A5 - Specs Manual 2026.pdf

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GAOA Buck Hall Recreation Phase 1 Renovation
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12445226R0008
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This is a comprehensive specifications manual for the Buck Hall Recreation Area Reconstruction project located in McClellanville, South Carolina. The document establishes technical requirements across multiple construction divisions including concrete, masonry, wood framing, thermal and moisture protection, openings, finishes, plumbing, HVAC, electrical, and specialized systems.

The specifications detail material standards, performance requirements, quality assurance procedures, and execution protocols for construction trades. Key products and systems specified include cast-in-place concrete with designated exposure classes and compressive strength ratings (4,000-5,000 psi); porcelain tile flooring with 12"x24" format and water-cleanable epoxy grout; resinous flooring systems with epoxy body coats and sealed topcoats; standing-seam metal roof panels with aluminum construction and polyisocyanurate insulation; fiber-cement exterior siding; gypsum board wall and ceiling systems; plumbing fixtures, valves, and distribution systems; HVAC equipment with testing and balancing requirements; and professional-grade interior and exterior painting with specified primers and finish coats. The specifications reference industry standards including ASTM, NFPA, ASCE/SEI 7, ACI, and MSS SP standards. Installation tolerances, field quality control testing requirements, and contractor qualification criteria are detailed throughout. The project involves coordination with special inspectors and testing agencies for concrete testing, masonry inspection, and equipment commissioning. The site visit is scheduled for Thursday, May 21, 2026 at 10:00 AM EST at 1099 Buck Hall Landing Road, McClellanville, SC 29458, with RSVP required by May 20, 2026 at 1:00 PM EST, and all questions due by May 28, 2026 by 12:00 PM EST.

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01/2025 BUCK HALL RECREATION AREA RECONSTRUCTION

MCCLELLANVILLE, SOUTH CAROLINA

Buck Hall Recreation Area Reconstruction McClellanville, South Carolina

TABLE OF CONTENTS

Division Section Title Pages

DIVISION 03 - CONCRETE

031000 CONCRETE FORMING AND ACCESSORIES 5

032000 CONCRETE REINFORCING 4

033000 CAST-IN-PLACE CONCRETE 17

033713 SHOTCRETE 6

DIVISION 04 - MASONRY

042000 UNIT MASONRY 15

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

061000 ROUGH CARPENTRY 9

061600 SHEATHING 25

061715 ENGINEERED STRUCTURAL WOOD 5

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

071113 BITUMINOUS DAMPPROOFING 7

072100 THERMAL INSULATION 16

072500 WEATHER BARRIERS 3

072726 FLUID-APPLIED AIR & WATER-RESISTIVE BARRIER SYSTEM 8

074113.16 STANDING-SEAM METAL ROOF PANELS 21

074646 FIBER-CEMENT SIDING 6

076200 SHEET METAL FLASHING AND TRIM 28

077200 ROOF ACCESSORIES 21

079200 JOINT SEALANTS 16

DIVISION 08 - OPENINGS

081613 FIBERGLASS DOORS AND FRAMES 3

083323 OVERHEAD COILING DOORS 18

084113 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS 9

087100 DOOR HARDWARE 23

088000 GLAZING 28

089119 FIXED LOUVERS 17

089516 WALL VENTS 6

DIVISION 09 - FINISHES

092900 GYPSUM BOARD 8

093013 CERAMIC TILING 30

096723 RESINOUS FLOORING 10

099130 PAINTING (PROFESSIONAL LINE PRODUCTS) 13

DIVISION 10 - SPECIALTIES

101423.16 ROOM-IDENTIFICATION PANEL SIGNAGE 8

102113.17 PHENOLIC-CORE TOILET COMPARTMENTS 8

104416 FIRE EXTINGUISHERS 6

108010 TOILET AND BATH ACCESSORIES 4

DIVISION 12 - FURNISHINGS

123661.16 SOLID SURFACING COUNTERTOPS 6

DIVISION 22 - PLUMBING

220513 COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT 3

220517 SLEEVES AND SLEEVE SEALS FOR PLUMBING PIPING 6

220518 ESCUTCHEONS FOR PLUMBING PIPING 3

220519 METERS AND GAGES FOR PLUMBING PIPING 4

220523.12 BALL VALVES FOR PLUMBING PIPING 6

220523.14 CHECK VALVES FOR PLUMBING PIPING 7

220529 HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT 11

220548 VIBRATION AND SEISMIC CONTROLS FOR PLUMBING PIPING AND

EQUIPMENT

220553 IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 5

220719 PLUMBING PIPING INSULATION 17

221116 DOMESTIC WATER PIPING 28

221119 DOMESTIC WATER PIPING SPECIALTIES 27

221313 FACILITY SANITARY SEWERS 18

221316 SANITARY WASTE AND VENT PIPING 20

221319 SANITARY WASTE PIPING SPECIALTIES 8

221319.13 SANITARY DRAINS 12

221343 FACILITY PACKAGED SEWAGE PUMPING STATIONS 17

223300 ELECTRIC, DOMESTIC-WATER HEATERS 16

224200 COMMERCIAL PLUMBING FIXTURES 66

224713 DRINKING FOUNTAINS 16

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

230513 COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 3

230529 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT 11

230548 VIBRATION AND SEISMIC CONTROLS FOR HVAC 16

230553 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 6

230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC 47

233113 METAL DUCTS 27

233300 AIR DUCT ACCESSORIES 30

233416 CENTRIFUGAL HVAC FANS 22

233713.23 REGISTERS AND GRILLES 5

238239.19 WALL AND CEILING UNIT HEATERS 3

DIVISION 26 - ELECTRICAL

260519 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 8

260526 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 24

260529 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 5

260533.13 CONDUITS FOR ELECTRICAL SYSTEMS 22

260533.16 BOXES AND COVERS FOR ELECTRICAL SYSTEMS 12

260543 UNDERGROUND DUCTS AND RACEWAYS FOR ELECTRICAL SYSTEMS 23

260553 IDENTIFICATION FOR ELECTRICAL SYSTEMS 15

262416 PANELBOARDS 10

262726.11 GENERAL-USE SWITCHES, DIMMER SWITCHES, AND FAN-SPEED

CONTROLLER SWITCHES

262726.33 GENERAL-GRADE DUPLEX STRAIGHT-BLADE RECEPTACLES 15

262726.37 RECEPTACLES WITH ARC-FAULT AND GROUND-FAULT PROTECTIVE

DEVICES

262813 FUSES 3

262816 ENCLOSED SWITCHES AND CIRCUIT BREAKERS 15

265000 LIGHTING 51

265613 LIGHTING POLES AND STANDARDS 13

DIVISION 31 - EARTHWORK

311000 SITE CLEARING 10

312000 EARTH MOVING 26

312319 DEWATERING 7

313116 TERMITE CONTROL 9

314116 SHEET METAL PILING BULKHEAD 13

315000 EXCAVATION SUPPORT AND PROTECTION 8

316219 TIMBER PILES 6

DIVISION 32 - EXTERIOR IMPROVEMENTS

321216 ASPHALT PAVING 16

321313 CONCRETE PAVING 26

321723 PAVEMENT MARKINGS 6

329200 TURF AND GRASSES 9

329300 PLANTS 11

DIVISION 33 - UTILITIES

331113 POTABLE WATER SUPPLY WELLS 15

331415 SITE WATER DISTRIBUTION PIPING 44

334200 STORMWATER CONVEYANCE 35

DIVISION 35 -

350001 ALUMINUM GANGWAY 4

355101 FLOATING DOCKS 15

355102 FLOATING DOCK MARINE PILING 6

355103 FLOATING DOCK – COATING OF STEEL 4

355104 FLOATING DOCK STEEL PIPE PILING 4

355105 FLOATING DOCK PRESTRESSED CONCRETE PILES 7

355106 FLOATING DOCK TIMBER PILING 4

END OF TABLE OF CONTENTS

01/2025

CONCRETE FORMING AND ACCESSORIES 031000 - 1

BUCK HALL RECREATION AREA RECONSTRUCTION

MCCLELLANVILLE, SOUTH CAROLINA

SECTION 031000 – CONCRETE FORMING AND ACCESSORIES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Form-facing material for cast-in-place concrete.

1.3 DEFINITIONS

A. Form-Facing Material: Temporary structure or mold for the support of concrete while the concrete is setting and gaining sufficient strength to be self-supporting.

B. Formwork: The total system of support of freshly placed concrete, including the mold or sheathing that contacts the concrete, as well as supporting members, hardware, and necessary bracing.

1.4 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1. Review the following:

a. Special inspection and testing and inspecting agency procedures for field quality control.

b. Construction, movement, contraction, and isolation joints

c. Forms and form-removal limitations.

d. Anchor rod and anchorage device installation tolerances.

1.5 ACTION SUBMITTALS

A. Product Data: For each of the following:

1. Form-release agent.

B. Field quality-control reports.

CONCRETE FORMING AND ACCESSORIES 031000 - 2

C. Minutes of preinstallation conference.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Concrete Formwork: Design, engineer, erect, shore, brace, and maintain formwork, shores, and reshores in accordance with ACI 301, to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads, so that resulting concrete conforms to the required shapes, lines, and dimensions.

1. Design wood panel forms in accordance with APA's "Concrete Forming Design/Construction Guide."

2. Design formwork to limit deflection of form-facing material to 1/240 of center-to-center spacing of supports.

2.2 FORM-FACING MATERIALS

A. As-Cast Surface Form-Facing Material:

1. Provide continuous, true, and smooth concrete surfaces.

2. Furnish in largest practicable sizes to minimize number of joints.

3. Acceptable Materials: As required to comply with Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete, and as follows:

a. Plywood, metal, or other approved panel materials.

b. Exterior-grade plywood panels, suitable for concrete forms, complying with

DOC PS 1, and as follows:

1) APA HDO (high-density overlay).

2) APA MDO (medium-density overlay); mill-release agent treated and edge sealed.

3) APA Structural 1 Plyform, B-B or better; mill oiled and edge sealed.

4) APA Plyform Class I, B-B or better; mill oiled and edge sealed.

4.

2.3 RELATED MATERIALS

A. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch, minimum.

B. Form-Release Agent: Commercially formulated form-release agent that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.

1. Formulate form-release agent with rust inhibitor for steel form-facing materials.

CONCRETE FORMING AND ACCESSORIES 031000 - 3

2. Form release agent for form liners shall be acceptable to form liner manufacturer.

PART 3 - EXECUTION

3.1 INSTALLATION OF FORMWORK

A. Comply with ACI 301.

B. Construct formwork, so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117 and to comply with the Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete" for as-cast finishes.

C. Limit concrete surface irregularities as follows:

1. Surface Finish-2.0: ACI 117 Class B, 1/4 inch.

D. Construct forms tight enough to prevent loss of concrete mortar.

1. Minimize joints.

2. Exposed Concrete: Symmetrically align joints in forms.

E. Construct removable forms for easy removal without hammering or prying against concrete surfaces.

1. Provide crush or wrecking plates where stripping may damage cast-concrete surfaces.

2. Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical.

3. Install keyways, reglets, recesses, and other accessories, for easy removal.

F. Do not use rust-stained, steel, form-facing material.

G. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces.

1. Provide and secure units to support screed strips

2. Use strike-off templates or compacting-type screeds.

H. Provide temporary openings for cleanouts and inspection ports where interior area of formwork is inaccessible.

1. Close openings with panels tightly fitted to forms and securely braced to prevent loss of concrete mortar.

2. Locate temporary openings in forms at inconspicuous locations.

I. Chamfer exterior corners and edges of permanently exposed concrete.

J. At construction joints, overlap forms onto previously placed concrete not less than 12 inches.

CONCRETE FORMING AND ACCESSORIES 031000 - 4

K. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work.

1. Determine sizes and locations from trades providing such items.

2. Obtain written approval of COR prior to forming openings not indicated on Drawings.

L. Construction and Movement Joints:

1. Construct joints true to line with faces perpendicular to surface plane of concrete.

2. Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by COR.

3. Place joints perpendicular to main reinforcement.

4. Locate joints for beams, slabs, joists, and girders in the middle third of spans.

a. Offset joints in girders a minimum distance of twice the beam width from a beam-girder intersection.

M. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete.

N. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment.

O. Coat contact surfaces of forms with form-release agent, according to manufacturer's written instructions, before placing reinforcement.

3.2 INSTALLATION OF EMBEDDED ITEMS

A. Place and secure anchorage devices and other embedded items required for adjoining work that is attached to or supported by cast-in-place concrete.

1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

2. Install anchor rods, accurately located, to elevations required and complying with tolerances in Section 7.5 of AISC 303.

3. Install reglets to receive waterproofing and to receive through-wall flashings in outer face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles, and other conditions.

4. Install dovetail anchor slots in concrete structures, as indicated on Drawings.

5. Clean embedded items immediately prior to concrete placement.

3.3 REMOVING AND REUSING FORMS

A. Formwork for sides of beams, walls, columns, and similar parts of the Work that does not support weight of concrete may be removed after cumulatively curing at not less than 50 deg F for 7 days after placing concrete. Concrete has to be hard enough to not be damaged by form-removal operations, and curing and protection operations need to be maintained.

CONCRETE FORMING AND ACCESSORIES 031000 - 5

B. Clean and repair surfaces of forms to be reused in the Work.

1. Split, frayed, delaminated, or otherwise damaged form-facing material are unacceptable for exposed surfaces.

2. Apply new form-release agent.

C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close joints.

1. Align and secure joints to avoid offsets.

2. Do not use patched forms for exposed concrete surfaces unless approved by COR.

3.4 FIELD QUALITY CONTROL

A. Special Inspections: Government will provide a special inspector and perform field tests and inspections and prepare test reports.

END OF SECTION 031000

CONCRETE REINFORCING 032000 - 1

BUCK HALL RECREATION AREA RECONSTRUCTION

MCCLELLANVILLE, SOUTH CAROLINA

SECTION 032000 - CONCRETE REINFORCING

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Steel reinforcement bars.

2. Welded-wire reinforcement.

1.2 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1. Review the following:

a. Construction contraction and isolation joints.

b. Steel-reinforcement installation.

1.3 ACTION SUBMITTALS

A. Product Data: For the following:

1. Each type of steel reinforcement.

2. Bar and wire mesh supports.

B. Shop Drawings: Comply with ACI SP-066:

1. Include placing drawings that detail fabrication, bending, and placement.

2. Include bar sizes, lengths, materials, grades, bar schedules, stirrup spacing, bent bar diagrams, bar arrangement, location of splices, lengths of lap splices, tie spacing, hoop spacing, and supports for concrete reinforcement.

C. Construction Joint Layout: Indicate proposed construction joints required to build the structure.

1. Location of construction joints is subject to approval of COR.

1.4 INFORMATIONAL SUBMITTALS

A. Field quality-control reports.

B. Minutes of preinstallation conference.

CONCRETE REINFORCING 032000 - 2

1.5 DELIVERY, STORAGE, AND HANDLING

A. Steel Reinforcement: Deliver, store, and handle steel reinforcement to prevent bending and damage.

1. Store reinforcement to avoid contact with earth.

PART 2 - PRODUCTS

2.1 STEEL REINFORCEMENT

A. Reinforcing Bars: ASTM A615/A615M, Grade 60, deformed.

B. Deformed-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M, flat sheet.

2.2 REINFORCEMENT ACCESSORIES

A. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcing bars and welded-wire reinforcement in place.

1. Manufacture bar supports from steel wire, plastic, or precast concrete in accordance with CRSI's "Manual of Standard Practice," of greater compressive strength than concrete and as follows:

a. For concrete surfaces exposed to view, where legs of wire bar supports contact forms, use CRSI Class 1 plastic-protected steel wire, all-plastic bar supports, or CRSI Class 2 stainless steel bar supports.

B. Steel Tie Wire: ASTM A1064/A1064M, annealed steel, not less than 0.0508 inch in diameter.

1. Finish: Plain.

2.3 FABRICATING REINFORCEMENT

A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice."

PART 3 - EXECUTION

3.1 PREPARATION

A. Protection of In-Place Conditions:

1. Do not cut or puncture vapor retarder.

2. Repair damage and reseal vapor retarder before placing concrete.

CONCRETE REINFORCING 032000 - 3

B. Clean reinforcement of loose rust and mill scale, earth, ice, and other foreign materials that reduce bond to concrete.

3.2 INSTALLATION OF STEEL REINFORCEMENT

A. Comply with CRSI's "Manual of Standard Practice" for placing and supporting reinforcement.

B. Accurately position, support, and secure reinforcement against displacement.

1. Locate and support reinforcement with bar supports to maintain minimum concrete cover.

2. Do not tack weld crossing reinforcing bars.

C. Preserve clearance between bars of not less than 1 inch, not less than one bar diameter, or not less than 1-1/3 times size of large aggregate, whichever is greater.

D. Provide concrete coverage in accordance with ACI 318.

E. Set wire ties with ends directed into concrete, not toward exposed concrete surfaces.

F. Splices: Lap splices as indicated on Drawings.

1. Bars indicated to be continuous, and all vertical bars to be lapped not less than 36 bar diameters at splices, or 24 inches, whichever is greater.

2. Stagger splices in accordance with ACI 318.

G. Install welded-wire reinforcement in longest practicable lengths.

1. Support welded-wire reinforcement in accordance with CRSI "Manual of Standard Practice."

a. For reinforcement less than W4.0 or D4.0, continuous support spacing to not exceed 12 inches in each direction. Otherwise, provide continuous support spacing to not exceed 2’-0” in each direction.

2. Lap edges and ends of adjoining sheets at least one wire spacing plus 2 inches for plain wire and 8 inches for deformed wire.

3. Offset laps of adjoining sheet widths to prevent continuous laps in either direction.

4. Lace overlaps with wire.

3.3 JOINTS

A. Construction Joints: Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by COR.

1. Place joints perpendicular to main reinforcement.

2. Continue reinforcement across construction joints unless otherwise indicated.

CONCRETE REINFORCING 032000 - 4

3.4 INSTALLATION TOLERANCES

A. Comply with ACI 117.

3.5 FIELD QUALITY CONTROL

A. Special Inspections: Government will provide a special inspector and perform field tests and inspections and prepare test reports.

END OF SECTION 032000

CAST-IN-PLACE CONCRETE 033000 - 1

BUCK HALL RECREATION AREA RECONSTRUCTION

MCCLELLANVILLE, SOUTH CAROLINA

SECTION 033000 - CAST-IN-PLACE CONCRETE

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Concrete standards.

2. Concrete materials.

3. Admixtures.

4. Vapor retarders.

5. Floor and slab treatments.

6. Curing materials.

7. Accessories.

8. Repair materials.

9. Concrete mixture materials.

10. Concrete mixture class types.

11. Concrete mixing.

B. Related Requirements:

1. Section 031000 "Concrete Forming and Accessories" for form-facing materials, form liners, insulating concrete forms, and waterstops.

2. Section 032000 "Concrete Reinforcing" for steel reinforcing bars and welded-wire reinforcement.

1.2 DEFINITIONS

A. Cementitious Materials: Portland cement or blended hydraulic cement alone or in combination with one or more of the following:

1. Fly ash, pozzolans; materials subject to compliance with requirements.

B. Water/Cementitious Materials (w/cm) Ratio: The ratio by weight of mixing water to cementitious materials.

1.3 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1. Require representatives of each entity directly concerned with cast-in-place concrete to attend, including the following:

a. Contractor's superintendent.

CAST-IN-PLACE CONCRETE 033000 - 2

2. Review the following:

a. Special inspection and testing and inspecting procedures for field quality control.

b. Construction joints, control joints, isolation joints, and joint-filler strips.

c. Vapor-retarder installation.

d. Anchor rod and anchorage device installation tolerances.

e. Cold- and hot-weather concreting procedures.

f. Concrete finishes and finishing.

g. Curing procedures.

h. Forms and form-removal limitations.

i. Floor and slab flatness and levelness measurements.

j. Concrete repair procedures.

k. Concrete protection.

l. Initial curing of standard-cured and field curing of field-cured test cylinders

(ASTM C31/C31M.)

m. Protection of field cured field test cylinders.

n. Distribution of test reports.

1.4 ACTION SUBMITTALS

A. Product Data:

1. Portland cement.

2. Fly ash.

3. Natural or other pozzolans.

4. Aggregates.

5. Admixtures:

a. Include limitations of use. Admixtures that do not comply with reference ASTM International requirements must be submitted with test data for approval.

6. Vapor retarders.

7. Curing materials.

8. Repair materials.

B. Design Mixtures: For each concrete mixture, include the following:

1. Mixture identification.

2. Compressive strength at 28 days or other age as specified.

3. Compressive strength required at stages of construction.

4. Durability exposure classes for Exposure Categories F, S, W, and C.

5. Maximum w/cm ratio.

6. Slump or slump flow limit.

7. Air content.

8. Nominal maximum aggregate size.

9. Intended placement method.

10. Submit adjustments to design mixtures when characteristics of materials, Project conditions, weather, test results, or other circumstances warrant changes.

CAST-IN-PLACE CONCRETE 033000 - 3

C. Concrete Schedule: For each location of each class of concrete indicated in "Concrete Mixture Class Types" Article, including the following:

1. Concrete class designation.

2. Location within Project.

3. Exposure class designation.

4. Formed surface finish designation and final finish.

5. Final finish for floors.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For the following:

1. Installer: Include copies of applicable ACI certificates.

B. Material Certificates: For each of the following:

1. Cementitious materials.

2. Admixtures.

3. Curing compounds.

4. Bonding agents.

5. Adhesives.

6. Vapor retarders.

7. Joint-filler strips.

8. Repair materials.

C. Material Test Reports: For the following:

1. Portland cement.

2. Blended hydraulic cement.

3. Fly ash.

4. Natural or other pozzolans.

5. Aggregates.

6. Admixtures.

D. Preconstruction Test Reports: For each mix design.

E. Field quality-control reports.

F. Minutes of preinstallation conference.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: A qualified Installer who employs Project personnel qualified as an ACI-certified Concrete Flatwork Associate and Concrete Flatwork Finisher and a supervisor who is a certified ACI Advanced Concrete Flatwork Finisher/Technician or an ACI Concrete Flatwork Finisher with experience installing and finishing concrete.

CAST-IN-PLACE CONCRETE 033000 - 4

1. Post-Installed Concrete Anchors Installers: ACI-certified Adhesive Anchor Installer.

B. Ready-Mixed Concrete Manufacturer Qualifications: A firm experienced in manufacturing ready-mixed concrete products and that complies with ASTM C94/C94M requirements for production facilities and equipment.

C. Laboratory Testing Agency Qualifications: A testing agency qualified in accordance with ASTM C1077 and ASTM E329 for testing that performs duties on behalf of the COR.

1. Personnel performing laboratory tests to be an ACI-certified Concrete Strength Testing Technician and Concrete Laboratory Testing Technician, Level 1. Testing agency laboratory supervisor tests to be an ACI-certified Concrete Laboratory Testing Technician, Level 2.

D. Field Quality-Control Testing Agency Qualifications: An independent agency qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated.

1. Personnel conducting field tests on plastic concrete properties are to be qualified as an ACI Concrete Field Testing Technician, Grade 1, in accordance with policies from ACI CPP 610.1 or an equivalent certification program.

1.7 PRECONSTRUCTION TESTING

A. Preconstruction Testing Service: Engage a qualified testing agency to perform preconstruction testing on each concrete mixture.

1. Include the following information in each test report:

a. Admixture dosage rates.

b. Slump.

c. Air content.

d. Seven-day compressive strength.

e. 28-day compressive strength.

f. Evaluation of permeability-reducing admixtures.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Comply with ASTM C94/C94M and ACI 301.

1.9 FIELD CONDITIONS

A. Cold-Weather Placement: Comply with ACI 301 as follows:

1. Protect concrete work from physical damage or reduced strength that could be caused by frost, freezing actions, or low temperatures.

CAST-IN-PLACE CONCRETE 033000 - 5

2. When air temperature has fallen to, or is expected to fall below 40 deg F during the protection period, maintain delivered concrete mixture temperature within the temperature range required by ACI 301.

3. Do not use frozen materials or materials containing ice or snow.

4. Do not place concrete in contact with surfaces less than 35 deg F, other than reinforcing steel.

B. Hot-Weather Placement: Comply with ACI 301 and ACI 305.1, and as follows:

1. Maintain concrete temperature at time of discharge to not exceed 95 deg F.

2. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete. Keep subgrade uniformly moist without standing water, soft spots, or dry areas.

PART 2 - PRODUCTS

2.1 CONCRETE STANDARDS

A. ACI Publications: Comply with ACI 301 unless modified by requirements in the Contract Documents.

2.2 CONCRETE MATERIALS

A. Source Limitations:

1. Obtain all concrete mixtures from a single ready-mixed concrete manufacturer for entire Project.

2. Obtain each type of admixture from single source from single manufacturer.

B. Cementitious Materials:

1. Portland Cement: ASTM C150/C150M, Type II gray.

2. Pozzolans: ASTM C618, Class C, F, or N.

C. Normal-Weight Aggregates:

1. Coarse Aggregate: ASTM C33/C33M, Class 3M.

2. Maximum Coarse-Aggregate Size: 3/4 inch nominal.

3. Fine Aggregate: ASTM C33/C33M.

4. Alkali-Silica Reaction: Comply with one of the following for each aggregate used:

a. Expansion Result of Aggregate: Not more than 0.04 percent at one year when tested in accordance with ASTM C1293.

b. Expansion Results of Aggregate and Cementitious Materials in Combination: Not more than 0.10 percent at an age of 16 days when tested in accordance with ASTM C1567. Do not use this option with fly ash with an alkali content greater than 4.0 percent. Submit supporting data for each aggregate showing expansion in excess of 0.10 percent when tested in accordance with ASTM C1260.

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c. Alkali Content in Concrete: Not to exceed 4 lb./cu. yd. for aggregate with expansion greater than or equal to 0.04 percent and less than 0.12 percent or 3 lb./cu. yd. for aggregate with expansion greater than or equal to 0.12 percent and less than 0.24 percent. Test aggregate reactivity in accordance with ASTM C1293.

Calculate alkali content of concrete in accordance with ACI 301. Do not use this option with natural pozzolan or fly ash that has a calcium oxide content greater than 18 percent or an alkali content greater than 4.0 percent; or for an aggregate with expansion at one year greater than or equal to 0.24 percent when tested in accordance with ASTM C1293.

2.3 ADMIXTURES

A. Air-Entraining Admixture: ASTM C260/C260M.

B. Chemical Admixtures: Do not use calcium chloride or admixtures containing calcium chloride.

1. Water-Reducing Admixture: ASTM C494/C494M, Type A.

2. Retarding Admixture: ASTM C494/C494M, Type B.

3. Water-Reducing and -Retarding Admixture: ASTM C494/C494M, Type D.

4. High-Range, Water-Reducing Admixture: ASTM C494/C494M, Type F.

5. High-Range, Water-Reducing and -Retarding Admixture: ASTM C494/C494M, Type G.

C. Mixing Water for Concrete Mixtures and Water Used to Make Ice: ASTM C1602/C1602M.

Include documentation of compliance with limits for alkalis, sulfates, chlorides, or solids content of mixing water from Table 2 in ASTM C1602/C1602M.

2.4 VAPOR RETARDERS

A. Sheet Vapor Retarder, Class A: ASTM E1745, Class A, not less than 10 mils thick. Include manufacturer's recommended thickness and adhesive or pressure-sensitive tape.

2.5 CURING MATERIALS

A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh concrete.

B. Water: Potable water that does not cause staining of the surface.

C. Clear, Waterborne, Membrane-Forming, Curing and Sealing Compound: ASTM C1315, Type 1, Class A.

2.6 ACCESSORIES

A. Expansion- and Isolation-Joint-Filler Strips: ASTM D1751, asphalt-saturated cellulosic fiber.

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B. Bonding Agent: ASTM C1059/C1059M, Type II, nonredispersible, acrylic emulsion or styrene butadiene.

C. Epoxy Bonding Adhesive: ASTM C881/C881M, two-component epoxy resin, capable of humid curing and bonding to damp surfaces, of class suitable for application temperature and of grade and class to suit requirements, and as follows:

1. Types I and II, nonload bearing for bonding hardened or freshly mixed concrete to hardened concrete.

D. Floor Slab Protective Covering: 8 ft. wide cellulose fabric.

2.7 REPAIR MATERIALS

A. Repair Overlayment: Cement-based, polymer-modified, self-leveling product that can be applied in thicknesses from 1/4 inch and that can be filled in over a scarified surface to match adjacent floor elevations.

1. Cement Binder: ASTM C150/C150M portland cement or hydraulic or blended hydraulic cement, as defined in ASTM C219.

2. Primer: Product of topping manufacturer recommended for substrate, conditions, and application.

3. Aggregate: Well-graded, washed gravel, 1/8 to 1/4 inch or coarse sand as recommended by topping manufacturer.

4. Compressive Strength: Not less than 5000 psi at 28 days when tested in accordance with

ASTM C109/C109M.

2.8 CONCRETE MIXTURE MATERIALS

A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of laboratory trial mixture or field test data, or both, in accordance with ACI 301.

1. Use a qualified testing agency for preparing and reporting proposed mixture designs, based on laboratory trial mixtures.

B. Cementitious Materials: Limit percentage, by weight, of cementitious materials other than portland or hydraulic cement in concrete assigned to Exposure Class F3 as follows:

1. Fly Ash or Other Pozzolans: 25 percent by mass.

C. Admixtures: Use admixtures in accordance with manufacturer's written instructions.

2.9 CONCRETE MIXTURE CLASS TYPES

A. Class A: Normal-weight concrete used for exterior/interior slabs and foundations.

1. Exposure Class: ACI 318 Class F2, S1, W1, C2.

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2. Minimum Compressive Strength: 4,000 psi at 28 days.

3. Maximum w/cm Ratio: 0.48.

4. Slump Limit: 4 inches, plus or minus 1 inch for concrete.

5. Air Content:

a. Exposure Classes F2: 5.0 percent, plus or minus 1.0 percent at point of delivery for concrete containing 3/4-inch nominal maximum aggregate size.

6. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

B. Class B: Course Grout for Masonry Block Fill.

1. Exposure Class: ACI 318 Class F2, S1, W1, C2.

2. Minimum Compressive Strength: 2,500 psi at 28 days.

3. Slump Limit: 7 inches, plus or minus 1 inch for concrete.

4. Air Content:

a. Exposure Classes F2: 5.0 percent, plus or minus 1.0 percent at point of delivery.

5. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

2.10 CONCRETE MIXING

A. Ready-Mixed Concrete: Measure, batch, mix, and deliver concrete in accordance with ASTM C94/C94M and furnish delivery ticket.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verification of Conditions:

1. Before placing concrete, verify that installation of concrete forms, accessories, reinforcement, and embedded items is complete and that required inspections have been performed.

2. Do not proceed until unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Provide reasonable auxiliary services to accommodate field testing and inspections, acceptable to testing agency, including the following:

1. Daily access to the Work.

2. Incidental labor and facilities necessary to facilitate tests and inspections.

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3. Secure space for storage, initial curing, and field curing of test samples, including source of water and continuous electrical power at Project site during site curing period for test samples.

4. Security and protection for test samples and for testing and inspection equipment at Project site.

3.3 TOLERANCES

A. Comply with ACI 117.

3.4 INSTALLATION OF EMBEDDED ITEMS

A. Place and secure anchorage devices and other embedded items required for adjoining Work that is attached to or supported by cast-in-place concrete.

1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

3.5 INSTALLATION OF VAPOR RETARDERS

A. Sheet Vapor Retarders: Place, protect, and repair sheet vapor retarder in accordance with ASTM E1643 and manufacturer's written instructions.

1. Install vapor retarder with longest dimension parallel with direction of concrete pour.

2. Face laps away from exposed direction of concrete pour.

3. Lap joints 6 inches and seal with manufacturer's recommended tape.

4. Seal penetrations in accordance with vapor retarder manufacturer's instructions.

5. Protect vapor retarder during placement of reinforcement and concrete.

a. Repair damaged areas by patching with vapor retarder material, overlapping damaged area by 6 inches on all sides and sealing to vapor retarder.

3.6 INSTALLATION OF CAST-IN-PLACE CONCRETE

A. Before placing concrete, verify that installation of formwork, reinforcement, embedded items, and vapor retarder is complete and that required inspections are completed.

1. Immediately prior to concrete placement, inspect vapor retarder for damage and deficient installation, and repair defective areas.

2. Provide continuous inspection of vapor retarder during concrete placement and make necessary repairs to damaged areas as Work progresses.

B. Notify COR and testing and inspection agencies 48 hours prior to commencement of concrete placement.

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C. Water addition in transit or at the Project site must be in accordance with ASTM C94/C94M and must not exceed the permitted amount indicated on the concrete delivery ticket.

D. Deposit concrete continuously in one layer or in horizontal layers of such thickness that no new concrete is placed on concrete that has hardened enough to cause seams or planes of weakness.

1. If a section cannot be placed continuously, provide construction joints as indicated.

2. Deposit concrete to avoid segregation.

3. Deposit concrete in horizontal layers of depth not to exceed formwork design pressures and in a manner to avoid inclined construction joints.

4. Consolidate placed concrete with mechanical vibrating equipment in accordance with

ACI 301.

a. Do not use vibrators to transport concrete inside forms.

b. Insert and withdraw vibrators vertically at uniformly spaced locations to rapidly penetrate placed layer and at least 6 inches into preceding layer.

c. Do not insert vibrators into lower layers of concrete that have begun to lose plasticity.

d. At each insertion, limit duration of vibration to time necessary to consolidate concrete, and complete embedment of reinforcement and other embedded items without causing mixture constituents to segregate.

E. Deposit and consolidate concrete for floors and slabs in a continuous operation, within limits of construction joints, until placement of a panel or section is complete.

1. Do not place concrete floors and slabs in a checkerboard sequence.

2. Consolidate concrete during placement operations, so concrete is thoroughly worked around reinforcement and other embedded items and into corners.

3. Maintain reinforcement in position on chairs during concrete placement.

4. Screed slab surfaces with a straightedge and strike off to correct elevations.

5. Level concrete, cut high areas, and fill low areas.

6. Slope surfaces uniformly to drains where required.

7. Begin initial floating using bull floats or darbies to form a uniform and open-textured surface plane, before excess bleedwater appears on the surface.

8. Do not further disturb slab surfaces before starting finishing operations.

3.7 INSTALLATION OF JOINTS

A. Construct joints true to line, with faces perpendicular to surface plane of concrete.

B. Construction Joints: Coordinate with floor slab pattern and concrete placement sequence.

1. Install so strength and appearance of concrete are not impaired, at locations indicated on Drawings or as approved by COR.

2. Place joints perpendicular to main reinforcement.

a. Continue reinforcement across construction joints unless otherwise indicated.

3. Form keyed joints as indicated. Embed keys at least 1-1/2 inches into concrete.

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4. Use epoxy-bonding adhesive at locations where fresh concrete is placed against hardened or partially hardened concrete surfaces.

C. Control Joints in Slabs-on-Ground: Form weakened-plane control joints, sectioning concrete into areas as indicated. Construct control joints for a depth equal to at least one-fourth of concrete thickness as follows:

1. Sawed Joints: Form control joints with power saws equipped with shatterproof abrasive or diamond-rimmed blades. Cut 1/8-inch wide joints into concrete when cutting action does not tear, abrade, or otherwise damage surface and before concrete develops random cracks.

D. Isolation Joints in Slabs-on-Ground: After removing formwork, install joint-filler strips at slab junctions with vertical surfaces, such as column pedestals, foundation walls, grade beams, and other locations, as indicated.

1. Extend joint-filler strips full width and depth of joint, terminating flush with finished concrete surface unless otherwise indicated on Drawings.

2. Terminate full-width joint-filler strips not less than 1/2 inch or more than 1 inch below finished concrete surface, where joint sealants, specified in Section 079200 "Joint Sealants," are indicated.

3. Install joint-filler strips in lengths as long as practicable. Where more than one length is required, lace or clip sections together.

3.8 APPLICATION OF FINISHING FLOORS AND SLABS

A. Float Finish:

1. When bleedwater sheen has disappeared and concrete surface has stiffened sufficiently to permit operation of specific float apparatus, consolidate concrete surface with power-driven floats or by hand floating if area is small or inaccessible to power-driven floats.

2. Repeat float passes and restraightening until surface is left with a uniform, smooth, granular texture and complies with ACI 117 tolerances for conventional concrete.

B. Broom Finish: Apply a broom finish to exterior concrete platforms, steps, ramps, and locations indicated on Drawings.

1. Immediately after float finishing, slightly roughen trafficked surface by brooming with a fiber-bristle broom perpendicular to main traffic route.

3.9 APPLICATION OF FINISHING FORMED SURFACES

A. As-Cast Surface Finishes:

1. ACI 301 (ACI 301M) Surface Finish SF-3.0:

a. Patch voids larger than 3/4 inch wide or 1/2 inch deep.

b. Remove projections larger than 1/8 inch.

c. Patch tie holes.

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d. Surface Tolerance: ACI 117 Class A.

e. Locations: For concrete surfaces exposed to public view, provide a rubbed finish.

B. Rubbed Finish: Apply the following to as-cast surface finishes identified above:

1. Smooth-Rubbed Finish:

a. Perform no later than one day after form removal.

b. Moisten concrete surfaces and rub with carborundum brick or another abrasive until producing a uniform color and texture.

c. If sufficient cement paste cannot be drawn from the concrete by the rubbing process, use a grout made from the same cementitious materials used in the in-place concrete.

1) Brush Texture: Remove cement matrix to dull surface sheen and expose face of fine aggregate, with no significant reveal.

2) Light Texture: Expose fine aggregate with occasional exposure of coarse aggregate and uniform color, with maximum reveal of 1/16 inch.

3) Medium Texture: Generally, expose coarse aggregate with slight reveal and with a maximum reveal of 1/4 inch.

4) Heavy Texture: Expose and reveal coarse aggregate to a maximum projection of one-third its diameter, with reveal range of 1/4 to 1/2 inch.

3.10 INSTALLATION OF MISCELLANEOUS CONCRETE ITEMS

A. Filling in:

1. Fill in holes and openings left in concrete structures after Work of other trades is in place unless otherwise indicated.

2. Mix, place, and cure concrete, as specified, to match color and texture with in-place construction exposed to view.

3. Provide other miscellaneous concrete filling indicated or required to complete the Work.

3.11 APPLICATION OF CONCRETE CURING

A. Protect freshly placed concrete from premature drying and excessive cold or hot temperatures.

1. Comply with ACI 301 for cold weather protection during curing.

2. Comply with ACI 301 and ACI 305.1 for hot-weather protection during curing.

3. Maintain moisture loss no more than 0.2 lb/sq. ft. x h, calculated in accordance with

ACI 305R, before and during finishing operations.

B. Curing Unformed Surfaces: Comply with ACI 308.1 as follows:

1. Begin curing after finishing concrete.

2. Interior Concrete Floors:

a. Floors To Receive Curing and Sealing Compound:

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1) Apply uniformly to floors and slabs indicated in a continuous operation by power spray or roller in accordance with manufacturer's written instructions.

2) Recoat areas subjected to heavy rainfall within three hours after initial application.

3) Repeat process 24 hours later, and apply a second coat. Maintain continuity of coating, and repair damage during curing period.

C. Sealing Coat: Uniformly apply a continuous sealing coat of curing and sealing compound to hardened concrete by power spray or roller in accordance with manufacturer's written instructions.

3.12 INSTALLATION OF JOINT FILLING

A. Prepare, clean, and install joint filler in accordance with manufacturer's written instructions.

1. Defer joint filling until concrete has aged at least one.

B. Remove dirt, debris, saw cuttings, curing compounds, and sealers from joints; leave contact faces of joints clean and dry.

3.13 INSTALLATION OF CONCRETE SURFACE REPAIRS

A. Defective Concrete:

1. Repair and patch defective areas when approved by COR.

2. Remove and replace concrete that cannot be repaired and patched to meet specification requirements.

B. Patching Mortar: Mix dry-pack patching mortar, consisting of 1 part portland cement to 2- 1/2 parts fine aggregate passing a No. 16 sieve, using only enough water for handling and placing.

C. Repairing Formed Surfaces: Surface defects include color and texture irregularities, cracks in excess of 0.01 inch spalls, air bubbles exceeding surface finish limits, honeycombs, rock pockets, fins and other projections on the surface exceeding surface finish limits, and stains and other discolorations that cannot be removed by cleaning.

1. Immediately after form removal, cut out honeycombs, rock pockets, and voids more than 1/2 inch in any dimension to solid concrete.

a. Limit cut depth to 3/4 inch.

b. Make edges of cuts perpendicular to concrete surface.

c. Clean, dampen with water, and brush-coat holes and voids with bonding agent.

d. Fill and compact with patching mortar before bonding agent has dried.

e. Fill form-tie voids with patching mortar or cone plugs secured in place with bonding agent.

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2. Repair defects on surfaces exposed to view by blending white portland cement and standard portland cement, so that, when dry, patching mortar matches surrounding color.

a. Patch a test area at inconspicuous locations to verify mixture and color match before proceeding with patching.

b. Compact mortar in place and match surrounding surface.

3. Repair defects on concealed formed surfaces that will affect concrete's durability and structural performance, as determined by COR.

D. Repairing Unformed Surfaces:

1. Test unformed surfaces, such as floors and slabs, for finish, and verify surface tolerances specified for each surface.

a. Correct low and high areas.

b. Test surfaces sloped to drain for trueness of slope and smoothness; use a sloped template.

2. Repair finished surfaces containing surface defects, including spalls, popouts, honeycombs, rock pockets, crazing, and cracks in excess of 0.01 inch wide or that penetrate to reinforcement or completely through unreinforced sections regardless of width.

3. After concrete has cured at least 14 days, correct high areas by grinding.

4. Correct localized low areas during, or immediately after, completing surface-finishing operations by adding patching mortar.

a. Finish repaired areas to blend into adjacent concrete.

b. Prepare, mix, and apply repair underlayment and primer in accordance with manufacturer's written instructions to produce a smooth, uniform, plane, and level surface.

c. Feather edges to match adjacent floor elevations.

5. Correct other low areas scheduled to remain exposed with repair topping.

a. Cut out low areas to ensure a minimum repair topping depth of 1/4 inch to match adjacent floor elevations.

b. Prepare, mix, and apply repair topping and primer in accordance with manufacturer's written instructions to produce a smooth, uniform, plane, and level surface.

6. Repair defective areas, except random cracks and single holes 1 inch or less in diameter, by cutting out and replacing with fresh concrete.

a. Remove defective areas with clean, square cuts, and expose steel reinforcement with at least a 3/4-inch clearance all around.

b. Dampen concrete surfaces in contact with patching concrete and apply bonding agent.

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c. Mix patching concrete of same materials and mixture as original concrete, except without coarse aggregate.

d. Place, compact, and finish to blend with adjacent finished concrete.

e. Cure in same manner as adjacent concrete.

7. Repair random cracks and single holes 1 inch or less in diameter with patching mortar.

a. Groove top of cracks and cut out holes to sound concrete, and clean off dust, dirt, and loose particles.

b. Dampen cleaned concrete surfaces and apply bonding agent.

c. Place patching mortar before bonding agent has dried.

d. Compact patching mortar and finish to match adjacent concrete.

e. Keep patched area continuously moist for at least 72 hours.

E. Perform structural repairs of concrete, subject to COR's approval, using epoxy adhesive and patching mortar.

F. Repair materials and installation not specified above may be used, subject to COR's approval.

3.14 FIELD QUALITY CONTROL

A. Special Inspections: Government will engage a special inspector to perform field tests and inspections and prepare testing and inspection reports.

B. Testing Agency: Government will engage a qualified testing and inspecting agency to perform tests and inspections and to submit reports.

1. Testing agency to be responsible for providing curing facility for initial curing of strength test specimens on-site and verifying that test specimens are cured in accordance with standard curing requirements in ASTM C31/C31M.

2. Testing agency to immediately report to Government any failure of Work to comply with Contract Documents.

3. Testing agency to report results of tests and inspections, in writing, to Government within 48 hours of inspections and tests.

a. Test reports to include reporting requirements of ASTM C31/C31M, ASTM C39/C39M, and ACI 301, including the following as applicable to each test and inspection:

1) Project name.

2) Name of testing agency.

3) Names and certification numbers of field and laboratory technicians performing inspections and testing.

4) Name of concrete manufacturer.

5) Date and time of inspection, sampling, and field testing.

6) Date and time of concrete placement.

7) Location in Work of concrete represented by samples.

8) Date and time sample was obtained.

9) Truck and batch ticket numbers.

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10) Design compressive strength at 28 days.

11) Concrete mixture designation, proportions, and materials.

12) Field test results of fresh concrete, including slump or slump flow, air content, temperature and density.

13) Information on storage and curing of samples at the Project site, including curing method and maximum and minimum temperatures during initial curing period.

14) Type of fracture and compressive break strengths at seven days and 28 days.

4. Provide a space and source of power or other resources for curing and access to test specimens by the testing agency.

C. Delivery Tickets: comply with ASTM C94/C94M.

D. Inspections:

1. Headed bolts and studs.

2. Verification of use of required design mixture.

3. Concrete placement, including conveying and depositing.

4. Curing procedures and maintenance of curing temperature.

5. Verification of concrete strength before removal of shores and forms from beams and slabs.

E. Concrete Tests: Testing of composite samples of fresh concrete obtained in accordance with ASTM C 172/C 172M to be performed in accordance with the following requirements:

1. Testing Frequency: Obtain one composite sample for each concrete truck placing concrete.

2. Slump: ASTM C143/C143M:

a. One test at point of delivery for each composite sample.

b. Perform additional tests as needed.

3. Air Content: ASTM C231/C231M pressure method, for normal-weight concrete;

a. One test for each composite sample when strength test specimens are cast, but not less than one test for each day's pour of each concrete mixture.

4. Concrete Temperature: ASTM C1064/C1064M:

a. One test hourly when air temperature is 40 deg F and below or 80 deg F and above, and one test for each composite sample when strength test specimens are cast.

5. Concrete Density: ASTM C138/C138M:

a. One test for each composite sample when strength test specimens are cast.

6. Compression Test Specimens: ASTM C31/C31M:

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a. Cast and standard cure two sets of four 6 inches by 12-inches or 4-inch by 8-inch cylindrical specimens for each composite sample.

7. Compressive-Strength Tests: ASTM C39/C39M.

a. Test one set of two standard cured specimens at seven days and one set of two specimens at 28 days.

b. A compressive-strength test to be the average compressive strength from a set of two specimens obtained from same composite sample and tested at age indicated.

8. Strength of each concrete mixture will be satisfactory if every average of any three consecutive compressive-strength tests of standard cured cylinders equals or exceeds specified compressive strength, and no compressive-strength test value falls below specified compressive strength by more than 500 psi if specified compressive strength is 5000 psi, or no compressive strength test value is less than 10 percent of specified compressive strength if specified compressive strength is greater than 5000 psi.

9. Nondestructive Testing: Impact hammer, sonoscope, or other nondestructive device may be permitted by COR but will not be used as sole basis for approval or rejection of concrete.

10. Additional Tests:

a. Testing and inspecting agency to make additional tests of concrete when test results indicate that slump, air entrainment, compressive strengths, or other requirements have not been met, as directed by COR.

b. Testing and inspecting agency may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C42/C42M or by other methods as directed by COR.

1) Acceptance criteria for concrete strength to be in accordance with ACI 301,…

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