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Repair Building 120 at Watervliet Arsenal (WVA), New York
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W912DS24R0020
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This document is a Unified Facilities Guide Specification (UFGS) for Section 31 00 00 Earthwork. It covers the requirements for earthwork activities such as excavation, trenching, backfilling, compaction, and soil material requirements for buildings, utilities, roadways, railroads, and airfields.

The specification provides detailed definitions for various soil materials, including structural fill, embankment fill, porous fill, topsoil, utility bedding material, and flowable fill. It also outlines requirements for borrow material, geotextiles, and rip-rap construction. The document specifies quality control measures such as using a Geotechnical Engineer and qualified technicians, and conducting preconstruction meetings. It provides guidance on excavation, subgrade preparation, filling and compaction methods, and embankment construction. The specification covers trench excavation and backfill, as well as requirements for jacking, boring, and tunneling.

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WVA Building 120 WVABLD120

USACE / NAVFAC / AFCEC
UFGS-31 00 00 (August 2023)
Preparing Activity: USACE
Superseding

UFGS-31 00 00 (August 2008) UFGS-31 23 00.00 20 (February 2011)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2023

SECTION 31 00 00

EARTHWORK

08/23

NOTE: This guide specification covers the requirements for earthwork activities for buildings, utilities, roadways, railroads, and airfields.

Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable item(s) or insert appropriate information.

Remove information and requirements not required in respective project, whether or not brackets are present.

Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).

PART 1 GENERAL

NOTE: Consult with an engineer while editing this section to determine specific requirements for each job.

The following information will be indicated on the project drawings:

1. Surface elevations, existing and new;

2. Location of underground obstructions and existing utilities;

3. Location and record of soil borings and test pits. Include ground water observations and topsoil thickness encountered in boring, soil classifications, and properties such as moisture content and Atterberg limit determinations;

4. Location of borrow and disposal area if located on Government property;

5. Clearing stripping and grubbing limits, if different from clearing limits;

6. Areas to be seeded;

7. Hydrological data where available;

8. Shoring and sheeting required (trench protection is specified in Corps of Engineers Manual EM 385-1-1); and

9. Pipe trench excavation details;

10. Location and limits of hard material (obstructions or bedrock);

11. Details of special construction such as under railroad and highways right-of-way requirements for jacking and boring;

12. Details of sewage absorption trenches, absorption pits, and subsurface drains.

1.1 REFERENCES

NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.

Use the Reference Wizard's Check Reference feature when you add a Reference Identifier (RID) outside of the Section's Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizard's Check Reference feature to update the issue dates.

References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO)

AASHTO T 180 (2017) Standard Method of Test for Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and a 457-mm (18-in.) Drop

AMERICAN WATER WORKS ASSOCIATION (AWWA)

AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM C33/C33M (2023) Standard Specification for Concrete Aggregates

ASTM C117 (2017) Standard Test Method for Materials Finer than 75-um (No. 200) Sieve in Mineral Aggregates by Washing

ASTM C136/C136M (2019) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates

ASTM C150/C150M (2022) Standard Specification for Portland Cement

ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete

ASTM C618 (2023; E 2023) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete

ASTM C989/C989M (2022) Standard Specification for Slag Cement for Use in Concrete and Mortars

ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft. (600 kN-m/cu. m.))

ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-µm (No. 200) Sieve in Soils by Washing

ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand-Cone Method

ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)

ASTM D2167 (2015) Density and Unit Weight of Soil in Place by the Rubber Balloon Method

ASTM D2216 (2019) Standard Test Methods for Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass

ASTM D2321 (2020) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications

ASTM D2487 (2017; E 2020) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System)

ASTM D2974 (2020; E 2020) Moisture, Ash, and Organic Matter of Peat and Other Organic Soils

ASTM D4253 (2016; E 2019) Standard Test Methods for Maximum Index Density and Unit Weight of Soils Using a Vibratory Table

ASTM D4254 (2016) Standard Test Methods for Minimum Index Density and Unit Weight of Soils and Calculation of Relative Density

ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils

ASTM D4829 (2021) Standard Test Method for Expansion Index of Soils

ASTM D4832 (2016; E 2018) Standard Test Method for Preparation and Testing of Controlled Low Strength Material (CLSM) Test Cylinders

ASTM D5268 (2019) Topsoil Used for Landscaping Purposes

ASTM D6023 (2016) Standard Test Method for Density (Unit Weight), Yield, Cement Content, and Air Content (Gravimetric) of Controlled Low-Strength Material (CLSM)

ASTM D6103/D6103M (2017; E 2021) Standard Test Method for Flow Consistency of Controlled Low Strength Material (CLSM)

ASTM D6938 (2017a) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)

ASTM D8167/D8167M (2023) Standard Test Method for In-Place Bulk Density of Soil and Soil-Aggregate by a Low-Activity Nuclear Method (Shallow Depth)

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety -- Safety and Health Requirements Manual

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

EPA 600/4-79/020 (1983) Methods for Chemical Analysis of Water and Wastes

EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste: Physical/Chemical Methods

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-203 (Rev C; Notice 3) Paper, Kraft, Untreated

1.2 DEFINITIONS

NOTE: Delete definitions that will not be used in the specification text or shown on the drawings for a specific project.

All materials called out in the project plan set must be defined in this section.

This list is not exhaustive, therefore will need to be tailored for each project.

1.2.1 Structural Fill

Soil material placed to support buildings, walls, pads, and other similar facilities.

1.2.2 Embankment Fill

Soil material placed to construct embankment.

1.2.3 Porous Fill

Free-draining material placed for subsurface drainage, as a capillary break, or another specific purpose.

1.2.4 Topsoil

Surface layer of primarily organic soil capable of supporting vegetation growth.

1.2.5 Utility Bedding Material

Fill placed to directly support pipes, conduits, cables, and appurtenant structures. Bedding may also be used to provide a cushion between utilities and bedrock, obstacles, obstructions and other unyielding materials.

1.2.6 Flowable Fill

Fill placed in a plastic or liquid form that flows to near its final placement location with limited assistance and subsequently cures or solidifies to provide a stable or impermeable barrier.

1.2.7 Satisfactory Materials

NOTE: Satisfactory material will be defined in accordance with locally available materials, design slopes, etc., and suitable classes, based on the geotechnical report, will be listed in the project specification in accordance with the Unified Soil Classification System, ASTM D2487. Maximum rock size will be determined based on how thick the fill is and how it is going to be accomplished. As a rule of thumb, it should be no larger than 1/2 the allowable lift thickness. Clay material should be checked for expansive characteristics and this section should be edited accordingly.

Satisfactory materials for fill, backfill, and/or any in-situ soils to remain in place comprise any materials classified by ASTM D2487 as [GW], [GP], [GM], [GP-GM], [GW-GM], [GC], [GP-GC], [GM-GC], [SW], [SP], [SM], [SW-SM], [SC],[SW-SC], [SP-SM], [SP-SC], [CL], [ML], [CL-ML], [CH], [MH]. Maximum particle size to be no greater than [one-half of the allowable lift thickness] [[_____] inches] in any dimension.

1.2.8 Unsatisfactory Materials

NOTE: Unsatisfactory material will be defined in accordance with locally available materials, design slopes, etc., and unsuitable classes will be listed in the project specifications in accordance with ASTM D2487. This paragraph should be edited to delete inapplicable materials. Paragraphs UNSATISFACTORY MATERIALS and COHESIONLESS MATERIALS should only be utilized where are very limited variety of materials are to be used or where project soil parameter requirements are not necessary.

Materials which do not comply with the requirements for satisfactory materials are unsatisfactory. Unsatisfactory materials also include man-made fills; trash; refuse; backfills from previous construction; roots and other organic matter or frozen material. Notify the Contracting Officer when encountering any contaminated materials.

1.2.9 Cohesionless Materials

NOTE: When classification will be necessary during construction, determination of grain size for classification will be specified to be made in conformance with ASTM C117, ASTM C136/C136M, and ASTM D1140. This paragraph should only be used where soil materials can be categorized as either cohesionless or cohesive without any other limiting parameters.

Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Materials classified as GM and SM will be identified as cohesionless only when the fines are nonplastic. Perform testing, required for classifying materials, in accordance with ASTM D4318, ASTM C117, ASTM C136/C136M and ASTM D1140.

1.2.10 Cohesive Materials

NOTE: When classification will be necessary during construction, determination of grain size for classification will be specified to be made in conformance with ASTM C117, ASTM C136/C136M, and ASTM D1140. This paragraph should only be used where soil materials can be categorized as either cohesionless or cohesive without any other limiting parameters.

Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will be identified as cohesive only when the fines are plastic. Perform testing, required for classifying materials, in accordance with ASTM D4318, ASTM C117, ASTM C136/C136M and ASTM D1140.

1.2.11 Hard/Unyielding Materials

NOTE: Stones should generally not exceed 3 inches in diameter. However, pipe manufacturer's criteria, if any, should be used.

Hard/Unyielding materials comprise weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" with stones greater than [_____] inch in any dimension or as defined by the pipe manufacturer, whichever is smaller. These materials usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.

1.2.12 Unstable Material

Unstable materials are too weak to adequately support the utility pipe, conduit, equipment, or appurtenant structure. Satisfactory material may become unstable due to ineffective drainage, dewatering, becoming frozen, excessive loading.

1.2.13 Expansive Soils

NOTE: Additional laboratory testing and analysis might be needed to better define site specific expansive soils. If expansive soils are anticipated at the construction site, this specification should be edited to ensure proper construction techniques are undertaken per UFC 3-220-01.

Expansive soils are defined as soils that have an expansion index greater than 20 when tested in accordance with ASTM D4829.

1.2.14 Rock

Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding [1/2] [_____] cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.

1.2.15 Capillary Water Barrier

A layer of clean, poorly graded crushed rock, stone, or natural sand or gravel having a high porosity which is placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to the area immediately below a slab.

1.2.16 Degree of Compaction (Proctor)

NOTE: ASTM D1557 will be used for maximum density determinations, unless soil borings indicate a gradation that may include coarse material where more than 30 percent is retained on the 3/4 inch sieve; in that case, the Contractor will be required to use AASHTO T 180, Method D and corrected with AASHTO T-180-21 Annex A for the maximum density determinations. The designer should determine if AASHTO T 180 is appropriate for the existing soil gradation. If maximum density cannot be determined by either method, the specification may need to require a test section and the COR to determine the number of compaction coverages and equipment type.

Degree of compaction required, except as noted in the second sentence, is expressed as a percentage of the maximum density obtained by the test procedure presented in [ASTM D1557] [ASTM D698] abbreviated as a percent of laboratory maximum density. Since ASTM D1557 applies only to soils that have 30 percent or less by weight of their particles retained on the 3/4 inch sieve, express the degree of compaction for material having more than 30 percent by weight of their particles retained on the 3/4 inch sieve as a percentage of the maximum density in accordance with AASHTO T 180-21 paragraph 1.5, Note 1.

1.2.17 Degree of Compaction (Relative Density)

Degree of compaction required for soils with less than 5 percent passing the No. 200 sieve, is expressed as a relative percentage of the maximum index density/dry unit weight and minimum index density/dry unit weight, obtained by the test procedures in accordance with ASTM D4253 and ASTM D4254, respectively, abbreviated as a percent of laboratory relative density.

1.2.18 Overhaul

NOTE: This paragraph is to be deleted when the earthwork is to be paid for under a lump sum contract. The blank will be filled with the appropriate number of stations.

Overhaul is the authorized transportation of satisfactory excavation or borrow materials in excess of the free-haul limit of [_____] stations. Overhaul is the product of the quantity of materials hauled beyond the free-haul limit, and the distance such materials are hauled beyond the free-haul limit, expressed in station yards.

1.2.19 Borrow

Soil brought to the project site from an external location for the purposes of project construction.

1.2.20 Subgrade

Earth materials directly below foundations and directly below granular base materials in building slab and pavement areas including shoulders.

1.3 SUBSURFACE DATA

Subsurface soil boring logs are shown [in project plans] [in an Attachment to these specifications] [_____]. These data represent available subsurface information; however, variations may exist between boring locations.

1.4 CRITERIA FOR BIDDING

NOTE: For most projects, the scope of earthwork can accurately be determined. However, if earthwork is approximately known, a unit price for earth work should be provided in the Bid Schedule.

Measurement and Payment should be addressed with Section HYPERLINK "file:///C:\\USERS\\KSULLIVAN\\ONEDRIVE%20-%20ARCADIS\\DOCUMENTS\\SPECSINTACTWD\\Jobs\\WVABLD120\\prntdata\\Word\\01%2020%2000.docx"01 20 0001 20 00 PRICE AND PAYMENT PROCEDURES.

Unit-price items are multiplied by the approximated and stated quantity giving a sum that is then added to the price for the rest of the work. The result is a lump sum bid with automatic provision for payment or credit due to variations in earthwork within 15 percent of that shown and bid upon.

Variations exceeding 15 percent of that shown and bid upon will become the subject of negotiations in accordance with FAR 52.211-18 Variation in Estimated Quantity.

Base bids on the following criteria:

a. Surface elevations are as indicated.

b. Pipes or other artificial obstructions, except those indicated, will not be encountered.

c. Ground water is not expected to be encountered during excavation.[Ground water elevations indicated by the boring log were those existing at the time subsurface investigations were made and do not necessarily represent ground water elevation at the time of construction.][ Ground water elevation is [_____] feet below existing surface elevation.]

d. Ground water elevation is [_____] feet below existing surface elevation.

e. Material character is indicated by the boring logs.

NOTE: Choose the following option if no boring information is available, or if the boring information is insufficient to permit a bidder to develop an accurate estimate of hard material or rock to be encountered. If hard material or rock is to be encountered, the following option should be modified to include a percent figure or an approximate depth at which hard material or rock will be encountered.

f. Hard materials[ and rock] [will not] [will] be encountered[ in [_____] percent of the excavations][ at [_____]s feet below existing surface elevations].

1.5 SUBMITTALS

NOTE: Review Submittal Description (SD) definitions in Section HYPERLINK "file:///C:\\USERS\\KSULLIVAN\\ONEDRIVE%20-%20ARCADIS\\DOCUMENTS\\SPECSINTACTWD\\Jobs\\WVABLD120\\prntdata\\Word\\01%2033%2000.docx"01 33 0001 33 00 SUBMITTAL PROCEDURES and edit the following list, and corresponding submittal items in the text, to reflect only the submittals required for the project. The Guide Specification technical editors have classified those items that require Government approval, due to their complexity or criticality, with a "G". Generally, other submittal items can be reviewed by the Contractor's Quality Control System. Only add a "G" to an item if the submittal is sufficiently important or complex in context of the project.

For Army projects, fill in the empty brackets following the "G" classification, with a code of up to three characters to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: "AE" for Architect-Engineer; "DO" for District Office (Engineering Division or other organization in the District Office); "AO" for Area Office; "RO" for Resident Office; and "PO" for Project Office. Codes following the "G" typically are not used for Navy and Air Force projects.

The "S" classification indicates submittals required as proof of compliance for sustainability Guiding Principles Validation or Third Party Certification and as described in Section HYPERLINK "file:///C:\\USERS\\KSULLIVAN\\ONEDRIVE%20-%20ARCADIS\\DOCUMENTS\\SPECSINTACTWD\\Jobs\\WVABLD120\\prntdata\\Word\\01%2033%2000.docx"01 33 0001 33 00 SUBMITTAL PROCEDURES.

Choose the first bracketed item for Navy and Air Force projects, or choose the second bracketed item for Army projects.

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are [for Contractor Quality Control approval. ][for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.] Submit the following in accordance with Section HYPERLINK "file:///C:\\USERS\\KSULLIVAN\\ONEDRIVE%20-%20ARCADIS\\DOCUMENTS\\SPECSINTACTWD\\Jobs\\WVABLD120\\prntdata\\Word\\01%2033%2000.docx"01 33 0001 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Excavation and Trenching Plan; G, RO[, [_____]]

[Borrow Plan; G[, [_____]]

][Dewatering Work Plan; G[, [_____]]

]Jacking, Boring, and Tunneling Plan; G[, [_____]]

[Rock Excavation Plan; G[, [_____]]

][Blasting Plan; G[, [_____]]

]Disposition of Surplus Materials; G, AE[, [_____]]

Preconstruction Meeting; G, AE

SD-03 Product Data

Flowable Fill Mix Design; G[, [_____]], AE

Geotextiles

SD-04 Samples

Geotextiles

SD-06 Test Reports

[Dewatering Performance Records; G[, [_____]]

]Material Test Report; G, AE[, [_____]]

Borrow Site Testing; G[, [_____]]

Pipe Inspection Report; G[, [_____]]

Geotechnical Evaluation Report; G[, [_____]]

1.6 QUALITY CONTROL

1.6.1 Geotechnical Engineer

NOTE: Where site conditions require extensive monitoring of excavations and water levels, include the following requirement.

Provide a Professional Geotechnical Engineer to provide inspection of excavations and soil/groundwater conditions throughout construction. The Geotechnical Engineer is responsible for performing pre-construction and periodic site visits throughout construction to assess site conditions. The Geotechnical Engineer is responsible for preparing and updating the Excavation and Trenching Plan and Dewatering Work Plan as construction progresses to reflect changing conditions and submit an updated plan if necessary. Submit a monthly Geotechnical Evaluation report, informing the Contractor and Contracting Officer of the status of the plan and an accounting of the Contractor's adherence to the plan addressing any present or potential problems. The Contractor is responsible for arranging meetings with the Geotechnical Engineer and Contracting Officer throughout the contract duration.

1.6.2 Qualified Technician

Provide a Qualified Technician to inspect, monitor, sample, and performing field testing. The technician qualifications need to be one of the following: a current National Institute for Certification in Engineering Technologies (NICET) Level II minimum certification in Construction Materials Testing Soils; a Geologist-in-Training with minimum one-year experience; an Engineer-in-Training with minimum one-year experience; a Registered Geologist; or a Professional Engineer.

1.6.3 Lab Validation

Perform testing by a Corps validated commercial testing laboratory or Contractor established testing laboratory meeting the requirements of Section HYPERLINK "file:///C:\\USERS\\KSULLIVAN\\ONEDRIVE%20-%20ARCADIS\\DOCUMENTS\\SPECSINTACTWD\\Jobs\\WVABLD120\\prntdata\\Word\\01%2045%2000.docx"01 45 0001 45 00 (or similar number) entitled QUALITY CONTROL and approved by the Contracting Officer. Submit testing laboratory validation for the testing to be performed. Do not permit work requiring testing until testing facilities have been inspected, Corps validated and approved by the Contracting Officer.

1.6.4 Preconstruction Meeting

Conduct a preconstruction meeting at the jobsite at least five business days prior to the start of earthwork operations on the project. The preconstruction meeting is to be arranged by the Contractor and is to follow the written agenda submitted prior to the meeting. The purpose of this meeting is to review the requirements of this specification and the associated plans. The following individuals must be in attendance at this meeting: Contractor's Project Manager and Project Superintendent, earthwork subcontractor's Project Manager and Site Foreman, Contractor's Geotechnical Engineer and Testing Agency, Government Geotechnical Engineer and Civil Engineer, and Government Construction Manager and Engineering Technician.

The minutes of this meeting are to be recorded by the Contractor and published via email within 48 hours to all attendees. The minutes must be re-published within 48 hours via email pending any subsequent comments from the attendees.

PART 2 PRODUCTS

NOTE: All PRODUCTS included must have an associated definition in PART 1.

2.1 SOIL MATERIALS

NOTE: All SOIL MATERIALS included must have an associated definition in PART 1. Soil materials as described in this subpart should be called out where applicable on project plan sets. Soil materials should expand upon definition to include required classifications and parameters.

For example, the following is a list of material properties/criteria that could be considered for specific soil materials such as Embankment Fill:

a. Liquid limit less than [_____];

b. Plasticity index [greater than] [less than] [_____];

c. Hydraulic conductivity (ASTM D5084) to be [less than] [greater than] or equal to [_____]; and

d. Grain size analysis resulting in greater than [_____] percent of material [passing] [retained on] the [_____] sieve.

2.1.1 Structural Fill

Materials classified as [GW], [GP],[GM], [GC], [GW-GM], [GW-GC], [GP-GM], [GP-GC], [GC-GM], [SW], [SP], [SM], [SW-SM], [SC], [SW-SC], [SP-SM], [SP-SC], [CL], or [CH] in accordance with ASTM D2487. Select material type appropriate for the intended purpose.

2.1.2 Embankment Fill

Materials classified as [GW], [GP], [GM], [GC], [GW-GM], [GW-GC], [GP-GM], [GP-GC], [GC-GM], [SW], [SP], [SM], [SW-SM], [SC], [SW-SC], [SP-SM], [SP-SC], [CL], or [CH] in accordance with ASTM D2487. Select material type appropriate for the intended purpose.

2.1.3 Porous Fill

Materials containing less than 5 percent passing the No. 200 sieve. Provide the gradation as appropriate for the intended purpose.

2.1.4 Topsoil

NOTE: Additional requirements such as pH value and necessary soil conditioning, according to applicable provisions of Sections 32 92 19 SEEDING through 32 92 26 SPRIGGING, should be inserted in this paragraph. The depth of the topsoil should be given in the text of the specification, preferably in this paragraph.

Material suitable for topsoil obtained from [offsite areas] [excavations] [areas indicated on the drawings] is defined as: Natural, friable soil representative of productive, well-drained soils in the area, free of subsoil, stumps, rocks larger than one inch diameter, brush, weeds, toxic substances, and other material detrimental to plant growth.[ Amend topsoil pH range to obtain a pH of [5.5 to 7] [_____].][ Topsoil material will be in accordance with ASTM D5268.]

2.1.5 Capillary Water Barrier

Conform to ASTM C33/C33M for fine aggregate grading with a maximum of 3 percent by weight passing ASTM D1140, No. 200 sieve,[ or][ 1-1/2 inch and no more than 2 percent by weight passing the No. 4 size sieve][ or coarse aggregate Size 57, 67, or 77].

2.1.6 Utility Bedding Material

Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with for water utilities [AWWA C600] or [ASTM D2321] for other piped utlities. Install bedding for plastic piping to spring line of pipe.[ Provide geotextile fabric below bedding layer where indicated.] Utility bedding material may include the following:

2.1.6.1 Class I

Angular, 0.25 to 1.5 inch, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.

2.1.6.2 Class II

Coarse sands and gravels with maximum particle size of 1.5 inch, including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class as specified in ASTM D2487.

2.1.6.3 Sand

Clean, coarse-grained sand classified as [_____], [gradation [_____] of the [DOT] [State Standard] or [SW] [or] [SP] by ASTM D2487 for [bedding] [and] [backfill] [as indicated]].

2.1.6.4 Gravel and Crushed Stone

Clean, coarsely graded natural gravel, crushed stone or a combination thereof identified as [_____], [gradation [_____] of the [DOT] [State Standard]] or having a classification of [GW] [GP] in accordance with ASTM D2487 for [bedding] [and] [backfill] [as indicated].[ Do not exceed maximum particle size of [3] [_____] inches.]

2.2 FLOWABLE FILL

Design and submit flowable fill mix design to consist of Portland cement, fly ash, and/or slag cement and fine aggregate. Include the dry weights of cementitious material(s); quality and gradation of aggregates in the saturated surface-dry weights along with gradation tests; quantities, types, and names of admixtures; and quantity of water per cubic yard. The [minimum] [maximum] unconfined compressive strength to be [_____] [psi] [psf] at [_____] days in accordance with ASTM D4832. The aggregates in accordance with ASTM C33/C33M Fine Aggregates. Air-entrain fill in accordance with ASTM C260/C260M. The air content to be between [8 and 15 percent] in accordance with ASTM D6023. The flow to be between [8 and 12 inches] [_____] in accordance with ASTM D6103/D6103M. Portland cement to be Type I or II in accordance with ASTM C150/C150M. Fly ash to be Class C in accordance with ASTM C618. Provide slag cement in Grade 100 or 120 in accordance with ASTM C989/C989M.

2.3 BURIED WARNING AND IDENTIFICATION MARKERS

NOTE: Delete paragraph if tape is not required in the project. The use of a plastic warning tape for identification is mandatory for buried hazardous utilities such as electrical conduit, gas lines, fuel lines, high pressure nitrogen, high pressure water and steam lines, domestic sewage force mains, industrial waste force mains and industrial sewers carrying hazardous, explosive, or toxic waste. Coordinate color codes with other specification sections and conform, if possible, to local practice for identifying buried utilities.

Provide [polyethylene plastic] [and] [metallic core or metallic-faced, acid- and alkali-resistant, polyethylene plastic] warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 3 inches minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Provide permanent color and printing, unaffected by moisture or soil.

Warning Tape Color Codes

Red
Electric
Yellow
Gas, Oil; Dangerous Materials
Orange
Telephone and Other Communications
Blue
Water Systems
Green
Sewer Systems
White
Steam Systems
Gray
Compressed Air

2.3.1 Warning Tape for Metallic Piping

Provide acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.003 inch and a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation.

2.4 BORROW2.3.2 Detectable Warning Tape for Non-Metallic Piping

Provide polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.004 inch, and a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Manufacture tape with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.

2.3.3 Detection Wire for Non-Metallic Piping

Insulate a single strand, solid copper detection wire with a minimum of 12 AWG.

2.4 MATERIAL FOR RIP-RAP

NOTE: Make sure there is no duplication of rip-rap requirements between this and other specification sections. In this paragraph refer to standard specifications for rip-rap if local specifications are satisfactory and available. Delete this paragraph or subparagraphs not required in the project. Large scale marine applications should utilize Division 35 of the UFGS.

Provide [bedding material] [grout] [filter fabric] and rock conforming to [these requirements] [DOT] [_____ State Standard] for construction indicated.

2.4.1 Bedding Material

Provide bedding material consisting of sand, gravel, or crushed rock, well graded, [or poorly graded] with a maximum particle size of 2 inches. Compose material of tough, durable particles. Allow fines passing the No. 200 standard sieve with a plasticity index less than [6] [_____].

2.4.2 Grout

Provide durable grout composed of cement, water, an air-entraining admixture, and sand mixed in proportions of one-part Portland cement to [two] [_____] parts of sand, sufficient water to produce a workable mixture, and an amount of admixture which will entrain sufficient air, as determined by the Contracting Officer. Mix grout in a concrete mixer. Allow a sufficient mixing time to produce a mixture having a consistency permitting gravity flow into the interstices of the riprap with limited spading and brooming.

2.4.3 Rock

NOTE: Adjust weights in brackets to fit application. Take local practice into consideration.

Provide rock fragments which ensure permanence in the structure and the environment in which it is to be used. Use rock fragments free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. Provide fragments sized such that no individual fragment exceeds a weight of [150] [_____] pounds and that no more than 10 percent of the mixture, by weight, consists of fragments weighing 2 pounds or less each. Provide rock with a minimum specific gravity of [2.50] [_____]. Do not permit the inclusion of more than trace [1 percent] [_____] quantities of dirt, sand, clay and rock fines.

2.5 BORROW

Provide borrow materials from sources located [within] [and/or] [outside of Government] property meeting the requirements of paragraph [ STRUCTURAL FILL] [EMBANKMENT FILL] [TOPSOIL].

2.6 GEOTEXTILE

NOTE: FILTER FABRIC should only be included for relatively small projects that have a scope limited such that a separate section is not warranted.

Provide a pervious sheet of polyester, nylon, glass or polypropylene ultraviolet resistant filaments woven, spun bonded, fused, or otherwise manufactured into a non-raveling fabric with uniform thickness and strength. Fabric must have manufacturer certified minimum average roll properties that meet the following requirements: 200 lbs tensile strength, 50 hours UV degradation, 80 lbs puncture strength, and 40 lbs tear strength. Use more durable woven fabric for generator pad next to Bldg 119. Use non-woven fabric for the wetter soil conditions on Whittemore Rd.non-woven, 200 lbs tensile strength, 50 hours UV degradation, 80 lbs puncture strength, and 40 lbs tear strength. Submit a sample and material product data for all Geotextiles utilized.

PART 3 EXECUTION

3.1 PROTECTION

NOTE: Include this paragraph when scope of work requires excavations which are greater than 5 feet or where it is known that in-situ soils lack the stability to hold near vertical faces. Where sufficient room is available, the Contractor may slope back trench walls rather than having to use a shoring system. However, the Contractor should not be given the opportunity to slope the faces of excavations in lieu of providing shoring unless all the following conditions are met:

The excavation is less than 20 feet in depth.

There are no adjacent structures, roads, or pavements that will affect the excavation.

No equipment, stored material, or overlying material will affect the excavation.

Vibration from equipment, traffic, or blasting will not affect the excavation.

There will be no ground water problems.

Surcharges will not affect the excavation.

Operational considerations permit laying back the slopes of the excavation.

In conditions requiring engineering expertise to assess or design, include requirement for Geotechnical Engineer in paragraph QUALITY CONTROL.

Perform all work specified in accordance with applicable requirements of the Corps of Engineers publication EM 385-1-1 Safety and Health Requirements Manual.[ Provide a Geotechnical Engineer to monitor construction activities and to prepare necessary work plans and reports; see paragraph QUALITY CONTROL.].

Use equipment of type and size appropriate for the site conditions (soil character and moisture content). Maintenance of exposed subgrades and fills is the responsibility of the Contractor. The Contractor is required to prevent damage by ineffective drainage, dewatering, and heavy loads and equipment by implementing precautionary measures. Repair or replace any defects or damage.

3.1.1 Underground Utilities

Location of the existing utilities indicated is approximate. Physically verify the location and elevation of the existing utilities indicated prior to starting construction. The Contractor is responsible for protecting utilities from damage during construction.

3.1.2 Drainage and Dewatering

NOTE: Sentence can be used instead of paragraphs DRAINAGE and DEWATERING for minor, low consequence situations related to impacts from surface or groundwater.

Provide for the collection and disposal of surface and subsurface water encountered during construction.

3.1.2.1 Drainage

Provide for the collection and disposal of surface and subsurface water encountered during construction. Construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity [and][or] provide temporary ditches, swales, and other drainage features and equipment as required to keep soils from becoming unstable, prevent erosion, or undermining of foundations. Remove unstable material from working platforms for equipment operation and soil support for subsequent construction features and provide new material as specified herein. It is the responsibility of the Contractor to assess the site conditions to employ necessary measures to permit construction to proceed.

3.1.2.2 Dewatering

NOTE: UFC 3-220-01 only requires 12 inches for temporary dewatering during construction.

Control groundwater flowing toward or into excavations to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches are not allowed within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Perform control measures by the time the excavation reaches the water level in order to maintain the integrity of the in-situ material. While the excavation is open, maintain the water level continuously, at least [_____] feet below the working level.[ Submit a Dewatering Work Plan outlining procedures for accomplishing dewatering work.][ Operate dewatering system continuously until construction work below existing water levels is complete. Measure and record performance of dewatering system at same time each day by use of observation wells or piezometers installed in conjunction with the dewatering system. Submit dewatering performance records weekly.]

3.1.3 Shoring and Sheeting

Submit an Excavation and Trenching Plan to stabilize features, prevent undermining or unintended horizontal and vertical movement of adjacent structures, and prevent slippage or movement in banks or slopes adjacent to the excavation. Submit drawings and calculations, certified by a registered professional engineer, describing the methods for shoring and sheeting of excavations. Drawings to include material sizes and types, arrangement of members, and the sequence and method of installation and removal. Calculations are to include data and references used.

3.1.4 Protection of Graded Surfaces

Protect newly backfilled, graded, and topsoiled areas from traffic, erosion, and settlements that may occur. Repair or reestablish damaged grades, elevations, or slopes.

3.2 BORROW

NOTE: Where a substantial quantity of borrow excavation is anticipated, the drawings and specifications will indicate the location or locations within the project site, and the conditions under which borrow may be obtained.

Select borrow material to meet the requirements and conditions of the fill or embankment for which it is to be used. Obtain borrow material from [the borrow areas shown] [within the limits of the project site, selected by the Contractor] [from approved private sources].[ Submit a Borrow Plan that includes materials to be excavated, stockpile locations, proposed slopes, drainage, and closure.] Unless otherwise provided in the contract, the Contractor is responsible for obtaining the right to procure material, pay royalties and other charges involved, and bear the expense of developing the sources, including rights-of-way for hauling from the owners. Unless specifically provided, do not obtain borrow within the limits of the project site without prior written approval.

3.2.1 Government Furnished Borrow Area(s)3.2.1 Government Furnished Borrow Area(s)

NOTE: Verify materials from Government furnished borrow are suitable for intended use. Alternatively, indicate that Contractor needs to determine suitability. Provide available information on material properties. Include in paragraph any Installation or Government requirements, conditions, and restrictions.

Utilize this paragraph where borrow site for the project will be furnished by the Government. Delete and utilize paragraph CONTRACTOR FURNISHED BORROW AREA(S) where borrow is furnished by the Contractor. In the event that a combination of multiple borrow sites is required for the project, maintain both paragraphs.

Obtain approved borrow materials from [_____]. The rights-of-way and earth materials for constructing the work have been furnished, without cost, to the Contractor at locations as [specified] [shown]. Submit a Borrow Plan to the Government of intention to use the specified Government-furnished borrow areas.

3.2.1.1 Stripping and Stockpiling Operations in Borrow Area

Strip in accordance with paragraph STRIPPING. Strip at least 5 feet beyond the limits of the borrow excavation and any stockpiles of fill and embankment materials.

Stockpile all materials within the borrow area work limits such that the stockpiles does not interfere with borrow operationsoff site. Stockpile borrow material awaiting transport in approved segregated piles. Maintain a minimum of 30 feet between all stockpile toes and the top of the borrow cut.

3.2.1.2 Drainage of Borrow Excavations

Provide adequate drainage of borrow area. Ensure that borrow operations result in minimum detrimental effects on natural environmental conditions.

3.2.1.3 Borrow Area Closure

Complete borrow areas final grading, so that slopes are not steeper than [_____] vertical on [_____] horizontal, except as otherwise indicated. Avoid abrupt changes in grade. Distribute stripped material and stockpiles of unstable materials over the disturbed borrow area, as directed. Final grade the borrow area to drain.

3.2.2 Contractor Furnished Borrow Area(s)

NOTE: Utilize this paragraph where borrow site for project will be furnished by the Contractor. Delete and utilize paragraph GOVERNMENT FURNISHED BORROW AREA(S) where borrow is furnished by the Government. In the event that a multiple borrow sites are required for the project, maintain both paragraphs.

Obtain approved borrow materials from approved offsite sources. If a borrow source is selected that is not a commercial entity from which soil material is directly purchased, submit a Borrow Plan that includes the borrow source location, geotechnical test results showing the fill material meets the Contract requirements, environmental test results in accordance with paragraph ENVIRONMENTAL REQUIREMENTS FOR OFF-SITE SOIL, and any Federal, State, and local permits required for excavation and reclamation of the borrow area.

3.2.3 Environmental Requirements for Off-Site Soil

NOTE: Check with regional and local authorities as well as the facility/installation manager to determine actual requirements of bracketed items; values shown come from the Commonwealth of Virginia. Remove this paragraph if not required by the project.

Generally, Government Furnished Borrow Area(s)should be tested before contract award.

Test offsite soils brought in for use as backfill for Total Petroleum Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and full Toxicity Characteristic Leaching Procedure (TCLP) including ignitability, corrosivity and reactivity. Backfill may not contain concentrations above [appropriate State and EPA criteria, and for hazardous waste characteristics] [10] [_____] parts per million (ppm) of total petroleum hydrocarbons (TPH) and [10] [_____] ppm of the sum of Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and pass the TCPL test. Determine TPH concentrations by using EPA 600/4-79/020 Method 418.1. Determine BTEX concentrations by using EPA SW-846.3-3 Method 5030/8020/8260B. Perform TCLP in accordance with EPA SW-846.3-3 Method 1311. Perform hazardous waste characteristic tests for ignitability, corrosivity, and reactivity in accordance with accepted standard methods. Perform PCB testing in accordance with accepted standard methods for sampling and analysis of bulk solid samples. Provide borrow site testing for petroleum hydrocarbons and BTEX from a grab sample of material from the area most likely to be contaminated at the borrow site (as indicated by visual or olfactory evidence), with at least one test from each borrow site. Provide borrow site testing for hazardous waste characteristics (TPH, BTEX and TCLP) from a composite sample of material, collected in accordance with standard soil sampling techniques. Do not bring borrow material to project site until Borrow Plan containing environmental test results has been received and approved by the Contracting Officer.

3.3 SURFACE PREPARATION

3.3.1 Clearing and Grubbing

[Clear and grub as specified in Section 31 11 00 CLEARING AND GRUBBING.

]Remove trees, stumps, logs, shrubs, brush and vegetation and other items that would interfere with construction operations. Remove stumps entirely. Grub out matted roots and roots over 3 inches in diameter to at least 18 inches below existing surface.

3.3.2 Stripping

NOTE: Topsoil will be separately excavated, stored, and used for surface finish in preparation for seeding, sodding, or other planting, only where topsoil is definitely superior for grass and plant growth as compared with the remainder of the excavated material. Surface soil that is a heavy clay, predominantly sandy, or is lean in grass- and plant-growth qualities, will not be saved. The hauling, spreading, smoothing, and maintenance of the topsoil in preparation for the seeding and planting operations are generally considered under a separate section, and therefore are not considered in this specification. The blank will be filled with the appropriate depth dimension.

Strip site where indicated on the plans. Strip existing surface materials to a depth of [4] [_____] inches below the existing ground surface in areas designated as Clear and Grub on the plans. Strip existing surficial soils to a depth of [_____] inches in all other areas. Strip in all areas within the planned limits of disturbance. All stripped materials not suitable for reuse as topsoil will be wasted in specified disposal area. Screen all stripped soils to remove roots and organic materials prior disposal.

[Strip suitable soil from the site where excavation or grading is indicated and stockpile separately from other excavated material. Protect topsoil and keep in segregated piles until needed.

]3.3.3 Proof Rolling

NOTE: Specify proof rolling when the quality of the existing subgrade is questionable. Proof rolling can be used to verify that material in question is acceptable for constructing a project feature (no bid quantity required, location shown or specified) or to locate suspected areas where material is not acceptable for project features (indicate a bid quantity to be removed). Remove this paragraph if not required in the project.

Perform proof rolling on exposed subgrade that is unfrozen and free of surface water (wet conditions resulting from rainfall).[ Notify the Contracting Officer a minimum of three days prior to proof rolling.][ Perform proof rolling in the presence of the Contracting Officer.]

[After stripping, excavating, and rough grading to the planned elevation, ]proof roll the existing subgrade of all building, pavement and embankment locations with six passes of a [loaded tandem axle dump truck] [15 ton, pneumatic-tired or smooth drum roller]. Operate the [roller] [truck] in a systematic manner to ensure the number of passes over all areas, and at speeds between 2.5 to 3.5 miles per hour. Subgrade materials that exhibit excessive deflection and/or rutting during proof rolling need to be scarified, aerated, and re-compacted to specified density at [plus or minus] [2][_____] percent of optimum moisture content prior to being considered for remedial action by the Contracting Officer. When proof rolling under buildings, the building subgrade is considered to extend 5 feet beyond the building lines, and make one-half of the passes with the roller in a direction perpendicular to the other passes.

3.3.4 Stockpiling Operations

NOTE: When spoil areas or borrow areas are within the limits of Government-controlled land, additional requirements based on the following, and as appropriate for the project, will be included in the contract document. Locations of areas will be indicated, or the approximate distances from the project site will be specified.

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