Att 56 - DLA OPS PH-2 SPECIFICATIONS 10 21 13.pdf

DLA OPS CENTER PHASE 2 W91236-17-D-002

DEFENSE SUPPLY CENTER RICHMOND (DSCR), RICHMOND, VA

SECTION 10 21 13

TOILET COMPARTMENTS

08/17

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes

ASTM INTERNATIONAL (ASTM)

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip

ASTM A336/A336M (2018) Standard Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts

ASTM A385/A385M (2017) Standard Practice for Providing High-Quality Zinc Coatings (Hot-Dip)

ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM B36/B36M (2018) Standard Specification for Brass Plate, Sheet, Strip, and Rolled Bar

ASTM B86 (2013) Standard Specification for Zinc and Zinc-Aluminum (ZA) Alloy Foundry and Die Castings

ASTM D6386 (2016) Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting

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INTERNATIONAL CODE COUNCIL (ICC)

ICC A117.1 COMM (2017) Standard And Commentary Accessible and Usable Buildings and Facilities

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-60003 (Basic) Partitions, Toilet, Complete

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval.. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.

Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Fabrication Drawings

Installation Drawings; G

SD-03 Product Data

Cleaning and Maintenance Instructions

Colors And Finishes

Galvanized Steel Sheet

Sound-Deadening Cores

Anchoring Devices and Fasteners

Hardware and Fittings

Brackets

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Door Hardware

Pilaster Shoes

Finishes; G

Recycled content for painted steel partitions and screens; S

Recycled content for stainless steel partitions and screens; S

Recycled content for plastic laminate partitions and screens; S

Recycled content for plastic, solid polyethylene partitions and screens; S

SD-04 Samples

Colors and Finishes; G

Hardware and Fittings

Anchoring Devices and Fasteners

SD-07 Certificates

Warranty

Indoor air quality for laminated plastic partitions and screens; S

Indoor air quality for solid phenolic, black core partitions and screens; S

SD-11 Closeout Submittals

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality

1.3.1.1 Laminated Plastic and Solid Phenolic Products

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.4 REGULATORY REQUIREMENTS

Conform to ICC A117.1 COMM code for access for the handicapped operation of toilet compartment door and hardware.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver materials in the manufacturer's original unopened packages with the brand, item identification, and project reference clearly marked.

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Store components in a dry location that is adequately ventilated; free from dust, water, other contaminants, and damage during delivery, storage, and construction.

1.6 WARRANTY

Provide certification or warranties that toilet partitions will be free of defects in materials, fabrication, finish, and installation and will remain so for a period of not less than 25 years after completion.

PART 2 PRODUCTS

2.1 SYSTEM REQUIREMENTS

Provide a complete and usable toilet partition system, including toilet enclosures, room entrance screens, urinal screens, system of panels, hardware, and support components. Furnish the partition system from a single manufacturer, with a standard product as shown in the most recent catalog data. Submit Fabrication Drawings for metal toilet partitions and urinal screens consisting of fabrication and assembly details to be performed in the factory. Submit manufacturer's Cleaning and Maintenance Instructions with Fabrication Drawings for review.

2.2 MATERIALS

2.2.1 Galvanized Steel Sheet

Provide galvanized steel sheet cold-rolled, stretcher-level, commercial quality material, conforming to ASTM A653/A653M . Conform surface preparation of material for painting to ASTM D6386, Method A.

2.2.2 Sound-Deadening Cores

Provide sound deadening consisting of treated kraft paper honeycomb cores with a cell size of not more than 1 inch. Resin-material content must weigh not less than 11 percent of the finished core weight. Expanded cores must be faced on both sides with kraft paper.

2.2.3 Anchoring Devices and Fasteners

Provide steel anchoring devices and fasteners hot-dipped galvanized after fabrication, in conformance with ASTM A385/A385M and ASTM A123/A123M .

Conceal all galvanized anchoring devices.

2.2.4 Brackets

Wall brackets must be two-ear panel brackets, T-style, 1-inch stock.

Provide stirrup style panel-to-pilaster brackets.

2.2.5 Hardware and Fittings

2.2.5.1 General Requirements

Conform hardware for the toilet partition system to CID A-A-60003 for the specified type and style of partitions. Provide hardware finish highly resistant to alkalis, urine, and other common toilet room acids. Comply latching devices and hinges for handicap compartments with 36 CFR 1191 ;

provide stainless steel devices and hinges with door latches that operate without either tight grasping or twisting of the wrist of the operator.

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Submit three samples of each item, including anchoring devices and fasteners. Approved hardware samples may be installed in the work if properly identified.

Material Conformance Standard

Cold-rolled sheet steel ASTM A336/A336M , commercial quality

Zinc-base alloy ASTM B86, Alloy AC41-A

Brass ASTM B36/B36M, Alloy C26800

Aluminum ASTM B221M ASTM B221

Corrosion-resistant steel ASTM A167, Type [302][ 304

2.2.5.2 Finishes

d. Corrosion-resistant steel must have a No. 4 finish.

2.2.6 Door Hardware

2.2.6.1 Hinges

Hinges must be adjustable to hold in-swinging doors open at any angle up to 90 degrees and outswinging doors to 10 degrees. Provide self-lubricating hinges with the indicated swing. Hinges must be the surface-mounted type. have the following type of return movement:

a. Gravity return movement

2.2.6.2 Latch and Pull

Latch and pull must be a combination rubber-faced door strike and keeper equipped with emergency access.

2.2.6.3 Coat Hooks

Coat hooks must be combination units with hooks and rubber tipped pins.

2.3 PARTITION PANELS AND DOORS

Fabricate partition panels and doors not less than 1 inch thick with face sheets not less than 0.0396 inch thick.

Provide solid polyethylene toilet partitions and screens with recycled content of 30 percent minimum. Provide data identifying percentage of recycled content for plastic, solid polyethylene partitions and screens.

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2.3.1 Toilet Enclosures

Provide and conform toilet enclosures to CID A-A-60003 , Type I, Style C, overhead braced F, overhead braced-alcove. Furnish width, length, and height of toilet enclosures as shown. Provide a width of 1 inch. Finish surface of panels must be solid polyethylene, Finish 5; water resistant;

graffiti resistant; non-absorbent. Reinforce panels indicated to receive toilet paper holders or grab bars for mounting of the items required.

Provide grab bars to withstand a bending stress, shear stress, shear force, and a tensile force induced by 250 lbf. Grab bars must not rotate within their fittings.

2.3.2 Room Entrance Screens

Provide and conform room entrance screens to CID A-A-60003 , Type II, Style D, wall hung. Provide finish surface of screens to be solid polyethylene, Finish 5; water resistant; graffiti resistant; non-absorbent; with plastic face sheets permanently fused to plastic core; 1/4 inch radius beveled edges. Furnish length and height of screens as shown. Provide thickness of 1 inch. Fabricate screens from the same types of panels, pilasters, and fittings as the toilet partitions.

2.3.3 Urinal Screens

Provide and conform urinal screens to CID A-A-60003 , Type III, Style C, overhead braced. Provide finish for surface of screens as solid polyethylene, Finish 5; water resistant; graffiti resistant;

non-absorbent; with plastic face sheets permanently fused to plastic core;

1/4 inch radius beveled edges. Furnish width and height of urinal screens as shown. Provide thickness of 1 inch. Secure wall hung urinal screens with a minimum of three wall stirrup brackets. 42 inch long, continuous flanges. Fabricate screens from the same types of panels and pilasters as the toilet partitions. Use corrosion-resistant stainless steel fittings and fasteners.

2.4 FLOOR-ANCHORED PARTITIONS

Pilasters must be not less than 1-1/4 inch thick with face sheets not less than 0.0635 inch thick. Provide anchoring device at the bottom of the pilaster consisting of a steel bar not less than 1/2 by 7/8 inch welded to the reinforced face sheets and having not less than two 3/8 inch round anchorage devices for securing to the floor slab. Provide anchorage devices complete with threaded rods, expansion shields, lock washers, and leveling-adjustment nuts. Trim piece at the floor must be 3 inch high and fabricated from not less than 0.030 inch thick corrosion-resistant stainless steel.

2.5 OVERHEAD-BRACED PARTITIONS

Pilasters must be not less than 1-1/4 inch thick with face sheets not less than 0.0393 inch thick. Provide anchoring device at the bottom of the pilaster consisting of a channel-shaped floor stirrup fabricated from not less than 0.0635 inch thick material and a leveling bolt. Secure the stirrup to the pilaster with not less than a 3/16 inch bolt and nut after the pilaster is leveled. Secure the stirrup to the floor with not less than two lead expansion shields and sheetmetal screws. Fabricate overhead brace from a continuous extruded aluminum tube not less than 1 inch wide by 1-1/2 inch high, 0.125-inch wall thickness. Finish must be AA-C22A31 in accordance with AA DAF45. Set and secure brace into the top of each

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0.030 inch thick corrosion-resistant stainless steel.

2.6 PILASTER SHOES

Provide shoes at pilasters to conceal floor-mounted anchorage. Pilaster shoes must be stainless steel. Height must be 3 inches.

2.7 HARDWARE

Provide hardware for the toilet partition system that conforms to CID A-A-60003 for the specified type and style of partitions. Provide hardware pre-drilled by manufacturer. Use a hardware finish that is highly resistant to alkalis, urine, and other common toilet room acids.

Hardware includes: chrome plated non ferrous cast pivot hinges, gravity type, adjustable for door close positioning; nylon bearings; black anodized aluminum door latch; door strike and keeper with rubber bumper; and cast alloy chrome plated coat hook and bumper. Provide latching devices and hinges for handicap compartments complying with 36 CFR 1191 and stainless steel door latches that operate without either tight grasping or twisting of the wrist of the operator. Use stainless steel, tamper proof type screws and bolts. Wall mounting brackets must be continuous, full height, stainless steel, in accordance with toilet compartment manufacturer's instructions.

2.8 COLORS AND FINISHES

2.8.1 Colors

Provide manufacturer's standard color charts for color of finishes for toilet partition system components. Color of pilaster shoes must match the core of solid plastic compartments and screens. Submit three samples showing a finished edge on two adjacent sides and core construction, each not less than 12-inch square

2.8.2 Finishes No.4 and No. 5

Polymer resins (polyethylene) formed under high pressure rendering a single component section not less than one inch thick. Colors must extend throughout the panel thickness. Provide exposed finish surfaces: smooth, waterproof, non-absorbent, and resistant to staining and marking with pens, pencils, or other writing devices. Solid plastic partitions must not show any sign of deterioration when immersed in the following chemicals and maintained at a temperature of 80 degrees F for a minimum of 30 days:

Acetic Acid (80 percent) Hydrochloric Acid (40 percent)

Acetone Hydrogen Peroxide (30 percent)

Ammonia (liquid) Isopropyl Alcohol

Ammonia Phosphate Lactic Acid (25 percent)

Bleach (12 percent) Lime Sulfur

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Borax Nicotine

Brine Potassium Bromide

Caustic Soda Soaps

Chlorine Water Sodium Bicarbonate

Citric Acid Trisodium Phosphate

Copper Chloride Urea; Urine

Core Oils Vinegar

PART 3 EXECUTION

3.1 PREPARATION

Take field measurements prior to the preparation of drawing and fabrication to ensure proper fits. Verify that field measurements, surfaces, substrates and conditions are as required, and ready to receive work. Verify correct spacing of plumbing fixtures. Verify correct location of built in framing, anchorage, and bracing. Report in writing to Contracting Officer prevailing conditions that will adversely affect satisfactory execution of the work of this section. Do not proceed with work until unsatisfactory conditions have been corrected.

3.2 METAL PARTITION FABRICATION

a. Fabricate metal Partition Panels, doors, screens, and pilasters required for the project from galvanized-steel face sheets with formed edges. Face sheets must be pressure-laminated to the sound-deadening core with edges sealed with a continuous locking strip and corners mitered and welded. Ground all welds smooth. Provide concealed reinforcement for installation of hardware, fittings, and accessories. Surface of face sheets must be smooth and free from wave, warp, or buckle.

b. Before application of an enamel coating system, solvent-clean galvanized-steel surfaces to remove processing compounds, oils, and other contaminants harmful to coating-system adhesion. After cleaning,coat the surfaces with a metal-pretreatment phosphate coating. After pretreatment, finish exposed galvanized-steel surfaces with a baked-enamel coating system as specified.

c. Provide an enamel coating system consisting of a factory-applied baked acrylic enamel coating system. Coating system must be a durable, washable, stain-resistant, mar-resistant finish.

3.3 INSTALLATION

Do not install items that show visual evidence of biological growth.

Install partitions rigid, straight, plumb, and level, with the panels centered between the fixtures. Provide a panel clearance of not more than 1/2 inch and secure the panels to walls and pilasters with not less than two wall brackets attached near the top and bottom of the panel. Locate wall brackets so that holes for wall bolts occur in masonry or tile

SECTION 10 21 13 Page 10 joints. Secure Panels to pilasters with brackets matching the wall brackets. Provide for adjustment due to minor floor variations. Locate head rail joints at pilaster center lines. Install adjacent components for consistency of line and plane. Equip each door with hinges, one door latch, and one coat hook and bumper. Align hardware to uniform clearance at vertical edges of doors.

a. Secure panels to hollow plastered walls with toggle bolts using not less than 1/4-20 screws of the length required for the wall thickness. Toggle bolts must have a load-carrying strength of not less than 600 pounds per anchor.

b. Secure panels to ceramic tile on hollow plastered walls or hollow concrete-masonry walls with toggle bolts using not less than 1/4-20 screws of the length required for the wall thickness. Toggle bolts must have a load-carrying strength of not less than 600 pounds per anchor.

c. Secure panels to solid masonry or concrete with lead or brass expansion shields designed for use with not less than 1/4-20 screws, with a shield length of not less than 1-1/2 inch. Expansion shields must have a load-carrying strength of not less than 600 pounds per anchor.

d. Submit Installation Drawings for metal toilet partitions and urinal screens showing plans, elevations, details of construction, hardware, reinforcing and blocking, fittings, mountings and escutcheons.

Indicate on drawings the type of partition, location, mounting height, cutouts, and reinforcement required for toilet-room accessories.

3.4 FLOOR-ANCHORED PARTITIONS

Secure pilasters to the floor with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Level tops of doors with tops of pilasters when doors are in a closed position. Expansion shields must have a minimum 2-inch penetration into the concrete slab.

3.5 OVERHEAD-BRACED PARTITIONS

Secure pilasters to the floor with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Secure overhead brace to the pilaster face with not less than two fasteners per face. Expansion shields must have a minimum 2-inch penetration into the concrete slab. Make tops of doors parallel with the overhead brace when doors are in a closed position.

3.6 FINAL ADJUSTMENT

After completion of the installation, make final adjustments to the pilaster-leveling devices, door hardware, and other working parts of the partition assembly. Doors must have a uniform vertical edge clearance of approximately 3/16 inch and must rest open at approximately 30 degrees when unlatched.

3.7 CLEANING

Clean all surfaces of the work, and adjacent surfaces soiled as a result

SECTION 10 21 13 Page 11 of the work, in an approved manner compliant with the manufacturer's recommended cleaning and protection from damage procedures until accepted. Remove all equipment, tools, surplus materials, and work debris from the site.

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