TGI_3819P51418A04_c0v0.pdf
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- Attached to
- USS BLUE RIDGE 5C1 DSRA TYCOM 5
- Solicitation number
- N6264925RA054
About this file
This WebAIM Short Form Task Group Instruction (TGI) details the repair of Air Conditioning Plant Compressor Motor No. 2 for the USS Blue Ridge (LCC-19). The work involves repairing a specific air conditioning compressor motor manufactured by Hansome Energy Systems Inc., with 300 HP, 340 AMPs, operating at 3,575 RPM, 440VAC, and 60Hz. The repair will take place in multiple locations including the Air Conditioning Machinery Room, Refrigeration Machinery Room, Trunk, and Crew Messroom, with potential work at a contractor's facility.
The project is scheduled for contractor work from 7/21/2026 to 10/21/2027, with specific technical requirements including near-white blast cleaning of frames, housing, and end brackets, and thorough abrasive blast cleaning of covers. The TGI includes detailed specifications for the motor and its controller, manufactured by Hansome Energy Systems Inc. and Cutler Hammer respectively. SRF-JRMC will provide government-furnished materials and services, including crane and rigging, utility services, and safety inspections. The document notes potential asbestos and lead hazards, and outlines specific technical procedures for motor repair and inspection.
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FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 6
EA050149
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
OGAWA, SHINYA 233 9061708579 27-FEB-2025
APPROVED BY: CODE: PHONE: DATE:
KIMURA, YUUICHI 233 8068452423 27-FEB-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EA05-0149
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA, TAKEHIDE
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
514A2218
1. SCOPE/PURPOSE:
1.1 Title: Air Conditioning Plant Compressor Motor No. 2; repair
1.2 Location of Work:
1.2.1 Air Conditioning Machinery Room No. One and Refrigeration Machinery Room (7-40-0-E)
1.2.2 Trunk (7-40-5-T)
1.2.3 Crew Messroom (4-40-0-L)
1.2.4 Contractor’s Facility
1.3 Identification:
1.3.1 Quantity (One EA), Air Conditioning Plant Compressor Motor No. 2
TGI Short Form
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
FOUO Pg 2 of 6
CU PHASE DESCRIPTION (Cont.)
Mfr: Hansome Energy Systems Inc.
Frame: 449
HP: 300
AMPs: 340 Speed: 3,575RPM Volts: 440VAC Frequency: 60Hz Phase: 3 Insulation Class: F (Sealed) Duty: Continuous
APL: 173870113
1.3.2 Quantity (One EA), Air Conditioning Plant Compressor Motor Controller No. 2 Mfr: Cutler Hammer.
Type: LVP Size: 5 Speed: One Winding: One Volts: 440VAC Frequency: 60Hz Phase: 3
APL: 151211937
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard
1.5.2 Potential Lead Hazard
1.6 Contractor work start date: 7/21/2026
1.7 Contractor work completion date: 10/21/2027
2. PROCEDURE:
2.1 Accomplish the requirements of 009-17 of Ref. No. One for the equipment listed in 1.3.1, using Sheet 8 of Ref. No. 3, Ref.
No. 4 and Ref. No. 5 for guidance.
2.1.1 Accomplish the requirements of 009-15 of Ref. No. One for rotating equipment.
2.1.2 Accomplish the requirements of 009-32 of Ref. No. One, including Table 5, Line(s) 8, for each equipment.
2.1.2.1 Near-white blast clean each frame, housing, end bracket. Accomplish each requirement of Surface Preparation Specification SSPC-SP 10 of Ref. No. 6.
2.1.2.2 Thorough abrasive blast clean each cover. Accomplish each requirement of Surface Preparation Specification SSPC- SP 17 of Ref. No. 6.
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
FOUO Pg 3 of 6
CU PHASE DESCRIPTION (Cont.)
2.2 Inspect each protective device of the equipment listed in 1.3.2.
2.2.1 Verify that size and setting of each overload heater are correctly used under motor full load running current in accordance with Section 302g of Ref. No. 7, using Ref. No. 8 for guidance.
(V) (G) "SIZE/SETTING"
Sign:__________________________Print:_______________________Date:_________________
2.2.2 Verify that each fuse is correctly sized in accordance with Section 302g of Ref. No. 7, using Ref. No. 8 for guidance.
(V) (G) "SIZE"
Sign:__________________________Print:_______________________Date:_________________
2.3 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.
2.4 Notes:
2.4.1 Planner: Code 233 S. Ogawa, 090-6170-8579
Planner: Code 231B T. Takeishi, 243-6704 Planner: Code 232 Y. Kubo, 243-4228
2.4.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.4.3 Refrigerant work will be covered by TGI No. 3819P14201A01.
2.4.4 Flexible coupling and microprocessor control panel for No.2 air conditioning plant removal and installation work will be covered by TGI No.3819P14201A01.
2.4.5 JCN EA05-0149 is related to this TGI.
2.5 Government Furnished Material (GFM):
2.5.1 SRF-JRMC will provide GFM listed in Appendix “M”.
2.6 SRF-JRMC will provide the following service work: (TGI No. 3819P51418S03).
2.6.1 [C740] Crane and crane rigging service.
2.6.2 [X99E] Utility service, electrical.
2.6.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.
2.6.4 [C106.1] Safety inspection for SRF-JRMC employees.
2.6.5 [C106.2] Gas free inspection for SRF-JRMC employees.
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
FOUO Pg 4 of 6
CU PHASE DESCRIPTION (Cont.)
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
2.6.6 [C133] QA inspection for (G) symbol(s).
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
FOUO Pg 5 of 6
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY25 Standard Items - ORG N 2 LI FY25 Local Standard Items - ORG N 3 DWG 302-7089685 S/A LCC-1179K, Power DISTR
System A/C Machinery Room No.1
B Y 8
4 DWG A-449-163 A.C. Motor 15 Y ALL
5 TM S9514-EL-MMA-
AIR CONDITIONING PLANT,
HFC-236fa, 250-TON
CAPACITY, LCC-19 CLASS
5 N
6 TM SYSTEMS &
SPECIFICATIONS
SSPC Painting Manual Volume
- N
7 TM S9AA0-AB-GOS-
010/GSO
General Specifications for Overhaul of Surface Ships
(GSO)
11 N
8 DWG 6962ED2961 CONTROLLER A.C.
MAGNETIC SIZE 5
C Y ALL
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
2.1 ELEC, INSL, SMTL, PNTR, QA
2.2 ELEC
2.3 PNTR, QA
Electrical Work CFM: lectra-clean, grease, fastener, vanish, insulation, tape, adhesive, pin, sampler/analyze asbestos, paints, grit, thinner, lead sample and analyze, and misc such as covering material and other consumable.
Process Funding Document.
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M WASHER,SPRING TENSI,
ORDER FOR X51EI
ORIG: CODE 233 S.OGAWA,
090-6170-8579
9B 5310 012509667 NA 4 N 41845282 1/EA
002 M NUT,PLAIN,ROUND, ORDER
FOR X51EI
ORIG: CODE 233 S.OGAWA,
090-6170-8579
9B 5310 013333808 NA 4 N 41845281 1/EA
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
ICN: 3819P51418 KEY OP: A04
05-MAR-2025 1435
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P51418 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: NO.2 A/C PLANT MOT AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - REPAIR A/C PLANT COMPRESSOR MOTOR NO. 2
FOUO Pg 6 of 6
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
003 M GASKET, ORDER FOR X51EI
ORIG: CODE 233 S.OGAWA,
090-6170-8579
9B 5330 013654371 NA 4 N 41845285 1/EA
005 M BALL,BEARING, ORDER FOR
X51EI
ORIG: CODE 233 S.OGAWA,
090-6170-8579
3H 3110 009873731 NT NA 4 N 41845277 1/EA
007 M GASKET, ORDER FOR X51EI
ORIG: CODE 233 S.OGAWA,
090-6170-8579
9B 5330 011434257 NA 4 N 41845280 1/EA
300 M BEARING,BALL,ANNULA,
ORDERED FOR:
CONTRACTOR
ORIG: CODE 233 S.OGAWA
090-6170-8579
3H 3110 009873729 NT NA 4 N 50595083 1/EA
301 M NUT,PLAIN,HEXAGON,
ORDERED FOR:
CONTRACTOR
ORIG: CODE 233 S.OGAWA
090-6170-8579
9B 5310 013755723 NA 4 N 50595065 1/EA
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