Amendment 0004_WP Lee and Sherman Steam Vault Amendment SPECIFICATIONS 17 AUG 2021.pdf
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- Solicitation number
- W912DS21B0004
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This pre-solicitation notice describes an upcoming federal contract opportunity for repair work at two barracks buildings at the United States Military Academy at West Point. The U.S. Army Corps of Engineers intends to issue a solicitation seeking a firm-fixed price contract to repair Building 740 at Lee Barracks and optionally repair Building 738 at Sherman Barracks. Work at Lee Barracks includes interior and exterior renovations, mechanical, electrical and plumbing system replacements, hazardous material abatement, and site work. The optional work at Sherman Barracks consists of similar full building repairs. The period of performance is approximately 1034 calendar days and the estimated value is between $100-200 million. The NAICS code is 236220 and responses are due approximately 30 days after the anticipated August 6, 2021 posting date on SAM.gov. Vendors must register in SAM prior to award.
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Lee and Sherman Barracks Upgrades Project August 17, 2021 US Military Academy, West Point, NY Steam Vault Amendment
PROJECT TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
00 00 00 SEALS PAGE
00 00 01 COVER SHEET
00 00 02 CHECK LIST FOR BIDDERS
00 10 00 SF 1442 AND BIDDING SCHEDULE
00 21 16 INSTRUCTIONS, CONDITIONS, AND NOTICE TO BIDDERS
00 22 20 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 24 00 EVALUATION FACTORS FOR AWARD
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 72 00 CONTRACT CLAUSES
00 90 00 WAGE RATES
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 22 00.00 10 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 35 91 HISTORIC TREATMENT PROCEDURES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 20.00 18 TESTING FOR MECHANICAL AND ELECTRICAL SYSTEMS
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 53 00 TEMPORARY CONSTRUCTION
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 FACILITY DATA REQUIREMENTS
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION AND DECONSTRUCTION
02 42 91 REMOVAL AND SALVAGE OF HISTORIC CONSTRUCTION MATERIALS
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
02 82 00 ASBESTOS REMEDIATION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
02 84 33 REMOVAL AND DISPOSAL OF POLYCHLORINATED BIPHENYLS (PCBs)
02 85 00 MOLD REMEDIATION
DI VI SI ON 03 - CONCRETE
03 01 00 REHABILITATION OF CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DI VI SI ON 04 - MASONRY
PROJECT TABLE OF CONTENTS Page 1 jyost Cloud
04 03 00 CONSERVATION TREATMENT FOR PERIOD MASONRY
04 20 00 UNIT MASONRY
DI VI SI ON 05 - METALS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 52 00 METAL RAILINGS
05 72 00 DECORATIVE METAL RESTORATION
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 11 13 BITUMINOUS DAMPPROOFING
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 14 00 FLUID-APPLIED WATERPROOFING
07 17 00 BENTONITE WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND TRAFFIC DECK INSULATION
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 13 METAL WALL PANELS
07 52 00 MODIFIED BITUMINOUS MEMBRANE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 62 13 COPPER SHEET METAL FLASHING AND TRIM
07 81 00 SPRAY-APPLIED FIREPROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 33 23 OVERHEAD COILING DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 22 36 LATH
09 23 00 GYPSUM PLASTERING
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
PROJECT TABLE OF CONTENTS Page 2
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 66 16.01 TERRAZZO BASE AND STAIR TREADS
09 66 23 RESINOUS MATRIX TERRAZZO FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 21 23.16 CUBICLE TRACK AND HARDWARE
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 51 26 PLASTIC LOCKERS
10 56 13 STEEL SHELVING
DI VI SI ON 11 - EQUI PMENT
11 72 13 MEDICAL EQUIPMENT, MISCELLANEOUS
11 81 19 VACUUM CLEANING SYSTEMS
DI VI SI ON 12 - FURNI SHI NGS
12 21 00 WINDOW BLINDS
12 22 00 CURTAINS AND DRAPES
12 36 00 COUNTERTOPS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 93 00 SITE FURNISHINGS
DI VI SI ON 13 - SPECI AL CONSTRUCTI ON
13 21 48 PREFABRICATED AUDIOMETRIC ROOMS
13 34 23.13 PORTABLE BUILDINGS
13 49 10 X-RAY SHIELDING
DI VI SI ON 14 - CONVEYI NG EQUI PMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 12 00 STANDPIPE SYSTEMS
21 13 13 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
21 30 00 FIRE PUMPS
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
22 00 70 PLUMBING FOR HEALTHCARE FACILITIES
22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL
22 07 19.00 40 PLUMBING PIPING INSULATION
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
PROJECT TABLE OF CONTENTS Page 3
23 01 30.41 HVAC SYSTEM CLEANING
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 11 20 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 30 00 HVAC AIR DISTRIBUTION
23 57 10.00 10 FORCED HOT WATER HEATING SYSTEMS USING WATER AND STEAM
HEAT EXCHANGERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 81 23 COMPUTER ROOM AIR CONDITIONING UNITS
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.21 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS FIRE
AND LIFE SAFETY
25 05 11.23 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
UTILITY MONITORING CONTROL SYSTEM (UMCS)
25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END
AND INTEGRATION
DI VI SI ON 26 - ELECTRI CAL
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 09 13 POWER MONITORING SYSTEM
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS UNDER 600 VOLTS
26 32 15.00 ENGINE-GENERATOR SET STATIONARY 15-2500 KW, WITH
AUXILIARIES
26 36 23 AUTOMATIC TRANSFER SWITCHES AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
26 56 10 HISTORIC EXTERIOR LIGHTING RESTORATION
DI VI SI ON 27 - COMMUNI CATI ONS
27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 52 24 NURSE CALL SYSTEM
27 53 19.13 FIRST RESPONDER DISTRIBUTED ANTENNAE SYSTEMS (DAS)
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
PROJECT TABLE OF CONTENTS Page 4
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM,
ADDRESSABLE
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 19 GEOTEXTILE
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 ROAD-MIX ASPHALT PAVING
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
32 93 00 EXTERIOR PLANTS
DI VI SI ON 33 - UTI LI TI ES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 51 15 NATURAL-GAS / LIQUEFIED PETROLEUM GAS DISTRIBUTION
PIPELINES
33 63 13 EXTERIOR UNDERGROUND STEAM DISTRIBUTION SYSTEM
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5 jyost Cloud
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PROJECT TABLE OF CONTENTS Page 6
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 213R (2014; E2017) Guide for Structural Lightweight-Aggregate Concrete
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
ASTM INTERNATIONAL (ASTM)
ASTM A53/A53M (2020) Standard Specification for Pipe, SECTION 03 30 00 Page 1
Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A615/A615M (2020) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A775/A775M (2017) Standard Specification for Epoxy-Coated Steel Reinforcing Bars
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C31/C31M (2019a) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2020) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2020) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C94/C94M (2020) Standard Specification for Ready-Mixed Concrete
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2020) Standard Specification for Portland Cement
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the
SECTION 03 30 00 Page 2
Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C311/C311M (2018) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C330/C330M (2017a) Standard Specification for Lightweight Aggregates for Structural Concrete
ASTM C494/C494M (2019) Standard Specification for Chemical Admixtures for Concrete
ASTM C567/C567M (2019) Determining Density of Structural Lightweight Concrete
ASTM C595/C595M (2020) Standard Specification for Blended Hydraulic Cements
ASTM C618 (2019) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C989/C989M (2018a) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2011) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates
SECTION 03 30 00 Page 3
(Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
ASTM D3042 (2017) Standard Test Method for Insoluble Residue in Carbonate Aggregates
ASTM D5759 (2012; R 2020) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
SECTION 03 30 00 Page 4
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2018) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED NC (2009) Leadership in Energy and Environmental Design(tm) New Construction Rating System
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, fly ash, and slag cement.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include coal fly ash, slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 158 degrees F within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 3 feet or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the
SECTION 03 30 00 Page 5 initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Quality Control Plan ; G, RO
Quality Control Personnel Certifications ; G, RO
Quality Control Organizational Chart
Laboratory Accreditation ; G, RO
Maturity Method Data
SD-02 Shop Drawings
Formwork for retaining walls
Reinforcing Steel ; G, AE
SD-03 Product Data
Joint Sealants ; ( LEED NC)
Joint Filler ; ( LEED NC)
Cementitious Materials ; ( LEED NC)
Vapor Retarder
Concrete Curing Materials
Reinforcement ; ( LEED NC)
SECTION 03 30 00 Page 6
Admixtures
Mechanical Reinforcing Bar Connectors
Waterstops
Biodegradable Form Release Agent
Finishing Plan
Nonshrink Grout
SD-05 Design Data
Concrete Mix Design ; G, AE
SD-06 Test Reports
Concrete Mix Design ; G, AE
Fly Ash
Pozzolan
Slag Cement
Aggregates
Compressive Strength Tests ; G, AE
Unit Weight of Lightweight Structural Concrete
Air Content
Slump Tests
Water
SD-07 Certificates
Reinforcing Bars
VOC Content for Form Release Agents, Curing Compounds, and Concrete Penetrating Sealers
Safety Data Sheets
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Joint Sealants ; ( LEED NC)
Curing Compound
SECTION 03 30 00 Page 7
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 , ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.5.1.1 Epoxy Coated Reinforcing Steel
Record coating lot on each shipping notice and carefully identify and re-tag bar bundles from bending plant. Provide systems for handling coated bars which have padded contact areas such as, nylon slings, all free of dirt and grit. Lift bundled coated bars with strong back, multiple supports, or platform bridge to prevent sagging and abrasion.
Pad bundling bands where in contact with bars. Do not drop or drag bars or bundles. Store coated bars both in shop and in field, aboveground, on wooden or padded cribbing. Space the dunnage close enough to prevent excessive sags. Stack large quantities of straight bars with adequate protective blocking between layers. Schedule deliveries of epoxy coated bars to the job site to avoid the need for long term storage. Protect from direct sunlight and weather. Cover bars to be stored longer than 12 hours at the job site with opaque polyethylene sheeting or other suitable equivalent protective material.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix
SECTION 03 30 00 Page 8 proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes.
For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months. Obtain mix design approval from the contracting officer prior to concrete placement.
1.6.2 Shop Drawings
1.6.2.1 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1 .
1.6.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
1.6.3.3 Finishing Plan
Submit proposed material and procedures to be used in obtaining the finish for the floors. Include qualification of person to be used for obtaining floor tolerance measurement, description of measuring equipment to be used, and a sketch showing lines and locations the measuring equipment will follow.
1.6.3.4 VOC Content for form release agents, curing compounds, and concrete penetrating sealers
Submit certification for the form release agent, curing compounds, and concrete penetrating sealers that indicate the VOC content of each product.
1.6.3.5 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
SECTION 03 30 00 Page 9
1.6.4 Test Reports
1.6.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and pozzolan. Submit test results performed within 6 months of submittal date.
1.6.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.6.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M, or ASTM C330/C330M for lightweight aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled ALKALI-AGGREGATE REACTION.
1.6.5 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.6.6 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.6.6.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
1.6.6.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
SECTION 03 30 00 Page 10
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in ACI SP-2 .
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory (CCRL) inspected.
1.6.8 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S. state or territory competent in concrete materials who is competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.7 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 84 degrees F and humidity is between 30 percent and 60 percent.
SECTION 03 30 00 Page 11
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, or metal. Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, and backshores to support loads transmitted to them and to comply with applicable building code requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement. Ensure that formwork allows movement resulting from application of prestressing force.
d. Design formwork to withstand pressure resulting from placement and vibration of concrete and to maintain specified tolerances.
e. Design formwork to accommodate waterstop materials in joints at locations indicated in Contract Documents.
f. Provide temporary openings in formwork if needed to facilitate cleaning and inspection.
g. Design formwork joints to inhibit leakage of mortar.
h. Limit deflection of facing materials for concrete surfaces exposed to view to 1/400 of center-to-center spacing of facing supports.
i. Submit product information on proposed form-facing materials if different from that specified herein.
j. Submit shop drawings for formwork for retaining walls and shoring.
k. Submit manufacturer's product data on form liner proposed for use with each formed surface.
2.1.1 Wood Forms
Provide lumber that is square edged or tongue-and-groove boards, free of raised grain, knotholes, or other surface defects. Provide plywood that complies with NIST PS 1 , B-B concrete form panels or better or AHA A135.4 , hardboard for smooth form lining.
2.1.1.1 Concrete Form Plywood (Standard Rough)
Provide plywood that conforms to NIST PS 1 , B-B, concrete form, not less than 5/8-inch thick.
2.1.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
Provide plywood that conforms to NIST PS 1 , B-B, high density form overlay, not less than 5/8-inch thick.
SECTION 03 30 00 Page 12
2.1.2 Steel Forms
Provide steel form surfaces that do not contain irregularities, dents, or sags.
2.2 FORMWORK ACCESSORIES
a. Use commercially manufactured formwork accessories, including ties and hangers.
b. Form ties and accessories must not reduce the effective cover of the reinforcement.
2.2.1 Form Ties
a. Use form ties with ends or end fasteners that can be removed without damage to concrete.
b. The breakback distance for ferrous ties must be at least 2 in. for Surface Finish-2.0 or Surface Finish-3.0, as defined in ACI 301 .
e. Submit manufacturer's data sheet on form ties.
2.2.2 Waterstops
Submit manufacturer's data sheet on waterstop materials and splices.
2.2.2.1 Hydrophilic Waterstop
Swellable strip type compound of polymer modified chloroprene rubber that swells upon contact with water must conform to the following requirements when tested in accordance to ASTM D412: Tensile strength 420 psi minimum;
ultimate elongation 600 percent minimum. Hardness must be 50 minimum on the type A durometer and the volumetric expansion ratio in distilled water at 70 degrees F must be 3 to 1 minimum.
2.2.3 Biodegradable Form Release Agent
a. Provide form release agent that is colorless, biodegradable, and rapeseed oil-based, with a zero VOC content.
b. Provide product that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
c. Provide form release agent that reduces formwork moisture absorption, and does not contain diesel fuel, petroleum-based lubricating oils, waxes, or kerosene. Submit documentation indicating type of biobased material in product and biobased content. Indicate relative dollar value of biobased content products to total dollar value of products included in project.
d. Submit manufacturer's product data on formwork release agent for use on each form-facing material.
2.2.4 Chamfer Materials
Use lumber materials with dimensions of 3/4 x 3/4 in .
SECTION 03 30 00 Page 13
2.2.5 Construction and movement joints
a. Submit details and locations of construction joints in accordance with the requirements herein.
b. Provide movement joints where indicated in Contract Documents or in accepted alternate locations.
c. Submit manufacturer's data sheet on expansion joint materials.
d. Provide keyways where indicated in Contract Documents. Longitudinal keyways indicated in Contract Documents must be at least 1-1/2 in.
deep, measured perpendicular to the plane of the joint.
2.2.6 Other Embedded items
Use sleeves, inserts, anchors, and other embedded items of material and design indicated in Contract Documents.
2.3 CONCRETE MATERIALS
2.3.1 Cementitious Materials
2.3.1.1 Portland Cement
a. Unless otherwise specified, provide cement that conforms to ASTM C150/C150M Type II, II(MH), or III and meets low alkali content requirements.
b. Use one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
c. Submit information along with evidence demonstrating compliance with referenced standards. Submittals must include types of cementitious materials, manufacturing locations, shipping locations, and certificates showing compliance.
d. Cementitious materials must be stored and kept dry and free from contaminants.
2.3.1.2 Blended Cements
a. Blended cements must conform to ASTM C595/C595M Type IP or IS .
b. Slag cement added to the Type IS blend must meet ASTM C989/C989M.
c. The pozzolan added to the Type IP blend must be ASTM C618 Class F fly ash and must be interground with the cement clinker. The manufacturer must state in writing that the amount of pozzolan in the finished cement will not vary more than plus or minus 5 mass percent of the finished cement from lot-to-lot or within a lot. The percentage and type of pozzolan used in the blend must not change from that submitted for the aggregate evaluation and mixture proportioning.
2.3.1.3 Fly Ash
a. ASTM C618, Class F , except that the maximum allowable loss on ignition must not exceed 3 percent.
SECTION 03 30 00 Page 14
b. Fly ash content must be a minimum of 40 percent by weight of cementitious material, provided the fly ash does not reduce the amount of cement in the concrete mix below the minimum requirements of local building codes. Where the use of fly ash cannot meet the minimum level, provide the maximum amount of fly ash permittable that meets the code requirements for cement content. Report the chemical analysis of the fly ash in accordance with ASTM C311/C311M. Evaluate and classify fly ash in accordance with ASTM D5759.
2.3.1.4 Slag cement
ASTM C989/C989M, Grade 100 . Slag content must be a minimum of 25 percent by weight of cementitious material.
2.3.2 Water
a. Water or ice must comply with the requirements of ASTM C1602/C1602M .
b. Minimize the amount of water in the mix. Improve workability by adjusting the grading of the aggregate and using admixture rather than by adding water.
c. Water must be potable; free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete.
d. Protect mixing water and ice from contamination during storage and delivery.
2.3.3 Aggregate
2.3.3.1 Normal-Weight Aggregate
a. Aggregates must conform to ASTM C33/C33M.
b. Aggregates used in concrete must be obtained from the same sources and have the same size range as aggregates used in concrete represented by submitted field test records or used in trial mixtures.
c. Provide sand that is at least 50 percent acid insoluble based on
ASTM D3042.
d. Store and handle aggregate in a manner that will avoid segregation and prevents contamination by other materials or other sizes of aggregates. Store aggregates in locations that will permit them to drain freely. Do not use aggregates that contain frozen lumps.
e. Submit types, pit or quarry locations, producers' names, aggregate supplier statement of compliance with ASTM C33/C33M, and ASTM C1293 expansion data not more than 18 months old.
2.3.3.2 Lightweight Aggregate
Lightweight aggregate in accordance with ASTM C330/C330M.
2.3.4 Admixtures
a. Chemical admixtures must conform to ASTM C494/C494M.
SECTION 03 30 00 Page 15
b. Air-entraining admixtures must conform to ASTM C260/C260M.
c. Chemical admixtures for use in producing flowing concrete must conform to ASTM C1017/C1017M .
d. Do not use calcium chloride admixtures.
f. Admixtures used in concrete must be the same as those used in the concrete represented by submitted field test records or used in trial mixtures.
g. Protect stored admixtures against contamination, evaporation, or damage.
h. To ensure uniform distribution of constituents, provide agitating equipment for admixtures used in the form of suspensions or unstable solutions. Protect liquid admixtures from freezing and from temperature changes that would adversely affect their characteristics.
i. Submit types, brand names, producers' names, manufacturer's technical data sheets, and certificates showing compliance with standards required herein.
2.4 MISCELLANEOUS MATERIALS
2.4.1 Concrete Curing Materials
Provide concrete curing material in accordance with ACI 301 Section 5 and ACI 308.1 Section 2. Submit product data for concrete curing compound s.
Submit manufactures instructions for placement of curing compound.
2.4.2 Nonshrink Grout
Nonshrink grout in accordance with ASTM C1107/C1107M .
2.4.3 Floor Finish Materials
2.4.3.1 Liquid Chemical Floor Hardeners and Sealers
a. Hardener must be a colorless aqueous solution containing a blend of inorganic silicate or siliconate material and proprietary components combined with a wetting agent; that penetrates, hardens, and densifies concrete surfaces. Submit manufactures instructions for placement of liquid chemical floor hardener.
b. Use concrete penetrating sealers with a low (maximum 100 grams/liter, less water and less exempt compounds) VOC content. Submit manufactures instructions for placement of sealers.
2.4.3.2 Abrasive Aggregate for Nonslip Aggregate Finish
Aggregate must be packaged, factory-graded fused aluminum oxide grits, or it may be crushed emery containing not less than 40-percent aluminum oxide and not less than 25-percent ferric oxide. Aggregate must be rust proof and nonglazing and must be unaffected by freezing, moisture, and cleaning materials.
Aggregate must be well-graded in size from particles retained on No. 30
SECTION 03 30 00 Page 16 sieve 0.0236 inch to particles passing No. 8 sieve 0.0929 inch .
2.4.4 Expansion/Contraction Joint Filler
ASTM D1751 or ASTM D1752 Type I or Type II. Material must be 1/2 inch thick.
2.4.5 Joint Sealants
Submit manufacturer's product data, indicating VOC content.
2.4.5.1 Horizontal Surfaces, 3 Percent Slope, Maximum
ASTM D6690 or ASTM C920, Type M, Class 25, Use T.
2.4.5.2 Vertical Surfaces Greater Than 3 Percent Slope
ASTM C920, Type M, Grade NS, Class 25, Use T.
2.4.5.3 Preformed Polychloroprene Elastomeric Type
ASTM D2628.
2.4.5.4 Lubricant for Preformed Compression Seals
ASTM D2835.
2.4.6 Vapor Retarder
ASTM E1745 Class C A polyethylene sheeting, minimum 10 mil 15 mil thickness or other equivalent material with a maximum permeance rating of
0.04 perms per ASTM E96/E96M.
2.5 CONCRETE MIX DESIGN
2.5.1 Properties and Requirements
a. Use materials and material combinations listed in this section and the contract documents.
b. Cementitious material content must be adequate for concrete to satisfy the specified requirements for strength, w/cm, durability, and finishability described in this section and the contract documents.
c. Slump Limit: 4-inches, 8-inches for concrete with verified slump of 2 to 4 inches before adding high-range water-reducing admixture or plasticizing admixture, plus or minus 1-inch. Concrete must not show visible signs of segregation.
d. The target slump must be enforced for the duration of the project.
Determine the slump by ASTM C143/C143M. Slump tolerances must meet the requirements of ACI 117 .
e. The nominal maximum size of coarse aggregate for a mixture must not exceed three-fourths of the minimum clear spacing between reinforcement, one-fifth of the narrowest dimension between sides of forms, or one-third of the thickness of slabs or toppings.
SECTION 03 30 00 Page 17
f. Concrete must be air entrained for members assigned to Exposure Class F1, F2, or F3. The total air content must be in accordance with the requirements of the paragraph titled DURABILITY.
g. Measure air content at the point of delivery in accordance with ASTM C173/C173M or ASTM C231/C231M.
h. Concrete for slabs to receive a hard-troweled finish must not contain an air-entraining admixture or have a total air content greater than 3 percent.
i. Concrete properties and requirements for each portion of the structure are specified in the table below. Refer to the paragraph titled DURABILITY for more details on exposure categories and their requirements.
Minimum f'c psi Exposure Categories Miscellaneous Requirements
Interior Foundations 4000 psi None W/C Ratio 0.50, No Air
Exterior Foundations 4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5%
Interior Walls 4000 psi None W/C Ratio 0.50, No Air
Exterior Walls 4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5%
Interior Slabs on Grade 3000 psi None W/C Ratio 0.50, No Air
Exterior Slabs / Sidewalks
4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5%
LW Slabs on Metal Deck 3000 psi None W/C Ratio 0.50, No Air
Interior Concrete Topping
3000 psi None W/C Ratio 0.50, No Air
Exterior Equipment Pads 4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5%
Cast-in-Place Steam Vaults
4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5% Crystaline Based Waterproofing Admixture
All Other Interior Concrete
4000 psi None W/C Ratio 0.50, No Air
All Other Exterior Concrete
4500 psi F2 W/C Ratio 0.45, 6% Air +/- 1.5%
2.5.2 Durability
2.5.2.1 Alkali-Aggregate Reaction
Do not use any aggregate susceptible to alkali-carbonate reaction (ACR).
Use one of the three options below for qualifying concrete mixtures to reduce the potential of alkali-silica reaction (ASR):
SECTION 03 30 00 Page 18
a. For each aggregate used in concrete, the expansion result determined in accordance with ASTM C1293 must not exceed 0.04 percent at one year.
b. For each aggregate used in concrete, the expansion result of the aggregate and cementitious materials combination determined in accordance with ASTM C1567 must not exceed 0.10 percent at an age of 16 days.
c. Alkali content in concrete (LBA) must not exceed 4 pounds per cubic yard for moderately reactive aggregate or 3 pounds per cubic yard for highly reactive aggregate. Reactivity must be determined by testing in accordance with ASTM C1293 and categorized in accordance with ASTM C1778. Alkali content is calculated as follows:
LBA = (cement content, pounds per cubic yard ) × (equivalent alkali content of portland cement in percent/100 percent)
2.5.2.2 Concrete Temperature
The temperature of concrete as delivered must not exceed 95°F .
2.5.3 Trial Mixtures
Trial mixtures must be in accordance to ACI 301 .
2.5.4 Ready-Mix Concrete
Provide concrete that meets the requirements of ASTM C94/C94M.
Ready-mixed concrete manufacturer must provide duplicate delivery tickets with each load of concrete delivered. Provide delivery tickets with the following information in addition to that required by ASTM C94/C94M:
a. Type and brand cement
b. Cement and supplementary cementitious materials content in 94-pound bags per cubic yard of concrete
c. Maximum size of aggregate
d. Amount and brand name of admixtures
e. Total water content expressed by water cementitious material ratio
2.6 REINFORCEMENT
a. Bend reinforcement cold. Fabricate reinforcement in accordance with fabricating tolerances of ACI 117 .
b. When handling and storing coated reinforcement, use equipment and methods that do not damage the coating. If stored outdoors for more than 2 months, cover coated reinforcement with opaque protective material.
c. Submit manufacturer's certified test report for reinforcement.
d. Submit placing drawings showing fabrication dimensions and placement locations of reinforcement and reinforcement supports. Placing drawings must indicate locations of splices, lengths of lap splices, SECTION 03 30 00 Page 19 and details of mechanical splices.
e. Submit request with locations and details of splices not indicated in Contract Documents.
f. Submit request to place column dowels without using templates.
g. Submit request for field cutting, including location and type of bar to be cut and reason field cutting is required.
2.6.1 Reinforcing Bars
a. Reinforcing bars must be deformed, load-transfer dowels, and welded wire reinforcement, which may be plain.
b. ASTM A615/A615M with the bars marked A, Grade 60 . Provide reinforcing bars that contain a minimum of 100 percent recycled content.
c. Submit mill certificates for reinforcing bars.
2.6.1.1 Epoxy-Coated Reinforcing Bars
a. Provide epoxy-coated reinforcing bars that conform to ASTM A775/A775M , Grade 60 .
b. Coatings must be applied in plants that are certified in accordance with Concrete Reinforcing Steel Institute (CRSI) Epoxy Coating Plant Certification Program or an equivalent program acceptable to the contracting officer.
c. Coating damage incurred during shipment, storage, handling, and placing of epoxy-coated reinforcing bars must be repaired. Repair damaged coating areas with patching material conforming to ASTM A775/A775M as applicable and in accordance with material manufacturer's written recommendations. Damaged coating area must not exceed 2 percent of surface area in each linear foot of each bar or bar must not be used. The 2 percent limit on damaged coating area must include repaired areas damaged before shipment as required by ASTM A775/A775M as applicable. Fading of coating color shall not be cause for rejection of epoxy-coated reinforcing bars.
d. Submit concrete Reinforcing Steel Institute (CRSI) Epoxy Coating Plant Certification.
2.6.2 Mechanical Reinforcing Bar Connectors
a. Provide 125 percent minimum yield strength of the reinforcement bar.
b. Submit data on mechanical splices demonstrating compliance with this paragraph.
2.6.3 Wire
a. Provide wire reinforcement that contains a minimum of 100 percent recycled content.Provide flat sheets of welded wire reinforcement for slabs and toppings.
b. Plain steel wire must conform to ASTM A1064/A1064M .
SECTION 03 30 00 Page 20
2.6.4 Welded wire reinforcement
a. Use welded wire reinforcement specified in Contract Documents and conforming to one or more of the specifications given herein.
b. Plain welded wire reinforcement must conform to ASTM A1064/A1064M , with welded intersections spaced no greater than 12 in. apart in direction of principal reinforcement.
2.6.5 Reinforcing Bar Supports
a. Provide reinforcement support types within structure as required by Contract Documents. Reinforcement supports must conform to CRSI RB4.1 .
Submit description of reinforcement supports and materials for fastening coated reinforcement if not in conformance with CRSI RB4.1 .
b. For epoxy-coated reinforcement, use epoxy-coated or other dielectric-polymer-coated wire bar support.
c. Legs of supports in contact with formwork must be hot-dip galvanized, or plastic coated after fabrication, or stainless-steel bar supports.
2.6.6 Dowels for Load Transfer in Floors
Provide greased dowels for load transfer in floors of the type, design, weight, and dimensions indicated. Provide dowel bars that are plain-billet steel conforming to ASTM A615/A615M , Grade 40. Provide dowel pipe that is steel conforming to ASTM A53/A53M.
PART 3 EXECUTION
3.1 EXAMINATION
a. Do not begin installation until substrates have been properly constructed; verify that substrates are level.
b. If substrate preparation is the responsibility of another installer, notify Contracting Officer of unsatisfactory preparation before processing.
c. Check field dimensions before beginning installation. If dimensions vary too much from design dimensions for proper installation, notify Contracting Officer and wait for instructions before beginning installation.
3.2 PREPARATION
Determine quantity of concrete needed and minimize the production of excess concrete. Designate locations or uses for potential excess concrete before the concrete is poured.
3.2.1 General
a. Surfaces against which concrete is to be placed must be free of debris, loose material, standing water, snow, ice, and other deleterious substances before start of concrete placing.
b. Remove standing water without washing over freshly deposited concrete.
Divert flow of water through side…
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