Revised Spec Section 23 21 13.pdf

Colmery-O’Neil Veterans Affairs Medical Center Topeka, KS 66622

EHRM Infrastructure Upgrades 02-01-20

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SECTION 23 21 13

HYDRONIC PIPING

PART 1 - GENERAL

1.1 DESCRIPTION

A. Water piping to connect HVAC equipment, including the following:

1. Chilled water and drain piping.

B. A complete listing of common acronyms and abbreviations are included in

Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 01 81 13, SUSTAINABLE CONSTRUCTION REQUIREMENTS.

D. Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS.

E. Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

F. Section 23 05 41, NOISE AND VIBRATION CONTROL FOR HVAC PIPING AND

EQUIPMENT.

G. Section 23 07 11, HVAC AND BOILER PLANT INSULATION.

H. Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

I. Section 23 09 23, DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. Where conflicts occur these specifications and the VHA standard will govern.

B. American Society of Mechanical Engineers (ASME):

B1.20.1-2013............Pipe Threads, General Purpose, Inch

B16.3-2016..............Malleable Iron Threaded Fittings: Classes 150 and 300

B16.4-2016..............Gray Iron Threaded Fittings: (Classes 125 and

250)

B16.5-2020..............Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard

B16.9-2018..............Factory Made Wrought Buttwelding Fittings

B16.11-2016.............Forged Fittings, Socket-Welding and Threaded

B16.18-2018.............Cast Copper Alloy Solder Joint Pressure

Fittings

B16.22-2018.............Wrought Copper and Copper Alloy Solder-Joint

Pressure Fittings

B16.24-2016.............Cast Copper Alloy Pipe Flanges, Flanged

Fittings, and Valves: Classes 150, 300, 600, 900, 1500, and 2500

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B16.39-2019.............Malleable Iron Threaded Pipe Unions: Classes

150, 250, and 300

B16.42-2016.............Ductile Iron Pipe Flanges and Flanged Fittings:

Classes 150 and 300

B31.9-2020..............Building Services Piping

B40.100-2013............Pressure Gauges and Gauge Attachments

ASME Boiler and Pressure Vessel Code (BPVC):

BPVC Section VIII-2021..Rules for Construction of Pressure Vessels, Division 1

C. American Society for Testing and Materials (ASTM):

A47/A47M-1999(R2018)e1..Standard Specification for Ferritic Malleable

Iron Castings

A53/A53M-2020...........Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and

Seamless

A106/A106M-2019a........Standard Specification for Seamless Carbon

Steel Pipe for High-Temperature Service

A126-2004(R2019)........Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings

A183-2014(R2020)........Standard Specification for Carbon Steel Track

Bolts and Nuts

A216/A216M-2021.........Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for

High-Temperature Service

A307-2021...............Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60,000 PSI Tensile

Strength

A536-1984(R2019e1)......Standard Specification for Ductile Iron

Castings

B62-2017................Standard Specification for Composition Bronze or Ounce Metal Castings

B88-2020................Standard Specification for Seamless Copper

Water Tube

F439-2019...............Standard Specification for Chlorinated Poly

(Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 80

F441/F441M-2020.........Standard Specification for Chlorinated Poly

(Vinyl Chloride) (CPVC) Plastic Pipe, Schedules

40 and 80

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D. American Welding Society (AWS):

B2.1/B2.1M-2014.........Specification for Welding Procedure and

Performance Qualification

E. Expansion Joint Manufacturer’s Association, Inc. (EJMA):

EJMA 2017...............Standards of the Expansion Joint Manufacturers

Association, Tenth Edition

F. Manufacturers Standardization Society (MSS) of the Valve and Fitting

Industry, Inc.:

SP-67-2017..............Butterfly Valves

SP-70-2011..............Gray Iron Gate Valves, Flanged and Threaded

Ends

SP-71-2018..............Gray Iron Swing Check Valves, Flanged and

Threaded Ends

SP-80-2019..............Bronze Gate, Globe, Angle, and Check Valves

SP-85-2011..............Gray Iron Globe and Angle Valves, Flanged and

Threaded Ends

SP-110-2010.............Ball Valves Threaded, Socket-Welding, Solder

Joint, Grooved and Flared Ends

SP-125-2018.............Check Valves: Gray Iron and Ductile Iron, In-line, Spring-Loaded, Center-Guided

G. National Fire Protection Association (NFPA):

70-2020.................National Electrical Code (NEC)

H. Tubular Exchanger Manufacturers Association (TEMA):

TEMA Standards 2019.....10th Edition

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND

SAMPLES.

B. Information and material submitted under this section shall be marked

“SUBMITTED UNDER SECTION 23 21 13, HYDRONIC PIPING”, with applicable paragraph identification.

C. Manufacturer's Literature and Data Including: Full item description and optional features and accessories. Include dimensions, weights, materials, applications, standard compliance, model numbers, size, and capacity.

1. Pipe and equipment supports.

2. Pipe and tubing, with specification, class or type, and schedule.

3. Pipe fittings, including miscellaneous adapters and special fittings.

4. Flanges, gaskets and bolting.

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5. Couplings and fittings.

6. Valves of all types.

7. Strainers.

8. Pipe alignment guides.

9. Expansion joints.

10.Expansion compensators.

11.All specified hydronic system components.

12.Gauges.

13.Thermometers and test wells

D. Submit the welder’s qualifications in the form of a current (less than

1-year old) and formal certificate.

E. Coordination Drawings: Refer to paragraph, SUBMITTALS of Section 23 05

11, COMMON WORK RESULTS FOR HVAC.

F. As-Built Piping Diagrams: Provide drawings as follows for chilled water, condenser water, and heating hot water system and other piping systems and equipment.

1. 1 wall-mounted stick file with complete set of prints. Mount stick file in the chiller plant or control room along with control diagram stick file.

2. 1 complete set of reproducible drawings.

3. 1 complete set of drawings in electronic AutoCAD and pdf format.

1.5 QUALITY ASSURANCE

A. Refer to Section 23 05 11, COMMON WORK RESULTS FOR HVAC, which includes welding qualifications.

B. Submit prior to welding of steel piping a certificate of Welder’s certification. The certificate shall be current and not more than

1-year old.

C. All couplings, fittings, valves, and specialties shall be the products of a single manufacturer.

1. All castings used for coupling housings, fittings, valve bodies, etc., shall be date stamped for quality assurance and traceability.

D. Bio-Based Materials: For products designated by the USDA’s

Bio-Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the

Bio-Preferred Program, visit http://www.biopreferred.gov.

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E. Refer to Section 01 81 13, SUSTAINABLE CONSTRUCTION REQUIREMENTS for additional sustainable design requirements.

1.6 AS-BUILT DOCUMENTATION

A. Comply with requirements in paragraph AS-BUILT DOCUMENTATION of Section

23 05 11, COMMON WORK RESULTS FOR HVAC.

1.7 SPARE PARTS (NOT USED)

PART 2 - PRODUCTS

2.1 PIPE AND EQUIPMENT SUPPORTS, PIPE SLEEVES, AND WALL AND CEILING PLATES

A. Provide in accordance with Section 23 05 11, COMMON WORK RESULTS FOR

HVAC.

2.2 PIPE AND TUBING

A. Chilled Water, Condenser Water, Heating Hot Water, and Glycol-Water, and Vent Piping:

1. Steel: ASTM A53/A53M Grade B, seamless or ERW, Schedule 40.

2. Copper Water Tube Option: ASTM B88, Type K or L, hard drawn.

B. Extension of Domestic Water Make-up Piping: ASTM B88, Type K or L, hard drawn copper tubing.

C. Cooling Coil Condensate Drain Piping:

1. From Fan Coils and TRAC unit split system evaporator coils: Copper water tube, ASTM B88, Type M for runouts and Type L for mains.

D. Pipe supports, including insulation shields, for aboveground piping:

Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

2.3 FITTINGS FOR STEEL PIPE

A. 50 mm (2 inches) and Smaller: Welded joints.

1. Butt Welding: ASME B16.9 with same wall thickness as connecting piping.

2. Forged Steel, Socket Welding or Threaded: ASME B16.11.

3. Unions: ASME B16.39.

B. 63 mm (2-1/2 inches) and Larger: Welded or flanged joints.

1. Butt Welding Fittings: ASME B16.9 with same wall thickness as connecting piping. Elbows shall be long radius type, unless otherwise noted.

2. Welding Flanges: ASME B16.5:

a. Water Service: Weld neck or slip-on, plain face, with 3.2 mm (1/8 inch) thick full-face neoprene gasket suitable for 104 degrees C

(220 degrees F).

1) Contractor's Option: Convoluted, cold formed 150-pound steel flanges, with Teflon gaskets, may be used for water service.

C. Welded Branch and Tap Connections: Forged steel weldolets, or branchlets and threadolets shall be used for branch connections up to 1

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B16.11 shall be used for drain, vent, and gauge connections.

2.4 FITTINGS FOR COPPER TUBING

A. Joints:

1. Solder Joints: Joints shall be made up in accordance with recommended practices of the materials applied. Apply 95/5 tin and antimony on all copper piping.

2. Mechanically Formed Tee Connection In Water and Drain Piping: Form mechanically extracted collars in a continuous operation by drilling pilot hole and drawing out tube surface to form collar, having a height of not less than 3 times the thickness of tube wall.

Adjustable collaring device shall ensure proper tolerance and complete uniformity of the joint. Notch and dimple joining branch tube in a single process to provide free flow where the branch tube penetrates the fitting.

2.5 FITTINGS FOR PLASTIC PIPING (NOT USED)

2.6 DIELECTRIC FITTINGS

A. Provide where copper tubing and ferrous metal pipe are joined.

B. 50 mm (2 inches) and Smaller: Threaded dielectric union, ASME B16.39.

C. 63 mm (2-1/2 inches) and Larger: Flange union with dielectric gasket and bolt sleeves, ASME B16.42. Dielectric gasket material shall be compatible with hydronic medium.

D. Temperature Rating: 99 degrees C (210 degrees F).

E. Contractor’s Option: On pipe sizes 50 mm (2 inch) and smaller, screwed end brass ball valves or dielectric nipples may be used in lieu of dielectric unions.

2.7 SCREWED JOINTS (NOT USED)

2.8 VALVES

A. Asbestos packing is prohibited.

B. All valves of the same type shall be products of a single manufacturer.

C. Provide chain operators for valves 152 mm (6 inches) and larger when the centerline is located 2.4 m (8 feet) or more above the floor or operating platform.

D. Shut-Off Valves:

1. Ball Valves (Pipe Sizes 50 mm (2 inch) and Smaller): MSS SP-110, screwed or solder connections, brass or bronze body with chrome-plated ball with full port and Teflon seat at 2758 kPa (400 psig) working pressure rating. Provide stem extension to allow operation without interfering with pipe insulation.

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2. Butterfly Valves (Pipe Sizes 63 mm (2-1/2 inch) and Larger): Provide stem extension to allow 50 mm (2 inches) of pipe insulation without interfering with valve operation. MSS SP-67, flange lug type rated

1200 kPa (175 psig) working pressure at 93 degrees C (200 degrees

F). Valves shall be ANSI Leakage Class VI and rated for bubble tight shut-off to full valve pressure rating. Valve shall be rated for dead end service and bi-directional flow capability to full rated pressure. Butterfly valves are prohibited for direct buried pipe applications.

a. Body: Cast-iron, ASTM A126, Class B. Malleable iron, ASTM

A47/A47M electro-plated, or ductile iron, ASTM A536, Grade

65-45-12 electro-plated.

b. Trim: Bronze, aluminum bronze, or 300 series stainless-steel disc, bronze bearings, 316 stainless-steel shaft and manufacturer's recommended resilient seat. Resilient seat shall be field replaceable, and fully line the body to completely isolate the body from the product. A phosphate coated steel shaft or stem is acceptable, if the stem is completely isolated from the product.

3. Gate Valves: (NOT USED)

E. Globe and Angle Valves: (NOT USED)

F. Check Valves:

1. Swing Check Valves:

a. 50 mm (2 inches) and Smaller: MSS SP-80, bronze, 1034 kPa (150 psig), 45-degree swing disc.

b. 63 mm (2-1/2 inches) and Larger: 860 kPa (125 psig), flanged, iron body, bronze trim, MSS SP-71 for check valves.

2. Non-Slam or Silent Check Valve: Spring loaded double disc swing check or internally guided flat disc lift type check for bubble tight shut-off. Provide where check valves are shown in chilled water and hot water piping. Check valves incorporating a balancing feature may be used.

a. Body: MSS SP-125 cast-iron, ASTM A126, Class B, or steel, ASTM

A216/A216M, Class WCB, or ductile iron, ASTM 536, flanged or wafer type.

b. Seat, Disc and Spring: 18-8 stainless-steel, or bronze, ASTM B62.

Seats may be elastomer material.

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2.9 WATER FLOW MEASURING DEVICES (NOT USED)

2.10 STRAINERS

A. Y Type.

1. Screens: Bronze, Monel metal or 18-8 stainless-steel, free area not less than 2-1/2 times pipe area, with perforations as follows: 1.1 mm (0.045 inch) diameter perforations for 100 mm (4 inches) and larger: 3.2 mm (1/8 inch) diameter perforations.

B. Suction Diffusers: Specified in Section 23 21 23, HYDRONIC PUMPS.

2.11 FLEXIBLE CONNECTORS FOR WATER SERVICE (NOT USED)

2.12 EXPANSION JOINTS (NOT USED)

2.13 HYDRONIC SYSTEM COMPONENTS (NOT USED)

2.14 WATER FILTERS AND POT CHEMICAL FEEDERS (NOT USED)

2.15 GAUGES, PRESSURE AND COMPOUND (NOT USED)

2.16 PRESSURE/TEMPERATURE TEST PROVISIONS (NOT USED)

2.17 THERMOMETERS (NOT USED)

2.18 FIRESTOPPING MATERIAL

A. Refer to Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

2.19 ELECTRICAL HEAT TRACING SYSTEMS (NOT USED)

PART 3 - EXECUTION

3.1 INSTALLATION

A. All work that interrupts chilled water service to buildings 6, 9, 22, 24, and 51 shall be completed and water service be restored prior to

May 1st, 2025. Contractor shall submit construction schedule detailing water service interruptions to the VA/COR for approval prior to commencing work.

B. Chilled water piping relocation associated with construction of building 19 includes moving two 10” underground chilled water lines to a new location. Contractor shall use the same material and installation methods as existing system, Perma-Pipe XTRU-THERM. See Specification

Attachment A for installation manual and mechanical drawing M503 details 1 and 2 in volume 3 for installation details.

C. If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no additional cost or time to the

Government.

D. The contract documents show the general arrangement of pipe and equipment but do not show all required fittings and offsets that may be necessary to connect pipes to equipment, fan-coils, coils, radiators, etc., and to coordinate with other trades. Provide all necessary fittings, offsets and pipe runs based on field measurements and at no additional cost or time to the Government. Coordinate with other trades

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23 21 13-9 for space available and relative location of HVAC equipment and accessories to be connected on ceiling grid. Pipe location in the contract documents shall be altered by contractor where necessary to avoid interferences and clearance difficulties.

E. Store materials to avoid excessive exposure to weather or foreign materials. Keep inside of piping relatively clean during installation and protect open ends when work is not in progress.

F. Support piping securely. Refer to PART 3, Section 23 05 11, COMMON WORK

RESULTS FOR HVAC. Install heat exchangers at height sufficient to provide gravity flow of condensate to the flash tank and condensate pump.

G. Install piping generally parallel to walls and column center lines, unless shown otherwise in the contract documents. Space piping, including insulation, to provide 25 mm (1 inch) minimum clearance between adjacent piping or other surface. Unless shown otherwise, slope drain piping down in the direction of flow not less than 25 mm (1 inch) in 12 m (40 feet). Provide eccentric reducers to keep bottom of sloped piping flat.

H. Locate and orient valves to permit proper operation and access for maintenance of packing, seat and disc. Generally, locate valve stems in overhead piping in horizontal position. Provide a union adjacent to one end of all threaded end valves. Control valves usually require reducers to connect to pipe sizes shown in the contract documents. Install butterfly valves with the valve open as recommended by the manufacturer to prevent binding of the disc in the seat.

I. Offset equipment connections to allow valving off for maintenance and repair with minimal removal of piping. Provide flexibility in equipment connections and branch line take-offs with 3-elbow swing joints where noted in the contract documents.

J. Tee water piping runouts or branches into the side of mains or other branches. Avoid bull-head tees, which are two return lines entering opposite ends of a tee and exiting out the common side.

K. Provide manual or automatic air vent at all piping system high points and drain valves at all low points. Install piping to floor drains from all automatic air vents.

L. Connect piping to equipment as shown in the contract documents. Install components furnished by others such as:

1. Water treatment pot feeders and condenser water treatment systems.

2. Flow elements (orifice unions), control valve bodies, flow switches, pressure taps with valve, and wells for sensors.

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M. Thermometer Wells: In pipes 63 mm (2-1/2 inches) and smaller increase the pipe size to provide free area equal to the upstream pipe area.

N. Firestopping: Fill openings around uninsulated piping penetrating floors or fire walls, with firestop material. For firestopping insulated piping refer to Section 23 07 11, HVAC AND BOILER PLANT

INSULATION.

O. Where copper piping is connected to steel piping, provide dielectric connections.

3.2 PIPE JOINTS

A. Welded: Beveling, spacing and other details shall conform to ASME B31.9 and AWS B2.1/B2.1M. See Welder’s qualification requirements in paragraph QUALITY ASSURANCE of Section 23 05 11, COMMON WORK RESULTS

FOR HVAC.

B. 125 Pound Cast-Iron Flange (Plain Face): Mating flange shall have raised face, if any, removed to avoid overstressing the cast-iron flange.

C. Solvent Welded Joints: As recommended by the manufacturer.

3.3 EXPANSION JOINTS (BELLOWS AND SLIP TYPE)(NOT USED)

3.4 SEISMIC BRACING ABOVEGROUND PIPING (NOT USED)

3.5 LEAK TESTING ABOVEGROUND PIPING

A. Inspect all joints and connections for leaks and workmanship and make corrections as necessary, to the satisfaction of the COR. Tests shall be as approved by the COR.

3.6 FLUSHING AND CLEANING PIPING SYSTEMS

A. Initial Flushing: Remove loose dirt, mill scale, metal chips, weld beads, rust, and like deleterious substances without damage to any system or piping components. Provide temporary piping or hose to bypass coils, control valves, exchangers and other factory cleaned equipment unless acceptable means of protection are provided and subsequent inspection of hide-out areas takes place. Isolate or protect clean system components, including pumps and pressure vessels, and remove any component which may be damaged. Open all valves, drains, vents and strainers at all system levels. Remove plugs, caps, spool pieces, and components to facilitate early debris discharge from system.

Sectionalize system to obtain debris carrying velocity of 1.8 m/s (5.9 f/s), if possible. Connect dead-end supply and return headers as necessary. Flush bottoms of risers. Install temporary strainers where necessary to protect down-stream equipment. Supply and remove flushing water and drainage by various type hose, temporary and permanent piping

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COR.

B. Cleaning: Using products supplied in Section 23 25 00, HVAC WATER

TREATMENT, circulate systems at normal temperature to remove adherent organic soil, hydrocarbons, flux, pipe mill varnish, pipe joint compounds, iron oxide, and like deleterious substances not removed by flushing, without chemical or mechanical damage to any system component. Removal of tightly adherent mill scale is not required. Keep isolated equipment which is "clean" and where dead-end debris accumulation cannot occur. Sectionalize system if possible, to circulate at velocities not less than 1.8 m/s (5.9 f/s). Circulate each section for not less than 4 hours. Blow-down all strainers or remove and clean as frequently as necessary. Drain and prepare for final flushing.

C. Final Flushing: Return systems to conditions required by initial flushing after all cleaning solution has been displaced by clean make-

up. Flush all dead ends and isolated clean equipment. Gently operate all valves to dislodge any debris in valve body by throttling velocity.

Flush for not less than one hour.

3.7 WATER TREATMENT (NOT USED)

A. Utilize this activity, by arrangement with the COR, for instructing VA operating personnel. Coordinate final fluid fill with current chemical treatment contractor and COR.

3.8 ELECTRIC HEAT TRACING (NOT USED)

3.9 STARTUP AND TESTING

A. Perform tests as recommended by product manufacturer and listed standards and under actual or simulated operating conditions and prove full compliance with design and specified requirements. Tests of the various items of equipment shall be performed simultaneously with the system of which each item is an integral part.

B. When any defects are detected, correct defects and repeat test at no additional cost or time to the Government.

C. The CxA will observe startup and contractor testing of selected equipment. Coordinate the startup and contractor testing schedules with

COR and CxA. Provide a minimum notice of 10 working days prior to startup and testing.

D. Adjust red set hand on pressure gauges to normal working pressure.

3.10 COMMISSIONING

A. Provide commissioning documentation in accordance with the requirements of Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

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B. Components provided under this section of the specification will be tested as part of a larger system.

3.11 DEMONSTRATION AND TRAINING (NOT USED)

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