Sullair ES6 2.pdf

ES-6S-energy®

Encapsulated Rotary Screw Air Compressors 4-7 kW � 5-10 Horsepower

� Simple

� Compact

� Reliable

� Lower maintenance costs

� Quiet

Sullair Leadership

Since 1965, Sullair has been recognized around the world as an innovator and a leader in rotary screw compression and vacuum technology.

For more than 40 years, Sullair has designed and manufactured its own rotors and air end assemblies at the corporate headquarters in Michigan City, Indiana.

The award-winning rotary screw design sets the industry standards and delivers the quality and reliability one expects from a leader.

Sullair Technology

Utilizing the most modern technologies, equipment and advanced manufacturing techniques, Sullair designs, manufactures, assembles, and tests the most innovative compressed air and vacuum products in the industry.

Sullair products are known around the world for their universally applicable design, outstanding craftsmanship and superior quality.

Sullair’s Statistical Process Control

Sullair’s Statistical Process Control (SPC) system monitors rotor quality standards to assure consistent compressor and vacuum performance.

Sullair’s Commitment to Innovation

Underlying Sullair’s leadership is a dedication to excellence and a commitment to innovation. Sullair is constantly exploring new ideas and seeking new ways to meet industry’s need for increasingly energy efficient compressed air and vacuum solutions.

Sullair Capabilities

Sullair Stationary Air Power Systems

Air Compressor Life Cycle Costs

According to Best Practices for Compressed Air Systems, Compressed Air Challenge, Second Edition, 2007, energy costs now represent 82% of the total operating expenses. Energy savings from Sullair S-energy® compressors can significantly reduce life cycle costs.

The Sullair S-energy® compressors significantly reduce operating and energy costs over the entire compressor life cycle. Contributing to the energy savings are:

• Sullair’s proven air end with the low restriction inlet valve

• High efficiency fan

• Low pressure drop air-fluid separation system to prevent energy loss

Sullair designs deliver cost savings for the life of the product. Improved air filtration translates into:

• Extended separator life

• Improved fluid filter life

• Less lubricant contamination

To reduce fluid disposal costs, we offer our biodegradable Sullube® 8000-hour fluid, or 24KT™, a long-life fluid that never needs changing.

Sullair ReducesYour Life-Cycle Costs

Equipment

Maintenance

Electricity

The Sullair ES-6 is a complete

Performance Air System for small horsepower applications that includes a Sullair encapsulated compressor, Sullair dryer, Sullair filter, and 80 gallon or 120 gallon storage tank.

Note:The compressor enclosure, dryer, filter, and receiver are optional.

Sullair offers total compressed air systems to help compressed air users reduce energy costs and improve productivity by analyzing, managing and controlling their compressed air systems.

Sullair’s air systems include: plant air audits, energy efficient products, compressed air system controls, equipment to monitor and manage systems, air distribution products, and after-purchase support.

Each component of the system is carefully matched for capacity and pressure to provide maximum performance and energy efficiency.

A total Sullair system provides the user with an air quality guarantee.

Simple, Compact Design

Sullair encapsulated compressors utilize design simplicity to provide exceptional reliability and extremely low maintenance. Designed with a smaller footprint and 40% fewer parts than conventional models, these compact machines redefine industry standards for continuous duty compressors in the 5 to 10 horsepower range.

Rotary Screw Reliability

These S-energy® encapsulated compressors use a single-stage rotary screw air end, featuring Sullair’s patented E-Profile rotors and rugged bearing design.

Lower Maintenance Costs

Thanks to a simplified design that uses fewer parts and connections, the

S-energy® compressors require only minimum routine maintenance.

Broad Operating Range

ES-6 compressors are available in 5 to 10 horsepower, with capacities from 13 to 36 acfm and pressure ratings of 125 and 175 psig.

Superior Package Design

• 40% fewer parts improve reliability

• Small footprint

• Designed for continuous duty

Optional Sound Enclosure

• Reduces sound levels to 68 dBA

• Lift out doors

Reliable Sullair Air End

• Patented E-profile rotor design

• Longer bearing life

Helical Design Drive Gears

• Reduces thrust load

• Increases bearing life

Bearing Fluid Reservoirs

• Ensures fluid is available at start-up

• Extends air end life

Flange-Mounted Motor and Air End

• Provides positive alignment

• Optimizes bearing life of air end and motor

• Motor enclosure is Totally Enclosed

Air Over (TEAO)

• Available voltages include 200V, 230V, 460V and 575V

Select a Long-Life Fluid...

Sullube® is Standard Factory Fill

• One-year or 8000-hour service life

• Biodegradable

• Reduces fluid disposal costs

PristineFG™ is Optional

• Custom-blended food grade fluid

• Up to 6,000 hours of lubricant life

• Reduced lubricant consumption

24KT™ is Optional

• Lifetime fluid

• Eliminates fluid disposal costs

Superior Features and BenefitsThat Set Sullair Apart

Best Warranties in the Industry

Confirming Sullair's rugged design and commitment to customer satisfaction, all new lubricated stationary air compressors (with discharge pressures up to 150 psig) shipped from Sullair's US operations include comprehensive Extended Warranty coverage. This comprehensive warranty includes parts and labor covering:

• 10 Years on the air end

• 5 Years on the motor, VSD, air/fluid receiver, oil cooler and aftercooler

Most standard compressors are eligible.

A unique design suitable for specific applications and environments.

Aftercooler / Oil Cooler

• Air-cooled

• Simplified access

• Easy cleaning

Multi-Stage Air-Fluid Separator

• Reduces fluid carryover to less than 2 ppm

• Lowers make-up fluid costs

• Separator element is easily replaced

Fluid Sight Glass

Spin-On Fiberglass Fluid Filter

• Aircraft-quality media provides better filtration

• Up to 20% more efficient than conventional paper elements

• Lengthens life of the compressor

• Filter service life is extended up to one year

Starter

• Integrated full voltage starter

Sullair’sVersatile Control System

• Allows the compressor to run in modulation or load/no load operation

• Matches output to demand

• Stabilizes system pressure

• Extends package life

• Package instrumentation

Heavy-Duty Air Filter

• Protects premature failure of key components

• Extends separator, fluid filter and fluid life

Encapsulated Design

• Maintenance items are easy to replace

• Minimizes connections

Oil DrainTube

ES-6 S-energy® Performance Air System

The Sullair Dryer Features:

• Oversized demister separator

• Low pressure drop

• Environmentally compatible refrigerant

• Dew point indicator

• Easy drain access

• Multi-panel maintenance access

• 5-year dryer warranty

(compressor, condenser and heat exchanger)

• 115V voltage

The Sullair Filter Features:

• High efficiency design using latest filter technology

• Removal of particles to 1.0 micron

• Removal of coalesced liquid water and lubricants

• Maximum remaining aerosol after filtration is 0.5 ppm @ 70°F

Features of the ReceiverTank Include:

• ASME and CRN approval

• 80- and 120-gallon tank availability

• Pressure relief and ball valve as standard

Compressed air is a vital source of energy for industry for applications such as manufacturing, instrumentation, and process equipment. To meet increasingly stringent air quality requirements, Sullair responds to your needs by developing a total compressed air package.

Clean, Dry Air is Essential

Quality air treatment — the removal of condensate and particulate — is essential. When cooled, vapor in compressed air will condense.

The removal of condensate and particulate is essential for quality air.

First, the air must be dry. Vapor in compressed air will condense when cooled. Without removing the condensate, moisture in the air stream can damage your total compressed air system, product, or process. To protect your plant air system and air-using equipment, particulate must be removed by filtration. Sullair filters will provide this protection and improve the quality of your product or process. Proper filtration will also reduce your compressed air energy costs.

The Sullair Solution

The solution is the Performance Air System. The System includes an ES-6

S-energy® compressor, optional enclosure, Sullair Dryer, Sullair Filter, and receiver tank. We’ve taken the guesswork out of putting your System together. All components of the System have been perfectly matched and sized to provide maximum performance, without paying for more than you need. Plus, the Performance Air System is simple to install and, because of its small footprint, requires a minimum amount of floor space.

ES-6 Air CompressorTechnical Specifications

60Hz Motor Frequency Performance Full-Load Capacities Model Motor 125 psig 9 bar 175 psig 12 bar Dryer Filter hp kW acfm m3/min acfm m3/min Size Size

5H 5 3.7 17 .48 - - RN25 FXF25

5XH* 5 3.7 - - 13 .36 RN25 FXF25

7.5H 7.5 5.5 28 .79 - - RN35 FXF45

7.5XH* 7.5 5.5 - - 20 .56 RN35 FXF45

10H 10 7.4 36 1.01 - - RN50 FXF45

10XH* 10 7.4 - - 30 .84 RN50 FXF45

Dimensions, all ES6 models ES6 5H/XH ES6 7.5H/XH ES6 10H/XH Customer Length Width Height Weight dBA Weight dBA Weight dBA

Style Connection in mm in mm in mm lbs kg Rating† lbs kg Rating† lbs kg Rating†

Open 1/2” NPT 29.5 749 25.5 648 22.8 579 230 104 80 270 122 82 280 127 85 Enclosed 3/4” NPT 44.0 1117 28.0 711 28.0 711 400 181 68 440 199 69 450 204 70 Open Tankmount 80 gal 1-1/4” NPT 64.5 1638 26.5 650 50.0 1270 560 254 80 600 272 82 610 276 85 Open Tankmount 120 gal 1-1/4” NPT 67.0 1702 27.0 686 54.0 1371 650 294 80 690 312 82 700 317 85 Enclosed Tankmount 80 gal 1-1/4” NPT 66.0 1676 28.0 711 52.5 1333 710 322 68 750 340 69 760 344 70 Enclosed Tankmount 120 gal 1-1/4” NPT 68.0 1727 28.0 711 56.5 1435 800 362 68 840 381 69 850 385 70 Open Tankmount 80 gal with Dryer/Filter 1/2” NPT 69.5 1765 26.5 673 50.0 1270 640 290 80 680 308 82 690 312 85 Open Tankmount 120 gal with Dryer/Filter 1/2” NPT 71.0 1803 27.0 686 54.0 1371 730 331 80 770 349 82 780 353 85 Enclosed Tankmount 80 gal with Dryer/Filter 1/2” NPT 71.0 1803 28.0 711 52.5 1333 810 367 68 850 385 69 860 390 70 Enclosed Tankmount 120 gal with Dryer/Filter 1/2” NPT 72.0 1828 28.0 711 56.5 1435 900 408 68 930 421 69 940 426 70

*XH Models not available with 24KT.

†At 1 meter.

Fundamental to Sullair’s leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimize environmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meet the ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability.

Sullair’s Compressed Air Products www.sullair.com

© Copyright 2014 Sullair. All rights reserved.

The color green is a registered trademark of Sullair.

Specifications subject to change without notice.

LS01EN 1402R

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