06 41 16.00 10.pdf

Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019

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PLASTI C- LAMI NATE- CLAD ARCHI TECTURAL CABI NETS

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN NATI ONAL STANDARDS I NSTI TUTE ( ANSI )

ANSI A161. 2 ( 1998) Decor at i ve Lami nat e Count er t ops, Per f or mance St andar ds f or Fabr i cat ed Hi gh Pressure

ARCHI TECTURAL WOODWORK I NSTI TUTE ( AWI )

AWI AWS ( 2nd Edi t i on) Ar chi t ect ur al Woodwor k Standards

ASTM I NTERNATI ONAL ( ASTM)

ASTM D1037 ( 2012) Eval uat i ng Pr oper t i es of Wood- Base Fi ber and Par t i c l e Panel Mat er i al s

ASTM E84 ( 2016) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials

ASTM F547 ( 2006; R 2012) Nai l s f or Use wi t h Wood and Wood- Base Mat er i al s

BUI LDERS HARDWARE MANUFACTURERS ASSOCI ATI ON ( BHMA)

ANSI / BHMA A156. 9 ( 2015) Cabi net Har dwar e

COMPOSI TE PANEL ASSOCI ATI ON ( CPA)

CPA A208. 1 ( 2016) Par t i c l eboar d

CPA A208. 2 ( 2016) Medi um Densi t y Fi ber boar d ( MDF) f or I nt er i or Appl i cat i ons

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

ANSI / NEMA LD 3 ( 2005) St andar d f or Hi gh- Pr essur e Decor at i ve Lami nat es

SCI ENTI FI C CERTI FI CATI ON SYSTEMS ( SCS)

SCS SCS Gl obal Ser vi ces ( SCS) I ndoor Advant age

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U. S. GREEN BUI LDI NG COUNCI L ( USGBC)

LEED BD+C ( 2009; R 2010) Leader shi p i n Ener gy and Envi r onment al Desi gn( t m) Bui l di ng Desi gn and Const r uct i on ( LEED- NC)

UL ENVI RONMENT ( ULE)

ULE Gr eenguar d UL Gr eenguar d Cer t i f i cat i on Pr ogr am

WI NDOW AND DOOR MANUFACTURERS ASSOCI ATI ON ( WDMA)

ANSI / WDMA I . S. 1A ( 2013) I nt er i or Ar chi t ect ur al Wood Fl ush Doors

1. 2 SYSTEM DESCRI PTI ON

Wor k i n t hi s sect i on i ncl udes l ami nat e c l ad cust om casewor k cabi net s as shown on t he dr awi ngs and as descr i bed i n t hi s speci f i cat i on. Thi s Sect i on i ncl udes hi gh- pr essur e l ami nat e sur f aci ng and cabi net har dwar e.

Al l exposed and semi - exposed sur f aces, whose f i ni sh i s not ot her wi se not ed on t he dr awi ngs or f i ni sh schedul e, shal l be sanded smoot h and shal l r ecei ve a c l ear f i ni sh of pol yur et hane. Wood f i ni sh may be shop f i ni shed or f i el d appl i ed i n accor dance wi t h Sect i on 09 90 00 PAI NTS AND COATI NGS.

1. 3 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00

SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Shop Dr awi ngs; G Installation

SD- 03 Pr oduct Dat a

Wood Mat er i al s; G Wood Fi ni shes; G Fi ni sh Schedul e; G Cabi net Har dwar e; G Certification

SD- 04 Sampl es

Pl ast i c Lami nat es; G

SD- 07 Cer t i f i cat es

Qual i t y Assur ance Lami nat e Cl ad Casewor k

SD- 11 Cl oseout Submi t t al s

LEED Document at i on

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1. 4 QUALI TY ASSURANCE

1. 4. 1 Gener al Requi r ement s

Unl ess ot her wi se not ed on t he dr awi ngs, al l mat er i al s, const r uct i on met hods, and f abr i cat i on shal l conf or m t o and compl y wi t h t he pr emi um gr ade qual i t y st andar ds as out l i ned i n AWI AWS, Sect i on f or l ami nat e c l ad cabi net s. These st andar ds shal l appl y i n l i eu of omi ssi ons or speci f i c r equi r ement s i n t hi s speci f i cat i on. Cont r act or s and t hei r per sonnel engaged i n t he wor k shal l be abl e t o demonst r at e successf ul exper i ence wi t h wor k of compar abl e ext ent , compl exi t y and qual i t y t o t hat shown and speci f i ed. Submi t a qual i t y cont r ol st at ement whi ch i l l ust r at es compl i ance wi t h and under st andi ng of AWI AWS r equi r ement s, i n gener al , and t he speci f i c AWI AWS r equi r ement s pr ovi ded i n t hi s speci f i cat i on. The qual i t y cont r ol st at ement shal l al so cer t i f y a mi ni mum of t en year s Cont r act or ' s exper i ence i n l ami nat e c l ad casewor k f abr i cat i on and const r uct i on. The qual i t y cont r ol st at ement shal l pr ovi de a l i s t of a mi ni mum of f i ve successf ul l y compl et ed pr oj ect s of a s i mi l ar scope, s i ze, and compl exi t y.

1. 4. 2 Mock-ups

Pr i or t o f i nal appr oval of shop dr awi ngs, pr ovi de a f ul l - s i ze mock- up of a t ypi cal f l oor cabi net , i ncl udi ng al l component s and har dwar e necessar y t o i l l ust r at e a compl et ed uni t wi t h a mi ni mum of one door and one dr awer assembl y. The compl et ed mock- up shal l i ncl ude count er t ops and back spl ashes wher e speci f i ed. The mock- up shal l ut i l i ze speci f i ed f i ni shes i n t he pat t er ns and col or s as i ndi cat ed. Upon di sappr oval , r ewor k or r emake t he mock- up unt i l appr oval i s secur ed. Remove r ej ect ed uni t s f r om t he j obsi t e. Appr oved mock- up may r emai n as par t of t he f i ni shed wor k.

Submi t shop dr awi ngs showi ng al l f abr i cat ed casewor k i t ems i n pl an vi ew, el evat i ons and cr oss- sect i ons t o accur at el y i ndi cat e mat er i al s used, det ai l s of const r uct i on, di mensi ons, met hods of f ast eni ng and er ect i on, and i nst al l at i on met hods pr oposed. Shop dr awi ng casewor k i t ems shal l be c l ear l y cr oss- r ef er enced t o casewor k i t ems l ocat ed on t he pr oj ect dr awi ngs. Shop dr awi ngs shal l i ncl ude a col or schedul e of al l casewor k i t ems t o i ncl ude al l count er t op, exposed, and semi - exposed cabi net f i ni shes t o i ncl ude f i ni sh mat er i al manuf act ur er , pat t er n, and col or .

1. 4. 3 Sust ai nabl e Desi gn Cer t i f i cat i on

Pr oduct shal l be t hi r d par t y cer t i f i ed i n accor dance wi t h ULE Gr eenguar d, SCS Sci ent i f i c Cer t i f i cat i on Syst ems I ndoor Advant ageor equal .

Cer t i f i cat i on shal l be per f or med annual l y and shal l be cur r ent .

1. 5 DELI VERY, STORAGE, AND HANDLI NG

Casewor k may be del i ver ed knockdown or f ul l y assembl ed. Del i ver al l uni t s t o t he s i t e i n undamaged condi t i on, st or ed of f t he gr ound i n f ul l y encl osed ar eas, and pr ot ect ed f r om damage. The st or age ar ea shal l be wel l vent i l at ed and not subj ect t o ext r eme changes i n t emper at ur e or humi di t y.

1. 6 SEQUENCI NG AND SCHEDULI NG

Coor di nat e wor k wi t h ot her t r ades. Uni t s shal l not be i nst al l ed i n any r oom or space unt i l pai nt i ng, and cei l i ng i nst al l at i on ar e compl et e wi t hi n t he r oom wher e t he uni t s ar e l ocat ed. Fl oor cabi net s shal l be i nst al l ed bef or e f i ni shed f l oor i ng mat er i al s ar e i nst al l ed.

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PART 2 PRODUCTS

2. 1 WOOD MATERI ALS

2. 1. 1 Lumber

a. Al l f r ami ng l umber shal l be k i l n- dr i ed Gr ade I I I t o di mensi ons as shown on t he dr awi ngs. Fr ame f r ont , wher e i ndi cat ed on t he dr awi ngs, shal l be nomi nal 3/ 4 i nch har dwood.

b. St andi ng or r unni ng t r i m casewor k component s, whi ch ar e speci f i ed t o r ecei ve a t r anspar ent f i ni sh, shal l be har dwood speci esas i ndi cat ed, pl ai n sawn. AWI gr ade shal l be pr emi um. Locat i on, shape, and di mensi ons shal l be as i ndi cat ed on t he dr awi ngs.

2. 1. 2 Panel Pr oduct s

2. 1. 2. 1 Plywood

Al l pl ywood panel s used f or f r ami ng pur poses shal l be veneer cor e har dwood plywood, AWI AWS Gr ade AA. Nomi nal t hi ckness of pl ywood panel s shal l be as i ndi cat ed i n t hi s speci f i cat i on and on t he dr awi ngs.

2. 1. 2. 2 Particleboard

Al l par t i c l eboar d shal l be i ndust r i al gr ade, medi um densi t y ( 40 t o 50 pounds per cubi c f oot ) , 3/ 4 i nch t hi ck. A moi st ur e- r esi st ant par t i c l eboar d i n gr ade Type 2- M- 2 or 2- M- 3 shal l be used as t he subst r at e f or pl ast i c l ami nat e cover ed component s as l ocat ed on t he dr awi ngs and ot her ar eas subj ect ed t o moi st ur e. Par t i c l eboar d shal l meet t he mi ni mum st andar ds l i s t ed i n ASTM D1037 and CPA A208. 1.

2. 1. 2. 3 Medi um Densi t y Fi ber boar d

Medi um densi t y f i ber boar d ( MDF) shal l be an accept abl e panel subst r at e wher e not ed on t he dr awi ngs. Medi um densi t y f i ber boar d shal l meet t he mi ni mum st andar ds l i s t ed i n CPA A208. 2.

2. 2 SOLI D POLYMER MATERI AL

Sol i d sur f aci ng casewor k component s shal l conf or m t o t he r equi r ement s of Sect i on 06 61 16 SOLI D SURFACI NG FABRI CATI ONS.

2. 3 HI GH PRESSURE DECORATI VE LAMI NATE ( HPDL)

Al l pl ast i c l ami nat es shal l meet t he r equi r ement s of ANSI / NEMA LD 3 and ANSI A161. 2 f or hi gh- pr essur e decor at i ve l ami nat es. Desi gn, col or s, sur f ace f i ni sh and t ext ur e, and l ocat i ons shal l be as i ndi cat ed on t he dr awi ngs. Submi t t wo sampl es of each pl ast i c l ami nat e pat t er n and col or .

Sampl es shal l be a mi ni mum of 5 by 7 i nches i n s i ze. Pl ast i c l ami nat e t ypes and nomi nal mi ni mum t hi cknesses f or casewor k component s shal l be as i ndi cat ed i n t he f ol l owi ng par agr aphs.

2. 3. 1 Hor i zont al Gener al Pur pose St andar d ( HGS) Gr ade

Hor i zont al gener al pur pose st andar d gr ade pl ast i c l ami nat e shal l be 0. 048 i nches ( pl us or mi nus 0. 005 i nches) i n t hi ckness. Thi s l ami nat e gr ade i s i nt ended f or hor i zont al sur f aces wher e post f or mi ng i s not r equi r ed.

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2. 3. 2 Ver t i cal Gener al Pur pose St andar d ( VGS) Gr ade

Ver t i cal gener al pur pose st andar d gr ade pl ast i c l ami nat e shal l be 0. 028 i nches ( pl us or mi nus 0. 004 i nches) i n t hi ckness. Thi s l ami nat e gr ade i s i nt ended f or exposed ext er i or ver t i cal sur f aces of casewor k component s wher e post f or mi ng i s not r equi r ed.

2. 3. 3 Hor i zont al Gener al Pur pose Post f or mabl e ( HGP) Gr ade

Hor i zont al gener al pur pose post f or mabl e gr ade pl ast i c l ami nat e shal l be

0. 042 i nches ( pl us or mi nus 0. 005 i nches) i n t hi ckness. Thi s l ami nat e gr ade i s i nt ended f or hor i zont al sur f aces wher e post f or mi ng i s r equi r ed.

2. 3. 4 Ver t i cal Gener al Pur pose Post f or mabl e ( VGP) Gr ade

Ver t i cal gener al pur pose post f or mabl e gr ade pl ast i c l ami nat e shal l be

0. 028 i nches ( pl us or mi nus 0. 004 i nches) i n t hi ckness. Thi s l ami nat e gr ade i s i nt ended f or exposed ext er i or ver t i cal sur f aces of component s wher e post f or mi ng i s r equi r ed f or cur ved sur f aces.

2. 3. 5 Hor i zont al Gener al Pur pose Fi r e Rat ed ( HGF) Gr ade

Hor i zont al gener al pur pose f i r e r at ed gr ade pl ast i c l ami nat e shal l be

0. 048 i nches ( pl us or mi nus 0. 005 i nches) i n t hi ckness. Lami nat e gr ade shal l have a c l ass 1, c l ass A f i r e r at i ng i n accor dance wi t h ASTM E84.

2. 3. 6 Ver t i cal Gener al Pur pose Fi r e Rat ed ( VGF) Gr ade

Ver t i cal gener al pur pose f i r e r at ed gr ade pl ast i c l ami nat e shal l be 0. 028 i nches ( pl us or mi nus 0. 004 i nches) i n t hi ckness. Thi s l ami nat e gr ade shal l have a c l ass 1, c l ass A f i r e r at i ng i n accor dance wi t h ASTM E84.

2. 3. 7 Cabi net Li ner St andar d ( CLS) Gr ade

Cabi net l i ner st andar d gr ade pl ast i c l ami nat e shal l be 0. 020 i nches i n t hi ckness. Thi s l ami nat e gr ade i s i nt ended f or l i ght dut y semi - exposed i nt er i or sur f aces of casewor k component s.

2. 3. 8 Backi ng Sheet ( BK) Gr ade

Undecor at ed backi ng sheet gr ade l ami nat e i s f or mul at ed speci f i cal l y t o be used on t he backsi de of pl ast i c l ami nat ed panel subst r at es t o enhance di mensi onal st abi l i t y of t he subst r at e. Backi ng sheet t hi ckness shal l be

0. 020 i nches. Backi ng sheet s shal l be pr ovi ded f or al l l ami nat ed casewor k component s wher e pl ast i c l ami nat e f i ni sh i s appl i ed t o onl y one sur f ace of t he component subst r at e.

2. 4 THERMOSET DECORATI VE OVERLAYS ( MELAMI NE)

Ther moset decor at i ve over l ays ( mel ami ne panel s) shal l be used f or casewor k cabi net i nt er i or and dr awer i nt er i or sur f aces.

2. 5 EDGE BANDI NG

Edge bandi ng f or casewor k door s and dr awer f r ont s shal l be PVC vi nyl and shal l be 0. 125 i nch t hi ck. Mat er i al wi dt h shal l be as i ndi cat ed on t he dr awi ngs. Col or and pat t er n shal l be as i ndi cat ed on t he dr awi ngs.

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2. 6 VI NYL COUNTERTOP EDGE

Wher e l ocat ed on t he dr awi ngs, v i nyl edgi ng f or count er t ops shal l be a t ee- moul d anchor t ype wi t h a r adi used edge pr of i l e. Fi ni shed wi dt h shal l be as i ndi cat ed on t he dr awi ngs. Col or shal l be as i ndi cat ed on t he drawings.

2. 7 CABI NET HARDWARE

Al l har dwar e shal l conf or m t o ANSI / BHMA A156. 9, unl ess ot her wi se not ed, and shal l consi st of t he f ol l owi ng component s:

2. 7. 1 Door Hi nges

Pr ovi de f r amel ess conceal ed Eur opean st y l e, back mount ed hi nges wi t h 165 degr ee openi ng and a sel f c l osi ng f eat ur e when at l ess t han 90 degr ees open.

2. 7. 2 Cabi net Pul l s

Pr ovi de dr awer pul l s as_wi r e t ype pul l s wi t h cent er - t o- cent er di mensi on of not l ess t han 3- 1/ 2 i nches and a cr oss sect i onal di amet er of 5/ 16 i nch.

Pr ovi de handl e pr oj ect i ons not l ess t han_ 1- 5/ 16 i nches.

2. 7. 3 Dr awer Sl i de

Si de mount ed t ype, f ul l ext ensi on wi t h a mi ni mum 100 pound l oad capaci t y.

Sl i des shal l have a sel f c l osi ng/ st ay c l osed act i on and i ncl ude an i nt egr al st op t o avoi d acci dent al dr awer r emoval .

2. 7. 4 Adj ust abl e Shel f Suppor t Syst em

Mul t i pl e hol es wi t h met al pi n suppor t s, BHMA B04013.

2. 8 FASTENERS

Nai l s, scr ews, and ot her sui t abl e f ast ener s shal l be t he s i ze and t ype best sui t ed f or t he pur pose and shal l conf or m t o ASTM F547 wher e applicable.

2. 9 ADHESI VES, CAULKS, AND SEALANTS

2. 9. 1 Adhesives

Adhesi ves shal l be of a f or mul a and t ype r ecommended by AWI . Adhesi ves shal l be sel ect ed f or t hei r abi l i t y t o pr ovi de a dur abl e, per manent bond and shal l t ake i nt o consi der at i on such f act or s as mat er i al s t o be bonded, expansi on and cont r act i on, bond st r engt h, f i r e r at i ng, and moi st ur e r esi st ance. Adhesi ves shal l meet l ocal r egul at i ons r egar di ng VOC emi ssi ons and of f - gassi ng.

2. 9. 1. 1 Wood Joi ner y

Adhesi ves used t o bond wood member s shal l be a Type I I f or i nt er i or use pol yvi nyl acet at e r esi n emul si on . Adhesi ves shal l wi t hst and a bond t est as descr i bed i n ANSI / WDMA I . S. 1A.

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2. 9. 1. 2 Lami nat e Adhesi ve

Adhesi ve used t o j oi n hi gh- pr essur e decor at i ve l ami nat e t o wood shal l be a wat er - based cont act adhesi ve. PVC edgebandi ng shal l be adher ed usi ng a pol ymer - based hot mel t gl ue.

2. 9. 2 Caulk

Caul k used t o f i l l voi ds and j oi nt s bet ween l ami nat ed component s and bet ween l ami nat ed component s and adj acent sur f aces shal l be c l ear , 100 per cent s i l i cone.

2. 9. 3 Sealant

Seal ant shal l be of a t ype and composi t i on r ecommended by t he subst r at e manuf act ur er t o pr ovi de a moi st ur e bar r i er at s i nk cut out s and al l ot her l ocat i ons wher e unf i ni shed subst r at e edges may be subj ect ed t o moi st ur e.

2. 10 WOOD FI NI SHES

Pai nt , st ai n, var ni sh and t hei r appl i cat i ons r equi r ed f or l ami nat e c l ad casewor k component s shal l be as i ndi cat ed i n Sect i on 09 90 00 PAI NTS AND COATI NGS. Col or and l ocat i on shal l be as i ndi cat ed on t he dr awi ngs.

2. 11 ACCESSORIES

2. 11. 1 Gl ass and Gl azi ng

Gl ass r equi r ed i n l ami nat ed casewor k shal l be i n accor dance wi t h Sect i on 08 81 00 GLAZI NG. Gl ass shal l be as i ndi cat ed on t he dr awi ngs.

2. 11. 2 Grommets

Gr ommet s shal l be pl ast i c mat er i al f or cut out s wi t h a di amet er of 2- 1/ 2 i nches unl ess ot her wi se i ndi cat ed on t he dr awi ngs. Locat i ons shal l be as i ndi cat ed on t he dr awi ngs.

2. 12 FABRICATION

Ver i f y f i el d measur ement s as i ndi cat ed i n t he shop dr awi ngs bef or e f abr i cat i on. Fabr i cat i on and assembl y of component s shal l be accompl i shed at t he shop si t e t o t he maxi mum ext ent possi bl e. Const r uct i on and f abr i cat i on of cabi net s and t hei r component s shal l meet or exceed t he r equi r ement s f or AWI cust om gr ade unl ess ot her wi se i ndi cat ed i n t hi s speci f i cat i on. Cabi net st y l e, i n accor dance wi t h AWI AWS, Sect i on 400- G descr i pt i ons, shal l be f l ush over l ay.

2. 12. 1 Base and Wal l Cabi net Case Body

2. 12. 1. 1 Cabi net Component s

Fr ame member s shal l be gl ued- t oget her , k i l n- dr i ed har dwood l umber . Top cor ner s, bot t om cor ner s, and cabi net bot t oms shal l be br aced wi t h ei t her har dwood bl ocks or wat er - r esi st ant gl ue and nai l ed i n pl ace met al or pl ast i c cor ner br aces. Cabi net component s shal l be const r uct ed f r om t he f ol l owi ng mat er i al s and t hi cknesses:

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2. 12. 1. 1. 1 Body Member s ( Ends, Di v i s i ons, Bot t oms, and Tops)

3/ 4 i nch medi um densi t y f i ber boar d ( MDF) panel pr oduct

2. 12. 1. 1. 2 Face Fr ames and Rai l s

3/ 4 i nch har dwood l umber

2. 12. 1. 1. 3 Shelving

3/ 4 i nch medi um densi t y f i ber boar d ( MDF) panel pr oduct

2. 12. 1. 1. 4 Cabi net Backs

1/ 4 i nch medi um densi t y f i ber boar d ( MDF)

2. 12. 1. 1. 5 Dr awer Si des, Backs, and Subf r ont s

1/ 2 i nch panel pr oduct

2. 12. 1. 1. 6 Dr awer Bot t oms

1/ 4 i nch veneer cor e pl ywood panel pr oduct

2. 12. 1. 1. 7 Door and Dr awer Fr ont s

3/ 4- i nch medi um densi t y f i ber boar d ( MDF)

2. 12. 1. 2 Joi ner y Met hod f or Case Body Member s

2. 12. 1. 2. 1 Tops, Exposed Ends, and Bot t oms

One of t he f ol l owi ng at Cont r act or ' s opt i on:

a. Dowel ed, gl ued under pr essur e ( appr ox. 4 dowel s per 12 i nches of j oi nt ) .

b. St op dado, gl ued under pr essur e, and ei t her nai l ed, st apl ed or scr ewed ( f ast ener s wi l l not be v i s i bl e on exposed par t s) .

c. Spl i ne or bi scui t , gl ued under pr essur e.

2. 12. 1. 2. 2 Exposed End Cor ner and Face Fr ame At t achment

2. 12. 1. 2. 2. 1 Mi t er ed Joi nt l ock mi t er or spl i ne or bi scui t , gl ued under pr essur e ( no vi s i bl e fasteners)

2. 12. 1. 2. 2. 2 Non- Mi t er ed Joi nt ( 90 degr ee) but t j oi nt gl ued under pr essur e ( no vi s i bl e f ast ener s)

2. 12. 1. 2. 2. 3 But t Joi nt gl ued and nai l ed

2. 12. 1. 2. 3 Cabi net Backs ( Wal l Hung Cabi net s)

Wal l hung cabi net backs must not be r el i ed upon t o suppor t t he f ul l wei ght

Apr i l 2019 Page 8 SECTI ON 06 41 16. 00 10 of t he cabi net and i t s ant i c i pat ed l oad f or hangi ng/ mount i ng pur poses.

Met hod of back j oi ner y and hangi ng/ mount i ng mechani sms shoul d t r ansf er t he l oad t o case body member s. Fabr i cat i on met hod shal l be:

2. 12. 1. 2. 3. 1 Ful l Bound

Ful l bound, capt ur ed i n gr ooves on cabi net s i des, t op, and bot t om.

Cabi net backs f or f l oor st andi ng cabi net s shal l be s i de bound, capt ur ed i n gr ooves; gl ued and f ast ened t o t op and bot t om.

2. 12. 1. 2. 4 Wal l Anchor St r i ps

Wal l Anchor St r i ps shal l be r equi r ed f or al l cabi net s wi t h backs l ess t han 1/ 2 i nch t hi ck. St r i ps shal l consi st of mi ni mum 1/ 2 i nch t hi ck l umber , mi ni mum 2- 1/ 2 i nches wi dt h; secur el y at t ached t o wal l s i de of cabi net back

- t op and bot t om f or wal l hung cabi net s, t op onl y f or f l oor st andi ng cabinets.

2. 12. 2 Cabi net Fl oor Base

Fl oor cabi net s shal l be mount ed on a base const r uct ed of 3/ 4 i nch veneer cor e ext er i or pl ywood. Base assembl y component s shal l be t r eat ed l umber .

Fi ni shed hei ght f or each cabi net base shal l be not l ess t han t he f ul l hei ght of t he i nst al l ed, speci f i ed wal l base. Bot t om edge of t he cabi net door or dr awer f ace shal l be f l ush wi t h t op of base.

2. 12. 3 Cabi net Door and Dr awer Fr ont s

Door and dr awer f r ont s shal l be f abr i cat ed f r om 3/ 4 i nch medi um densi t y f i ber boar d ( MDF. Al l door and dr awer f r ont edges shal l be sur f aced wi t h hi gh pr essur e pl ast i c l ami nat e , col or and pat t er n t o mat ch ext er i or f ace laminate.

2. 12. 4 Dr awer Assembl y

2. 12. 4. 1 Dr awer Component s

Dr awer component s shal l consi st of a r emovabl e dr awer f r ont , s i des, backs, and bot t om. Dr awer component s shal l be const r uct ed of t he f ol l owi ng mat er i al s and t hi cknesses:

2. 12. 4. 1. 1 Dr awer Si des and Backs For Tr anspar ent Fi ni sh

1/ 2 i nch t hi ck 7- pl y har dwood veneer cor e pl ywood ( no voi ds) , any speci es

2. 12. 4. 1. 2 Dr awer Si des and Backs For Lami nat e Fi ni sh

1/ 2 i nch t hi ck 7- pl y har dwood veneer cor e subst r at e

2. 12. 4. 1. 3 Dr awer Si des and Back For Ther moset Decor at i ve Over l ay ( Mel ami ne) Fi ni sh

1/ 2 i nch t hi ck medi um densi t y par t i c l eboar d or MDF f i ber boar d subst r at e

2. 12. 4. 1. 4 Dr awer Bot t om

1/ 4 i nch t hi ck t her moset decor at i ve over l ay mel ami ne panel pr oduct

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2. 12. 4. 2 Dr awer Assembl y Joi ner y Met hod a.a. Dowel ed, gl ued under pr essur e. - or -

b. Lock shoul der , gl ued and pi n nai l ed.

c. Bot t oms shal l be set i nt o s i des, f r ont , and back, 1/ 4 i nch deep gr oove wi t h a mi ni mum 3/ 8 i nch st andi ng shoul der .

2. 12. 5 Shelving

2. 12. 5. 1 Gener al Requi r ement s

Shel vi ng shal l be f abr i cat ed f r om 3/ 4 i nch medi um densi t y f i ber boar d ( MDF.

Al l shel v i ng t op and bot t om sur f aces shal l be f i ni shed wi t h t her moset decor at i ve over l ay ( mel ami ne) . Shel f edges shal l be f i ni shed i n t her moset decor at i ve over l ay ( mel ami ne) .

2. 12. 5. 2 Shel f Suppor t Syst em

The shel f suppor t syst em shal l be:

2. 12. 5. 2. 1 Pi n Hol e Met hod

Dr i l l hol es on t he i nt er i or sur f ace of t he cabi net s i de wal l s. Evenl y space hol es i n t wo ver t i cal col umns Space t he hol es i n each col umn at 2 i nch i ncr ement s st ar t i ng 6 i nches f r om t he cabi net i nt er i or bot t om and ext endi ng t o wi t hi n 6 i nches of t he t op i nt er i or sur f ace of t he cabi net .

Dr i l l hol es t o pr ovi de a l evel , st abl e sur f ace when t he shel f i s r est i ng on t he shel f pi ns. Coor di nat e hol e di amet er wi t h pi n i nser t s i ze t o pr ovi de a f i r m, t i ght f i t .

2. 12. 6 Lami nat e Cl ad Count er t ops

Const r uct l ami nat e count er t op subst r at e of 3/ 4 i nch medi um densi t y f i ber boar d ( MDF) . The subst r at e shal l be moi st ur e- r esi st ant wher e count er t ops r ecei ve s i nks, l avat or i es, or ar e subj ect ed t o l i qui ds. Al l subst r at es shal l have si nk cut out edges seal ed wi t h appr opr i at e seal ant agai nst moi st ur e. No j oi nt s shal l occur at any cut out s. A bal anced backer sheet i s r equi r ed.

2. 12. 6. 1 Edge St yl e

Fr ont and exposed si de count er t op edges shal l be i n shapes and t o di mensi ons as shown on t he dr awi ngs. The count er t op edge mat er i al shal l be:

2. 12. 6. 1. 1 Vinyl

Vi nyl t ee- moul d edge shal l be i n shape, t hi ckness, and col or as i ndi cat ed on t he dr awi ngs. Tee moul d edge shal l over l ap t he exposed count er t op l ami nat e edge and shal l be i nst al l ed f l ush wi t h t he count er t op l ami nat e surface.

2. 12. 6. 1. 2 Pl ast i c Lami nat e Sel f Edge

Fl at , 90 degr ee " sel f " edge. Edge must be appl i ed bef or e t op. Lami nat e edge shal l over l ap count er t op l ami nat e and shal l be eased t o el i mi nat e shar p cor ner s.

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2. 12. 6. 2 Lami nat e Cl ad Spl ashes

Count er t op spl ash subst r at e shal l be 3/ 4 i nch MDF f i ber boar d. Lami nat e c l ad backspl ash shal l be l oose, t o be i nst al l ed at t he t i me of count er t op i nst al l at i on. Si de spl ashes shal l be st r ai ght pr of i l e and pr ovi ded l oose, t o be i nst al l ed at t he t i me of count er t op i nst al l at i on. Back and si de spl ash l ami nat e pat t er n and col or shal l mat ch t he adj acent count er t op laminate.

2. 12. 7 Lami nat e Appl i cat i on

Lami nat e appl i cat i on t o subst r at es shal l f ol l ow t he r ecommended pr ocedur es and i nst r uct i ons of t he l ami nat e manuf act ur er and ANSI / NEMA LD 3, usi ng t ool s and devi ces speci f i cal l y desi gned f or l ami nat e f abr i cat i on and appl i cat i on. Pr ovi de a bal anced backer sheet ( Gr ade BK) wher ever onl y one sur f ace of t he component subst r at e r equi r es a pl ast i c l ami nat e f i ni sh.

Appl y r equi r ed gr ade of l ami nat e i n f ul l uni nt er r upt ed sheet s consi st ent wi t h manuf act ur ed si zes usi ng one pi ece f or f ul l l engt h onl y, usi ng adhesi ves speci f i ed her ei n or as r ecommended by t he manuf act ur er . Fi t cor ner s and j oi nt s hai r l i ne. Al l l ami nat e edges shal l be machi ned f l ush, f i l ed, sanded, or buf f ed t o r emove machi ne mar ks and eased ( shar p cor ner s r emoved) . Cl ean up at easi ng shal l be such t hat no over l ap of t he member eased i s v i s i bl e. Fabr i cat i on shal l conf or m t o ANSI A161. 2. Lami nat e t ypes and gr ades f or component sur f aces shal l be as f ol l ows unl ess ot her wi se i ndi cat ed on t he dr awi ngs:

2. 12. 7. 1 Base/ Wal l Cabi net Case Body

a. Ext er i or ( exposed) sur f aces t o i ncl ude exposed and semi - exposed f ace f r ame sur f aces: HPDL Gr ade VGS.

b. I nt er i or ( semi - exposed) sur f aces t o i ncl ude i nt er i or back wal l , bot t om, and si de wal l s: Ther moset Decor at i ve Over l ay ( mel ami ne) .

2. 12. 7. 2 Adj ust abl e Shel v i ng

2. 12. 7. 2. 1 Top and Bot t om Sur f aces

Ther moset Decor at i ve Over l ay ( mel ami ne)

2. 12. 7. 2. 2 Al l Edges

Ther moset Decor at i ve Over l ay ( mel ami ne)

2. 12. 7. 3 Fi xed Shel v i ng

2. 12. 7. 3. 1 Top and Bot t om Sur f aces

Ther moset Decor at i ve Over l ay ( mel ami ne)

2. 12. 7. 3. 2 Exposed Edges

Ther moset Decor at i ve Over l ay ( mel ami ne)

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2. 12. 7. 4 Door , Dr awer Fr ont s, Access Panel s

2. 12. 7. 4. 1 Ext er i or ( Exposed) and I nt er i or ( Semi - Exposed) Faces

HPDL Gr ade VGS

2. 12. 7. 4. 2 Edges

HPDL Gr ade VGS

2. 12. 7. 5 Dr awer Assembl y

Al l i nt er i or and ext er i or sur f aces: Ther moset Decor at i ve Over l ay (melamine).

2. 12. 7. 6 Count er t ops and Spl ashes

Al l exposed and semi - exposed sur f aces: HPDL Gr ade HGS

2. 12. 7. 7 Tolerances

Fl ushness, f l at ness, and j oi nt t ol er ances of l ami nat ed sur f aces shal l meet the AWI AWS cust om gr ade r equi r ement s.

2. 12. 8 Finishing

2. 12. 8. 1 Filling

No f ast ener s shal l be exposed on l ami nat ed sur f aces. Al l nai l s, scr ews, and ot her f ast ener s i n non- l ami nat ed cabi net component s shal l be count er sunk and t he hol es f i l l ed wi t h wood f i l l er consi st ent i n col or wi t h t he wood speci es.

2. 12. 8. 2 Sanding

Al l sur f aces r equi r i ng coat i ngs shal l be pr epar ed by sandi ng wi t h a gr i t and i n a manner t hat scr at ches wi l l not show i n t he f i nal syst em.

2. 12. 8. 3 Coatings

Types, met hod of appl i cat i on and l ocat i on of casewor k f i ni shes shal l be i n accor dance wi t h t he f i ni sh schedul e, dr awi ngs and Sect i on 09 90 00 PAI NTS AND COATI NGS. Al l cabi net r eveal s shal l be pai nt ed. Submi t descr i pt i ve dat a whi ch pr ovi des nar r at i ve wr i t t en ver i f i cat i on of al l t ypes of const r uct i on mat er i al s and f i ni shes, met hods of const r uct i on, et c. not c l ear l y i l l ust r at ed on t he submi t t ed shop dr awi ngs. Dat a shal l pr ovi de wr i t t en ver i f i cat i on of conf or mance wi t h AWI AWS f or t he qual i t y i ndi cat ed t o i ncl ude mat er i al s, t ol er ances, and t ypes of const r uct i on. Bot h t he manuf act ur er of mat er i al s and t he f abr i cat or shal l submi t avai l abl e l i t er at ur e whi ch descr i bes r e- cycl ed pr oduct cont ent , oper at i ons and pr ocesses i n pl ace t hat suppor t ef f i c i ent use of nat ur al r esour ces, ener gy ef f i c i ency, emi ssi ons of ozone depl et i ng chemi cal s, management of wat er and oper at i onal wast e, i ndoor envi r onment al qual i t y, and ot her pr oduct i on t echni ques suppor t i ng sust ai nabl e desi gn and pr oduct s.

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PART 3 EXECUTI ON

3. 1 INSTALLATION

I nst al l at i on shal l compl y wi t h appl i cabl e r equi r ement s f or AWI AWS pr emi um qual i t y st andar ds. Count er t ops and f abr i cat ed assembl i es shal l be i nst al l ed l evel , pl umb, and t r ue t o l i ne, i n l ocat i ons shown on t he dr awi ngs. Cabi net s and ot her l ami nat e c l ad casewor k assembl i es shal l be at t ached and anchor ed secur el y t o t he f l oor and wal l s wi t h mechani cal f ast ener s t hat ar e appr opr i at e f or t he wal l and f l oor const r uct i on.

3. 1. 1 Anchor i ng Syst ems

3. 1. 1. 1 Floor

Base cabi net s shal l ut i l i ze a f l oor anchor i ng syst em as det ai l ed on t he dr awi ngs. Anchor i ng and mechani cal f ast ener s shal l not be v i s i bl e f r om t he f i ni shed si de of t he casewor k assembl y. Cabi net assembl i es shal l be at t ached t o anchor ed bases wi t hout v i s i bl e f ast ener s as i ndi cat ed i n t he dr awi ngs. Wher e assembl y abut s a wal l sur f ace, anchor i ng shal l i ncl ude a mi ni mum 1/ 2 i nch t hi ck l umber or panel pr oduct hangi ng st r i p, mi ni mum 2- 1/ 2 i nch wi dt h; secur el y at t ached t o t he t op of t he wal l s i de of t he cabi net back.

3. 1. 1. 2 Wall

Cabi net t o be wal l mount ed shal l ut i l i ze mi ni mum 1/ 2 i nch t hi ck l umber or panel pr oduct hangi ng st r i ps, mi ni mum 2- 1/ 2 i nch wi dt h; secur el y at t ached t o t he wal l s i de of t he cabi net back, bot h t op and bot t om.

3. 1. 2 Countertops

Count er t ops shal l be i nst al l ed i n l ocat i ons as i ndi cat ed on t he dr awi ngs.

Count er t ops shal l be f ast ened t o suppor t i ng casewor k st r uct ur e wi t h mechani cal f ast ener s, hi dden f r om vi ew. Al l j oi nt s f or med by t he count er t op or count er t op spl ash and adj acent wal l sur f aces shal l be f i l l ed wi t h a c l ear s i l i cone caul k. Loose back and si de spl ashes shal l be adher ed t o bot h t he count er t op sur f ace per i met er and t he adj acent wal l sur f ace wi t h adhesi ves appr opr i at e f or t he t ype of mat er i al s t o be adher ed. Joi nt s bet ween t he count er t op sur f ace and spl ash shal l be f i l l ed wi t h c l ear s i l i cone caul k i n a smoot h consi st ent concave bead. Bead si ze shal l be t he mi ni mum necessar y t o f i l l t he j oi nt and any sur r oundi ng voi ds or cr acks.

3. 1. 3 Hardware

Casewor k har dwar e shal l be i nst al l ed i n t ypes and l ocat i ons as i ndi cat ed on t he dr awi ngs. Wher e f ul l y conceal ed Eur opean- st y l e hi nges ar e speci f i ed t o be used wi t h par t i c l eboar d or f i ber boar d door s, t he use of pl ast i c or synt het i c i nser t i on dowel s shal l be used t o r ecei ve 3/ 16 i nch " Eur oscr ews" . The use of wood scr ews wi t hout i nser t i on dowel s i s prohibited.

3. 1. 4 Door s, Dr awer s and Removabl e Panel s

The f i t t i ng of door s, dr awer s and r emovabl e panel s shal l be accompl i shed wi t hi n t ar get f i t t i ng t ol er ances f or gaps and f l ushness i n accor dance wi t h AWI AWS pr emi um gr ade r equi r ement s.

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3. 1. 5 Pl umbi ng Fi xt ur es

I nst al l s i nks, s i nk har dwar e, and ot her pl umbi ng f i xt ur es i n l ocat i ons as i ndi cat ed on t he dr awi ngs and i n accor dance wi t h Sect i on 22 00 00

PLUMBI NG, GENERAL PURPOSE.

3. 1. 6 Glass

I nst al l gl ass and gl azi ng i n t he casewor k usi ng met hods and mat er i al s speci f i ed i n Sect i on 08 81 00 GLAZI NG i n l ocat i ons as i ndi cat ed on t he drawings.

- - End of Sect i on - -

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