuration to which the TCTO is applicable is no longer covered in the manual.

b. The TCTO is superseded or replaced.

c. The TCTO is rescinded.

8. IMPROVEMENT REPORTS

Changes and supplements to this TO will be published when necessary to add, delete, or change information contained herein. Recommendations proposing changes to this manual should be submitted in accordance with TO 00-5-1.

9. PARTS STANDARDIZATION

Authority for use of a part number different than the part num-ber listed in the Illustrated Parts Breakdown (IPB) is estab-lished by the Air Force (DO43B) Interchangeability and Substitutability. The maintenance technician has final responsi-bility and authority for determining acceptability of substitute parts.

DATA AND REMOTE VOICE SECURE TERMINAL USER’S MANUAL

InterTel AXXESS Administrator’s Guide

TK-401R Quick Installation Guide

990-1352-12/02 APC Smart Uninterruptible Power Supply 2200VA 120/230VAC, 3000VA 120/208/230VAC 2U Rackmount User’s Manual

TCTO Number TCTO Title TCTO Date xii

SAFETY SUMMARY

1. GENERAL SAFETY INSTRUCTIONS

Personnel must think safety at all times and therefore must review, understand, and adhere to general safety precautions and instructions in this Safety Summary during all phases of operation and maintenance of the System to promote personal safety and protection of the equipment.

2. WARNINGS, CAUTIONS AND NOTES

Warning, Caution, and Note advisory statements (formatted as shown below) are strategically placed throughout the text of this manual prior to operating procedures, practices, and/or conditions. The context of these advisory statements is defined as:

This advisory highlights an operating or maintenance procedure, practice, condition, statement, etc. which, if not strictly observed, could result in injury or loss of life. Warnings are provided in this manual to alert operating and maintenance personnel of potential hazards that could result in personnel injury; they do not replace the manufacturer recommendations.

This advisory highlights an operating or maintenance procedure, practice, condition, statement, etc. which, if not strictly observed, could result in damage or destruction of equipment or loss of mission effective-ness.

NOTE

This advisory highlights an essential operating main-tenance procedure, condition, or statement.

3. WARNINGS WHEN HANDLING BATTERIES

Batteries are used in Pocket J System hardware, including non-rechargeable lithium batteries. Lithium is a chemical known to cause cancer or birth defects.

Improper handling of lithium batteries could cause the battery to ignite and explode, which could cause serious injury or blindness. Do not:

• attempt to recharge the non-rechargeable lithium battery;

• expose the lithium battery to open flames or other sources of ignition;

• connect the (-) negative and (+) positive terminals of the battery together. Each terminal is marked and must be properly wired to the correct polarity.

NOTE

Dispose of all spent batteries in accordance with local directives and environmental disposal procedures.

4. PERSONAL SAFETY WARNINGS AND

PRECAUTIONS

Maintenance personnel must understand and follow the follow-ing safety warnings and precautions during equipment opera-tion and maintenance:

Failure to observe these warnings could result in se-vere injury to personnel.

Item Personal Safety Warnings

Working alone Do not service equipment alone; be sure that another person who is capable of rendering aid is present or nearby should assistance be required.

Working with or near dangerous voltages

All personnel assigned to work with or near dangerous voltages should be trained to give proper resuscitation.

Live circuits Do not touch live circuits. Shock hazards may exist while handling cables. Ensure that equipment power is turned off prior to disconnecting/reconnecting any power, ground, or signal cables. Failure to do so could result in electrical shock or death.

xiii

Before servicing electrically powered equipment

Unless otherwise indicated, prior to disconnecting/reconnecting any power, ground, or signal cables, turn off electrical power to the equipment (since shock hazards may exist while handling cables) and then remove power from discharge and ground circuits before touching the circuits. Before touching circuits, verify that equipment power is off. Failure to do so could result in electrical shock or death.

Electrical equipment and power supplies

High voltage is present in the power supplies and may remain present in capacitors after power has been removed from these units.

Always discharge capacitors and other components that may retain a charge before servicing these units.

Batteries Batteries are toxic to the eyes, skin, and respiratory tract.

Service batteries in well-ventilated areas.

Batteries are flammable.

Keep batteries away from open flames or other sources of ignition.

Lockout/Tagout Adhere to all facility lockout and tagout policies and procedures.

Jewelry and dangling neckwear

Before performing any maintenance procedure, remove jewelry, clothing with loose metal parts, or dangling neckwear (ties, security badges on neck links). Jewelry or dangling metal parts of clothing can contact electrical components or get caught in mechanical components.

Safety equipment Only use approved equipment.

Verify that all equipment meets requirements specified by the Air Force Occupational Safety and Health Administration, the Occupational Safety and Health Administration (OSHA), Resource Conservation and Recovery Act, and Superfund Amendments and Reauthorization Act, in addition to local requirements.

Personal Protective Equipment

Wear protective clothing/equipment (hard hats, boots, aprons, etc.) dictated by local base/facility and OSHA safety policies approved for the materials and tools being used. Contact the supervisor, Bioenvironmental Engineer, or Base Safety Officer for guidance.

Extreme temperatures Wear gloves when handling equipment which has been exposed to extreme temperatures.

Do not touch exposed equipment with bare hands during periods of extreme cold or heat. Otherwise, the bare flesh can freeze and stick to the metal as a result of extreme cold or be severely burned as a result of metal exposed to solar heating.

Cleaners, chemicals (including: solvents, paints, adhesives, silicone compounds, thermal compounds, and alcohol)

Keep cleaners/chemicals in approved safety containers. Use cleaners/chemicals only in authorized areas.

Observe the manufacturers’ warning labels and current safety directives. Wear eye and skin protection. Work in well-ventilated areas. Discard soiled cloths in safety cans.

If questions remain, consult the Air Force Occupational Safety and Health Administration for specific protective equipment and ventilation requirements.

Item Personal Safety Warnings xiv

5. EQUIPMENT PRECAUTIONS

Failure to observe these cautions could result in dam-age to equipment.

Item Equipment Precautions

Vibration Do not expose equipment to severe or prolonged vibration or shock.

Batteries Equipment specific procedures for battery removal, installation, handling, and disposal must be followed.

Preventive Maintenance schedules for batteries must be followed to prevent damage to equipment.

Cabling Align the cable with the connector or damage to pins in connector may occur if the cable is not properly aligned.

Extreme temperatures

Do not expose equipment to extreme temperatures.

Situating solid state equipment

To prevent damage to equipment, place the Pocket J System hardware indoors in a temperature-controlled environment free of air-borne dust, soot, smoke, excessive moisture, or particulate debris.

xv/(xvi Blank)

CHAPTER 1

GENERAL INFORMATION

1.1 INTRODUCTION

This chapter provides general overview information about the communication circuits, component characteristics, equipment maintenance, and Electromagnetic Interference (EMI) Shielded Racks used in the Fixed Element (FE).

1.2 SYSTEM OVERVIEW

The Pocket J System is a net centric, integrated communica-tions system developed to handle sensitive, strategic informa-tion in support of U.S. Homeland Defense missions. This ground-based System consists of an FE and Remote Elements (RE). The FE and RE both include separate partitions, one for unencrypted National Security Information (NSI) communica-tions processing and one for unclassified and/or encrypted non-NSI communications processing. Additional racks are provided as required for radio equipment.

1.2.1 RE Functions. Each RE contains Situational Aware-

ness Data Link (SADL), Link 16 and forwarding gateway equipment and functions as a remote site within the network.

The RE provides connectivity between airborne aircraft and the FE, enabling collection and distribution of track data for an integrated air picture of both friendly and potential threat air-craft. This tactical data link meets contingency Homeland Defense forward Link 16 and SADL operating requirements.

Link 16 data is transmitted from the Multifunctional Informa-tion Distribution System (MIDS) Low Volume Terminal (LVT) at the RE through the Joint Range Extension (JRE) tactical Router Host and sent to the FE over the selected com-munications path.

1.2.2 Interoperability. The TDL portion of the System

equipment supports and interconnects the forward-deployed Link 16 and SADL networks via government-provided Link 16 Beyond Line-of-Sight (BLOS) and remote control commu-nications channels. These communications channels connect the networks from the RE to the controlling FE facility, com-pleting the strategic communication circuit. The System uses

Internet Protocol (IP)-based data communications between the FE and RE locations. Two Remote Monitoring and Control System (REMOCS) Computers (one RED and one BLACK) are used to control and monitor the FE and REs. Both comput-ers provide network management, display and remote control capability for each RE site. An RE site can be locally con-trolled via two laptops, known as the Local Monitoring and Control System (LOMOCS) Laptops (one RED and one BLACK), running Remote Equipment Management System (REMS) Software.

1.2.3 FE Monitoring Functions. The FE Racks contain the

necessary equipment to establish secure, encrypted data and voice communications for Link 16 and BLOS elements via different communication links with each RE. The baseline configuration supports up to eight REs, expandable to 32. The FE monitors and controls Link 16, SADL, and Tactical Data Link (TDL) communications from each RE. The FE operates as the hub for a network of REs, providing connectivity between the REs and the ADS. During operation, the FE serves as a communications interface between REs and the Command and Control (C2) System. Equipment for recording, archiving, retrieving, and replaying data is also provided as part of the System and located at the FE.

1.2.4 FE to FE Connection. The FE sites will have a direct

connection of 128 kilobits per second (kbps) to support FE to FE communication. This connection will be provided through the Defense Information Systems Agency (DISA), Defense Information Systems Network via a Fractional T1 circuit.

1.2.5 Host and Back-Up FE. An FE can take control of an

RE that is normally outside of its area of responsibility. This may be required due to a catastrophic event, excessive work-load, or for other reasons. This will be performed via an Inte-grated Services Digital Network (ISDN) Basic Rate Interface (BRI) or Plain Old Telephone Service (POTS) connection.

ISDN BRI would be the preferred method of connection because of the higher bandwidth capabilities. POTS would be used when ISDN is not available.

1-1

1.3 EQUIPMENT

Figure 1-1. Control Center Equipment

Table 1-1. Control Center Equipment

Item Description

1 Keyboard Video Mouse (KVM) Extender

2 Internet Protocol (IP) Phone

3 Speakers

4 Monitors

5 Voice Secure Terminal Equipment (STE)

6 Control Center Power Strip

7 Data Archive Playback (DAP) Drive

8 Tactical Visualization Toolkit (TVT) Playback Laptop

9 Mouse

10 Keyboard

11 Control Center Uninterruptible Power Supply (UPS)

Top View

Front View

1 2 3 4 5 6 7 8

1-2

Figure 1-2. Equipment Rack (Sheet 1 of 4)

Front View (Doors Removed) 1-3

(Sheet 2)

Rear View (Doors Removed) 1-4

(Sheet 3)

Exploded View (Front) 1-5

(Sheet 4)

Exploded View (Rear)

1-6

1.4 RED/BLACK SEPARATION

To ensure the security of voice and data transmissions, the equipment in the System is separated into two categories, RED and BLACK. Separation of the two types of equipment is accomplished by utilizing stacked EMI shielded Racks, one containing the RED environment and one containing the BLACK environment.

Table 1-2. Equipment Rack

Item Description

1 EMI Shielded Rack

2 USB to Audio (2)

3 Directed Data Unit (DDU) (2)

4 REMOCS (BLACK) Computer

5…