Attachment I - 1731481spc02of03.pdf

eProject No. 1731481

Contract No. N40085-23-F-4195

P-502 REPLACE FUEL PIER

SPECIFICATIONS

READY TO ADVERTISE

SUBMITTAL

Volume 2 of 2

At the

Marine Corp Air Station, Beaufort, SC

PREPARED BY:

Moffatt & Nichol/Burns & McDonnell JV 101 W. Main Street

Suite 3000 Norfolk, VA 23511

Civil: Noah T. Guthrie, PE Structural: Landon P. Dellenbaugh, PE Patrick R. Graney, PE Architecture: Laura E. Sunderland, RA Fire Protection: Andrew P. Leahy, PE Plumbing: Ryan M. Browning, PE Mechanical: Ryan M. Browning, PE Electrical: Boris K. Goli, PE Janelle J. Burd, PE Derrick A. Bachtel, PE

Submitted By: Meghan Orscheln, PE Date: 5 September 2024

Approved By: Date: 5 September 2024

Meghan Orscheln, NCIDQ

Noah T. Guthrie, PE Civil

Landon Parker Dellenbaugh, PE Structural

Patrick R. Graney, PE

Structural - Waterfront Laura E. Sunderland, RA

Architecture

Andrew P. Leahy, PE

Fire Protection Ryan Michael Browning, PE

Plumbing

Ryan Michael Browning, PE

Mechanical Janelle J. Burd, PE

Mechanical

Boris Konan Goli, PE Electrical

Derrick A. Bachtel, PE Electrical

FY 25 Mi l con Pr oj ect P- 502 Repl ace Fuel Pi er Wor k Or der No. 1731481 MCAS Beauf or t , SC

PROJECT TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

00 01 15 02/ 11, CHG 1: 08/ 14 LI ST OF DRAWI NGS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 11 00 08/ 15, CHG 2: 08/ 21 SUMMARY OF WORK

01 14 00 11/ 22, CHG 1: 02/ 23 WORK RESTRI CTI ONS

01 20 00 11/ 20, CHG 3: 02/ 23 PRI CE AND PAYMENT PROCEDURES

01 30 00 11/ 20, CHG 3: 08/ 23 ADMI NI STRATI VE REQUI REMENTS

01 31 23. 13 20 05/ 17, CHG 8: 02/ 23 ELECTRONI C CONSTRUCTI ON AND FACI LI TY

SUPPORT CONTRACT MANAGEMENT SYSTEM

01 32 17. 00 20 05/ 18, CHG 3: 08/ 20 COST- LOADED NETWORK ANALYSI S SCHEDULES

( NAS)

01 33 00 08/ 18, CHG 4: 02/ 21 SUBMI TTAL PROCEDURES

01 35 26 05/ 24 GOVERNMENTAL SAFETY REQUI REMENTS

01 35 40. 00 22 04/ 15 MARI NE MAMMAL PROTECTI ON

01 42 00 02/ 19, CHG 1: 08/ 23 SOURCES FOR REFERENCE PUBLI CATI ONS

01 45 00 08/ 23 QUALI TY CONTROL

01 45 35 11/ 20 SPECI AL I NSPECTI ONS

01 50 00 11/ 20, CHG 2: 08/ 22 TEMPORARY CONSTRUCTI ON FACI LI TI ES AND

CONTROLS

01 57 19 08/ 22 TEMPORARY ENVI RONMENTAL CONTROLS

01 57 19. 21 TURBI DI TY CURTAI N

01 58 00 08/ 19, CHG 5: 08/ 22 PROJECT I DENTI FI CATI ON

01 74 19 02/ 19, CHG 3: 11/ 21 CONSTRUCTI ON WASTE MANAGEMENT AND

DI SPOSAL

01 78 00 05/ 19, CHG 1: 08/ 21 CLOSEOUT SUBMI TTALS

01 78 23 05/ 23 OPERATI ON AND MAI NTENANCE DATA

01 78 23. 33 08/ 18, CHG 1: 02/ 21 OPERATI ON AND MAI NTENANCE MANUALS FOR

AVI ATI ON FUEL SYSTEMS

01 78 24. 00 20 05/ 23 FACI LI TY DATA WORKBOOK ( FDW)

01 78 30. 00 22 01/ 23 GI S DATA DELI VERABLES

DI VI SI ON 02 - EXI STI NG CONDI TI ONS

02 41 00 08/ 22 DEMOLI TI ON

02 82 00 11/ 18, CHG 1: 11/ 19 ASBESTOS REMEDI ATI ON

02 83 00 11/ 18 LEAD REMEDI ATI ON

02 84 16 11/ 22 HANDLI NG OF LI GHTI NG BALLASTS AND

LAMPS CONTAI NI NG PCBs AND MERCURY

DI VI SI ON 03 - CONCRETE

03 31 30 02/ 19 MARI NE CONCRETE

03 45 33 05/ 16, CHG 1: 11/ 21 PRECAST STRUCTURAL CONCRETE

DI VI SI ON 05 - METALS

05 05 20 05/ 22 POST- I NSTALLED CONCRETE ANCHORS

05 12 00 08/ 18, CHG 2: 05/ 21 STRUCTURAL STEEL

05 50 13 05/ 17, CHG 1: 08/ 18 MI SCELLANEOUS METAL FABRI CATI ONS

DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES

06 13 33 11/ 16, CHG 1: 08/ 17 PI ER TI MBERWORK

PROJECT TABLE OF CONTENTS Page 1

DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON

07 61 15. 00 20 08/ 16, CHG 2: 11/ 18 ALUMI NUM STANDI NG SEAM ROOFI NG

DI VI SI ON 08 - OPENI NGS

08 11 13 08/ 20 STEEL DOORS AND FRAMES

08 33 23 08/ 20, CHG 1: 02/ 22 OVERHEAD COI LI NG DOORS

08 71 00 02/ 16, CHG 4: 02/ 22 DOOR HARDWARE

08 81 00 05/ 19 GLAZI NG

DI VI SI ON 09 - FI NI SHES

09 90 00 02/ 21 PAI NTS AND COATI NGS

09 96 00 11/ 14 HI GH- PERFORMANCE COATI NGS

09 97 13. 26 COATI NG OF STEEL MONOPI LE DOLPHI NS

09 97 13. 27 02/ 21, CHG 1: 08/ 22 HI GH PERFORMANCE COATI NG FOR STEEL

STRUCTURES

DI VI SI ON 10 - SPECI ALTI ES

10 14 00. 10 08/ 17, CHG 1: 11/ 18 EXTERI OR SI GNAGE

10 44 16 11/ 19 FI RE EXTI NGUI SHERS

DI VI SI ON 13 - SPECI AL CONSTRUCTI ON

13 34 19 08/ 20, CHG 1: 02/ 21 METAL BUI LDI NG SYSTEMS

DI VI SI ON 21 - FI RE SUPPRESSI ON

21 12 00 05/ 11 STANDPI PE SYSTEMS

DI VI SI ON 22 - PLUMBI NG

22 00 00 11/ 15, CHG 4: 05/ 21 PLUMBI NG, GENERAL PURPOSE

DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)

23 05 48. 19 05/ 18, CHG 2: 08/ 20 SEI SMI C BRACI NG FOR PI ER UTI LI TY

SYSTEMS AND EQUI PMENT

DI VI SI ON 26 - ELECTRI CAL

26 05 33 02/ 22 DOCKSI DE POWER CONNECTI ON STATI ONS

26 05 48. 00 10 10/ 07 SEI SMI C PROTECTI ON FOR ELECTRI CAL

EQUI PMENT

26 08 00 11/ 22 APPARATUS I NSPECTI ON AND TESTI NG

26 12 19. 10 05/ 19, CHG 1: 11/ 19 THREE- PHASE, LI QUI D- FI LLED PAD- MOUNTED

TRANSFORMERS

26 20 00 08/ 23 I NTERI OR DI STRI BUTI ON SYSTEM

26 41 00 08/ 23 LI GHTNI NG PROTECTI ON SYSTEM

26 42 13 05/ 21 GALVANI C ( SACRI FI CI AL) ANODE CATHODI C

PROTECTI ON ( GACP) SYSTEM

26 51 00 05/ 20, CHG 2: 11/ 21 I NTERI OR LI GHTI NG

26 56 00 08/ 21 EXTERI OR LI GHTI NG

DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY

28 31 33 08/ 23 FI RE ALARM REPORTI NG SYSTEM, RADI O TYPE

PROJECT TABLE OF CONTENTS Page 2

DI VI SI ON 31 - EARTHWORK

31 00 00 08/ 23 EARTHWORK

31 11 00 11/ 18 CLEARI NG AND GRUBBI NG

31 32 19. 13 02/ 21 GEOGRI D SOI L STABI LI ZATI ON

31 62 13. 20 11/ 20, CHG 1: 05/ 22 PRECAST/ PRESTRESSED CONCRETE PI LES

31 62 16. 13 11/ 20, CHG 1: 05/ 22 STEEL PI PE PI LES

DI VI SI ON 32 - EXTERI OR I MPROVEMENTS

32 11 23 05/ 22 AGGREGATE BASE COURSE FOR FLEXI BLE

PAVI NG

32 12 16. 16 11/ 20 ROAD- MI X ASPHALT PAVI NG

32 13 13. 06 05/ 20 PORTLAND CEMENT CONCRETE PAVEMENT FOR

ROADS AND SI TE FACI LI TI ES

32 17 23 08/ 16, CHG 5: 11/ 18 PAVEMENT MARKI NGS

32 31 13. 53 11/ 21 HI GH- SECURI TY FENCES ( CHAI N LI NK AND

ORNAMENTAL) AND GATES

32 32 23. 13 02/ 20 SEGMENTAL CONCRETE BLOCK RETAI NI NG WALL

32 92 19 08/ 17, CHG 1: 08/ 21 SEEDI NG

DI VI SI ON 33 - UTI LI TI ES

33 08 55 08/ 19 FUEL DI STRI BUTI ON SYSTEM START- UP

( NON- HYDRANT)

33 09 53. 10 02/ 10 RELAY CONTROL PANEL

33 11 00 02/ 18, CHG 1: 02/ 22 WATER UTI LI TY DI STRI BUTI ON PI PI NG

33 52 23. 15 11/ 18 POL SERVI CE PI PI NG WELDI NG

33 52 40 11/ 18, CHG 2: 11/ 20 FUEL SYSTEMS PI PI NG ( NON- HYDRANT)

33 57 55 11/ 18, CHG 1: 11/ 20 FUEL SYSTEM COMPONENTS ( NON- HYDRANT)

33 57 55. 20 02/ 10 MARI NE LOAD ARMS

33 71 02 08/ 21 UNDERGROUND ELECTRI CAL DI STRI BUTI ON

33 82 00 04/ 06 TELECOMMUNI CATI ONS OUTSI DE PLANT ( OSP)

DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON

35 51 13. 00 04/ 06 CONCRETE FLOATI NG PI ER FOR SMALL CRAFT

35 59 13. 14 02/ 18 POLYMERI C PI LES

35 59 13. 16 11/ 21 EXTRUDED AND MOLDED MARI NE FENDERS

35 59 35 06/ 19 MOORI NG FI TTI NGS

DI VI SI ON 40 - PROCESS I NTERCONNECTI ONS

40 05 13 10/ 07, CHG 2: 02/ 20 PI PELI NES, LI QUI D PROCESS PI PI NG

40 05 13. 96 05/ 10 WELDI NG PROCESS PI PI NG

- - End of Pr oj ect Tabl e of Cont ent s - -

PROJECT TABLE OF CONTENTS Page 3

THI S PAGE I NTENTI ONALLY LEFT BLANK

PROJECT TABLE OF CONTENTS Page 4

FY 25 Milcon Project P-502 Replace Fuel Pier Work Order No. 1731481 MCAS Beaufort, SC

SECTION 09 90 00

PAINTS AND COATINGS

02/21

PART 1 GENERAL

1.1 RELATED REQUIREMENTS

1.1.1 Painting Included

Where a space or surface is indicated to be painted, include the following unless indicated otherwise.

a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.

b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.

c. Existing coated surfaces that are damaged during performance of the work.

1.1.1.1 Exterior Painting

Includes new surfaces of the building and appurtenances. See Section 09 96 00 HIGH-PERFORMANCE COATINGS for painting of exterior galvanized steel canopies, platforms, and stairs. See Section 09 97 13.27 HIGH PERFORMANCE COATING FOR STEEL STRUCTURES for painting of fuel handling and storage facilities and shore-to-ship utilities (potable water, fire protection water, and fuel). See Section 09 97 13.26 COATING OF STEEL WATERFRONT STRUCTURES for steel pipe piling coatings.

1.1.1.2 Interior Painting

Includes new surfaces of the building and appurtenances as indicated.

1.1.2 Painting Excluded

Do not paint the following unless indicated otherwise.

a. Surfaces concealed and made inaccessible by panelboards, fixed ductwork, machinery, and equipment fixed in place.

b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, crawl spaces, elevator shafts and chases.

c. Steel to be embedded in concrete.

d. Copper, stainless steel, aluminum, anodized aluminum, brass, and lead except existing coated surfaces.

e. Hardware, fittings, and other factory finished items.

SECTION 09 90 00 Page 1

1. 1. 3 Mechani cal and El ect r i cal Pai nt i ng

I ncl udes f i el d coat i ng of i nt er i or and ext er i or new sur f aces.

a. Wher e a space or sur f ace i s i ndi cat ed t o be pai nt ed, i ncl ude t he f ol l owi ng i t ems unl ess i ndi cat ed ot her wi se.

( 1) Exposed pi pi ng, condui t , and duct wor k;

( 2) Suppor t s, hanger s, ai r gr i l l es, and r egi st er s;

( 3) Mi scel l aneous met al wor k and i nsul at i on cover i ngs.

1. 1. 4 Ext er i or Pai nt i ng of Si t e Wor k I t ems

Fi el d coat t he f ol l owi ng i t ems:

New Sur f aces

a. Ext er i or bol l ar ds

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN CONFERENCE OF GOVERNMENTAL I NDUSTRI AL HYGI ENI STS ( ACGI H)

ACGI H 0100 ( 2017; Suppl 2020) Document at i on of t he Thr eshol d Li mi t Val ues and Bi ol ogi cal Exposur e I ndi ces

ASTM I NTERNATI ONAL ( ASTM)

ASTM D235 ( 2002; R 2012) Mi ner al Spi r i t s ( Pet r ol eum Spi r i t s) ( Hydr ocar bon Dr y Cl eani ng Sol vent )

ASTM D523 ( 2014; R 2018) St andar d Test Met hod f or Specul ar Gl oss

ASTM D6386 ( 2016a) St andar d Pr act i ce f or Pr epar at i on of Zi nc ( Hot - Di p Gal vani zed) Coat ed I r on and St eel Pr oduct and Har dwar e Sur f aces f or Pai nt i ng

CENTERS FOR DI SEASE CONTROL AND PREVENTI ON ( CDC)

I nt el l i gence Bul l et i n 65 ( 2013) Occupat i onal Exposur e t o Car bon Nanot ubes and Nanof i ber s

MASTER PAI NTERS I NSTI TUTE ( MPI )

MPI 72 ( 2016) Pol yur et hane, Two- Component , Pi gment ed, Gl oss ( MPI Gl oss Level 6- 7)

MPI 79 ( 2016) Pr i mer , Al kyd, Ant i - Cor r osi ve f or Met al

SECTI ON 09 90 00 Page 2

MPI 101 ( 2016) Pr i mer , Epoxy, Ant i - Cor r osi ve, f or Met al

MPI 107 ( 2016) Pr i mer , Rust - I nhi bi t i ve, Wat er Based

MPI 163 ( 2016) Li ght I ndust r i al Coat i ng, Ext er i or , Wat er Based, Semi - Gl oss ( MPI Gl oss Level 5)

MPI ASM ( 2019) Ar chi t ect ur al Pai nt i ng Speci f i cat i on Manual

MPI GPS- 1- 14 ( 2014) Gr een Per f or mance St andar d GPS- 1- 14

MPI GPS- 2- 14 ( 2014) Gr een Per f or mance St andar d GPS- 2- 14

MPI MRM ( 2015) Mai nt enance Repai nt i ng Manual

SOCI ETY FOR PROTECTI VE COATI NGS ( SSPC)

SSPC 7/ NACE No. 4 ( 2007) Br ush- Of f Bl ast Cl eani ng

SSPC Gl ossar y ( 2011) SSPC Pr ot ect i ve Coat i ngs Gl ossar y

SSPC PA 1 ( 2016) Shop, Fi el d, and Mai nt enance Coat i ng of Met al s

SSPC SP 1 ( 2015) Sol vent Cl eani ng

SSPC SP 2 ( 2018) Hand Tool Cl eani ng

SSPC SP 3 ( 2018) Power Tool Cl eani ng

SSPC SP 6/ NACE No. 3 ( 2007) Commer ci al Bl ast Cl eani ng

SSPC SP 10/ NACE No. 2 ( 2015) Near - Whi t e Bl ast Cl eani ng

SSPC VI S 1 ( 2002; E 2004) Gui de and Ref er ence Phot ogr aphs f or St eel Sur f aces Pr epar ed by Dr y Abr asi ve Bl ast Cl eani ng

SSPC VI S 3 ( 2004) Gui de and Ref er ence Phot ogr aphs f or St eel Sur f aces Pr epar ed by Hand and Power Tool Cl eani ng

SSPC VI S 4/ NACE VI S 7 ( 1998; E 2000; E 2004) Gui de and Ref er ence Phot ogr aphs f or St eel Sur f aces Pr epar ed by Wat er j et t i ng

SSPC- SP WJ- 1/ NACE WJ- 1 ( 2012) Cl ean t o Bar e Subst r at e, Wat er j et Cl eani ng of Met al s

SSPC- SP WJ- 2/ NACE WJ- 2 ( 2012) Ver y Thor ough Cl eani ng, Wat er j et Cl eani ng of Met al s

SSPC- SP WJ- 3/ NACE WJ- 3 ( 2012) Thor ough Cl eani ng, Wat er j et Cl eani ng of Met al s

SSPC- SP WJ- 4/ NACE WJ- 4 ( 2012) Li ght Cl eani ng, Wat er j et Cl eani ng

SECTI ON 09 90 00 Page 3 of Met al s

U. S. ARMY CORPS OF ENGI NEERS ( USACE)

EM 385- 1- 1 ( 2024) Saf et y - - Saf et y and Heal t h Requi r ement s Manual

U. S. GENERAL SERVI CES ADMI NI STRATI ON ( GSA)

FED- STD- 313 ( 2018) Mat er i al Saf et y Dat a, Tr anspor t at i on Dat a and Di sposal Dat a f or Hazar dous Mat er i al s Fur ni shed t o Gover nment Act i v i t i es

U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)

29 CFR 1910. 1000 Ai r Cont ami nant s

1. 3 DEFI NI TI ONS

1. 3. 1 Qual i f i cat i on Test i ng

Qual i f i cat i on t est i ng i s t he per f or mance of al l t est r equi r ement s l i s t ed i n t he pr oduct speci f i cat i on. Thi s t est i ng i s accompl i shed by MPI t o qual i f y each pr oduct f or t he MPI Appr oved Pr oduct Li st , and may al so be accompl i shed by Cont r act or ' s t hi r d- par t y t est i ng l ab i f an al t er nat i ve t o Bat ch Qual i t y Conf or mance Test i ng by MPI i s desi r ed.

1. 3. 2 Bat ch Qual i t y Conf or mance Test i ng

Bat ch qual i t y conf or mance t est i ng det er mi nes t hat t he pr oduct pr ovi ded i s t he same as t he pr oduct qual i f i ed t o t he appr opr i at e pr oduct speci f i cat i on. Thi s t est i ng must be accompl i shed by an MPI t est i ng l ab.

1. 3. 3 Coat i ng

SSPC Gl ossar y; ( 1) A l i qui d, l i quef i abl e, or mast i c composi t i on t hat i s conver t ed t o a sol i d pr ot ect i ve, decor at i ve, or f unct i onal adher ent f i l m af t er appl i cat i on as a t hi n l ayer ; ( 2) Gener i c t er m f or pai nt , l acquer , enamel .

1. 3. 4 DFT or df t

Dr y f i l m t hi ckness, t he f i l m t hi ckness of t he f ul l y cur ed, dr y pai nt or coat i ng.

1. 3. 5 DSD

Degr ee of Sur f ace Degr adat i on, t he MPI syst em of def i ni ng degr ee of sur f ace degr adat i on. Fi ve l evel s ar e gener i cal l y def i ned under t he Assessment sect i ons i n t he MPI MRM, MPI Mai nt enance Repai nt i ng Manual .

1. 3. 6 EXT

MPI shor t t er m desi gnat i on f or an ext er i or coat i ng syst em.

1. 3. 7 I NT

MPI shor t t er m desi gnat i on f or an i nt er i or coat i ng syst em.

SECTI ON 09 90 00 Page 4

1. 3. 8 Loose Pai nt

Pai nt or coat i ng t hat can be r emoved wi t h a dul l put t y kni f e.

1. 3. 9 mi l / mi l s

The Engl i sh measur ement f or 0. 001 i n or one one- t housandt h of an i nch.

1. 3. 10 MPI Gl oss Level s

MPI syst em of def i ni ng gl oss. Seven gl oss l evel s ( G1 t o G7) ar e gener i cal l y def i ned under t he Eval uat i on sect i ons of t he MPI Manual s.

Tr adi t i onal l y, Fl at r ef er s t o G1/ G2, Eggshel l r ef er s t o G3, Semi gl oss r ef er s t o G5, and Gl oss r ef er s t o G6.

Gl oss l evel s ar e def i ned by MPI as f ol l ows:

Gl oss Level Descr i pt i on Uni t s at 60 degr ee angl e

Uni t s at 80 degr ee angl e

G1 Mat t e or Fl at 0 t o 5 10 max

G2 Vel vet 0 t o 10 10 t o 35

G3 Eggshel l 10 t o 25 10 t o 35

G4 Sat i n 20 t o 35 35 mi n

G5 Semi - Gl oss 35 t o 70

G6 Gl oss 70 t o 85

G7 Hi gh Gl oss

Gl oss i s t est ed i n accor dance wi t h ASTM D523. Hi st or i cal l y, t he Gover nment has used Fl at ( G1 / G2) , Eggshel l ( G3) , Semi - Gl oss ( G5) , and Gl oss ( G6) .

1. 3. 11 MPI Syst em Number

The MPI coat i ng syst em number i n each MPI Di v i s i on f ound i n ei t her t he MPI Ar chi t ect ur al Pai nt i ng Speci f i cat i on Manual or t he Mai nt enance Repai nt i ng Manual and def i ned as an ext er i or ( EXT/ REX) or i nt er i or syst em ( I NT/ RI N) .

1. 3. 12 Pai nt

SSPC Gl ossar y; ( 1) Any pi gment ed l i qui d, l i quef i abl e, or mast i c composi t i on desi gned f or appl i cat i on t o a subst r at e i n a t hi n l ayer t hat i s conver t ed t o an opaque sol i d f i l m af t er appl i cat i on. Used f or pr ot ect i on, decor at i on, i dent i f i cat i on, or t o ser ve some ot her f unct i onal pur poses; ( 2) Appl i cat i on of a coat i ng mat er i al .

1. 3. 13 REX

MPI shor t t er m desi gnat i on f or an ext er i or coat i ng syst em used i n r epai nt i ng pr oj ect s or over exi st i ng coat i ng syst ems.

SECTI ON 09 90 00 Page 5

1. 3. 14 RI N

MPI shor t t er m desi gnat i on f or an i nt er i or coat i ng syst em used i n r epai nt i ng pr oj ect s or over exi st i ng coat i ng syst ems.

1. 4 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" c l assi f i cat i on.

Submi t t al s not havi ng a " G" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00

SUBMI TTAL PROCEDURES:

Sampl es of speci f i ed mat er i al s may be t aken and t est ed f or compl i ance wi t h speci f i cat i on r equi r ement s.

SD- 03 Pr oduct Dat a

Coat i ng; G

Pr oduct Dat a Sheet s

SD- 04 Sampl es

Col or ; G

SD- 07 Cer t i f i cat es

Qual i f i cat i on Test i ng l abor at or y f or coat i ngs

I ndoor Ai r Qual i t y f or Pai nt s and Pr i mer s

SD- 08 Manuf act ur er ' s I nst r uct i ons

Mi xi ng

Manuf act ur er ' s Saf et y Dat a Sheet s

SD- 10 Oper at i on and Mai nt enance Dat a

Coat i ngs, Dat a Package 1

1. 5 QUALI TY ASSURANCE

1. 5. 1 Regul at or y Requi r ement s

1. 5. 1. 1 Envi r onment al Pr ot ect i on

I n addi t i on t o r equi r ement s speci f i ed el sewher e f or envi r onment al pr ot ect i on, pr ovi de coat i ng mat er i al s t hat conf or m t o t he r est r i ct i ons of t he l ocal Ai r Pol l ut i on Cont r ol Di st r i ct and r egi onal j ur i sdi ct i on.

Not i f y Cont r act i ng Of f i cer of any pai nt speci f i ed her ei n whi ch f ai l s t o conf or m.

1. 5. 1. 2 Lead Cont ent

Do not use coat i ngs havi ng a l ead cont ent over 0. 06 per cent by wei ght of nonvol at i l e cont ent .

SECTI ON 09 90 00 Page 6

1. 5. 1. 3 Chr omat e Cont ent

Do not use coat i ngs cont ai ni ng zi nc- chr omat e or st r ont i um- chr omat e.

1. 5. 1. 4 Asbest os Cont ent

Pr ovi de asbest os- f r ee mat er i al s.

1. 5. 1. 5 Mer cur y Cont ent

Pr ovi de mat er i al s f r ee of mer cur y or mer cur y compounds.

1. 5. 1. 6 Si l i ca

Pr ovi de abr asi ve bl ast medi a cont ai ni ng no f r ee cr yst al l i ne s i l i ca.

1. 5. 1. 7 Human Car ci nogens

Pr ovi de mat er i al s t hat do not cont ai n ACGI H 0100 conf i r med human car ci nogens ( A1) or suspect ed human car ci nogens ( A2) .

1. 5. 1. 8 Car bon Based Fi ber s / Tubes

Mat er i al s must not cont ai n car bon based f i ber s such as car bon nanot ubes or car bon nanof i ber s. I nt el l i gence Bul l et i n 65 r anks t oxi c i t y of car bon nanot ubes on a par wi t h asbest os.

1. 5. 2 Coat i ng Cont r act or ' s Qual i f i cat i on

Submi t t he name, addr ess, t el ephone number , and e- mai l addr ess of t he Cont r act or t hat wi l l be per f or mi ng al l sur f ace pr epar at i on and coat i ng appl i cat i on. Submi t evi dence t hat key per sonnel have successf ul l y per f or med sur f ace pr epar at i on and appl i cat i on of coat i ngs on a mi ni mum of t hr ee si mi l ar pr oj ect s wi t hi n t he past t hr ee year s. Li st i nf or mat i on by i ndi v i dual and i ncl ude t he f ol l owi ng:

a. Name of i ndi v i dual and pr oposed posi t i on f or t hi s wor k.

b. I nf or mat i on about each pr evi ous assi gnment i ncl udi ng:

Posi t i on or r esponsi bi l i t y

Empl oyer ( i f ot her t han t he Cont r act or )

Name of f aci l i t y owner

Mai l i ng addr ess and t el ephone number of f aci l i t y owner

Name of i ndi v i dual i n f aci l i t y owner ' s or gani zat i on who can be cont act ed as a r ef er ence

Locat i on, s i ze and descr i pt i on of st r uct ur e

Dat es wor k was car r i ed out

Descr i pt i on of wor k car r i ed out on st r uct ur e

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1. 5. 3 Appr oved Pr oduct s Li st

The cur r ent MPI , " Appr oved Pr oduct Li st " whi ch l i s t s pai nt by br and, l abel , pr oduct name and pr oduct code as of t he dat e of Cont r act awar d, wi l l be used t o det er mi ne compl i ance wi t h t he submi t t al r equi r ement s of t hi s speci f i cat i on. The Cont r act or may choose t o use a subsequent MPI " Appr oved Pr oduct Li st " , however , onl y one l i s t may be used f or t he ent i r e Cont r act and each coat i ng syst em i s t o be f r om a si ngl e manuf act ur er .

Pr ovi de al l coat s on a par t i cul ar subst r at e f r om a si ngl e manuf act ur er .

No var i at i on f r om t he MPI Appr oved Pr oduct s Li st i s accept abl e.

1. 5. 4 Pai nt s and Coat i ngs I ndoor Ai r Qual i t y Cer t i f i cat i ons

Pr ovi de pai nt and coat i ng pr oduct s cer t i f i ed t o meet i ndoor ai r qual i t y r equi r ement s by MPI GPS- 1- 14, MPI GPS- 2- 14 or pr ovi de cer t i f i cat i on by ot her t hi r d- par t y pr ogr ams. Pr ovi de cur r ent pr oduct cer t i f i cat i on document at i on f r om cer t i f i cat i on body.

Pr ovi de cer t i f i cat i on of I ndoor Ai r Qual i t y f or Pai nt s and Pr i mer s.

Submi t r equi r ed i ndoor ai r qual i t y cer t i f i cat i ons i n one submi t t al package.

1. 5. 5 Fi el d Sampl es and Test s

The Cont r act i ng Of f i cer may choose up t o t wo coat i ngs t hat have been del i ver ed t o t he s i t e t o be t est ed at no cost t o t he Gover nment . Take sampl es of each chosen pr oduct as speci f i ed i n t he par agr aph SAMPLI NG PROCEDURE. Test each chosen pr oduct as speci f i ed i n t he par agr aph TESTI NG PROCEDURE. Remove pr oduct s f r om t he j ob s i t e whi ch do not conf or m, and r epl ace wi t h new pr oduct s t hat conf or m t o t he r ef er enced speci f i cat i on.

Test r epl acement pr oduct s t hat f ai l ed i ni t i al t est i ng as speci f i ed i n t he par agr aph TESTI NG PROCEDURE at no cost t o t he Gover nment .

1. 5. 5. 1 Sampl i ng Pr ocedur e

Sel ect pai nt at r andom f r om t he pr oduct s t hat have been del i ver ed t o t he j ob s i t e f or sampl e t est i ng. The Cont r act or must pr ovi de one quar t sampl es of t he sel ect ed pai nt mat er i al s. Take sampl es i n t he pr esence of t he Cont r act i ng Of f i cer , and l abel , and i dent i f y each sampl e. Pr ovi de l abel s i n accor dance wi t h t he par agr aph PACKAGI NG, LABELI NG, AND STORAGE.

1. 5. 5. 2 Test i ng Pr ocedur e

Pr ovi de Bat ch Qual i t y Conf or mance Test i ng f or speci f i ed pr oduct s, as def i ned by and per f or med by MPI . As an al t er nat i ve t o Bat ch Qual i t y Conf or mance Test i ng, t he Cont r act or may pr ovi de Qual i f i cat i on Test i ng f or speci f i ed pr oduct s above t o t he appr opr i at e MPI pr oduct speci f i cat i on, usi ng t he t hi r d- par t y l abor at or y appr oved under t he par agr aph QUALI FI CATI ON TESTI NG l abor at or y f or coat i ngs. I ncl ude t he backup dat a and summar y of t he t est r esul t s wi t hi n t he qual i f i cat i on t est i ng l ab r epor t . Pr ovi de a summar y l i s t i ng of al l t he r ef er ence speci f i cat i on r equi r ement s and t he r esul t of each t est . Cl ear l y i ndi cat e i n t he summar y whet her t he t est ed pai nt meet s each t est r equi r ement . Not e t hat Qual i f i cat i on Test i ng may t ake 4 t o 6 weeks t o per f or m, due t o t he ext ent of t est i ng r equi r ed.

Submi t name, addr ess, t el ephone number , FAX number , and e- mai l addr ess of t he i ndependent t hi r d par t y l abor at or y sel ect ed t o per f or m t est i ng of coat i ng sampl es f or compl i ance wi t h speci f i cat i on r equi r ement s. Submi t document at i on t hat l abor at or y i s r egul ar l y engaged i n t est i ng of pai nt

SECTI ON 09 90 00 Page 8 sampl es f or conf or mance wi t h speci f i cat i ons, and t hat empl oyees per f or mi ng t est i ng ar e qual i f i ed. I f MPI i s chosen t o per f or m t he Bat ch Qual i t y Conf or mance t est i ng, t he above submi t t al i nf or mat i on i s not r equi r ed, onl y a l et t er i s r equi r ed f r om t he Cont r act or st at i ng t hat MPI wi l l per f or m t he t est i ng.

1. 6 PACKAGI NG, LABELI NG, AND STORAGE

Pr ovi de pai nt s i n seal ed cont ai ner s t hat l egi bl y show t he Cont r act speci f i cat i on number , desi gnat i on name, f or mul a or speci f i cat i on number , bat ch number , col or , quant i t y, dat e of manuf act ur e, manuf act ur er ' s f or mul at i on number , manuf act ur er ' s di r ect i ons i ncl udi ng any war ni ngs and speci al pr ecaut i ons, and name and addr ess of manuf act ur er . Fur ni sh pi gment ed pai nt s i n cont ai ner s not l ar ger t han 5 gal l ons. St or e pai nt s and t hi nner s i n accor dance wi t h t he manuf act ur er ' s wr i t t en di r ect i ons, and as a mi ni mum, st or ed of f t he gr ound, under cover , wi t h suf f i c i ent vent i l at i on t o pr event t he bui l dup of f l ammabl e vapor s, and at t emper at ur es bet ween 40 t o 95 degr ees F.

1. 7 SAFETY AND HEALTH

Compl y wi t h appl i cabl e Feder al , St at e, and l ocal l aws and r egul at i ons, and wi t h t he ACCI DENT PREVENTI ON PLAN, i ncl udi ng t he Act i v i t y Hazar d Anal ysi s as speci f i ed i n Sect i on 01 35 26 GOVERNMENTAL SAFETY REQUI REMENTS and i n Appendi x A of EM 385- 1- 1. I ncl ude i n t he Act i v i t y Hazar d Anal ysi s t he pot ent i al i mpact of pai nt i ng oper at i ons on pai nt i ng per sonnel and on ot her s i nvol ved i n and adj acent t o t he wor k zone.

1. 7. 1 Toxi c Mat er i al s

To pr ot ect per sonnel f r om over exposur e t o t oxi c mat er i al s, conf or m t o t he most st r i ngent gui dance of :

a. The appl i cabl e manuf act ur er ' s Saf et y Dat a Sheet s ( SDS) or l ocal r egul at i on.

b. 29 CFR 1910. 1000.

c. ACGI H 0100, t hr eshol d l i mi t val ues.

Submi t manuf act ur er ' s Saf et y Dat a Sheet s f or coat i ngs, sol vent s, and ot her pot ent i al l y hazar dous mat er i al s, as def i ned i n FED- STD- 313.

1. 8 ENVI RONMENTAL REQUI REMENTS

Compl y, at mi ni mum, wi t h manuf act ur er r ecommendat i ons f or space vent i l at i on dur i ng and af t er i nst al l at i on.

1. 8. 1 Coat i ngs

Do not appl y coat i ng when ai r or subst r at e condi t i ons ar e:

a. Less t han 5 degr ees F above dew poi nt ;

b. Bel ow 50 degr ees F or over 95 degr ees F, unl ess speci f i cal l y pr e- appr oved by t he Cont r act i ng Of f i cer and t he pr oduct manuf act ur er .

Do not , under any ci r cumst ances, v i ol at e t he manuf act ur er ' s appl i cat i on r ecommendat i ons.

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PART 2 PRODUCTS

2. 1 MATERI ALS

Conf or m t o t he coat i ng speci f i cat i ons and st andar ds r ef er enced i n PART 3.

Submi t Pr oduct Dat a Sheet s f or speci f i ed coat i ngs and sol vent s. Pr ovi de pr epr i nt ed cl eani ng and mai nt enance i nst r uct i ons f or al l coat i ng syst ems.

Submi t Manuf act ur er ' s I nst r uct i ons on Mi xi ng: Det ai l ed mi xi ng i nst r uct i ons, mi ni mum and maxi mum appl i cat i on t emper at ur e and humi di t y, pot l i f e, and cur i ng and dr yi ng t i mes bet ween coat s.

2. 2 COLOR SELECTI ON OF FI NI SH COATS

Pr ovi de col or s of f i ni sh coat s as i ndi cat ed or speci f i ed. Al l ow Cont r act i ng Of f i cer t o sel ect col or s not i ndi cat ed or speci f i ed.

Manuf act ur er s ' names and col or i dent i f i cat i on ar e used f or t he pur pose of col or i dent i f i cat i on onl y. Named pr oduct s ar e accept abl e f or use onl y i f t hey conf or m t o speci f i ed r equi r ement s. Pr oduct s of ot her manuf act ur er s ar e accept abl e i f t he col or s ar e appr oxi mat el y t he col or s i ndi cat ed and t he pr oduct conf or ms t o speci f i ed r equi r ement s.

Pr ovi de col or , t ext ur e, and pat t er n of wal l coat i ng syst ems as i ndi cat ed.

Submi t manuf act ur er ' s sampl es of pai nt col or s. Cr oss r ef er ence col or sampl es t o col or scheme as i ndi cat ed. Submi t col or st enci l codes. Ti nt each coat pr ogr essi vel y dar ker t o enabl e conf i r mat i on of t he number of coat s.

PART 3 EXECUTI ON

3. 1 PROTECTI ON OF AREAS AND SPACES NOT TO BE PAI NTED

Pr i or t o sur f ace pr epar at i on and coat i ng appl i cat i ons, r emove, mask, or ot her wi se pr ot ect har dwar e, har dwar e accessor i es, machi ned sur f aces, r adi at or cover s, pl at es, l i ght i ng f i x t ur es, publ i c and pr i vat e pr oper t y, and ot her such i t ems not t o be coat ed t hat ar e i n cont act wi t h sur f aces t o be coat ed. Fol l owi ng compl et i on of pai nt i ng, r ei nst al l r emoved i t ems by wor kmen ski l l ed i n t he t r ades. Rest or e sur f aces cont ami nat ed by coat i ng mat er i al s, t o or i gi nal condi t i on and r epai r damaged i t ems.

3. 2 SURFACE PREPARATI ON

Remove di r t , spl i nt er s, l oose par t i c l es, gr ease, oi l , and ot her f or ei gn mat t er and subst ances del et er i ous t o coat i ng per f or mance as speci f i ed f or each subst r at e bef or e appl i cat i on of pai nt or sur f ace t r eat ment s. Remove oi l and gr ease pr i or t o mechani cal c l eani ng. Schedul e c l eani ng so t hat dust and ot her cont ami nant s wi l l not f al l on wet , newl y pai nt ed sur f aces.

Spot - pr i me exposed f er r ous met al s such as nai l heads on or i n cont act wi t h sur f aces t o be pai nt ed wi t h wat er - t hi nned pai nt s, wi t h a sui t abl e cor r osi on- i nhi bi t i ve pr i mer capabl e of pr event i ng f l ash r ust i ng and compat i bl e wi t h t he coat i ng speci f i ed f or t he adj acent ar eas. Ref er t o MPI ASM and MPI MRM f or addi t i onal mor e speci f i c subst r at e pr epar at i on r equi r ement s.

3. 2. 1 Subst r at e Repai r

a. Repai r subst r at e sur f ace damaged dur i ng coat i ng r emoval ;

b. Sand edges of adj acent soundl y- adher ed exi st i ng coat i ngs so t hey ar e t aper ed as smoot h as pr act i cal t o ar eas i nvol ved wi t h coat i ng r emoval ;

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c. Cl ean and pr i me t he subst r at e as speci f i ed.

3. 3 PREPARATI ON OF METAL SURFACES

3. 3. 1 Exi st i ng and New Fer r ous Sur f aces

a. Fer r ous Sur f aces i ncl udi ng Shop- coat ed Sur f aces and Smal l Ar eas That Cont ai n Rust , Mi l l Scal e and Ot her For ei gn Subst ances: Sol vent c l ean or det er gent wash i n accor dance wi t h SSPC SP 1 t o r emove oi l and gr ease. Wher e shop coat i s mi ssi ng or damaged, c l ean accor di ng t o SSPC SP 2, SSPC SP 3, SSPC SP 6/ NACE No. 3, or SSPC SP 10/ NACE No. 2.

Br ush- of f bl ast r emai ni ng sur f ace i n accor dance wi t h SSPC 7/ NACE No. 4;

Wat er j et t i ng t o SSPC- SP WJ- 4/ NACE WJ- 4 may be used t o r emove l oose coat i ng and ot her l oose mat er i al s. Use i nhi bi t or as r ecommended by coat i ng manuf act ur er t o pr event pr emat ur e r ust i ng. Pr ot ect shop- coat ed f er r ous sur f aces f r om cor r osi on by t r eat i ng and t ouchi ng up cor r oded ar eas i mmedi at el y upon det ect i on.

3. 3. 2 Fi nal Fer r ous Sur f ace Condi t i on:

3. 3. 2. 1 Tool Cl eaned Sur f aces

Compl y wi t h SSPC SP 2 and SSPC SP 3. Use as a v i sual r ef er ence, phot ogr aphs i n SSPC VI S 3 f or t he appear ance of c l eaned sur f aces.

3. 3. 2. 2 Abr asi ve Bl ast Cl eaned Sur f aces

Compl y wi t h SSPC 7/ NACE No. 4, SSPC SP 6/ NACE No. 3, and SSPC SP 10/ NACE No. 2. Use as a v i sual r ef er ence, phot ogr aphs i n SSPC VI S 1 f or t he appear ance of c l eaned sur f aces.

3. 3. 2. 3 Wat er j et Cl eaned Sur f aces

Compl y wi t h SSPC- SP WJ- 1/ NACE WJ- 1, SSPC- SP WJ- 2/ NACE WJ- 2, SSPC- SP WJ- 3/ NACE WJ- 3 or SSPC- SP WJ- 4/ NACE WJ- 4. Use as a v i sual r ef er ence, phot ogr aphs i n SSPC VI S 4/ NACE VI S 7 f or t he appear ance of c l eaned sur f aces.

3. 3. 3 Gal vani zed Sur f aces

a. New or Exi st i ng Gal vani zed Sur f aces Wi t h Onl y Di r t and Zi nc Oxi dat i on Pr oduct s: Cl ean wi t h sol vent , st eam, or non- al kal i ne det er gent sol ut i on i n accor dance wi t h SSPC SP 1. Compl et el y r emove coat i ng by br ush- of f abr asi ve bl ast i f t he gal vani zed met al has been passi vat ed or st abi l i zed. Do not " passi vat e" or " st abi l i ze" new gal vani zed st eel t o be coat ed. I f t he absence of hexaval ent st ai n i nhi bi t or s i s not document ed, t est as descr i bed i n ASTM D6386, Appendi x X2, and r emove by one of t he met hods descr i bed t her ei n.

3. 3. 4 Non- Fer r ous Met al l i c Sur f aces

Al umi num and al umi num- al l oy, l ead, copper , and ot her nonf er r ous met al sur f aces.

Sur f ace Cl eani ng: Sol vent c l ean i n accor dance wi t h SSPC SP 1 and wash wi t h mi l d non- al kal i ne det er gent t o r emove di r t and wat er sol ubl e cont ami nant s.

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3. 3. 5 Ter ne- Coat ed Met al Sur f aces

Sol vent c l ean sur f aces wi t h mi ner al spi r i t s, ASTM D235. Wi pe dr y wi t h c l ean, dr y c l ot hs.

3. 4 APPLI CATI ON

3. 4. 1 Coat i ng Appl i cat i on

a. Compl y wi t h appl i cabl e f eder al , st at e and l ocal l aws enact ed t o ensur e compl i ance wi t h Feder al Cl ean Ai r St andar ds. Appl y coat i ng mat er i al s i n accor dance wi t h SSPC PA 1. SSPC PA 1 met hods ar e appl i cabl e t o al l subst r at es, except as modi f i ed her ei n.

b. At t he t i me of appl i cat i on, pai nt must show no si gns of det er i or at i on. Mai nt ai n uni f or m suspensi on of pi gment s dur i ng appl i cat i on.

c. Unl ess ot her wi se speci f i ed or r ecommended by t he pai nt manuf act ur er , pai nt may be appl i ed by br ush, r ol l er , or spr ay. Use t r i gger oper at ed spr ay nozzl es f or wat er hoses. Use r ol l er s f or appl y i ng pai nt s and enamel s of a t ype desi gned f or t he coat i ng t o be appl i ed and t he sur f ace t o be coat ed. Wear pr ot ect i ve c l ot hi ng and r espi r at or s when appl y i ng oi l - based pai nt s or usi ng spr ay equi pment wi t h any pai nt s.

d. Onl y appl y pai nt s, except wat er - t hi nned t ypes, t o sur f aces t hat ar e compl et el y f r ee of moi st ur e as det er mi ned by s i ght or t ouch.

e. Thor oughl y wor k coat i ng mat er i al s i nt o j oi nt s, cr evi ces, and open spaces. Pay speci al at t ent i on t o ensur e t hat al l edges, cor ner s, cr evi ces, wel ds, and r i vet s r ecei ve a f i l m t hi ckness equal t o t hat of adj acent pai nt ed sur f aces.

f . Appl y each coat of pai nt so t hat dr y f i l m i s of uni f or m t hi ckness and f r ee f r om r uns, dr ops, r i dges, waves, pi nhol es or ot her voi ds, l aps, br ush mar ks, and var i at i ons i n col or , t ext ur e, and f i ni sh. Compl et el y hi de al l bl emi shes.

g. Touch up damaged coat i ngs bef or e appl y i ng subsequent coat s.

h. Dr yi ng Ti me: Al l ow t i me bet ween coat s, as r ecommended by t he coat i ng manuf act ur er , t o per mi t t hor ough dr yi ng, but not t o pr esent t opcoat adhesi on pr obl ems. Pr ovi de each coat i n speci f i ed condi t i on t o r ecei ve next coat .

i . Pr i mer s, and I nt er medi at e Coat s: Do not al l ow pr i mer s or i nt er medi at e coat s t o dr y mor e t han 30 days, or l onger t han r ecommended by manuf act ur er , bef or e appl y i ng subsequent coat s. Fol l ow manuf act ur er ' s r ecommendat i ons f or sur f ace pr epar at i on i f pr i mer s or i nt er medi at e coat s ar e al l owed t o dr y l onger t han r ecommended by manuf act ur er s of subsequent coat i ngs. Cover each pr ecedi ng coat or sur f ace compl et el y by ensur i ng v i sual l y per cept i bl e di f f er ence i n shades of successi ve coat s.

j . Fi ni shed Sur f aces: Pr ovi de f i ni shed sur f aces f r ee f r om r uns, dr ops, r i dges, waves, l aps, br ush mar ks, and var i at i ons i n col or s.

k. Ther moset t i ng Pai nt s: Appl y t opcoat s over t her moset t i ng pai nt s

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( epoxi es and ur et hanes) wi t hi n t he over coat wi ndow r ecommended by t he manuf act ur er .

3. 4. 2 Mi xi ng and Thi nni ng of Pai nt s

Reduce pai nt s t o pr oper consi st ency by addi ng f r esh pai nt , except when t hi nni ng i s mandat or y t o sui t sur f ace, t emper at ur e, weat her condi t i ons, appl i cat i on met hods, or f or t he t ype of pai nt bei ng used. Obt ai n wr i t t en per mi ssi on f r om t he Cont r act i ng Of f i cer t o use t hi nner s. Ver i f y t hat t he wr i t t en per mi ssi on i ncl udes quant i t i es and t ypes of t hi nner s t o use.

When t hi nni ng i s al l owed, t hi n pai nt s i mmedi at el y pr i or t o appl i cat i on wi t h not mor e t han one pi nt of sui t abl e t hi nner per gal l on. The use of t hi nner does not r el i eve t he Cont r act or f r om obt ai ni ng compl et e hi di ng, f ul l f i l m t hi ckness, or r equi r ed gl oss. Thi nni ng cannot cause t he pai nt t o exceed l i mi t s on vol at i l e or gani c compounds. Do not mi x pai nt s of di f f er ent manuf act ur er s.

3. 4. 3 Two- Component Syst ems

Mi x t wo- component syst ems i n accor dance wi t h manuf act ur er ' s i nst r uct i ons.

Fol l ow r ecommendat i on by t he manuf act ur er f or any t hi nni ng of t he f i r st coat t o ensur e pr oper penet r at i on and seal i ng f or each t ype of subst r at e.

3. 4. 4 Coat i ng Syst ems

a. Syst ems by Subst r at es: Appl y coat i ngs t hat conf or m t o t he r espect i ve speci f i cat i ons l i s t ed i n t he f ol l owi ng Tabl es:

Tabl e f or Ext er i or Appl i cat i ons

MPI Di vi s i on Subst r at e Appl i cat i on

MPI Di vi s i on 5 Ext er i or Met al , Fer r ous and Non- Fer r ous Pai nt Tabl e

Tabl e f or I nt er i or Appl i cat i ons

MPI Di vi s i on Subst r at e Appl i cat i on

MPI Di vi s i on 5 I nt er i or Met al , Fer r ous and Non- Fer r ous Pai nt Tabl e

b. Mi ni mum Dr y Fi l m Thi ckness ( DFT) : Appl y pai nt s, pr i mer s, var ni shes, enamel s, under coat s, and ot her coat i ngs t o a mi ni mum dr y f i l m t hi ckness of 1. 5 mi l each coat unl ess speci f i ed ot her wi se i n t he Tabl es. Coat i ng t hi ckness, wher e speci f i ed, r ef er s t o t he mi ni mum dr y f i l m t hi ckness.

c. Coat i ngs f or Sur f aces Not Speci f i ed Ot her wi se: Coat unspeci f i ed sur f aces t he same as sur f aces havi ng si mi l ar condi t i ons of exposur e.

3. 5 COATI NG SYSTEMS FOR METAL

Appl y coat i ngs of Tabl es i n MPI Di v i s i on 5 f or Ext er i or and I nt er i or .

a. Appl y speci f i ed f er r ous met al pr i mer t o st eel sur f aces on t he same day t hat sur f ace i s c l eaned, t o sur f aces t hat meet al l speci f i ed sur f ace

SECTI ON 09 90 00 Page 13 pr epar at i on r equi r ement s at t i me of appl i cat i on.

b. I naccessi bl e Sur f aces: Pr i or t o er ect i on, use one coat of speci f i ed pr i mer on met al sur f aces t hat wi l l be i naccessi bl e af t er er ect i on.

c. Shop- pr i med Sur f aces: Touch up exposed subst r at es and damaged coat i ngs t o pr ot ect f r om r ust i ng pr i or t o appl y i ng f i el d pr i mer .

d. Sur f ace Pr evi ousl y Coat ed wi t h Epoxy or Ur et hane: Appl y MPI 101, 1. 5 mi l s DFT i mmedi at el y pr i or t o appl i cat i on of epoxy or ur et hane coat i ngs.

e. Pi pes and Tubi ng: The semi t r anspar ent f i l m appl i ed t o some pi pes and t ubi ng at t he mi l l i s not t o be consi der ed a shop coat . Over coat t hese i t ems wi t h t he speci f i ed f er r ous- met al pr i mer pr i or t o appl i cat i on of f i ni sh coat s.

f . Exposed Nai l s, Scr ews, Fast ener s, and Mi scel l aneous Fer r ous Sur f aces.

On sur f aces t o be coat ed wi t h wat er t hi nned coat i ngs, spot pr i me exposed nai l s and ot her f er r ous met al wi t h l at ex pr i mer MPI 107.

3. 6 I NSPECTI ON AND ACCEPTANCE

I n addi t i on t o meet i ng pr evi ousl y speci f i ed r equi r ement s, demonst r at e mobi l i t y of movi ng component s, i ncl udi ng swi ngi ng and sl i di ng door s, cabi net s, and wi ndows wi t h oper abl e sash, f or i nspect i on by t he Cont r act i ng Of f i cer . Per f or m t hi s demonst r at i on af t er appr opr i at e cur i ng and dr yi ng t i mes of coat i ngs have el apsed and pr i or t o i nvoi c i ng f or f i nal payment .

3. 7 WASTE MANAGEMENT

As speci f i ed i n t he Wast e Management Pl an and as f ol l ows. Do not use ker osene or any such or gani c sol vent s t o c l ean up wat er based pai nt s.

Pr oper l y di spose of pai nt s or sol vent s i n desi gnat ed cont ai ner s. Cl ose and seal par t i al l y used cont ai ner s of pai nt t o mai nt ai n qual i t y as necessar y f or r euse. St or e i n pr ot ect ed, wel l - vent i l at ed, f i r e- saf e ar ea at moder at e t emper at ur e. Pl ace mat er i al s def i ned as hazar dous or t oxi c wast e i n desi gnat ed cont ai ner s. Coor di nat e wi t h manuf act ur er f or t ake- back pr ogr am. Set asi de scr ap t o be r et ur ned t o manuf act ur er f or r ecycl i ng i nt o new pr oduct . When such a ser vi ce i s not avai l abl e, cont act l ocal r ecycl er s t o r ecl ai m t he mat er i al s.

3. 8 PAI NT TABLES

Al l DFT' s ar e mi ni mum val ues. Accept abl e pr oduct s ar e l i s t ed i n t he MPI Gr een Appr oved Pr oduct s Li st , avai l abl e at ht t p: / / www. speci f ygr een. com/ APL/ Pr oduct I dxByMPI num. asp.

3. 8. 1 Ext er i or Pai nt Tabl es

3. 8. 1. 1 MPI Di v i s i on 5: Ext er i or Met al , Fer r ous and Non- Fer r ous Pai nt Tabl e

B. Ext er i or Gal vani zed Sur f aces

SECTI ON 09 90 00 Page 14

( 1) New Gal vani zed sur f aces

Pi gment ed Pol yur et hane

New Gal vani zed Sur f aces

Pr i mer I nt er medi at e Topcoat Syst em DFT

MPI EXT 5. 3L- G6

( Gl oss)

MPI 101 N/ A MPI 72 5 mi l s

Topcoat : Coat i ng t o mat ch adj acent sur f aces.

C. Ext er i or Sur f aces, Ot her Met al s ( Non- Fer r ous)

( 3) Sur f aces adj acent t o pai nt ed sur f aces; Mechani cal , El ect r i cal , and mi scel l aneous met al i t ems not ot her wi se speci f i ed except f l oor s, hot met al sur f aces, and new pr ef i ni shed equi pment

Wat er bor ne Li ght I ndust r i al Coat i ng

New Pr i mer I nt er medi at e Topcoat Syst em DFT

MPI EXT

5. 1C- G5( Semi gl oss)

MPI 79 MPI 163 MPI 163 5 mi l s

Pr i mer as r ecommended by manuf act ur er .

Topcoat : Coat i ng t o mat ch adj acent sur f aces.

3. 8. 2 I nt er i or Pai nt Tabl es

3. 8. 2. 1 MPI Di v i s i on 5: I nt er i or Met al , Fer r ous and Non- Fer r ous Pai nt Tabl e

Pr ovi de coat i ng syst ems as i ndi cat ed i n MPI Di v i s i on 5: Ext er i or Met al , Fer r ous and Non- Fer r ous Pai nt Tabl e

- - End of Sect i on - -

SECTI ON 09 90 00 Page 15

SECTI ON 09 90 00 Page 16

SECTI ON 09 96 00

HI GH- PERFORMANCE COATI NGS

11/ 14

PART 1 GENERAL

1. 1 RELATED REQUI REMENTS

1. 1. 1 Pai nt i ng I ncl uded

I ncl udes new ext er i or gal vani zed st eel component s of t he canopi es, pl at f or ms, and st ai r s. See Sect i on 09 90 00 PAI NTS AND COATI NGS f or pai nt i ng of t he bui l di ng and appur t enances. See Sect i on 09 97 13. 27 HI GH PERFORMANCE COATI NG FOR STEEL STRUCTURES f or pai nt i ng of f uel handl i ng and st or age f aci l i t i es and shor e- t o- shi p ut i l i t i es ( pot abl e wat er , f i r e pr ot ect i on wat er , and f uel ) . See Sect i on 09 97 13. 26 COATI NG OF STEEL WATERFRONT STRUCTURES f or st eel pi pe pi l i ng coat i ngs.

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

MASTER PAI NTERS I NSTI TUTE ( MPI )

MPI ASM ( 2019) Ar chi t ect ur al Pai nt i ng Speci f i cat i on Manual

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Equi pment Li st

SD- 03 Pr oduct Dat a

Epoxy Coat i ngs; G

Pol yur et hane Coat i ngs; G

SD- 04 Sampl es

Col or Chi ps; G

SD- 07 Cer t i f i cat es

Epoxy Coat i ngs

Pol yur et hane Coat i ngs

Manuf act ur er ' s Pr i nt ed I nst r uct i ons

SECTI ON 09 96 00 Page 1

1. 4 QUALI TY CONTROL

Compl y wi t h Mast er Pai nt er s I nst i t ut e ( MPI ) St andar ds i ndi cat ed and l i s t ed i n " MPI Appr oved Pr oduct s Li st . " Compl y wi t h t he r equi r ement s i n " MPI Ar chi t ect ur al Pai nt i ng Speci f i cat i on Manual " bef or e any pr oj ect i s st ar t ed.

Submi t an equi pment l i s t consi st i ng of a l i s t of pr oposed equi pment t o be used i n per f or mance of const r uct i on wor k.

Submi t t hr ee col or chi ps 3- i nch by 4- i nch or manuf act ur e' s pul l - down of each f i ni sh col or and gl oss as schedul ed.

1. 5 DELI VERY, STORAGE, AND HANDLI NG

Del i ver speci al coat i ng mat er i al s t o t he pr oj ect i n t hei r or i gi nal cont ai ner s bear i ng manuf act ur er ' s name, descr i pt i ve l abel , and coat i ng f or mul at i ons. Pr ovi de new and unopened cont ai ner s.

St or e speci al coat i ng mat er i al s i n t i ght l y c l osed cont ai ner s i n a cover ed, wel l - vent i l at ed ar ea wher e t hey ar e not exposed t o excessi ve heat , f umes, spar ks, f l ame, or di r ect sunl i ght . Pr ot ect wat er - based coat i ngs agai nst f r eezi ng.

St or e sol vent s, t hi nner s, and equi pment c l eaner s wi t h t he same car e as t he coat i ng mat er i al s wi t h ambi ent t emper at ur es cont i nuousl y mai nt ai ned at a mi ni mum 45 degr ees F.

PART 2 PRODUCTS

2. 1 PERFORMANCE REQUI REMENTS

Submi t manuf act ur er ' s cat al og dat a i ncl udi ng manuf act ur er ' s name and i dent i f i cat i on. I ncl ude det ai l ed dat a anal ysi s of each speci al coat i ng mat er i al r equi r ed f or t he pr oj ect , wi t h al l t he coat i ng const i t uent s measur ed as per cent ages of t he t ot al wei ght of t he coat i ng. Al so pr ovi de manuf act ur er ' s dat a concer ni ng appl i cat i on, t hi nni ng, and aver age cover age per gal l on

Pr ovi de t he f ol l owi ng syst em:

EXT 5. 3L POLYURETHANE, PI GMENTED( over epoxy pr i mer )

1 Pr i me Coat - Epoxy Pr i mer 101 2 I nt er medi at e Coat - Pol yur et hane 72 3 Topcoat - Pol yur et hane 72

2. 2 MATERI ALS

2. 2. 1 Epoxy Coat i ngs

Pr ovi de as pr i me coat .

2. 2. 1. 1 Fer r ous and Gal vani zed Met al Sur f ace Coat i ngs

Coat i ngs on f er r ous and gal vani zed met al sur f aces consi st of a pr i me coat and not l ess t han t wo f i ni sh coat s. Compl y wi t h MPI ASM, No. 101 f or an epoxy zi nc pr i mer wi t h a met al l i c- z i nc pi gment f or t he subst r at e t o be coat ed and t he end use of t he coat ed sur f ace. Ensur e r esi n sol i ds and

SECTI ON 09 96 00 Page 2 zi nc pi gment ar e not l ess t han 80 per cent of t he t ot al wei ght of t he coat i ng mat er i al . Appl y pr i me coat wi t h a t ot al dr y- f i l m t hi ckness of not l ess t han 4 mi l s. Pr ovi de an epoxy- based f i ni shed coat as speci f i ed.

2. 2. 2 Pol yur et hane Coat i ngs

Ensur e pol yur et hane coat i ngs conf or m t o MPI ASM f or each subst r at e i ndi cat ed.

Resi ns f or f i ni sh coat s ar e based on a t wo- par t , pr epol ymer , cat al yt i c- cur ed, pol yur et hane mat er i al . Appl y cat al yt i c- cur ed coat i ngs wi t h a t ot al dr y- f i l m t hi ckness of not l ess t han 10 mi l s per coat .

I ndi cat e f i ni sh col or and gl oss on t he schedul es.

2. 2. 2. 1 Fer r ous and Gal vani zed Met al Sur f ace Coat i ngs

Appl y a pol yur et hane, pi gment ed i nt er medi at e and f i ni sh coat i ng syst em i n conf or mance wi t h MPI ASM, No. 72. Appl y an epoxy based pr i me as speci f i ed.

PART 3 EXECUTI ON

3. 1 PREPARATI ON

3. 1. 1 Sur f ace Pr epar at i on

Pr ot ect adj acent mat er i al s and equi pment agai nst damage f r om spi l l age, dr i ppi ng, and spat t er of coat i ng mat er i al s. Leave cl ean bui l di ng mat er i al s and equi pment wi t h al l damaged sur f aces cor r ect ed. Pr ovi de " WET PAI NT" s i gns t o i ndi cat e newl y pai nt ed sur f aces.

Pr ot ect wor k of ot her t r ades agai nst damage f r om coat i ng oper at i on.

Cor r ect damage by c l eani ng, r epai r i ng, r epl aci ng, and r ecoat i ng, as appr oved by t he Cont r act i ng Of f i cer , and l eave i n an undamaged condi t i on.

At compl et i on of const r uct i on act i v i t i es of ot her t r ades, t ouch up and r est or e damaged or def aced coat ed sur f aces.

Pr ovi de f or ced vent i l at i on f or i nt er i or spaces dur i ng appl i cat i on and dr yi ng of coat i ngs t o pr event t he bui l dup of t oxi c or expl osi ve concent r at i ons of sol vent vapor s.

Pr ovi de f i r e ext i ngui sher s of t he r equi r ed quant i t y and cor r ect t ype t o combat f l ammabl e l i qui d f i r es.

Di spose of r ags t hat ar e used t o wi pe up coat i ng mat er i al s, sol vent s, and t hi nner s by dr enchi ng wi t h wat er and pl aci ng t hem i n a cover ed met al cont ai ner

3. 1. 2 Cl eani ng

At end of each wor kday, r emove r ubbi sh, empt y cans, r ags, and ot her di scar ded mat er i al s f r om Pr oj ect s i t e.

Af t er compl et i ng coat i ng appl i cat i on, c l ean spat t er ed sur f aces. Remove spat t er ed coat i ngs by washi ng, scr api ng, or ot her met hods. Do not scr at ch or damage adj acent f i ni shed sur f aces.

Cl ean appl i cat i on equi pment pr ompt l y and t hor oughl y wi t h a sui t abl e sol vent af t er each use and st or ed i n a c l ean, cover ed, wel l - vent i l at ed cont ai ner .

SECTI ON 09 96 00 Page 3

3. 1. 3 Concr et e Sur f aces

3. 1. 3. 1 Gal vani zed- Met al Subst r at es

Remove gr ease and oi l r esi due f r om gal vani zed sheet met al f abr i cat ed f r om coi l st ock by mechani cal met hods t o pr oduce cl ean, l i ght l y et ched sur f aces t hat pr omot e adhesi on of subsequent l y appl i ed coat i ngs.

3. 1. 4 Coat i ng Mat er i al Pr epar at i on

Mi x and pr epar e coat i ng mat er i al s i n accor dance wi t h t he coat i ng manuf act ur er ' s pr i nt ed i nst r uct i ons f or appl y i ng t he par t i cul ar mat er i al and coat . Keep mat er i al s whi ch ar e not i n act ual use i n c l osed cont ai ner s.

Coat i ng mat er i al s t hat have been mi xed wi t h an aut omat i c shaker ar e al l owed t o st and t o l et ai r bubbl es escape, t hen gi…