ATTACHMENT 17 - Addendum No. 01 Updated CD Specifications (Affected Specifications Only).pdf
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- Attached to
- CONSTRUCT F-35 ALTER BUILDING 400 AMXS Federal contract opportunity
- Solicitation number
- W50S9F-22-R-0006
- Issued by
- Department of the Army National Guard
About this file
This document provides details for a federal construction solicitation. The 115th Fighter Wing at Dane County Regional Airport -Truax Field, Madison, WI is soliciting proposals to award a firm fixed-price contract to construct and alter Building 400 Aircraft Maintenance Squadron Hangar Facility to accommodate F-35 operations. Scope of work includes demolishing and rebuilding administration and maintenance areas, adding two elevators, upgrading power, HVAC, fire suppression, and the lightning and fall protection systems. The project will be registered with the USGBC and comply with design requirements, specifications, and drawings. The base solicitation includes CLINs for the construction work, communications cabling/equipment, and security cabling/equipment, with options for a communication tower and aircraft power. The response date is May 5, 2022. The contract duration is 450 days from notice to proceed. The project magnitude is $10-25 million. The NAICS code is 236220 with a size standard of $39.5 million.
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ANG/WI - F-35: Alter Building 400 AMXS 20203320F35B400 Addendum No. 01 2 May 2022
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 20 00 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION AND DECONSTRUCTION
02 61 13 EXCAVATION AND HANDLING OF CONTAMINATED MATERIAL
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
02 82 00 ASBESTOS REMEDIATION
02 83 00 LEAD REMEDIATION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
02 84 33 REMOVAL AND DISPOSAL OF POLYCHLORINATED BIPHENYLS (PCBs)
DI VI SI ON 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DI VI SI ON 04 - MASONRY
04 20 00 UNIT MASONRY
DI VI SI ON 05 - METALS
05 05 20.00 27 POST-INSTALLED CONCRETE AND MASONRY ANCHORS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
PROJECT TABLE OF CONTENTS Page 1
07 24 00 EXTERIOR INSULATION AND FINISH SYSTEMS
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 33 13 COILING COUNTER DOORS
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 60 45 SKYLIGHTS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 87 35 ARCHITECTURAL WINDOW FILM
08 91 00 METAL WALL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 54 36 SUSPENDED DECORATIVE GRIDS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 67 23.16 FUEL RESISTIVE RESINOUS FLOORING, 5-COAT SYSTEM
09 68 00 CARPETING
09 77 20 FIBERGLASS REINFORCED WALL PANELS
09 84 20 ACOUSTICAL WALL AND CEILINGPANELS
09 90 00 PAINTS AND COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 39 FOLDING PANEL PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 00 CELL PHONE LOCKERS
10 51 13 METAL LOCKERS
10 53 00 MANUFACTURED CANOPY
DI VI SI ON 11 - EQUI PMENT
11 94 10 ROOFTOP FALL PROTECTION ANCHORS
DI VI SI ON 12 - FURNI SHI NGS
12 24 13 ROLLER WINDOW SHADES
DI VI SI ON 14 - CONVEYI NG EQUI PMENT
14 21 23 ELECTRIC TRACTION PASSENGER AND SERVICE ELEVATORS
PROJECT TABLE OF CONTENTS Page 2
RIGID RAIL FALL RESTRAINT SYSTEM
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
21 13 18 PREACTION SPRINKLER SYSTEMS, FIRE PROTECTION
21 13 25 HIGH-EXPANSION FOAM SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
22 31 00 WATER SOFTENERS, CATION-EXCHANGE (SODIUM CYCLE)
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 48.19 BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 20 FACILITY GAS PIPING
23 21 13.00 20 LOW TEMPERATURE WATER (LTW) HEATING SYSTEM
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 30 00 HVAC AIR DISTRIBUTION
23 31 13.00 40 METAL DUCTS
23 34 23.00 40 HVAC POWER VENTILATORS
23 36 00.00 40 AIR TERMINAL UNITS
23 37 13.00 40 DIFFUSERS, REGISTERS, AND GRILLES
23 52 00 HEATING BOILERS
23 74 33.00 40 PACKAGED, OUTDOOR, HEATING AND COOLING MAKEUP
AIR-CONDITIONERS
23 75 15 CUSTOM-PACKAGED, AIRCRAFT PRE-CONDITIONED AIR UNITS
23 81 29 VARIABLE REFRIGERANT FLOW HVAC SYSTEMS
23 82 00.00 20 TERMINAL HEATING UNITS
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.01 CYBERSECURITY FOR LOW IMPACT HVAC CONTROL SYSTEMS
25 05 11.02 CYBERSECURITY FOR LOW IMPACT PORTABLE GENERATOR LOAD BANK
CONNECTION CABINET CONTROL SYSTEMS
25 05 11.03 CYBERSECURITY FOR LOW IMPACT SWITCH GEAR AUTOMATION
CONTROL SYSTEMS
25 05 11.04 CYBERSECURITY FOR LOW IMPACT FIRE PROTECTION/MASS
NOTIFICATION SYSTEM FACILITY-RELATEDCONTROL SYSTEMS
25 05 11.05 CYBERSECURITY FOR LOW IMPACT ACCESS CONTROL SYSTEM AND
INTRUSION DETECTION SYSTEM FACILITY-RELATED CONTROL
SYSTEMS
25 05 11.06 CYBERSECURITY FOR LOW IMPACT CCTV SYSTEM FACILITY-RELATED
CONTROL SYSTEMS
25 05 11.07 CYBERSECURITY FOR LOW IMPACT ELECTRICAL METERING AND
NETWORK LIGHTING CONTROLS FACILITY-RELATED CONTROL SYSTEMS
DI VI SI ON 26 - ELECTRI CAL
PROJECT TABLE OF CONTENTS Page 3
26 05 19.10 10 INSULATED WIRE AND CABLE
26 05 26.00 40 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS
26 08 00 APPARATUS INSPECTION AND TESTING
26 09 43 NETWORK LIGHTING CONTROLS (WIRED)
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 27 13.10 30 ELECTRIC METERS
26 28 00.00 10 MOTOR CONTROL CENTERS, SWITCHBOARDS AND PANELBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 35 44 270 VDC SOLID STATE CONVERTER
26 36 20 PORTABLE GENERATOR AND LOAD BANK CONNECTION CABINETS
(PGLBCC)
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM,
ADDRESSABLE
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 11 20 BASE COURSE FOR SIDEWALK
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 05 50 13
MISCELLANEOUS METAL FABRICATIONS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE)
ASSE/SAFE A10.3 (2013) Operations - Safety Requirements for Powder Actuated Fastening Systems
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASME INTERNATIONAL (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)
ASME B18.21.2M (1999; R 2014) Lock Washers (Metric Series)
ASME B18.22M (1981; R 2017) Metric Plain Washers
ASME B18.6.2 (1998; R 2010) Slotted Head Cap Screws, Square Head Set Screws, and Slotted Headless Set Screws: Inch Series
ASME B18.6.3 (2013) Machine Screws, Tapping Screws, and Machine Drive Screws (Inch Series)
SECTION 05 50 13 Page 1
ASTM INTERNATIONAL (ASTM)
ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished
ASTM A123/A123M (2015) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2014) Standard Specification for Ferritic Malleable Iron Castings
ASTM A500/A500M (2013) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A653/A653M (2015; E 2016) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2017a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B108/B108M (2015) Standard Specification for Aluminum-Alloy Permanent Mold Castings
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum
SECTION 05 50 13 Page 2 and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM B26/B26M (2014; E 2015) Standard Specification for Aluminum-Alloy Sand Castings
ASTM C1513 (2013) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections
ASTM D1187/D1187M (1997; E 2011; R 2011) Asphalt-Base Emulsions for Use as Protective Coatings for Metal
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (Oct 2009) Alkyd Anti-Corrosive Metal Primer
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Expansion Joint Covers , Installation Drawings; G
Embedded Angles and Plates , Installation Drawings; G
SD-03 Product Data
Expansion Joint Covers ; G
Volatile Organic Compounds (Voc) Contents ; S
SD-04 Samples
Expansion Joint Covers
SD-07 Certificates
Certificates of Compliance ; GSD-11 Closeout Submittals
Recycled Content ; S
SECTION 05 50 13 Page 3
1.3 QUALIFICATION OF WELDERS
Qualify welders in accordance with AWS D1.1/D1.1M . Use procedures, materials, and equipment of the type required for the work.
1.4 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
1.5 MISCELLANEOUS REQUIREMENTS
1.5.1 Fabrication Drawings
Submit fabrication drawings showing layout(s), connections to structural system, and anchoring details as specified in AISC 303 .
1.5.2 Installation Drawings
Submit templates, erection, and installation drawings indicating thickness, type, grade, class of metal, and dimensions. Show construction details, reinforcement, anchorage, and installation in relation to the building construction.
PART 2 PRODUCTS
2.1 MATERIALS
Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals). Coordinate color and finish with the material to which fastenings are applied.
2.1.1 Structural Carbon Steel
Provide in accordance with ASTM A36/A36M.
2.1.2 Structural Tubing
Provide in accordance with ASTM A500/A500M .
2.1.3 Steel Pipe
Provide in accordance with ASTM A53/A53M, Type E or S, Grade B.
2.1.4 Fittings for Steel Pipe
Provide standard malleable iron fittings in accordance with ASTM A47/A47M.
2.1.5 Anchor Bolts
Provide in accordance with ASTM A307. Where exposed, provide anchor bolts of the same material, color, and finish as the metal to which they are applied.
2.1.5.1 Lag Screws and Bolts
Provide in accordance with ASME B18.2.1 , type and grade best suited for
SECTION 05 50 13 Page 4 the purpose.
2.1.5.2 Toggle Bolts
Provide in accordance with ASME B18.2.1 .
2.1.5.3 Bolts, Nuts, Studs and Rivets
Provide in accordance with ASME B18.2.2 or ASTM A307.
2.1.5.4 Powder Actuated Fasteners
Follow safety provisions in accordance with ASSE/SAFE A10.3 .
2.1.5.5 Screws
Provide in accordance with ASME B18.2.1 , ASME B18.6.2 , ASME B18.6.3 and
ASTM C1513.
2.1.5.6 Washers
Provide plain washers in accordance with ASME B18.22M, ASME B18.21.1 .
Provide beveled washers for American Standard beams and channels, square or rectangular, tapered in thickness, and smooth. Provide lock washers in accordance with ASME B18.21.2M , ASME B18.21.1 .
2.1.5.7 Welded Headed Shear Studs
Provide in accordance with ASTM A108.
2.1.6 Aluminum Alloy Products
Provide in accordance with ASTM B209M, ASTM B209 for sheet plate, ASTM B221M, ASTM B221M, ASTM B221 for extrusions and ASTM B26/B26M or ASTM B108/B108M for castings. Provide aluminum extrusions at least 1/8 inch thick and aluminum plate or sheet at least 0.050 inch thick.
2.2 FABRICATION FINISHES
2.2.1 Galvanizing
Hot-dip galvanize items specified to be zinc-coated, after fabrication where practicable. Provide galvanizing in accordance with ASTM A123/A123M , ASTM A153/A153M , ASTM A653/A653M or ASTM A924/A924M , Z275 G90.
2.2.2 Galvanize
Anchor bolts, grating fasteners, washers, and parts or devices necessary for proper installation, unless indicated otherwise.
2.2.3 Repair of Zinc-Coated Surfaces
Repair damaged surfaces with galvanizing repair method and paint in accordance with ASTM A780/A780M or by application of stick or thick paste material specifically designed for repair of galvanizing, as approved by Contracting Officer. Clean areas to be repaired and remove slag from welds. Heat, with a torch, surfaces to which stick or paste material will be applied. Heat to a temperature sufficient to melt the metals in the stick or paste. Spread molten material uniformly over surfaces to be
SECTION 05 50 13 Page 5 coated and wipe off excess material.
2.2.4 Shop Cleaning and Painting
2.2.4.1 Surface Preparation
Blast clean surfaces in accordance with SSPC SP 6/NACE No.3 . Surfaces that will be exposed in spaces above ceiling or in attic spaces, crawl spaces, furred spaces, and chases may be cleaned in accordance with SSPC SP 3 in lieu of being blast cleaned. Wash cleaned surfaces which become contaminated with rust, dirt, oil, grease, or other contaminants with solvents until thoroughly clean. Steel to be embedded in concrete must be free of dirt and grease prior to embed. Do not paint or galvanize bearing surfaces, including contact surfaces within slip critical joints.
Shop coat these surfaces with rust prevention.
2.2.4.2 Pretreatment, Priming and Painting
Apply pre-treatment, primer, and paint in accordance with manufacturer's printed instructions. On surfaces concealed in the finished construction or not accessible for finish painting, apply an additional prime coat to a minimum dry film thickness of 1.0 mil . Tint additional prime coat with a small amount of tinting pigment.
2.2.5 Nonferrous Metal Surfaces
Protect by plating, anodic, or organic coatings.
2.2.6 Aluminum Surfaces
2.2.6.1 Surface Condition
Before finishes are applied, remove roll marks, scratches, rolled-in scratches, kinks, stains, pits, orange peel, die marks, structural streaks, and other defects which will affect uniform appearance of finished surfaces.
2.2.6.2 Aluminum Finishes
Unexposed sheet, plate and extrusions may have mill finish as fabricated.
Sandblast castings' finish, medium, AA DAF45. Unless otherwise specified, provide all other aluminum items with a standard mill finish. Provide a coating thickness not less than that specified for protective and decorative type finishes for items used in interior locations or architectural Class I type finish for items used in exterior locations.
Provide in accordance with AA DAF45. Provide a polished satin finish on items to be anodized.
2.3 MISCELLANEOUS PLATES AND SHAPES
Provide items that do not form a part of the structural steel framework, such as lintels, sill angles, miscellaneous mountings and frames. Provide lintels fabricated from structural steel shapes over openings in masonry walls and partitions as indicated and as required to support wall loads over openings. Provide with connections and fasteners. Construct to have at least 8 in bearing on masonry at each end.
Provide angles and plates in accordance with ASTM A36/A36M, for embedment as indicated. Galvanize embedded items exposed to the elements in
SECTION 05 50 13 Page 6 accordance with ASTM A123/A123M .
PART 3 EXECUTION
3.1 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated in accordance with manufacturer's instructions. Verify all field dimensions prior to fabrication. Include materials and parts necessary to complete each assembly, whether indicated or not. Miss-alignment and miss-sizing of holes for fasteners is cause for rejection. Conceal fastenings where practicable. Joints exposed to weather must be watertight.
3.2 WORKMANSHIP
Provide miscellaneous metalwork that is true and accurate in shape, size, and profile. Make angles and lines continuous and straight. Make curves consistent, smooth and unfaceted. Provide continuous welding along the entire area of contact except where tack welding is permitted. Do not tack weld exposed connections. Unless otherwise indicated and approved, provide a smooth finish on exposed surfaces. Provide countersuck rivets where exposed. Provide coped and mitered corner joints aligned flush and without gaps.
3.3 ANCHORAGE, FASTENINGS, AND CONNECTIONS
Provide anchorage as necessary, whether indicated or not, for fastening miscellaneous metal items securely in place. Include slotted inserts, expansion shields, powder-driven fasteners, toggle bolts (when approved for concrete), through bolts for masonry, headed shear studs, machine and carriage bolts for steel, through bolts, lag bolts, and screws for wood.
Do not use wood plugs. Provide non-ferrous attachments for non-ferrous metal. Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals), that generally match in color and finish the surfaces to which they are applied. Conceal fastenings where practicable. Provide all fasteners flush with the surfaces they fasten, unless indicated otherwise.
3.4 BUILT-IN WORK
Where necessary and not otherwise indicated, form built-in metal work for anchorage with concrete or masonry. Provide built-in metal work in ample time for securing in place as the work progresses.
3.5 WELDING
Perform welding, welding inspection, and corrective welding in accordance with AWS D1.1/D1.1M . Use continuous welds on all exposed connections.
Grind visible welds smooth in the finished installation. Provide welded headed shear studs in accordance with AWS D1.1/D1.1M , Clause 7, except as otherwise specified. Provide in accordance with the safety requirements of EM 385-1-1 .
3.6 DISSIMILAR METALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action. Where aluminum is in contact with concrete, plaster, mortar, masonry, wood, or absorptive materials subject to wetting, protect in accordance with
SECTION 05 50 13 Page 7
ASTM D1187/D1187M , asphalt-base emulsion. Clean surfaces with metal shavings from installation at the end of each work day.
3.7 PREPARATION
3.7.1 Material Coatings and Surfaces
Remove rust preventive coating just prior to field erection, using a remover approved by the metal manufacturer. Surfaces, when assembled, must be free of rust, grease, dirt and other foreign matter.
3.7.2 Environmental Conditions
Do not clean or paint surfaces when damp or exposed to foggy or rainy weather, when metallic surface temperature is less than minus 5 degrees F above the dew point of the surrounding air, or when surface temperature is below 45 degrees F or over 95 degrees F , unless approved by the Contracting Officer. Metal surfaces to be painted must be dry for a minimum of 48 hours prior to the application of primer or paint.
3.8 EXPANSION JOINT COVERS
Provide in accordance with manufacturer's written instructions. Verify installation allows specified movement prior to completion of work
3.9 ROOF HATCH THERMALLY BROKEN (SCUTTLES)
Construction and accessories as follows:
a. Provide thermally broken insulated cover and curb with mounting flanges for securing to roof deck. Provide curbs with integral metal cap flashing of the same gage and metal as the curb, fully welded and ground at corners for weather tightness. Curbs and cover to be constructed of 11 ga aluminum, both with 3 inches of polyisocynurate insulation. Include EPDM gasket around over. Clear opening to be 48x48 inches. Cover liner to be 18 ga. aluminum.
b. Provide hatches completely assembled, with pintle hinges, compression spring operators enclosed in telescopic tubes, positive snap latches with turn handles on inside and outside, and neoprene draft seals.
Provide fasteners for padlocking from the inside. Provide covers with automatic and heavy duty hold-open arms complete with grip handle to permit one hand release. Cover action must be smooth through its entire range of motion with an operating pressure of approximately 30 pounds .
c. Aluminum to be mill finsih. All hardware to be corrosion resisitant.
3.10 INSTALLATION MISCELLANEOUS PLATES AND SHAPES
Provide lintels fabricated from structural steel shapes over openings in masonry walls and partitions as indicated and as required to support wall loads over openings. Provide with connections and fasteners. Construct to have at least 8 inches bearing on masonry at each end.
-- End of Section --
SECTION 05 50 13 Page 8
SECTION 06 41 16.00 10
PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
08/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI A161.2 (1998) Decorative Laminate Countertops, Performance Standards for Fabricated High Pressure
ASTM INTERNATIONAL (ASTM)
ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM F547 (2017) Standard Terminology of Nails for Use with Wood and Wood-Base Materials
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.9 (2015) Cabinet Hardware
COMPOSITE PANEL ASSOCIATION (CPA)
CPA A208.1 (2016) Particleboard
CPA A208.2 (2016) Medium Density Fiberboard (MDF) for Interior Applications
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED BD+C (2009; R 2010) Leadership in Energy and Environmental Design(tm) Building Design and Construction (LEED-NC)
WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)
ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush Doors
SECTION 06 41 16.00 10 Page 1
WOODWORK INSTITUTE (WI)
NAAWS 3.1 (2017; 2018 Errata Edition) North American Architectural Woodwork Standards
1.2 SYSTEM DESCRIPTION
Work in this section includes laminate clad custom casework cabinets and vanities as shown on the drawings and as described in this specification.
This Section includes high-pressure laminate surfacing and cabinet hardware. Comply with EPA requirements in accordance with Section 01 33 29 SUSTAINABILITY REPORTING. All exposed and semi-exposed surfaces, whose finish is not otherwise noted on the drawings or finish schedule, shall be sanded smooth and shall receive a clear finish of polyurethane. Wood finish may be shop finished or field applied in accordance with Section
09 90 00 PAINTS AND COATINGS.
1.3 SUSTAINABILITY REPORTING
Materials in this technical specification may contribute towards contract compliance with sustainability requirements. See Section 01 33 29 SUSTAINABILITY REPORTING for project LEED BD+C local/regional materials, low-emitting materials, recycled content, certified wood and rapidly renewable materials LEED documentation requirements.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Shop Drawings Installation
SD-03 Product Data
Wood Materials Wood Finishes Finish Schedule Certification
SD-04 Samples
Plastic Laminates Cabinet Hardware
SD-07 Certificates
Quality Assurance Laminate Clad Casework
SD-11 Closeout Submittals
SECTION 06 41 16.00 10 Page 2
LEED Documentation
1.5 QUALITY ASSURANCE
1.5.1 General Requirements
Unless otherwise noted on the drawings, all materials, construction methods, and fabrication shall conform to and comply with the premium grade quality standards as outlined in NAAWS 3.1, Section for laminate clad cabinets. These standards shall apply in lieu of omissions or specific requirements in this specification. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. Submit a quality control statement which illustrates compliance with and understanding of NAAWS 3.1 requirements, in general, and the specific NAAWS 3.1 requirements provided in this specification.
The quality control statement shall also certify a minimum of ten years Contractor's experience in laminate clad casework fabrication and construction. The quality control statement shall provide a list of a minimum of five successfully completed projects of a similar scope, size, and complexity.
1.5.2 Mock-ups
Prior to final approval of shop drawings , provide a full-size mock-up of a typical vanity , floor cabinet and wall cabinet , including all components and hardware necessary to illustrate a completed unit with a minimum of one door and one drawer assembly. The completed mock-up shall include countertops and back splashes where specified. The mock-up shall utilize specified finishes in the patterns and colors as indicated . Upon disapproval, rework or remake the mock-up until approval is secured.
Remove rejected units from the jobsite. Approved mock-up may remain as part of the finished work. Submit shop drawings showing all fabricated casework items in plan view, elevations and cross-sections to accurately indicate materials used, details of construction, dimensions, methods of fastening and erection, and installation methods proposed. Shop drawing casework items shall be clearly cross-referenced to casework items located on the project drawings. Shop drawings shall include a color schedule of all casework items to include all countertop, exposed, and semi-exposed cabinet finishes to include finish material manufacturer, pattern, and color.
1.6 DELIVERY, STORAGE, AND HANDLING
Casework may be delivered knockdown or fully assembled. Deliver all units to the site in undamaged condition, stored off the ground in fully enclosed areas, and protected from damage. The storage area shall be well ventilated and not subject to extreme changes in temperature or humidity.
1.7 SEQUENCING AND SCHEDULING
Coordinate work with other trades. Units shall not be installed in any room or space until painting, and ceiling installation are complete within the room where the units are located. Floor cabinets shall be installed before finished flooring materials are installed.
SECTION 06 41 16.00 10 Page 3
PART 2 PRODUCTS
2.1 WOOD MATERIALS
2.1.1 Lumber
a. All framing lumber shall be kiln-dried Grade III to dimensions as shown on the drawings. Frame front, where indicated on the drawings, shall be nominal 3/4 inch hardwood.
Butcher Block Countertops to be constructed of commerical grade maple edge grain top. All strips to be continuous with no joints when possible.
Provide 1-1/2" to 1-3/4" wide strips. Provide square eased edges, natural stain and a low maintenance satin finish.
2.1.2 Panel Products
2.1.2.1 Plywood
All plywood panels used for framing purposes shall be veneer core hardwood plywood, NAAWS 3.1 Grade AA. Nominal thickness of plywood panels shall be as indicated in this specification and on the drawings.
2.1.2.2 Particleboard
All particleboard shall be industrial grade, medium density ( 40 to 50 pounds per cubic foot ), 3/4 inch thick. A moisture-resistant particleboard in grade Type 2-M-2 or 2-M-3 shall be used as the substrate for plastic laminate covered components as located on the drawings and other areas subjected to moisture. Particleboard shall meet the minimum standards listed in ASTM D1037 and CPA A208.1 .
2.1.2.3 Medium Density Fiberboard
Medium density fiberboard (MDF) shall be an acceptable panel substrate where noted on the drawings. Medium density fiberboard shall meet the minimum standards listed in CPA A208.2 .
2.2 SOLID POLYMER MATERIAL
Solid surfacing casework components shall conform to the requirements of Section 06 61 16 SOLID SURFACING FABRICATIONS.
2.3 HIGH PRESSURE DECORATIVE LAMINATE (HPDL)
All plastic laminates shall meet the requirements of ANSI/NEMA LD 3 and ANSI A161.2 for high-pressure decorative laminates. Design, colors, surface finish and texture, and locations shall be as indicated on Section 09 06 00 SCHEDULES FOR FINISHES. Submit two samples of each plastic laminate pattern and color. Samples shall be a minimum of 5 by 7 inches in size. Plastic laminate types and nominal minimum thicknesses for casework components shall be as indicated in the following paragraphs.
2.3.1 Horizontal General Purpose Standard (HGS) Grade
Horizontal general purpose standard grade plastic laminate shall be 0.048 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where postforming is not required.
SECTION 06 41 16.00 10 Page 4
2.3.2 Vertical General Purpose Standard (VGS) Grade
Vertical general purpose standard grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of cabinet components where postforming is not required.
2.3.3 Horizontal General Purpose Postformable (HGP) Grade
Horizontal general purpose postformable grade plastic laminate shall be
0.042 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where post forming is required.
2.3.4 Vertical General Purpose Postformable (VGP) Grade
Vertical general purpose postformable grade plastic laminate shall be
0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of components where postforming is required for curved surfaces.
2.3.5 Horizontal General Purpose Fire Rated (HGF) Grade
Horizontal general purpose fire rated grade plastic laminate shall be
0.048 inches (plus or minus 0.005 inches) in thickness. Laminate grade shall have a class 1, class A fire rating in accordance with ASTM E84.
2.3.6 Vertical General Purpose Fire Rated (VGF) Grade
Vertical general purpose fire rated grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade shall have a class 1, class A fire rating in accordance with ASTM E84.
2.3.7 Cabinet Liner Standard (CLS) Grade
Cabinet liner standard grade plastic laminate shall be 0.020 inches in thickness. This laminate grade is intended for light duty semi-exposed interior surfaces of cabinet components.
2.3.8 Backing Sheet (BK) Grade
Undecorated backing sheet grade laminate is formulated specifically to be used on the backside of plastic laminated panel substrates to enhance dimensional stability of the substrate. Backing sheet thickness shall be
0.020 inches . Backing sheets shall be provided for all laminated casework components where plastic laminate finish is applied to only one surface of the component substrate.
2.4 THERMOSET DECORATIVE OVERLAYS (MELAMINE)
Thermoset decorative overlays (melamine panels) shall be used for all semi-exposed surfaces.
2.5 EDGE BANDING
Edge banding for casework doors and drawer fronts shall be PVC vinyl and shall be 0.125 inch thick. Material width shall be 15/16 inches . Color and pattern shall match exposed door and drawer front laminate pattern and color .
SECTION 06 41 16.00 10 Page 5
2.6 CABINET HARDWARE
Submit one sample of each cabinet hardware item specified to include hinges, pulls, drawer glides, and catches . All hardware shall conform to ANSI/BHMA A156.9 , unless otherwise noted, and shall consist of the following components:
2.6.1 Door Hinges
Frameless concealed (European) type, BHMA No. B01602, 165 degree opening, self-closing .
Double Acting Spring Hinge type, suface applied to jamb, steel material, non-template, non-handed industial clamp flange.
2.6.2 Cabinet Pulls
wire type, BHMA No. back-mounted, solid metal, 4 inches long, 5/16 inch diameter .
2.6.3 Drawer Slide
Standard Drawer Slide, Side mounted type, BHMA No. B5091, epoxy coated steel with steel ball bearings with full extension and a minimum 100 pound load capacity. Slides shall include an integral positive stop to avoid accidental drawer removal.
File Drawer Slide, Side mounted type, BHMA No. B5091, epoxy coated steel with steel ball bearings with full extension and a minimum 150 pound load capacity. Slides shall include an integral positive stop to avoid accidental drawer removal.
2.6.4 Adjustable Shelf Support System
Multiple holes with plastic pin supports.
2.6.4.1 Countertop Supports
Concealed Steel support type, Provide extra strong 2 inch concealed steel brackets support with weight capacity of 1700 lbs per pair; color: grey.
Standard Support type, Provide extra strong 1/8" steel work station brackets support with weight capacity of 1520 lbs per pair; color: grey.Text
2.7 FASTENERS
Nails, screws, and other suitable fasteners shall be the size and type best suited for the purpose and shall conform to ASTM F547 where applicable.
2.8 ADHESIVES, CAULKS, AND SEALANTS
2.8.1 Adhesives
Adhesives shall be of a formula and type recommended by AWI. Adhesives shall be selected for their ability to provide a durable, permanent bond and shall take into consideration such factors as materials to be bonded, expansion and contraction, bond strength, fire rating, and moisture resistance. Adhesives shall meet local regulations regarding VOC emissions and off-gassing.
SECTION 06 41 16.00 10 Page 6
2.8.1.1 Wood Joinery
Adhesives used to bond wood members shall be a Type II for interior use polyvinyl acetate resin emulsion . Adhesives shall withstand a bond test as described in ANSI/WDMA I.S.1A .
2.8.1.2 Laminate Adhesive
Adhesive used to join high-pressure decorative laminate to wood shall be adhesive consistent with AWI and laminate manufacturer's recommendations.
PVC edgebanding shall be adhered using a polymer-based hot melt glue.
2.8.2 Caulk
Caulk used to fill voids and joints between laminated components and between laminated components and adjacent surfaces shall be clear, 100 percent silicone.
2.8.3 Sealant
Sealant shall be of a type and composition recommended by the substrate manufacturer to provide a moisture barrier at sink cutouts and all other locations where unfinished substrate edges may be subjected to moisture.
2.9 WOOD FINISHES
Paint, stain, varnish and their applications required for laminate clad casework components shall be as indicated in drawings. . Color and location shall be as indicated on the drawings.
2.10 ACCESSORIES
2.10.1 Grommets
Grommets shall be plastic material for cutouts with a diameter of 3 inches .
Locations shall be as indicated on the drawings.
Trash Grommets shall be metal material for cutouts with a diameter of 8 inches . Locations shall be as indicated on the drawings.
2.10.1.1 File Drawer Hardware
Hanging File System shall be steel with a rigid profile to handle heavy loads and be adjustable without tools.System shall include two fixed front rails, 2 cut-to-size side rails, two attachment brackets and divider.
2.11 FABRICATION
Verify field measurements as indicated in the shop drawings before fabrication. Fabrication and assembly of components shall be accomplished at the shop site to the maximum extent possible. Construction and fabrication of cabinets and their components shall meet or exceed the requirements for AWI premium grade unless otherwise indicated in this specification. Cabinet style, in accordance with NAAWS 3.1, Section 400-G descriptions, shall be flush overlay .
SECTION 06 41 16.00 10 Page 7
2.11.1 Base and Wall Cabinet Body
2.11.1.1 Cabinet Components
Frame members shall be glued-together, kiln-dried hardwood lumber. Top corners, bottom corners, and cabinet bottoms shall be braced with either hardwood blocks or water-resistant glue and nailed in place metal or plastic corner braces. Cabinet components shall be constructed from the following materials and thicknesses:
2.11.1.1.1 Body Members (Ends, Divisions, Bottoms, and Tops)
3/4 inch particleboard or medium density fiberboard (MDF) panel product
2.11.1.1.2 Face Frames and Rails
3/4 inch hardwood lumber
2.11.1.1.3 Shelving
3/4 inch particleboard or medium density fiberboard (MDF) panel product
2.11.1.1.4 Cabinet Backs
1/4 inch particleboard or medium density fiberboard (MDF) panel product
2.11.1.1.5 Drawer Sides, Backs, and Subfronts
1/2 inch thick medium density particleboard or MDF fiberboard substrate
2.11.1.1.6 Drawer Bottoms
1/4 inch thermoset decorative overlay melamine panel product
2.11.1.1.7 Door and Drawer Fronts
3/4-inch medium density fiberboard (MDF) or veneer core plywood panel product
2.11.1.2 Joinery Method for Case Body Members
2.11.1.2.1 Tops, Exposed Ends, and Bottoms
a. Steel "European" assembly screws ( 1-1/2 inch from end, 5 inch on center, fasteners will not be visible on exposed parts).
b. Doweled, glued under pressure (approx. 4 dowels per 12 inches of joint).
c. Stop dado, glued under pressure, and either nailed, stapled or screwed (fasteners will not be visible on exposed parts).
d. Spline or biscuit, glued under pressure.
2.11.1.2.2 Exposed End Corner and Face Frame Attachment
2.11.1.2.2.1 Mitered Joint
lock miter or spline or biscuit, glued under pressure (no visible
SECTION 06 41 16.00 10 Page 8 fasteners)
2.11.1.2.2.2 Non-Mitered Joint (90 degree)
butt joint glued under pressure (no visible fasteners)
2.11.1.2.2.3 Butt Joint
glued and nailed
2.11.1.2.3 Cabinet Backs (Wall Hung Cabinets)
Wall hung cabinet backs must not be relied upon to support the full weight of the cabinet and its anticipated load for hanging/mounting purposes.
Method of back joinery and hanging/mounting mechanisms should transfer the load to case body members. Fabrication method shall be:
2.11.1.2.3.1 Full Bound
Full bound, captured in grooves on cabinet sides, top, and bottom.
Cabinet backs for floor standing cabinets shall be side bound, captured in grooves; glued and fastened to top and bottom.
2.11.1.2.3.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inch and minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
2.11.1.2.3.3 Side Bound
Side bound, captured in groove or rabbetts; glued and fastened.
2.11.1.2.4 Cabinet Backs (Floor Standing Cabinets)
2.11.1.2.4.1 Side Bound
Side bound, captured in grooves; glued and fastened to top and bottom.
2.11.1.2.4.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inch and minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
2.11.1.2.4.3 Side Bound with Rabbetts
Side bound, placed in rabbetts; glued and fastened in rabbetts.
2.11.1.2.5 Wall Anchor Strips
Wall Anchor Strips shall be required for all cabinets with backs less than 1/2 inch thick. Strips shall consist of minimum 1/2 inch thick lumber, minimum 2-1/2 inches width; securely attached to wall side of cabinet back
- top and bottom for wall hung cabinets, top only for floor standing cabinets.
SECTION 06 41 16.00 10 Page 9
2.11.2 Cabinet Floor Base
Floor cabinets shall be mounted on a base constructed of nominal 2 inch thick lumber . Base assembly components shall be treated lumber .
Finished height for each cabinet base shall be not less than the full height of the installed, specified wall base . Bottom edge of the cabinet door or drawer face shall be flush with top of base .
2.11.3 Cabinet Door and Drawer Fronts
Door and drawer fronts shall be fabricated from 3/4 inch medium density fiberboard (MDF. All laminate clad cabinet door and drawer front edges shall be surfaced with high pressure plastic laminate , color and pattern to match exterior face laminate .
2.11.4 Drawer Assembly
2.11.4.1 Drawer Components
Drawer components shall consist of a removable drawer front, sides, backs, and bottom. Drawer components shall be constructed of the following materials and thicknesses:
2.11.4.1.1 Drawer Sides and Back For Thermoset Decorative Overlay (Melamine) Finish
1/2 inch thick medium density particleboard or MDF fiberboard substrate
2.11.4.1.2 Drawer Bottom
1/4 inch thick thermoset decorative overlay melamine panel product
2.11.4.2 Drawer Assembly Joinery Method
a. Multiple dovetail (all corners) or French dovetail front/dadoed back, glued under pressure.
b. Doweled, glued under pressure.
c. Lock shoulder, glued and pin nailed.
d. Bottoms shall be set into sides, front, and back, 1/4 inch deep groove with a minimum 3/8 inch standing shoulder.
2.11.5 Shelving
2.11.5.1 General Requirements
Shelving shall be fabricated from 3/4 inch medium density particleboard or 3/4 inch medium density fiberboard (MDF . All shelving top and bottom surfaces shall be finished with HPDL plastic laminate . Shelf edges shall be finished in a HPDL plastic laminate .
2.11.5.2 Shelf Support System
The shelf support system shall be:
SECTION 06 41 16.00 10 Page 10
2.11.5.2.1 Recessed (Mortised) Metal Shelf Standards
Mortise standards flush with the finishes surface of the cabinet interior side walls, two per side. Pposition and space standards on the side walls to provide a stable shelf surface that eliminates tipping when shelf front is weighted. Install and adjust standards vertically to provide a level, stable shelf surface when clips are in place.
2.11.5.2.2 Pin Hole Method
Drill holes on the interior surface of the cabinet side walls. Evenly space holes in two vertical columns Space the holes in each column at 1 inch increments starting 6 inches from the cabinet interior bottom and extending to within 6 inches of the top interior surface of the cabinet.
Drill holes to provide a level, stable surface when the shelf is resting on the shelf pins. Coordinate hole diameter with pin insert size to provide a firm, tight fit.
2.11.6 Laminate Application
Laminate application to substrates shall follow the recommended procedures and instructions of the laminate manufacturer and ANSI/NEMA LD 3 , using tools and devices specifically designed for laminate fabrication and application. Provide a balanced backer sheet (Grade BK) wherever only one surface of the component substrate requires a plastic laminate finish.
Apply required grade of laminate in full uninterrupted sheets consistent with manufactured sizes using one piece for full length only, using adhesives specified herein or as recommended by the manufacturer. Fit corners and joints hairline. All laminate edges shall be machined flush, filed, sanded, or buffed to remove machine marks and eased (sharp corners removed). Clean up at easing shall be such that no overlap of the member eased is visible. Fabrication shall conform to ANSI A161.2 . Laminate types and grades for component surfaces shall be as follows unless otherwise indicated on the drawings:
2.11.6.1 Base/Wall Cabinet Case Body
a. Exterior (exposed) surfaces to include exposed and semi-exposed face frame surfaces: HPDL Grade VGS .
b. Interior (semi-exposed) surfaces to include interior back wall, bottom, and side walls: Thermoset Decorative Overlay (melamine).
2.11.6.2 Adjustable Shelving
2.11.6.2.1 Top and Bottom Surfaces
HPDL Grade HGS
2.11.6.2.2 All Edges
HPDL Grade VGS
2.11.6.3 Fixed Shelving
2.11.6.3.1 Top and Bottom Surfaces
HPDL Grade HGS
SECTION 06 41 16.00 10 Page 11
2.11.6.3.2 Exposed Edges
HPDL Grade VGS
2.11.6.4 Door, Drawer Fronts, Access Panels
2.11.6.4.1 Exterior (Exposed) and Interior (Semi-Exposed) Faces
HPDL Grade VGS
2.11.6.4.2 Edges
HPDL Grade VGS
2.11.6.5 Drawer Assembly
All interior and exterior surfaces: Thermoset Decorative Overlay (melamine).
2.11.6.6 Tolerances
Flushness, flatness, and joint tolerances of laminated surfaces shall meet the NAAWS 3.1 premium grade requirements.
2.11.7 Finishing
2.11.7.1 Filling
No fasteners shall be exposed on laminated surfaces. All nails, screws, and other fasteners in non-laminated cabinet components shall be countersunk and the holes filled with wood filler consistent in color with the wood species.
2.11.7.2 Sanding
All surfaces requiring coatings shall be prepared by sanding with a grit and in a manner that scratches will not show in the final system.
2.11.7.3 Coatings
Types, method of application and location of cabinet finishes shall be in accordance with the finish schedule , drawings and Section 09 90 00 PAINTS AND COATINGS. All cabinet reveals shall be finished . Submit descriptive data which provides narrative written verification of all types of construction materials and finishes, methods of construction, etc. not clearly illustrated on the submitted shop drawings. Data shall provide written verification of conformance with NAAWS 3.1 for the quality indicated to include materials, tolerances, and types of construction.
Both the manufacturer of materials and the fabricator shall submit available literature which describes re-cycled product content, operations and processes in place that support efficient use of natural resources, energy efficiency, emissions of ozone depleting chemicals, management of water and operational waste, indoor environmental quality, and other production techniques supporting sustainable design and products.
PART 3 EXECUTION
3.1 INSTALLATION
Installation shall comply with applicable requirements for NAAWS 3.1
SECTION 06 41 16.00 10 Page 12 premium quality standards. Fabricated assemblies shall be installed level, plumb, and true to line, in locations shown on the drawings.
Cabinets and other laminate clad casework assemblies shall be attached and anchored securely to the floor and walls with mechanical fasteners that are appropriate for the wall and floor construction.
3.1.1 Anchoring Systems
3.1.1.1 Floor
Base cabinets shall utilize a floor anchoring system as detailed on the drawings. Anchoring and mechanical fasteners shall not be visible from the finished side of the cabinet assembly. Cabinet assemblies shall be attached to anchored bases without visible fasteners as indicated in the drawings. Where assembly abuts a wall surface, anchoring shall include a minimum 1/2 inch thick lumber or panel product hanging strip, minimum 2-1/2 inch width; securely attached to the top of the wall side of the cabinet back.
3.1.1.2 Wall
Cabinet or vanity to be wall mounted shall utilize minimum 1/2 inch thick lumber or panel product hanging strips, minimum 2-1/2 inch width; securely attached to the wall side of the cabinet back, both top and bottom.
3.1.2 Hardware
Cabinet hardware shall be installed in types and locations as indicated on the drawings. Where fully concealed European-style hinges are specified to be used with particleboard or fiberboard doors, the use of plastic or synthetic insertion dowels shall be used to receive 3/16 inch "Euroscrews". The use of wood screws without insertion dowels is prohibited.
3.1.3 Doors, Drawers and Removable Panels
The fitting of doors, drawers and removable panels shall be accomplished within target fitting tolerances for gaps and flushness in accordance with NAAWS 3.1 premium grade requirements.
3.1.4 Plumbing Fixtures
Install sinks, sink hardware, and other plumbing fixtures in locations as indicated on the drawings and in accordance with Section 22 00 00
PLUMBING, GENERAL PURPOSE .
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SECTION 06 41 16.00 10 Page 14
ANG/WI – F-35: Alter Building 400 AMXS 20203320F35B400
SECTION 08 71 00 Page 1
SECTION 08 71 00 – DOOR HARDWARE
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes:
1. Mechanical and electrified door hardware for:
a. Swinging doors.
b. Sliding doors.
c. Gates.
2. Electronic access control system components, including:
a. Electronic access control devices.
3. Field verification, preparation and modification of existing doors and frames to receive new door hardware.
4. Lead-lining door hardware items required for radiation protection at door openings.
B. Exclusions: Unless specifically listed in hardware sets, hardware is not specified in this section for:
1. Windows
2. Cabinets (casework), including locks in cabinets
3. Signage
4. Toilet accessories
5. Overhead doors
C. Related Sections:
1. Division 01…
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