77-Sec 33 44 15 Boxes and Endwalls.pdf

PDF 86 KB Posted

Attached to
2201256.01 - Whistlestop Park
Solicitation number
US.160528
Issued by
Montgomery County, Pennsylvania

About this file

This is a technical specifications document for Section 33 44 15 (Boxes and Endwalls) referenced in Montgomery Township's Whistlestop Park project (Contract 2022-01256.01). The specification outlines the construction requirements for an influent box and subdrain system endwall as part of the park's stormwater management infrastructure. The work involves either precast concrete construction or cast-in-place concrete construction, with precast units required to be provided by manufacturers with at least five years of experience in similar applications, such as Monarch Precast Concrete Corporation or Modern Concrete Septic Tank Company, or approved equals. The specification requires detailed shop drawings for all boxes and endwalls including reinforcing steel details prior to fabrication. Construction must comply with Pennsylvania Department of Transportation Publication 408 Specifications and Publication #72 standards, with the influent box featuring an aluminum grating frame and shaped bottom to channel water flow, while endwalls must be monolithically cast reinforced concrete units. The specification references related work in earthwork, concrete utilities, aluminum grating, excavation, landscaping, and subdrain systems, with excavation and backfilling to be performed in accordance with Section 31 23 33 and completed only after examination by the Resident Project Representative.

The specification establishes material requirements including PADOT Number 2A Type C coarse aggregate subbase, structural grade carbon steel (ASTM A36), and concrete meeting Section 03 30 53 standards. Precast units must be placed on a compacted 6-inch coarse aggregate subbase, while cast-in-place units are constructed on undisturbed earth. Pipes extending into influent boxes are limited to a maximum 2-inch projection, and no pipe ends may be exposed through endwall faces. The specification does not include pricing information, set-asides, or other procurement-specific terms, as it is a technical construction standard document rather than a bid solicitation document. All work must be performed in compliance with Pennsylvania prevailing wage requirements as specified in the overall contract documents.

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Text version

BOXES AND ENDWALLS

33 44 15-1

SECTION 33 44 15

PART 1 - GENERAL

1.01. SECTION DESCRIPTION

A. The Work of This Section Includes, but is not limited to:

1. Influent box

2. Subdrain system endwall

1.02 RELATED SECTIONS

A. Related Work Specified Elsewhere:

1. Section 01 57 13: Soil Erosion and Sediment Control

2. Section 03 30 53: Concrete Work for Utilities

3. Section 05 53 00: Aluminum Grating

4. Section 31 20 00: Earthwork

5. Section 31 23 16.26: Rock Removal

6. Section 31 23 33: Excavation, Backfill & Compaction

7. Section 32 93 00: Landscaping

8. Section 33 46 16: Subdrain System

1.03 QUALITY ASSURANCE

A. Reference Standards:

1. Pennsylvania Department of Transportation

Publication 408 Specifications Publication #72 Standards for Roadway Construction

B. Acceptable Manufacturer:

1. Precast structures shall be provided by a firm regularly engaged in the manufacture of such products of the types, materials and sizes required, whose products have been in satisfactory use in similar service for not less than five (5) years.

2. Precast structures shall be provided by one of the following manufacturers or approved equal.

• Monarch Precast Concrete Corporation

• Modern Concrete Septic Tank Company

1.04 SUBMITTALS

A. Shop Drawings:

1. Submit detailed shop drawings of boxes and end walls, including reinforcing steel details.

33 44 15-2

1.05 PRODUCT DELIVERY, STORAGE AND HANDLING

A. Precast Concrete Units:

1. After fabrication and curing, transport the units to the job site. Protect until required for installation.

2. Handle to avoid damage to surfaces, edges and corners and to avoid creation of stresses within the units.

B. Other Requirements:

1. Section 01 60 00 also addresses transportation and handling along with storage and protection of materials and equipment.

PART 2 - PRODUCTS

2.01 MATERIALS

A. Coarse Aggregate Subbase:

1. PADOT Number 2A, Type C, Section 703.2, Publication 408 Specifications.

B. Structural Grade Carbon Steel: ASTM A36

C. Concrete: Section 03 30 53

2.02 FABRICATIONS

A. Precast Cement Concrete Units:

1. Comply with the requirements of Section 713.2(d),Publication 408 Specifications

B. Boxes:

1. Comply with the type, design and dimensions shown on the Drawings and in accordance with Publication #72 (RC-34) for precast units.

C. End Walls:

1. Comply with the type, design and dimensions shown on the Drawings and in accordance with Publication #72 (RC-31) for precast units.

PART 3 - EXECUTION

3.01 EXCAVATION

A. Perform excavation as specified in Section 31 23 33.

B. Locate influent box and subdrain system as indicated on the Drawings.

33 44 15-3

3.02 CONSTRUCTION

A. Construct influent box of either precast sections or of cast-in-place construction in compliance with the type, design and dimensions shown on the Drawings and in accordance with Publication

#72 (RC-34).

1. Provide aluminum frame to accommodate grating as shown on the Drawings and in accordance with Section 05 53 00.

2. Place precast units on a compacted 6" coarse aggregate subbase.

3. Construct cast-in-place units on undisturbed earth.

4. Shape bottom of boxes to channel flow of water to the outlet pipe and to prevent water from standing in box.

B. Construct endwalls of either precast units of cast-in-place construction in compliance with the type, design and dimensions shown on the Drawings and in accordance with Publication #72

(RC-31).

1. Cast-in-place endwalls shall be monolithically cast reinforced concrete units.

C. Do not permit pipes to project more than 2" into influent boxes. Do not expose end of pipe through faces of endwalls.

3.03 BACKFILLING

A. Backfill structures only after examination by the Resident Project Representative.

B. Perform backfilling and compaction as specified in Section 31 23 33.

END OF SECTION

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