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CCVAHCS Fresno, CA December 15, 2017 Design Expanded Chilled Water Capacity, Phase 2 Page
APPENDIX D – SPECIFICATIONS
VACCHCS Fresno, CA #570-16-302 Design Expanded Chilled Water Capacity, Phase 2 - 100%CD November 15, 2017
Design Expanded Chilled Water Capacity, Phase 2- 100%CD December 11, 2017
Design Expanded Chilled Water Capacity, Phase 2- 100%CD December 11, 2017 February 7, 2018
February 7, 2018
EARTHWORK
31 20 00 - 1
SECTION 31 20 00
PART 1 - GENERAL
1.1 DESCRIPTION OF WORK:
A. This section specifies the requirements for furnishing all equipment, materials, labor, tools, and techniques for earthwork including, but not limited to, the following:
1. Site preparation.
2. Excavation.
3. Underpinning.
4. Filling and backfilling.
5. Grading.
6. Soil Disposal.
7. Clean Up.
1.2 DEFINITIONS:
A. Unsuitable Materials:
1. Fills: Topsoil; frozen materials; construction materials and materials subject to decomposition;
clods of clay and stones larger than 75 mm (3 inches); organic material, including silts, which are unstable; and inorganic materials, including silts, too wet to be stable and any material with a liquid limit and plasticity index exceeding 40 and 15 respectively. Unsatisfactory soils also include satisfactory soils not maintained within 2 percent of optimum moisture content at time of compaction, as defined by ASTM D1557.
2. Existing Subgrade (Except Footing Subgrade): Same materials as 1.2.A.1, that are not capable of direct support of slabs, pavement, and similar items with possible exception of improvement by compaction, proofrolling, or similar methods.
3. Existing Subgrade (Footings Only): Same as paragraph 1, but no fill or backfill. If materials differ from reference borings and design requirements, excavate to acceptable strata subject to COR's approval.
B. Building Earthwork: Earthwork operations required in area enclosed by a line located 1500 mm (5 feet) outside of principal building perimeter. It also includes earthwork required for auxiliary structures and buildings.
C. Trench Earthwork: Trenchwork required for utility lines.
D. Site Earthwork: Earthwork operations required in area outside of a line located 1500 mm (5 feet) outside of principal building perimeter and within new construction area with exceptions noted above.
E. Degree of compaction: Degree of compaction is expressed as a percentage of maximum density obtained by laboratory test procedure. This percentage of maximum density is obtained through use
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31 20 00 - 2 of data provided from results of field test procedures presented in ASTM D1556, ASTM D2167, and
ASTM D6938.
F. Fill: Satisfactory soil materials used to raise existing grades. In the Construction Documents, the term
“fill” means fill or backfill as appropriate.
G. Backfill: Soil materials or controlled low strength material used to fill an excavation.
H. Unauthorized excavation: Removal of materials beyond indicated sub-grade elevations or indicated lines and dimensions without written authorization by the Resident Engineer. No payment will be made for unauthorized excavation or remedial work required to correct unauthorized excavation.
I. Authorized additional excavation: Removal of additional material authorized by the Resident Engineer based on the determination by the Government’s soils testing agency that unsuitable bearing materials are encountered at required sub-grade elevations. Removal of unsuitable material and its replacement as directed will be paid on basis of Conditions of the Contract relative to changes in work.
J. Subgrade: The undisturbed earth or the compacted soil layer immediately below granular sub-base, drainage fill, or topsoil materials.
K. Structure: Buildings, foundations, slabs, tanks, curbs, mechanical and electrical appurtenances, or other man-made stationary features constructed above or below the ground surface.
L. Borrow: Satisfactory soil imported from off-site for use as fill or backfill.
M. Drainage course: Layer supporting slab-on-grade used to minimize capillary flow of pore water.
N. Bedding course: Layer placed over the excavated sub-grade in a trench before laying pipe. Bedding course shall extend up to the springline of the pipe.
O. Sub-base Course: Layer placed between the sub-grade and base course for asphalt paving or layer placed between the sub-grade and a concrete pavement or walk.
P. Utilities include on-site underground pipes, conduits, ducts, and cables as well as underground services within buildings.
Q. Debris: Debris includes all materials located within the designated work area not covered in the other definitions and shall include but not be limited to items like vehicles, equipment, appliances, building materials or remains thereof, tires, any solid or liquid chemicals or products stored or found in containers or spilled on the ground.
R. Contaminated soils: Soil that contains contaminates as defined and determined by the COR or the
Contractor’s testing agency.
1.3 RELATED WORK:
A. Materials testing and inspection during construction: Section 01 45 29, TESTING LABORATORY
SERVICES.
B. Safety requirements: Section 00 72 00, GENERAL CONDITIONS, Article, ACCIDENT PREVENTION.
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C. Protection of existing utilities, fire protection services, existing equipment, roads, and pavements:
Section 01 00 00, GENERAL REQUIREMENTS.
D. Subsurface Investigation: Section 01 00 00, GENERAL REQUIREMENTS, Article, PHYSICAL DATA.
E. Site: Section 02 41 00, DEMOLITION.
F. Foundation system requirements: DRILLED CAISSONS, Section 31 23 23.33
1.4 CLASSIFICATION OF EXCAVATION:
A. Unclassified Excavation: Removal and disposal of pavements and other man-made obstructions visible on surface; utilities, and other items including underground structures indicated to be demolished and removed; together with any type of materials regardless of character of material and obstructions encountered.
B. Rock Excavation:
1. Trenches and Pits: Removal and disposal of solid, homogenous, interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits that cannot be excavated with a late-model, track-mounted hydraulic excavator; equipped with a
1050 mm (42 inch) wide, short-tip-radius rock bucket; rated at not less than 103 kW (138 hp) flywheel power with bucket-curling force of not less than 125 kN (28,090 lbf) and stick-crowd force of not less than 84.5 kN (19,000 lbf); measured according to SAE J-1179. Trenches in excess of 3000 mm (10 feet) wide and pits in excess of 9000 mm (30 feet) in either length or width are classified as open excavation.
2. Open Excavation: Removal and disposal of solid, homogenous, interlocking crystalline material firmly cemented, laminated, or foliated masses or conglomerate deposits that cannot be dislodged and excavated with a late-model, track-mounted loader; rated at not less than
157 kW (210 hp) flywheel power and developing a minimum of 216 kN (48,510 lbf) breakout force; measured according to SAE J-732.
3. Other types of materials classified as rock are unstratified masses, conglomerated deposits and boulders of rock material exceeding 0.76 m3 (1 cubic yard) for open excavation, or 0.57 m3 (3/4 cubic yard) for footing and trench excavation that cannot be removed by rock excavating equipment equivalent to the above in size and performance ratings, without systematic drilling, ram hammering, ripping, or blasting, when permitted.
1.7 SUBMITTALS:
A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND
SAMPLES.
B. Rock Excavation Report:
1. Certification of rock quantities excavated.
2. Excavation method.
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3. Labor.
4. Equipment.
5. Land Surveyor's or Civil Engineer's name and official registration stamp.
6. Plot plan showing elevation.
1.8 APPLICABLE PUBLICATIONS:
A. Publications listed below form a part of this specification to extent referenced. Publications are referenced in text by basic designation only.
B. American Association of State Highway and Transportation Officials (AASHTO):
T99-10 Standard Method of Test for Moisture-Density Relations of Soils Using a 2.5 kg
(5.5 lb) Rammer and a 305 mm (12 inch) Drop
T180-10 Standard Method of Test for Moisture-Density Relations of Soils using a 4.54 kg
(10 lb) Rammer and a 457 mm (18 inch) Drop
C. American Society for Testing and Materials (ASTM):
C33-03 Concrete Aggregate
D448-08 Standard Classification for Sizes of Aggregate for Road and Bridge Construction
D698-07e1 Standard Test Method for Laboratory Compaction Characteristics of Soil Using
Standard Effort (12,400 ft. lbf/ft3 (600 kN m/m3))
D1140-00 Amount of Material in Soils Finer than the No. 200 (75-micrometer) Sieve
D1556-07 Standard Test Method for Density and Unit Weight of Soil in Place by the Sand
Cone Method
D1557-09 Standard Test Methods for Laboratory Compaction Characteristics of Soil Using
Modified Effort (56,000 ft-lbf/ft3 (2700 kN m/m3))
D2167-08 Standard Test Method for Density and Unit Weight of Soil in Place by the Rubber
Balloon Method
D2487-11 Standard Classification of Soils for Engineering Purposes (Unified Soil
Classification System)
D2940-09 Standard Specifications for Graded Aggregate Material for Bases or Subbases for Highways or Airports
D6938-10 Standard Test Method for In-Place Density and Water Content of Soil and Soil-
Aggregate by Nuclear Methods (Shallow Depth
D. Society of Automotive Engineers (SAE):
J732-07 Specification Definitions - Loaders
J1179-08 Hydraulic Excavator and Backhoe Digging Forces
VACCHCS Fresno, CA #570-16-302 Design Expanded Chilled Water Capacity, Phase 2- 100%CD December 11, 2017
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PART 2 - PRODUCTS
2.1 MATERIALS:
A. General: Provide borrow soil material when sufficient satisfactory soil materials are not available from excavations.
B. Fills: Material in compliance with ASTM D2487 Soil Classification Groups GW, GP, GM, SW, SP, SM, SC, and ML, or any combination of these groups; free of rock or gravel larger than 75 mm (3 inches) in any dimension, debris, waste, frozen materials, vegetation, and other deleterious matter. Material approved from on site or off site sources having a minimum dry density of 1760 kg/m3 (110 pcf), a maximum Plasticity Index of 15, and a maximum Liquid Limit of 40.
C. Engineered Fill: Naturally or artificially graded mixture of compliance with ASTM D2487 Soil
Classification Groups GW, GP, GM, SW, SP, SM, SC, and ML, or any combination of these groups, or as approved by the Engineer or material with at least 90 percent passing a 37.5-mm (1 1/2-inch) sieve and not more than 12 percent passing a 75-µm (No. 200) sieve, per ASTM D2940;.
D. Bedding: Naturally or artificially graded mixture of natural or crushed gravel, crushed stone, and natural or crushed sand; ASTM D2940; except with 100 percent passing a 25 mm (1 inch) sieve and not more than 8 percent passing a 75-μm (No. 200) sieve.
E. Drainage Fill: Washed, narrowly graded mixture of crushed stone, or crushed or uncrushed gravel;
ASTM D448; coarse-aggregate grading Size 57; with 100 percent passing a 37.5 mm (1 1/2-inch) sieve and 0 to 5 percent passing a 2.36 mm (No. 8) sieve.
F. Granular Fill:
1. Under concrete slab, - granular fill shall consist of clean, poorly graded crushed rock, crushed gravel, or uncrushed gravel placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to the area immediately below. Fine aggregate grading shall conform to ASTM C 33 with a maximum of 3 percent by weight passing ASTM D 1140,
37.5 mm (1-1/2 inches).
2. Bedding for sanitary and storm sewer pipe, crushed stone or gravel graded from 13 mm (1/2 inch) to 4.75 mm (No 4), per ASTM D2940.
G. Buried Warning and Identification Tape: Polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 3 inch minimum width, color coded as specific below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, “CAUTION, BURIED (intended service) LINE BELOW” or similar wording. Color and printing shall be permanent, Unaffected by moisture or soil. Warning tape color codes:
Red: Electric
Yellow: Gas, Oil, Dangerous Materials
Orange: Telephone and Other Communications
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Blue: Water Systems
Green: Sewer Systems
White: Steam Systems
Gray: Compressed Air
H. Warning Tape for Metallic Piping: Acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of tape shall be
0.076 mm (0.003 inch). Tape shall have a minimum strength of 10.3 MPa (1500 psi) lengthwise, and
8.6 MPa (1250 psi) crosswise, with a maximum 350 percent elongation.
I. Detectable Warning Tape for Non-Metallic Piping: Polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of the tape shall be 0.102 mm
(0.004 inch). Tape shall have a minimum strength of 10.3 MPa (1500 psi) lengthwise and 8.6 MPa
(1250 psi) crosswise. Tape shall be manufactured with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 0.9 m (3 feet) deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
J. Detection Wire For Non-Metallic Piping: Detection wire shall be Insulated single strand, solid copper with a minimum of 12 AWG.
PART 3 - EXECUTION
3.1 SITE PREPARATION:
A. Clearing: Clear within limits of earthwork operations as shown. Work includes removal of trees, shrubs, fences, foundations, incidental structures, paving, debris, trash, and other obstructions.
Remove materials from Medical Center.
B. Grubbing: Remove stumps and roots 75 mm (3 inch) and larger diameter. Undisturbed sound stumps, roots up to 75 mm (3 inch) diameter, and nonperishable solid objects a minimum of 900 mm (3 feet) below subgrade or finished embankment may be left.
C. Trees and Shrubs: Trees and shrubs, not shown for removal, may be removed from areas within
4500 mm (15 feet) of new construction and 2250 mm (7.5 feet) of utility lines when removal is approved in advance by Resident Engineer. Remove materials from Medical Center. Box, and otherwise protect from damage, existing trees and shrubs which are not shown to be removed in construction area. Immediately repair damage to existing trees and shrubs by trimming, cleaning and painting damaged areas, including roots, in accordance with standard industry horticultural practice for the geographic area and plant species. Do not store building materials closer to trees and shrubs, that are to remain, than farthest extension of their limbs.
D. Stripping Topsoil: Strip topsoil from within limits of earthwork operations as specified. Topsoil shall be a fertile, friable, natural topsoil of loamy character and characteristic of locality. Topsoil shall be capable of growing healthy horticultural crops of grasses. Stockpile topsoil and protect as directed by
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Resident Engineer. Eliminate foreign materials, such as weeds, roots, stones, subsoil, frozen clods, and similar foreign materials larger than 0.014 m3 (1/2 cubic foot) in volume, from soil as it is stockpiled. Retain topsoil on station. Remove foreign materials larger than 50 mm (2 inches) in any dimension from topsoil used in final grading. Topsoil work, such as stripping, stockpiling, and similar topsoil work shall not, under any circumstances, be carried out when soil is wet so that the composition of the soil will be destroyed.
E. Concrete Slabs and Paving: Score deeply or saw cut to insure a neat, straight cut, sections of existing concrete slabs and paving to be removed where excavation or trenching occurs. Extend pavement section to be removed a minimum of 300 mm (12 inches) on each side of widest part of trench excavation and insure final score lines are approximately parallel unless otherwise indicated. Remove material from Medical Center.
F. Lines and Grades: Registered Professional Land Surveyor or Registered Civil Engineer, specified in
Section 01 00 00, GENERAL REQUIREMENTS, shall establish lines and grades.
1. Grades shall conform to elevations indicated on plans within the tolerances herein specified.
Generally grades shall be established to provide a smooth surface, free from irregular surface changes. Grading shall comply with compaction requirements and grade cross sections, lines, and elevations indicated. Where spot grades are indicated the grade shall be established based on interpolation of the elevations between the spot grades while maintaining appropriate transition at structures and paving and uninterrupted drainage flow into inlets.
2. Locations of existing elevations indicated on plans are approximate. Contractor is responsible to notify Resident Engineer of any differences between existing elevations shown on plans and those encountered on site by Surveyor/Engineer described above. Notify Resident
Engineer of any differences between existing or constructed grades, as compared to those shown on the plans.
3. Subsequent to establishment of lines and grades, Contractor will be responsible for any additional cut and/or fill required to ensure that site is graded to conform to elevations indicated on plans.
G. Disposal: All materials removed from the property shall be disposed of at a legally approved site, for the specific materials, and all removals shall be in accordance with all applicable Federal, State and local regulations.
3.2 EXCAVATION:
A. Shoring, Sheeting and Bracing: Shore, brace, or slope, its angle of repose or to an angle considered acceptable by the COR, banks of excavations to protect workmen, banks, adjacent paving, structures, and utilities.
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1. Design of the temporary support of excavation system is the responsibility of the Contractor.
The Contractor shall submit a Shoring and Sheeting plan for approval 15 days prior to starting work. Submit drawings and calculations, certified by a registered professional engineer, describing the methods for shoring and sheeting of excavations. Shoring, including sheet piling, shall be furnished and installed as necessary to protect workmen, banks, adjacent paving, structures, and utilities. Shoring, bracing, and sheeting shall be removed as excavations are backfilled, in a manner to prevent caving.
2. Construction of the support of excavation system shall not interfere with the permanent structure and may begin only after a review by the COR.
3. Extend shoring and bracing to a minimum of 1500 mm (5 feet) below the bottom of excavation. Shore excavations that are carried below elevations of adjacent existing foundations.
4. If bearing material of any foundation is disturbed by excavating, improper shoring or removal of existing or temporary shoring, placing of backfill, and similar operations, the Contractor shall underpin the existing foundation, per Section 3.3 provide a concrete fill support under disturbed foundations, as directed by COR, at no additional cost to the Government. Do not remove shoring until permanent work in excavation has been inspected and approved by
COR.
5. The Contractor is required to hire a Professional Geotechnical Engineer to provide inspection of excavations and soil/groundwater conditions throughout construction. The Geotechnical
Engineer shall be responsible for performing pre-construction and periodic site visits throughout construction to assess site conditions. The Geotechnical Engineer shall update the excavation, sheeting and dewatering plans as construction progresses to reflect changing conditions and shall submit an updated plan if necessary. A written report shall be submitted, at least monthly, informing the Contractor and COR of the status of the plan and an accounting of the Contractor's adherence to the plan addressing any present or potential problems. The Geotechnical Engineer shall be available to meet with the COR at any time throughout the contract duration.
B. Excavation Drainage: Operate pumping equipment, and/or provide other materials, means and equipment as required to keep excavation free of water and subgrade dry, firm, and undisturbed until approval of permanent work has been received from COR. Approval by the COR is also required before placement of the permanent work on all subgrades. Groundwater flowing toward or into excavations shall be controlled to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches will not be permitted within 0.9 m (3 feet) of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Control measures shall be taken by the time the excavation
VACCHCS Fresno, CA #570-16-302 Design Expanded Chilled Water Capacity, Phase 2- 100%CD December 11, 2017
31 20 00 - 9 reaches the water level in order to maintain the integrity of the in situ material. While the excavation is open, the water level shall be maintained continuously, at least ___3_ m ( 12 feet) below the working level. Operate dewatering system continuously until construction work below existing water levels is complete. Submit performance records weekly. Measure and record performance of dewatering system at same time each day by use of observation wells or piezometers installed in conjunction with the dewatering system.
C. Subgrade Protection: Protect subgrades from softening, undermining, washout, or damage by rain or water accumulation. Reroute surface water runoff from excavated areas and not allow water to accumulate in excavations. Do not use excavated trenches as temporary drainage ditches. When subgrade for foundations has been disturbed by water, remove disturbed material to firm undisturbed material after water is brought under control. Replace disturbed subgrade in trenches with concrete or material approved by the COR.
D. Proofrolling:
1. After rough grade has been established in cut areas and prior to placement of fill in fill areas under building and pavements, proofroll exposed subgrade with a fully loaded dump truck to check for pockets of soft material.
2. Proof rolling shall be done on an exposed subgrade free of surface water (wet conditions resulting from rainfall) which would promote degradation of an otherwise acceptable subgrade. After stripping, proof roll the existing subgrade with six passes of a dump truck loaded with 6 cubic meters (4 cubic yards) of soil. Operate the truck in a systematic manner to ensure the number of passes over all areas, and at speeds between 4 to 5.5 km/hour (2
1/2 to 3 1/2 mph). Notify the Resident Engineer a minimum of 3 days prior to proof rolling.
Proof rolling shall be performed in the presence of the Resident Engineer. Rutting or pumping of material shall be undercut as directed by the Resident Engineer. Maintain subgrade until succeeding operation has been accomplished.
E. Building Earthwork:
1. Excavation shall be accomplished as required by drawings and specifications.
2. Excavate foundation excavations to solid undisturbed subgrade.
3. Remove loose or soft materials to a solid bottom.
4. Fill excess cut under footings or foundations with 25 MPa (3000 psi) concrete poured separately from the footings.
5. Do not tamp earth for backfilling in footing bottoms, except as specified.
6. Slope grades to direct water away from excavations and to prevent ponding.
7. Capillary water barrier (granular fill) under concrete floor and area-way slabs on grade shall be placed directly on the subgrade and shall be compacted with a minimum of two passes of a hand-operated plate-type vibratory compactor.
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8. Ensure that footing subgrades have been inspected and approved by the Resident Engineer prior to concrete placement. Excavate to bottom of pile cap prior to placing or driving piles, unless authorized otherwise by the Resident Engineer. Backfill and compact over excavations and changes in grade due to pile driving operations to 95 percent of ASTM D698 maximum density.
F. Trench Earthwork:
1. Utility trenches (except sanitary and storm sewer):
a. Excavate to a width as necessary for sheeting and bracing and proper performance of the work.
b. Grade bottom of trenches with bell holes scooped out to provide a uniform bearing.
c. Support piping on suitable undisturbed earth unless a mechanical support is shown.
Unstable material removed from the bottom of the trench or excavation shall be replaced with select granular material placed in layers not exceeding 150 mm (6 inches) loose thickness.
d. Length of open trench in advance of piping laying shall not be greater than is authorized by Resident Engineer.
e. Provide buried utility lines with utility identification tape. Bury tape 300 mm (12 inches) below finished grade; under pavements and slabs, bury tape 150 mm (6 inches) below top of subgrade
f. Bury detection wire directly above non-metallic piping at a distance not to exceed 300 mm (12 inches) above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a minimum of 0.9 m (3 feet) of wire, coiled, remaining accessible in each manhole. The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe.
g. Bedding shall be of the type and thickness shown. Initial backfill material shall be placed and compacted with approved tampers to a height of at least one foot above the utility pipe or conduit. The backfill shall be brought up evenly on both sides of the pipe for the full length of the pipe. Care shall be taken to ensure thorough compaction of the fill under the haunches of the pipe. Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with
AWWA C600, Type 4, except as specified herein. Backfill to top of pipe shall be compacted to 95 percent of ASTM D 698 maximum density. Plastic piping shall have bedding to spring line of pipe. Provide materials as follows:
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1) Class I: Angular, 6 to 40 mm (0.25 to 1.5 inches), graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
2) Class II: Coarse sands and gravels with maximum particle size of 40 mm
(1.5 inches), including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry.
Soil Types GW, GP, SW, and SP are included in this class as specified in
ASTM D2487.
2. Sanitary and storm sewer trenches:
a. Trench width below a point 150 mm (6 inches) above top of pipe shall be 600 mm (24 inches) maximum for pipe up to and including 300 mm (12 inches) diameter, and four-thirds diameter of pipe plus 200 mm (8 inches) for pipe larger than 300 mm (12 inches). Width of trench above that level shall be as necessary for sheeting and bracing and proper performance of the work.
1) Bed bottom quadrant of pipe on suitable undisturbed soil or granular fill.
Unstable material removed from the bottom of the trench or excavation shall be replaced with select granular material placed in layers not exceeding 150 mm (6 inches) loose thickness.1) Undisturbed: Bell holes shall be no larger than necessary for jointing. Backfill up to a point 300 mm (12 inches) above top of pipe shall be clean earth placed and tamped by hand.
2) Granular Fill: Depth of fill shall be a minimum of 75 mm (3 inches) plus one sixth of pipe diameter below pipe to 300 mm (12 inches) above top of pipe.
Place and tamp fill material by hand.
b. Place and compact as specified remainder of backfill using acceptable excavated materials. Do not use unsuitable materials.
c. Use granular fill for bedding where rock or rocky materials are excavated.
d. Provide buried utility lines with utility identification tape. Bury tape 300 mm (12 inches) below finished grade; under pavements and slabs, bury tape 150 mm (6 inches) below top of subgrade
e. Bury detection wire directly above non-metallic piping at a distance not to exceed 300 mm (12 inches) above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a minimum of 0.9 m (3 feet) of wire, coiled, remaining accessible in each manhole. The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney
VACCHCS Fresno, CA #570-16-302 Design Expanded Chilled Water Capacity, Phase 2- 100%CD December 11, 2017
31 20 00 - 12 seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe.
f. Bedding shall be of the type and thickness shown. Initial backfill material shall be placed and compacted with approved tampers to a height of at least one foot above the utility pipe or conduit. The backfill shall be brought up evenly on both sides of the pipe for the full length of the pipe. Care shall be taken to ensure thorough compaction of the fill under the haunches of the pipe. Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with
AWWA C600, Type 4, except as specified herein. Backfill to top of pipe shall be compacted to 95 percent of ASTM D698 maximum density. Plastic piping shall have bedding to spring line of pipe. Provide materials as follows:
1) Class I: Angular, 6 to 40 mm (0.25 to 1.5 inches), graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
2) Class II: Coarse sands and gravels with maximum particle size of 40 mm
(1.5 inches), including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry.
Soil Types GW, GP, SW, and SP are included in this class as specified in
ASTM D2487.
g. Site Earthwork: Earth excavation includes excavating pavements and obstructions visible on surface; underground structures, utilities, and other items indicated to be removed; together with soil, boulders, and other materials not classified as rock or unauthorized excavation. Excavation shall be accomplished as required by drawings and specifications. Excavate to indicated elevations and dimensions within a tolerance of plus or minus 25 mm (1 inch). Extend excavations a sufficient distance from structures for placing and removing concrete formwork, for installing services and other construction, complying with OSHA requirements, and for inspections.
Remove subgrade materials that are determined by Resident Engineer as unsuitable, and replace with acceptable material. If there is a question as to whether material is unsuitable or not, the contractor shall obtain samples of the material, under the direction of the Resident Engineer, and the materials shall be examined by an independent testing laboratory for soil classification to determine whether it is unsuitable or not. When unsuitable material is encountered and removed, contract price and time will be adjusted in accordance with Articles, DIFFERING SITE
CONDITIONS, CHANGES and CHANGES-SUPPLEMENT of the GENERAL
CONDITIONS as applicable. Adjustments to be based on volume in cut section only.
1) Site Grading:
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a) Provide a smooth transition between adjacent existing grades and new grades.
b) Cut out soft spots, fill low spots, and trim high spots to comply with required surface tolerances.
c) Slope grades to direct water away from buildings and to prevent ponds from forming where not designed. Finish subgrades to required elevations within the following tolerances:
1) Lawn or Unpaved Areas: Plus or minus 25 mm (1 inch).
2) Walks: Plus or minus 25 mm (1 inch).
3) Pavements: Plus or minus 13 mm (1 inch).
a) Grading Inside Building Lines: Finish subgrade to a tolerance of 13 mm (1/2 inch) when tested with a 3000 mm (10 foot) straightedge.
3.3 UNDERPINNING:
A. Design of the underpinning system is the responsibility of the Contractor and should be designed by a registered professional engineer and is subject to review and approval by the Resident Engineer.
Underpinning of existing building foundations, as indicated on structural drawings, or where excavation undermines existing foundations, shall be accomplished in the following manner:
1. Make general excavation for new construction, where new foundations are to be below existing foundations, to elevation of new foundations (or sized stone subbase), maintaining a
45 degree sloped berm.
2. For underpinning pits, underpin existing wall foundations by excavating 1200 mm (4 feet) wide pits to depth shown on drawings skipping 3 sections at any one time so as to maintain support for wall at all times.
3. Underpin intervening sections one at a time; no adjacent sections shall be underpinned until concrete in adjacent sections shall have reached 20 MPa (2500 psi) strength and have been dry packed with non-shrink grout to obtain positive bearing. Sheet and brace underpinning pits if soil will not stand on a vertical cut during this operation, or as required for safety of workmen. Repack any voids behind sheeting to prevent sloughing which could cause settlement of existing foundations. Contractor performing this portion of work shall have been prequalified by Resident Engineer as having previously performed successfully this type of work or will demonstrate his capability for successfully performing this work. It shall be sole responsibility of the Contractor to guard against objectionable movement or settlement and to preserve integrity of existing structures.
4. The tip elevation of the underpinning pits shall be a minimum of 900 mm (3 feet) below the adjacent excavation elevation.
5. Subgrades at the tip of the underpinning pit shall be clean, dry, and free of debris and shall be observed by the Resident Engineer prior to concrete placement.
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6. Concrete shall not be free fall greater than 3000 mm (10 feet) into the pit.
3.4 FILLING AND BACKFILLING:
A. General: Do not fill or backfill until all debris, water, unsatisfactory soil materials, obstructions, and deleterious materials have been removed from excavation. For fill and backfill, use excavated materials and borrow meeting the criteria specified herein, as applicable. Borrow will be supplied at no additional cost to the Government. Do not use unsuitable excavated materials. Do not backfill until foundation walls have been completed above grade and adequately braced, waterproofing or dampproofing applied, foundation drainage, and pipes coming in contact with backfill have been installed and work inspected and approved by Resident Engineer.
B. Placing: Place materials in horizontal layers not exceeding 200 mm (8 inches) in loose depth for material compacted by heavy compaction equipment, and not more than 100 mm (4 inches) in loose depth for material compacted by hand-operated tampers and then compacted. Place backfill and fill materials evenly on all sides of structures to required elevations, and uniformly along the full length of each structure. Place no material on surfaces that are muddy, frozen, or contain frost.
C. Compaction: Compact with approved tamping rollers, sheepsfoot rollers, pneumatic tired rollers, steel wheeled rollers, vibrator compactors, or other approved equipment (hand or mechanized) well suited to soil being compacted. Do not operate mechanized vibratory compaction equipment within 3000 mm (10 feet) of new or existing building walls without prior approval of Resident Engineer. Moisten or aerate material as necessary to provide moisture content that will readily facilitate obtaining specified compaction with equipment used. Backfill adjacent to any and all types of structures shall be placed and compacted to at least 90 percent laboratory maximum density for cohesive materials or 95 percent laboratory maximum density for cohesionless materials to prevent wedging action or eccentric loading upon or against the structure. Compact soil to not less than the following percentages of maximum dry density, according to ASTM D698 or ASTM D1557 as specified below:
1. Fills, Embankments, and Backfill
a. Under proposed structures, building slabs, steps, and paved areas, scarify and recompact top 300 mm (12 inches) of existing subgrade and each layer of backfill or fill material in accordance with ASTM D1557 95 percent.
b. Curbs, curbs and gutters, ASTM D1557 95 percent.
c. Under Sidewalks, scarify and recompact top 150 mm (6 inches) below subgrade and compact each layer of backfill or fill material in accordance with ASTM D1557 95 percent.
d. Landscaped areas, top 400 mm (16 inches), ASTM D1557 85 percent.
e. Landscaped areas, below 400 mm (16 inches) of finished grade ASTM D1557 90 percent.
2. Natural Ground (Cut or Existing)
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a. Under building slabs, steps and paved areas, top 150 mm (6 inches), ASTM D1557
95 percent.
b. Curbs, curbs and gutters, top 150 mm (6 inches ASTM D155795 percent.
c. Under sidewalks, top 150 mm (6 inches), ASTM D1557 95 percent.
D. Borrow Material: Borrow material shall be selected to meet the requirements and conditions of the particular fill or embankment for which it is to be used. Borrow material shall be obtained from the borrow areas from approved private sources. Unless otherwise provided in the contract, the
Contractor shall obtain from the owners the right to procure material, pay royalties and other charges involved, and bear the expense of developing the sources, including rights-of-way for hauling.
Borrow material from approved sources on Government-controlled land may be obtained without payment of royalties. Unless specifically provided, no borrow shall be obtained within the limits of the project site without prior written approval. Necessary clearing, grubbing, and satisfactory drainage of borrow pits and the disposal of debris thereon shall be considered related operations to the borrow excavation.
E. Opening and Drainage of Excavation and Borrow Pits: The Contractor shall notify the Resident
Engineer sufficiently in advance of the opening of any excavation or borrow pit to permit elevations and measurements of the undisturbed ground surface to be taken. Except as otherwise permitted, borrow pits and other excavation areas shall be excavated providing adequate drainage. Overburden and other spoil material shall be transported to designated spoil areas or otherwise disposed of as directed. Borrow pits shall be neatly trimmed and drained after the excavation is completed. The
Contractor shall ensure that excavation of any area, operation of borrow pits, or dumping of spoil material results in minimum detrimental effects on natural environmental conditions.
3.5 GRADING:
A. General: Uniformly grade the areas within the limits of this section, including adjacent transition areas. Smooth the finished surface within specified tolerance. Provide uniform levels or slopes between points where elevations are indicated, or between such points and existing finished grades.
Provide a smooth transition between abrupt changes in slope.
B. Cut rough or sloping rock to level beds for foundations. In pipe spaces or other unfinished areas, fill low spots and level off with coarse sand or fine gravel.
C. Slope backfill outside building away from building walls for a minimum distance of 1800 mm (6 feet).
D. Finish grade earth floors in pipe basements as shown to a level, uniform slope and leave clean.
E. Finished grade shall be at least 150 mm (6 inches) below bottom line of window or other building wall openings unless greater depth is shown.
F. Place crushed stone or gravel fill under concrete slabs on grade, tamped, and leveled. Thickness of fill shall be 150 mm (6 inches) unless otherwise shown.
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G. Finish subgrade in a condition acceptable to Resident Engineer at least one day in advance of paving operations. Maintain finished subgrade in a smooth and compacted condition until succeeding operation has been accomplished. Scarify, compact, and grade subgrade prior to further construction when approved compacted subgrade is disturbed by Contractor's subsequent operations or adverse weather.
H. Grading for Paved Areas: Provide final grades for both subgrade and base course to +/- 6 mm (0.25 inches) of indicated grades.
3.6 DISPOSAL OF UNSUITABLE AND EXCESS EXCAVATED MATERIAL
A. Disposal: Remove surplus satisfactory soil and waste material, including unsatisfactory soil, trash, and debris, and legally dispose of it off Medical Center property.
B. Disposal: Transport surplus satisfactory soil to designated storage areas on Medical Center property.
Stockpile or spread soil as directed by Resident Engineer.
1. Remove waste material, including unsatisfactory soil, trash, and debris, and legally dispose of it off Medical Center property.
C. Place excess excavated materials suitable for fill and/or backfill on site where directed.
D. Remove from site and dispose of any excess excavated materials after all fill and backfill operations have been completed.
E. Segregate all excavated contaminated soil designated by the Resident Engineer from all other excavated soils, and stockpile on site on two 0.15 mm (6 mil) polyethylene sheets with a polyethylene cover. A designated area shall be selected for this purpose. Dispose of excavated contaminated material in accordance with State and Local requirements.
3.7 CLEAN UP:
A. Upon completion of earthwork operations, clean areas within contract limits, remove tools, and equipment. Provide site clear, clean, free of debris, and suitable for subsequent construction operations. Remove all debris, rubbish, and excess material from Medical Center Property.
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DRILLED CAISSONS
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SECTION 31 63 26
DRILLED CAISSONS
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section specifies excavation and concrete required for construction of foundation caissons.
1.2 RELATED WORK
A. Materials testing and inspection during construction: Section 01 45 29, TESTING LABORATORY
SERVICES.
B. Safety requirements and blasting operations: Section 00 72 00, GENERAL CONDITIONS, Article, ACCIDENT PREVENTION.
C. Subsurface Investigation: Section 01 00 00, GENERAL REQUIREMENTS, Article, PHYSICAL DATA
D. Earth excavation: Section 31 20 00, EARTH MOVING.
E. Concrete, including materials and mixes: Section 03 30 00, CAST-IN-PLACE CONCRETE.
1.3 CONTRACT BASIS
A. Contract price for caissons will be based upon total length for each type of caisson shown and number of caisson load tests indicated in the Contract Documents. Length of caissons will be measured from bottom elevation to top elevation of the caisson. The diameter of the caisson is defined as the minimum diameter of the shaft.
1. Adjustment of contract price shall be based upon total length of each type of caisson placed and not on the length of individual caissons. When the total length of each type of completed caisson is greater or less than the length shown due to unsuitable soils or design modifications by the Resident Engineer, contract price adjustment will be made in accordance with Articles, DIFFERING SITE CONDITIONS, CHANGES and CHANGES-
SUPPLEMENT of the GENERAL CONDITIONS as applicable.
2. Contract price and time will be adjusted in accordance with Articles, DIFFERING SITE
CONDITIONS, CHANGES and CHANGES-SUPPLEMENT of the GENERAL CONDITIONS as applicable, when artificial materials that are not shown are encountered.
1.4 CLASSIFICATION OF EXCAVATION
A. Soil/Weathered Rock Excavation: Soil or weathered rock that can be reasonably excavated with the rock auger, i.e. rock auger advancement greater than 150 mm (6 inches) per 15 minutes (see rock auger refusal, 1.5.C-2, below)
B. Sloping Weathered Rock Excavation: Excavation of soil/weathered rock that can typically be excavated with the rock auger, except when the steeply sloping orientation of the stratum causes the rock auger to run askew.
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C. Rock Excavation:
1. Excavation of material that meets the rock auger refusal criteria and requires the rock core barrel or other hard rock excavation techniques for removal.
2. Rock auger refusal is defined as a penetration rate of less than 150 mm (6 inches) in 15 minutes, while operating a caisson drilling rig, rated with a torque capacity of at least 110 kN-meters (1,000,000 inch-pounds), applying a continuous down pressure of at least 220 kN
(50,000 pounds), equipped with a rock auger that contains conical carbide-tipped
(“Kennemetal”) teeth.
D. Nominal Soil or Weathered Rock Seams: Nominal soil or weathered rock seams below rock auger refusal will be excavated and considered as rock for rock excavation quantities. A nominal soil or weathered rock seam is one which is less than 600 mm (2 feet) thick. Where soil or weathered rock seams or voids of 600 mm (2 feet) or greater are excavated within a mixed rock/soil or rock/weathered rock profile, excavation is classified as soil/weathered rock excavation until rock auger refusal is again established.
1.5 MEASUREMENT AND PAYMENT FOR ROCK EXCAVATION
A. Measurement: Excavation type in units of length shall be considered to change at the upper contact with a different excavation type as defined by section 1.5.
B. Payment: Contract unit rates per length of each type of caisson shall be provided for each excavation condition type noted above in Section 1.5. Contract price and time will be adjusted for overruns or underruns in accordance with Articles, DIFFERING SITE CONDITIONS, CHANGES and CHANGES-
SUPPLEMENT of the GENERAL CONDITIONS as applicable.
C. Payment for Differing Site Conditions: No payment will be made for any rock excavation beyond caisson limits unless additional excavation is directed by the Resident Engineer. When rock excavation, as classified, is encountered, contract price and time will be adjusted in accordance with
Articles, DIFFERING SITE CONDITIONS, CHANGES and CHANGES-SUPPLEMENT of the
GENERAL CONDITIONS as applicable.
1.6 TOLERANCES
A. Install caissons with not more than the lesser of 1/24th of caisson shaft diameter or 75 mm (3 inches) from design center location. Caissons shall not be out of plumb more than 25 mm (1 inch) in 3000 mm (10 feet) for the full depth. Cross sections of shafts and bells shall not be less than design dimensions. Batter caissons shall be installed a maximum of 2 percent of length from specified inclination.
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1.7 SUBMITTALS
A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND
SAMPLES.
B. Before beginning work, submit a detailed location plan and description of the proposed method of caisson installation, all of which shall be subject to the review and approval of the Resident Engineer.
C. Shop Drawings shall comply with ACI 315 "Manual of Standard Practice for Detailing Reinforced
Concrete Structures". Furnish shop drawings prepared by a Professional Engineer licensed in the
State of the project for the detailing, fabricating, bending, and placing of concrete reinforcement.
D. Submit a detailed plan showing load test arrangement, location, and Contractor’s qualifications and results for review and approval by the Resident Engineer.
E. Reports:
1. Caisson record: Data as specified.
2. Rock excavation: Data as specified.
3. Soil Testing Agency Reports shall be issued showing material type and allowable bearing capacity at bottom of shaft within 24 hours after testing//observing each caisson.
4. Certified, "Caisson Field Record" for each caisson recording actual elevation of bottom, elevation of rock (if applicable), final centerline location of top, variation of shaft from plumb, bell dimension (if applicable), result of all tests and observations performed, material type and actual allowable bearing capacity of bottom, depth of socket into rock, levelness of bottom, seepage of water, still water level (if allowed to flood), elevation (top and bottom) of lining left in place, variation of shaft diameter (from those shown), and evidence of seams, voids or channels below bottom.
F. Certificates: Contractor’s qualifications as…
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