P-1219PackageSewageLiftStationInfo.pdf

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33 32 13.13

SD-05, 2.1

Motor/Pumps, G

33 32 13.13

SD-07, 2.2.3

Entrance Covers , G

33 32 13.13

SD-07, 2.2.5.1

Gate Valves, G

33 32 13.13

SD-07, 2.2.4

Pumps, G

33 32 13.13

SD-08, 2.2.3

Entrance Covers , G

Deviation/Substitution

33 32 13.13

SD-03, 2.2.3

Entrance Covers , G

33 32 13.13

SD-03, 2.1

Interior Coating Systems, G

R-Resubmit

ITEM

NO

PROJ. SPEC. SECT.

& PARA. and/or

PROJ. DWG. NO.

NO. OF

COPIES

ACTION

CODES

33 32 13.13

SD-03 , 2.2.5.1

Gate Valves, G

33 32 13.13

SD-03, 2.1

Glass-Fiber Reinforced Polyester Materials, G

33 32 13.13

SD-07, 1.3

Listing of Product Installations, G

CONTRACT NO.

TRANSMITTAL NO.

FROM CONTRACTOR:

Team Facilities / Combat Support Services Facility

6-Mar-19

CONTRACTOR'S SUBMITTAL TRANSMITTAL

LANTDIV NORFOLK 4-43553 ( Rev. 11-80)

DATE

N40085-18-C-0614 85.1

RQ Construction, LLC.

David Marshburn

Camp Lejeune NC 28547

New River Air Station AS 214 Room

For Approval

P1219/P1288 SOF Marine Battalion Company /

PROJECT TITLE AND LOCATION:

TO:

33 32 13.13

SD-01, 2.2

Material, Equipment, and Fixtures List, G

Submittal 085.1 - Resubmittal Package Sewage Lift Station

ROICC - Approval

D-Disapproved

CONTRACTOR USE ONLY

A-Approved

REVIEWER USE ONLY

*List only one specification division per form and indicate which is being submitted AN-Approved as noted

** ACTION CODES

Contractor Approved

List only one of the following categories on each transmittal form.

For ROICC Approval

ITEM IDENTIFICATION

(Type, size, model no., Mfg. name, dwg. or brochure number)

C-Comments

RA-Receipt acknowledged

REVIEWER'S

INITIALS

CODE AND DATE

33 32 13.13

SD-03, 3.3.1

Spare Parts Data , G

33 32 13.13

SD-02, 2.1

Fabrication Drawings, G

33 32 13.13

SD-02, 2.1

Erection/Installation Drawings G layton Text Box

RECEIVED: 2019.03.06

MBF ARCHITECTS, P.A.

michael.riccitiello Typewritten Text michael.riccitiello Typewritten Text

AN

michael.riccitiello Typewritten Text

MR 3/20/19

layton Line layton Line

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16 1 elect

17 1 elect

33 32 13.13

SD-08, 2.2.5.1

33 32 13.13

SD-11, 1.5

Warranty, G

Gate Valves, G

33 32 13.13

SD-08, 2.2.8

Pump Controls, G

Copy of Transmittals and Submittals to ROICC

John Choufani

Submittals are forwarded to LANTDIV with A-E recommendations indicated in REVIEWER USE ONLY Section and in comments below on ONE COPY of the transmittal form.

REVIEWER'S COMMENTS

SIGNATURE

ROICC (2)

A-E (1)

DATE

LANTDIV (1)

CONTRACTOR'S COMMENTS

Submittals are returned with action indicated. Approval of an item does not include approval of any deviation from the

TO

contract requirements unless the contractor calls attention to and supports the deviation.

DATE RECEIVED BY REVIEWER FROM (Reviewer)

CONTRACTOR REPRESENTATIVE (Signature) michael.riccitiello Typewritten Text Comments provided on page 7 of this submittal.

michael.riccitiello Typewritten Text 3/20/19 layton Line layton

SUBMITTAL COVER REVIEW COMMENTS

P1219 SOF MARINE BATTALLION COMPLEX &

P1288 COMBAT SERVICES SUPPORT FACILITY

CONTRACT # N40085‐18‐C‐0614

Please contact RQC with any questions or comments regarding this submittal package.

RE-SUBMITTAL No. 085.1 SECTION: 33 32 13.13 -Packaged Sewage Lift Stations, Wet Well Type

Submittal No.: 085.1 Contract No.: N40085-18-C-0614 Project No.: 17-0201 Contractor: RQ Construction (RQC)

Description: Resubmittal - Packaged Sewage Lift Stations, Wet Well Type

Subcontractor / Supplier: Wells Brothers Construction

RFP Spec. Section(s): 33 32 13.13 Paragraph (s): Various Drawing (s): Various

Date Submitted DOR:

Date Submitted to Govt:

X DOR Approval X Government Approval Information Only

RQC Comments:

RQC is submitting Submittal # 085.1 per Specification Section 33 32 13.13 for the Government’s review and acceptance

This submittal package is being submitted as a required document per the Plans and Specifications. The purpose of this submittal is to provide information related to the Resubmittal Packaged Sewage Lift Stations

Preconstruction Submittal Shop Drawings Product Data Design Data Certifications Manufacturer’s Instruction Operation and Maintenance Closeout Documents

Items in this package include: Contractor and Government Approved Items

SD No. Description Included Previously Submitted

Forthcoming N/A

1 SD‐01 Material, Equipment, and Fixtures List 2.2, G X

2 SD‐02 Fabrication Drawings 2.1, G X

3 SD‐02 Erection/Installation Drawings 2.1 G X

4 SD‐03 Spare Parts Data 3.3.1, G X

5 SD‐03 Entrance Covers 2.2.3, G X

6 SD‐03 Gate Valves 2.2.5.1 X

7 SD‐03 Glass‐Fiber Reinforced Polyester Materials 2.1, G X

8 SD‐03 Interior Coating Systems 2.1, G X

9 SD‐05 Motor/Pumps 2.1, G X

10 SD‐05 Pump Test 3.2.1, G X

11 SD‐05 Hydrostatic Pressure Test 3.2.1, G X

12 SD‐05 Float Test 3.2.1, G X

13 SD‐07 Listing of Product Installations 1.3, G X

14 SD‐07 Entrance Covers 2.2.3, G X

15 SD‐07 Pumps 2.2.4, G X

16 SD‐07 Gate Valves 2.2.5.1, G X

17 SD‐07 Anti‐Buoyancy Calculations and Details 2.2.2.2, G X

18 SD‐08 Entrance Covers 2.2.3, G X

19 SD‐08 Pump Controls 2.2.8, G X

20 SD‐08 Gate Valves 2.2.5.1, G X

21 SD‐08 Special Tools 3.3.1, G X

22 SD‐08 Posted Instructions 3.3.1 G X

23 SD‐10 Operation and Maintenance Manuals 3.3.1, G X

24 SD‐10 Preventative Maintenance and Inspection 3.3.1, G X

25 SD‐11 Warranty 1.5, G X X

RQC Comments

This resubmittal addresses all Engineer’s Comments

The items included above conform to the project plans and specifications. The following items are not being submitted:

Item 4 is forthcoming and Item 10, 11, 12 will be submitted after tests are performed Items 21, 22 23, 24,25 O&M Manuals & Closeout documentations will be submitted under a separate cover Please note all Section 2 consumables, ancillary items and accessories not identified as a required submittal item per paragraph 1.3 will comply with contract specifications.

Installation The following are key points will need to be taken into consideration during installation and testing:

Install lift station as indicated, in accordance with drawings and the manufacturer's instructions. Dampen and isolate equipment vibration.

Locate guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts in accordance with applicable

OSHA standards and so that personnel are properly protected from injury.

Install gate valves conforming to AWWA C500 in accordance with AWWA C600

Install check valves in accordance with the applicable requirements of

AWWA C600

Terminate discharge lines 5-feet outside the lift station in flanged connections. Include the pipe from the wet well manhole in the suction line.

Attach a final as built drawing, laminated in mylar, to the inside of the front door and shown on the as-built drawings. Include a list of all legends. Identify the pump nameplate data on the drawing and on the as-built plans. Permanently mark all component parts in the control panel and identified as they are indicated on the drawing. Mark on the back plate adjacent to the component. Identify all control conductors with wire markers at each end as close as practical to the end of conductor.

Tests

Perform tests, including hydrostatic pressure test of piping, under a test pressure equal to 50 percent more than the pump discharge pressure or total dynamic head, whichever is greater.

Perform a pump test, and float test. Perfom a hydrostatic test of the wet well following ACI

350.1. Submit the test results to the Contracting Officer.

Test all panels to the power requirements as shown on the plans to assure proper component operation. Activate each control function to check for proper operation and indication.

A representative of the lift station manufacturer is to direct the startup of the station and instruct representatives of the Government in startup and operation procedures.

jchoufani Text Box jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text 1.2

" I hereby approve and or certify as noted below, that the (equipment) (material) (article) shown and marked in this submittal is that proposed to be incorporated with contract Number N40085-18-C-0614, is in compliance with the contract requirements, can be installed in the allocated spaces, and is submitted for Government approval.”

Approved

Certified Approved As Noted BY QCM: ______________________________________________________, Date: __________________ Revise And Resubmit

Reviewer Comments:

Approved Approved As Noted Reviewer Signature: _____________________________________________________, Date: __________________ Revise And Resubmit michael.riccitiello

Notes provided on page 7 of this submittal.

michael.riccitiello Typewritten Text 3/20/19 michael.riccitiello Typewritten Text x michael.riccitiello signed by PM Mike Riccitiello

Wells Brothers Construction 901 Military Cutoff Road, Suite 200 Wilmington, NC 28403

Tel. (910) 592-5705 www.wellsbrotherscc.com

February 21, 2019

Contractor Vetting Office MCB Camp Lejeune Jacksonville, NC 28543

Ref: Responses to Engineer’s Comments

Project: Camp Lejeune P1219/P1288 SOF Marine Battalion Company Team Facilities Contract No. N40085- 18-C-0614 33 32 13.13 SD-05, 2.1 Pumps

Dear Mr. John Choufani, Comments by RQC: January 8, 2019

1. Comments are throughout submittal in blue.

Curve is revised to reflect the 112gpm at 67ft TDH duty point. Please note the 1st page of the curve package does not show the duty point, it is on pages 2 & 3 in detail of the curve package.

“Plan View Drawing” shows our minimum spacing requirements, not job specific.

Generic Lift Station profile drawing is for reference only, elevations to be filled out by others.

The hanger bracket only comes in stainless steel.

Earlier revision of drawing showed floats, use of pressure transducer as primary level control device is noted. May we also suggest a 2 float redundant backup system in the event of a transducer failure.

2. Contractor’s method of dewatering for installation should be addressed.

Dewatering was performed by direct sump pumping and is complete.

3. Pump operating point was modified in Rev 1 – update shop drawings accordingly.

Included in the revised submittal.

4. Buoyant calculations may require concrete wet well sections to be fastened together.

Buoyant calculations were provided in a separate email and there were not major concerns. The uplift is on the base section, not the riser. The base is being pushed up into the riser sections which eliminates the potential for separation. Furthermore, the joints will be grouted, and the epoxy coating will make the well a complete solid structure. Once epoxied you cannot separate the sections. Additionally the pipe supports/brackets for the vertical suction lines will further restrain the sections.

5. No Professional Engineer seals/signatures have been provided.

This was provided with the buoyancy calculations.

6. Two methods of level sensing has been provided.

We will change to the submersible pressure transducer as primary, but may we suggest a 2-float redundant back up system.

7. Please resubmit new package with item numbers labeled within the package based on submittal coversheet.

jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text dori.sabeh Callout Wood comment:

The design operating point of the pump is 112 gpm, 68 ft with a minimum efficiency of 47%.

dori.sabeh Text Box Wood Comment:

See comment on Item 1 above.

dori.sabeh Callout Wood comment:

Contractor shall fill out.

dori.sabeh Callout Wood Comment:

-Agreed, install redundant backup.

dori.sabeh Callout Wood Comment:

-Agreed, install redundant backup.

901 Military Cutoff Road, Suite 200 Wilmington, NC 28403

Tel. (910) 592-5705 www.wellsbrotherscc.com

Please see revised submittal.

Electrical Reviewer Comments:

1. It appears that control panel will require a separate 120 volt circuit. Coordinate additional circuit with electrical.

The RTU panel does require a separate 120V circuit.

2. Contract drawings were designed around (1) 5 HP pump. This design requires two pumps (and starters) at

4 HP.

Drawing C-518 dated 3/9/2017 shows duplex pump station, Spec 33 32 13.13 section 2.2.8.1 General also calls for duplex pump station.

The 4HP pump was selected because it can meet the duty point with less power than specified.

3. Coordinate additional requirements with electrical.

Please confirm if you want a duplex or simplex pump station. See above comment about drawings and specifications provided to me showing duplex.

4. Lift station pumps are specified at 460V, 3-phase. Please revise pump voltage to operate with 208 volt, 3-phase electrical service.

Acknowledged, please see revised submittal documents.

5. Coordinate exact size of galvanized steel racking with dimensions of submitted components.

By others.

6. Provide PLC based comm and confirm with Base Tel (G6) per RFI-020.

RTU panel is PLC based, see item 10 on the RTU drawing showing Allen-Bradley Compact Logix PLC. This panel design is based off the last station we did on the Base, “Cogdels Creek.” Base should confirm this is what they want.

Please contact me at (910) 592-5705 with any questions or concerns regarding this matter.

Sincerely, Rock Wells Vice President cc.

TRANSMITTAL

DATE: 1/20/19

TO: Core & Main

REFERENCE: Camp Lejeune – P1219 Resubmittal

WE ARE SENDING YOU THE FOLLOWING:

Submittals (0) Hard Copies and (1) Electronic Copy

For Approval

For Record-signed terms & conditions

Revised for Resubmission, () copies each for submersible pumps

Approved as Submitted

Approved as Noted

Rejected

Revise and Resubmit () copies for approval

Operation and Maintenance Manuals

Please return (1) copies of the reviewed submittal, stamped with approval to proceed as submitted; or noting any changes and/or discrepancies to the address listed below.

XYLEM WATER SOLUTIONS, INC.

635 Gold Hill Road Fort Mill, SC 29715

Office: (803) 909-7867 Fax: (803) 909-7868

“Seller’s submission of submittals shall not be construed as acceptance of Buyer’s terms and conditions of sale while pending negotiation.”

Camp Lejeune – P1219

Contractor: Core & Main

Xylem Water Solutions, Inc.

Flygt Products 14125 South Bridge Circle

Charlotte, NC 28273 Office: (704) 504-8804 Fax: (770) 504-9838

“Seller’s submission of submittals shall not be construed as acceptance of Buyer’s terms and conditions of sale while pending negotiation.”

Submittal

Camp Lejeune - P1219 2018-CHA-0366

Qty

2 3085.070-0013 Flygt Model NP-3085.070 3" volute Submersible pump equipped with a 208Volt / 3 phase / 60 Hz 4 HP 3550 RPM motor, 255 impeller, 1 x 50 Ft. length of SUBCAB 4G2,5+2x1,5 submersible cable, FLS leakage detector, volute is prepared for Flush Valve

Qty

2 540 13 05 CONNECTION,DISCH 4X4" CI

2 613 68 04 BRACKET,GUIDE BAR UPPER 2" 316

2 14-58 42 50 BRACKET,INT GB 2 X 4" 316SS+ FOR CI/DI PIPE

100 14-49 01 03 TS3162 FEET 2"GUIDE RAIL 316SS

1 14-48 94 00 HOLDER,CABLE HEAVY DUTY 316SS

1 620 09 00 GRIP EYE UNIT

2 1409400004529G Cable-Chain-Shackle Assembly, T316 Stainless

Qty

1 1409412006649G RTU-PLC Control Panel, NEMA 4X 304 Stainless Steel Enclosure, one door 2 1409412006650G Starter Panels, NEMA 4X 304 Stainless Steel Enclosure

2 14-40 71 29 MINI-CASII/FUS 120/24VAC,24VDC

2 582 88 30 SENSOR,ENM-10 0.95-1.1 40'

1 83 77 27 SENSOR,LEVEL LTU401 0-10.0 20M

Part Number Description

Scope of Supply

Pumps Part Number Description

Pump Accessories

Electrical Part Number Description jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text

Xylem Water Solutions USA, Inc.

Sales and Service Office:

635 Gold Hill Road Fort Mill, SC 29715

Office Phone: 803-909-7867 Office Fax: 803-909-7868

Sales:

Dan Joyce

Dan.Joyce@Xyleminc.com Office: 704-409-9744

Cell: 704-497-9881

Inside Sales/Parts/Service:

Scott Emerson

Scott.Emerson@XylemInc.com 704-887-9153

Tim Fish Timothy.Fish@XylemInc.com

704-409-9833 mailto:Dan.Joyce@Xyleminc.com mailto:ray.kahler@xyleminc.com mailto:Jared.Carpenter@Xyleminc.com

Section 1 Pump Information

33 32 13.13 SD-07, 2.2.4

Patented self cleaning semi-open channel impeller, ideal f or pumping in waste water applications. Possible to be upgraded with Guide-pin® f or ev en better clogging resistance. Modular based design with high adaptat ion grade.

Head

255 125mm

61.1% Eff.

[ft]

0 40 80 120 160 200 240 280 320 [US g.p.m.]

Impeller

Frequency

Motor

Rated v oltage

Rated power

Rated speed

Number of poles

Rated current

208 V 60 Hz

4 hp

3415 rpm

11 A

NP 3085 SH 3~ Adaptive 255

Motor #

3~

Suction Flange Diameter

Weight Pump Stand kg 68 35 lbs 150 80

*DIM ENSION TO ENDS OF GUIDE BARS

C L

O F

D

IS

C H

DN8 0

[3 "]

REF.L INE

(TO FURTHEST POINT)

3 4 8[1 3 1 1 1 6

]8 5[3 3

4 0 0[1 5 3

] 3 3[1 5 1 6

1 1 6[4 9 1 6

]2 3 9[9 7 1 6

2 " GUIDE BARS

[1

9 16

[4 11 16

7 2[2 1 3 1 6

1 2 ]*2

[1

9 16

[1

3 4

8 3 3[3 2 3

5 7 7[2 2 1 1 1 6

[5 11 16

[5

13 16

94 [3 11 16

1 6 3[6 7 1 6

] 1 4 4[5 1 1 1 6

2 3[7

27°

[3 15 16

6 3[2 7 1 6

[7 7 8

2 5 0[9 1 3 1 6

Scale Dat e

Revis ionDr awing num ber

Suc t ion inlet

Pum p inlet

Pum p out let

Dischar ge out letNP 3085 SH

DN 80

DN 80 1:20 170914

7332300 2

ZZ

Z-Z

Impeller diameter 125 mm Number of blades 2

N3085.070 15-09-2AL-W 4hp

Stator v ariant 27

Phases

Starting current 65 A

Technical specification

Note: Picture might not correspond to the current configuration.

Power f actor

Motor ef f iciency

1/1 Load 3/4 Load 1/2 Load

1/1 Load 3/4 Load 1/2 Load

0.93 0.91 0.86

80.5 %

82.5 %

82.3 %

3 1/8 inch Curve ISO

P - Semi permanent, WetInstallation:

Configuration

Impeller material Hard-Iron ™

General

Discharge Flange Diameter 3 1/8 inch

Water, pure

FM

Last updateCreated on

1/20/2019

Created byProject IDProject

Head

Pump Efficiency

Overall Eff iciency

Pow er input P1

Shaft pow er P2

NPSH-values

255 125mm

61.1% Eff.

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

255 125mm

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

255 125mm

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

255 125mm (P2)

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

255 125mm (P1)

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

255 125mm

66.1 ft

49.1 %

39.8 %

3.79 hp

4.68 hp

16.9 ft 111 US g.p.m.

[ft]

[hp]

[ft]

0 40 80 120 160 200 240 280 320 [US g.p.m.]

Motor #

60 Hz

Phases 3~

208 V Number of poles 2

Rated power 4 hp

Starting current Rated current 11 A

Rated speed 3415 rpm

N3085.070 15-09-2AL-W 4hp

Stator variant Number of blades 2

Power factor

NP 3085 SH 3~ Adaptive 255

Suction Flange Diameter

Performance curve

Pump

Impeller diameter 415/16"

Motor

Rated voltage

65 A

Motor efficiency

1/1 Load

3/4 Load

1/2 Load

1/1 Load

3/4 Load

1/2 Load

Frequency

0.93

80.5 %

0.91

0.86

82.5 %

82.3 %

80 mm

Curve ISO

Flow Head

112 US g.p.m. 67 f t Within HI tolerance for pumps <10kW.

Duty point Guarantee

Discharge Flange Diameter 3 1/8 inch

Water, pure

Last updateCreated on

1/20/2019

Created byProject IDProject jchoufani Typewritten Text dori.sabeh Line dori.sabeh Line dori.sabeh Callout Wood Comment:

~112gpm, 65.9 ft dori.sabeh Callout

5 hp specified

255 125mm

61.1% Eff.

66.1 ft

111 US g.p.m.

[ft]

0 40 80 120 160 200 240 280 320 [US g.p.m.]

NP 3085 SH 3~ Adaptive 255 Duty Analysis

Curve ISO

Indiv idual pump Total

1 111 US g.p.m. 66.1 ft 3.79 hp 111 US g.p.m. 66.1 ft 3.79 hp 49.1 % 523 kWh/US MG 16.9 ft

Pumps running Specific /System Flow Head Shaft power Flow Head Shaft power Pump eff. energy NPSHre

Water, pure

Curve issue 8

Last updateCreated on

Pump Efficiency

Overall Eff iciency

Pow er input P1

Shaft pow er P2

NPSH-values

55 Hz

61.1%

50 Hz

61.1%

45 Hz

61.1%

40 Hz

61.1%

255 125mm

61.1% Eff.

55 Hz50 Hz45 Hz40 Hz 255 125mm 255 125mm

55 Hz

50 Hz 45 Hz

40 Hz

255 125mm (P2)

255 125mm (P1)

55 Hz

50 Hz

45 Hz

40 Hz

255 125mm

[ft]

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 [hp]

[ft]

0 40 80 120 160 200 240 280 320 [US g.p.m.]

NP 3085 SH 3~ Adaptive 255 VFD Curve

Curve ISO

Last updateCreated on

55 Hz

61.1%

50 Hz

61.1%

45 Hz

61.1%

40 Hz

61.1%

255 125mm

61.1% Eff.

66.1 ft

111 US g.p.m.

[ft]

0 40 80 120 160 200 240 280 320 [US g.p.m.]

NP 3085 SH 3~ Adaptive 255 VFD Analysis

Curve ISO

1 60 Hz 111 US g.p.m. 66.1 ft 3.79 hp 111 US g.p.m. 66.1 ft 3.79 hp 49.1 % 523 kWh/US MG 16.9 ft 1 55 Hz 102 US g.p.m. 56 ft 2.95 hp 102 US g.p.m. 56 ft 2.95 hp 49.1 % 433 kWh/US MG 14.8 ft 1 50 Hz 93.1 US g.p.m. 46.3 ft 2.22 hp 93.1 US g.p.m. 46.3 ft 2.22 hp 49.1 % 359 kWh/US MG 12.7 ft 1 45 Hz 83.8 US g.p.m. 37.5 ft 1.62 hp 83.8 US g.p.m. 37.5 ft 1.62 hp 49.1 % 297 kWh/US MG 10.7 ft 1 40 Hz 74.4 US g.p.m. 29.6 ft 1.14 hp 74.4 US g.p.m. 29.6 ft 1.14 hp 49.1 % 245 kWh/US MG 8.89 ft

Pumps running Specific /System Frequency Flow Head Shaft power Flow Head Shaft power Hyd eff. energy NPSHre

Last updateCreated on

NP 3085 SH 3~ Adaptive 255 Dimensional drawing

Weight Pump Stand kg 68 35 lbs 150 80

*DIMENSION TO ENDS OF GUIDE BARS

C L

O F

D

IS

C H

DN100

[4"]

REF.LINE

(TO FURTHEST POINT)

[1311

[33

[153

[15

[49

[97

2" GUIDE BARS

[1 9 1 6]

[4

6]

[213

[1 2]

*2

[1 9 1 6]

[1 53 4]

[323

[2211

[5

6]

[5

6]

4 [3

6]

[67

[511

[7

27°

[3

6]

[27

[7 7 8]

[913

Scale Date

RevisionDrawing number

Suction inlet

Pump inlet

Pump outlet

Discharge outletNP 3085 SH

DN 80

DN 80 1:20 170914

7332300 2

ZZ

Z-Z

Last updateCreated on

N 3085.060/070 SPECIFICATION

REQUIREMENTS

Furnish and install 2 submersible non-clog wastewater pump(s). Each pump shall be equipped with a 4 HP, submersible electric motor connected for operation on 460 volts, 3 phase, 60 hertz, wire service, with 50 feet of submersible cable (SUBCAB) suitable for submersible pump applications. The power cable shall be sized according to NEC and ICEA standards and also meet with P-MSHA Approval.

PUMP DESIGN CONFIGURATION (Wet pit installation) The pump shall be supplied with a mating cast iron 4 inch discharge connection. The pump(s) shall be automatically and firmly connected to the discharge connection, guided by no less than two guide bars extending from the top of the station to the discharge connection. There shall be no need for personnel to enter the wet-well. Sealing of the pumping unit to the discharge connection shall be accomplished by a machined metal to metal watertight contact. Sealing of the discharge interface with a diaphragm, O-ring or profile gasket will not be acceptable. No portion of the pump shall bear directly on the sump floor. Each pump shall be fitted with 25 feet of ¼” lifting chain. The working load of the lifting system shall be 50% greater than the pump unit weight.

PUMP CONSTRUCTION

Major pump components shall be of grey cast iron, ASTM A-48, Class 35B, with smooth surfaces devoid of blow holes or other irregularities. The lifting handle shall be of stainless steel. All exposed nuts or bolts shall be AISI type 316 stainless steel construction. All metal surfaces coming into contact with the pumpage, other than stainless steel or brass, shall be protected by a factory applied spray coating of acrylic dispersion zinc phosphate primer with a polyester resin paint finish on the exterior of the pump.

Sealing design shall incorporate metal-to-metal contact between machined surfaces. Critical mating surfaces where watertight sealing is required shall be machined and fitted with Nitrile or optional Viton rubber O-rings. Fittings will be the result of controlled compression of rubber O-rings in two planes and O-ring contact of four sides without the requirement of a specific torque limit.

Rectangular cross sectioned gaskets requiring specific torque limits to achieve compression shall not be considered as adequate or equal. No secondary sealing compounds, elliptical O-rings, grease or other devices shall be used.

COOLING SYSTEM

Motors are sufficiently cooled by the surrounding environment or pumped media. A water cooling jacket is not required.

CABLE ENTRY SEAL

The cable entry seal design shall preclude specific torque requirements to insure a watertight and submersible seal. The cable entry shall consist of a single cylindrical elastomer grommet, flanked by washers, all having a close tolerance fit against the cable outside diameter and the entry inside diameter and compressed by the body containing a strain relief function, separate from the function of sealing the cable. The assembly shall provide ease of changing the cable when necessary using the same entry seal.

MOTOR

The pump motor shall be a NEMA B design, induction type with a squirrel cage rotor, shell type design, housed in an air filled, watertight chamber. The stator windings shall be insulated with moisture resistant Class H insulation rated for 180°C (356°F). The stator shall be insulated by the trickle impregnation method using Class H monomer-free polyester resin resulting in a winding fill factor of at least 95%. The motor shall be inverter duty rated in accordance with NEMA MG1, Part 31.The stator shall be heat-shrink fitted into the cast iron stator housing. The use of multiple step dip and bake-type stator insulation process is not acceptable. The use of bolts, pins or other fastening devices requiring penetration of the stator housing is not acceptable. The motor shall be designed for continuous duty handling pumped media of 40°C (104°F) and capable of no less than 30 evenly spaced starts per hour. The rotor bars and short circuit rings shall be made of cast aluminum. Thermal switches set to open at 125°C (260°F) shall be embedded in the stator end coils to monitor the temperature of each phase winding. These thermal switches shall be used in conjunction with and supplemental to external motor overload protection and shall be connected to the control panel. The motor and the pump shall be produced by the same manufacturer.

The combined service factor (combined effect of voltage, frequency and specific gravity) shall be a minimum of 1.15. The motor shall have a voltage tolerance of plus or minus 10%. The motor shall be designed for operation up to 40°C (104°F) ambient and with a temperature rise not to exceed 80°C. A performance chart shall be provided upon request showing curves for torque, current, power factor, input/output kW and efficiency. This chart shall also include data on starting and no-load characteristics. The motor horsepower shall be adequate so that the pump is non-overloading throughout the entire pump performance curve from shut-off through run-out.

The motor shall be capable of continuous submergence underwater without loss of watertight integrity to a depth of 65 feet or greater.

The power cable shall be sized according to the NEC and ICEA standards and shall be of sufficient length to reach the junction box without the need of any splices. The outer jacket of the cable shall be oil resistant chlorinated polyethylene rubber. The cable shall be capable of continuous submergence underwater without loss of watertight integrity to a depth of 65 feet or greater.

BEARINGS

The pump shaft shall rotate on two bearings. Motor bearings shall be permanently grease lubricated. The upper bearing shall be a single deep groove ball bearing. The lower bearing shall be a two row angular contact bearing to compensate for axial thrust and radial forces. Single row lower bearings are not acceptable. The minimum L10 bearing life shall be 50,000 hours at any usable portion of the pump curve.

MECHANICAL SEAL

Each pump shall be provided with a tandem mechanical shaft seal system consisting of two totally independent seal assemblies. The seals shall operate in a lubricant reservoir that hydro-dynamically lubricates the lapped seal faces at a constant rate. The lower, primary seal unit, located between the pump and the lubricant chamber, shall contain one stationary and one positively driven rotating, corrosion and abrasion resistant tungsten-carbide ring. The upper, secondary seal unit, located between the lubricant chamber and the motor housing, shall contain one stationary and one positively driven rotating, corrosion and abrasion resistant tungsten-carbide seal ring.

Each seal interface shall be held in contact by its own spring system. The seals shall require neither maintenance nor adjustment nor depend on direction of rotation for sealing. The position of both mechanical seals shall depend on the shaft. Mounting of the lower mechanical seal on the impeller hub will not be acceptable. For special applications, other seal face materials shall be available.

The following seal types shall not be considered acceptable or equal to the dual independent seal specified: shaft seals without positively driven rotating members, or conventional double mechanical seals containing either a common single or double spring acting between the upper and lower seal faces. No system requiring a pressure differential to offset pressure and to effect sealing shall be used.

Each pump shall be provided with a lubricant chamber for the shaft sealing system. The lubricant chamber shall be designed to prevent overfilling and to provide lubricant expansion capacity. The drain and inspection plug, with positive anti-leak seal shall be easily accessible from the outside.

The seal system shall not rely upon the pumped media for lubrication. The motor shall be able to operate dry without damage while pumping under load.

Where a seal cavity is present in the seal chamber, the area about the exterior of the lower mechanical seal in the cast iron housing shall have cast in an integral concentric spiral groove.

This groove shall protect the seals by causing abrasive particulate entering the seal cavity to be forced out away from the seal due to centrifugal action.

Seal lubricant shall be non-hazardous.

PUMP SHAFT

Pump and motor shaft shall be the same unit. The pump shaft is an extension of the motor shaft.

Couplings shall not be acceptable. The pump shaft shall be stainless steel – ASTM A479 S43100-T.

If a shaft material of lower quality than stainless steel – ASTM A479 S43100-T is used, a shaft sleeve of stainless steel – ASTM A479 S43100-T is used to protect the shaft material. However, shaft sleeves only protect the shaft around the lower mechanical seal. No protection is provided in the lubricant housing and above. Therefore, the use of stainless steel sleeves will not be considered equal to stainless steel shafts.

IMPELLER (Adaptive) The impeller shall be of Hard-IronTM (ASTM A-532 (Alloy III A) 25% chrome cast iron), dynamically balanced, semi-open, multi-vane, back-swept, non-clog design. The impeller vane leading edges shall be mechanically self-cleaned upon each rotation as they pass across a spiral groove located on a replaceable insert ring.

The impeller shall have vanes hardened to Rc 45 and shall be capable of handling solids, fibrous materials, heavy sludge and other matter found in waste water. The screw shape of the impeller inlet shall provide an inducing effect for the handling of sludge and rag-laden wastewater. The impeller shall be capable of momentarily moving axially upwards a distance of 15mm/0.6-in. to allow larger debris to pass through and immediately return to normal operating position.

VOLUTE / SUCTION COVER

The pump volute shall be a single piece grey cast iron, ASTM A-48, Class 35B, non-concentric design with smooth passages of sufficient size to pass any solids that may enter the impeller.

Minimum inlet and discharge size shall be as specified. The volute shall have a replaceable suction cover insert ring in which are cast spiral-shaped, sharp-edged groove(s). The spiral groove(s) shall provide trash release pathways and sharp edge(s) across which each impeller vane leading edge shall cross during rotation so to remain unobstructed. The insert ring shall be cast of Hard-IronTM (ASTM A-532 (Alloy III A) 25% chrome cast iron) and provide effective sealing between the multi-vane semi-open impeller and the volute housing.

PROTECTION

All stators shall incorporate thermal switches in series to monitor the temperature of each phase winding. The thermal switches shall open at 125°C (260°F), stop the motor and activate an alarm.

A leakage sensor shall be available as an option to detect water in the stator chamber. The Float Leakage Sensor (FLS) is a small float switch used to detect the presence of water in the stator chamber. When activated, the FLS will stop the motor and send an alarm both local and/or remote. USE OF VOLTAGE SENSITIVE SOLID STATE SENSORS AND TRIP

TEMPERATURE ABOVE 125°C (260°F) SHALL NOT BE ALLOWED.

The thermal switches and FLS shall be connected to a Mini CAS (Control and Status) monitoring unit. The Mini CAS shall be designed to be mounted in any control panel.

Issued: 7/17 Supersedes:

N-3085.060,070 Materials of Construction

Major Castings:

Pump Lifting Handle:

Motor Cable:

Cable Entry Grommets:

Shaft:

Impeller (Adaptive):

Insert Ring

O-Rings:

Lubricant Plug

Screws, studs and nuts

Inner Mechanical Shaft

Seal:

Outer Mechanical Shaft

Seal:

Components Cast Iron Pump

Cast iron, A48, Class 35B

Stainless steel

Chloroprene rubber jacketed

Nitrile rubber

Stainless steel

ASTM A479 S43100-T

Hard IronTM (25 ASTM A-532 (Alloy III A) 25% Chrome cast iron)

Hard IronTM (25% Chrome).

Nitrile rubber or optional Viton

316 Stainless steel

316 Stainless steel

*Tungsten carbide/ *Tungsten carbide

*Tungsten carbide/ *Tungsten carbide

3/11

*All corrosion resistant

**Type of material depends on pump version and impeller code selected.

Contact your Flygt product representative for availability.

Issued: Supersedes:

3085 Standard Pump Cable

12/14 9/14

3085 2.2 Y

Y//

Y/SER

Y

2.7 Y//

Y/SER

3.0 Y

Y//

Y/SER

Y

3.5 Y

Y//

Y/SER

4.0 Y

Y//

Y/SER

Y

1.6

2.4

2.9

1,435

1,335

1,030

94 20 59

94 19 90

94 20 59

94 19 90

94 20 59

94 19 90

94 20 59

94 19 90

94 20 59

94 19 90

94 20 59

94 19 90

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

4G2.5+2x1.5 0.69"-(17.5 mm)

*S3x2.5+3x2.5/3+S(4x0.5) 0.75"-(19.0mm)

*Optional Shielded Cable - Use with SmartRunTM intelligent controls.

See last page for break down of conductors used in one cable.

Note: Shielded cable max. lengths and number of cables are the same as standard cable.

HP Volts Cable Size/

Nominal O.D.

No. of Cables

Pump Model

Part Number

Max. Cable Length

(Ft) Ø tfish Rectangle tfish Rectangle

Issued: Supersedes: 10/14

4 G 50 43mm (1.69")

(3) 50 mm2 (PWR)

(1) 50 mm2 (GND)94 20 66

S12 X 1.5

30.0 mm (1.18")

(12) 1.5 mm2 (CTRL)94 08 94

4 G 70 47mm (1.85")

(3) 70 mm2 (PWR)

(1) 70 mm2 (GND)

94 20 67

4 G 95 56mm (2.2")

(3) 95 mm2 (PWR)

(1) 95 mm2 (GND)94 20 68

4 G 120 58mm (2.3")

(3) 120 mm2 (PWR)

(1) 120 mm2 (GND)

94 20 69

CABLE SIZE/

NOMINAL DIA.

CONDUCTORS

(IN ONE CABLE)

PART

NUMBER

SUBCAB - Metric

General SUBCAB is manufactured to Flygt specifications and in accordance with international standards

(IEC).

Ratings Voltage - 750 volts;

Current - determined by size of conductors;

Temperature - 90° C total, based on a 40° C ambient.

Materials Jacket - chlorinated polyethylene rubber;

Conductor insulation - ethylene propylene rubber (EPR).

Coding Power conductors - black, blue or grey, brown;

Ground conductors - green/yellow;

Cables with more than 4 conductors will have all conductors colored black with white numbers printed on them.

Approvals Factory mutual.

CSA

S24 X 1.5

36.0 mm (1.42")

(24) 1.5 mm2 (CTRL)94 08 95

IEC CABLE CODE

4 G 70

"G" indicates that one of the conductors is a ground wire (green/yellow).

"X" indicates no ground wire in cable.

Size of conductor in square millimeters.

Total number of conductors in cable

Metric wire sizes are expressed as millimeters squared.

This is the cross-sectional area of the copper conductor.

Metric to AWG Conversion mm2 AWG or kcmil

(PWR) = Power (GND) = Ground (CTRL) = Control

Issued: 7/17 Supersedes:

N-3085.060/070

PUMP

MODEL

IMPELLER

CODE

HP RATING

VAC D1

NP NS

D2 D3

N-3085 3Ø

462 MT

463 MT

465 MT

466 MT

255 SH

256 SH

3.0

2.2, 3.0

3.0

2.2, 3.0

4.0

3.0

2.2, 3.0

3.0

2.2, 3.0

4.0

NZ

D4

3, 4"

3, 4"

3, 4"

3, 4"

3"

3"

3"

3"

3"

3"

3"

3"

3"

3"

3"

4"

2.3

2.3

230/460

NT

2.3

2.3

NF

3.0

2.2, 3.0

3.0

3.0

8/12

NZ

(MT)

D2

D4

NT

(MT)

D2

D4

D3

D2

NF

(MT)

D3

D2

NS

(MT)

D1

D2

NP

(MT)

D1

D2

NP

(SH)

MT= Standard SH= Super High Head

PUMP

MODEL

IMPELLER

CODE

HP RATING

VAC D1

NP NS

D2 D3

NZ

D4

NT NF

N-3085 1Ø

463 MT

466 MT

2.42.4 3" 3" 3" ---- 230-- 2.4 tfish Rectangle tfish Rectangle djoyce Line djoyce djoyce jchoufani Typewritten Text dori.sabeh Callout

Fill out blank information.

Section 2 Accessories jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text jchoufani Typewritten Text

Issued: Supersedes: 4/14 2/12

Standard CP/NP Discharge Connections (Cast Iron)

Note:

The discharge connection shown here is typical in appearence for most pumps.

B

D C

K

J I

A

E

G F

H

2" - 3045, 3057, CP/DP/FP-3068.

2 1/2" - DP/FP-3068.

3" - 3045, 3057, CP-3068.

3" - DP-3068, 3080,

3085, 3102, 3127, 3153.

4" - 3080, 3085, 3102, 3127, 3153, 3171, 3202.

6" - 3102, 3127(MT),

3153, 3171.

6" - 3153, 3171, 3202.

6" - R3231

6" - 3127(LT), 3301,

3315.

7 7/8

5 1/2

9 7/8

9 7/8

19 3/4

11 1/8

4 1/2

4 3/4

4 1/8

15 3/4

5 1/2

7 7/8

5 1/2

10 5/8

10 5/8

12 3/16

12 3/16

19 3/4

12 3/16

7 1/4

11 7/16

10 3/4

15 3/8

15 3/8

15 3/8

15 15/16

23 5/8

15 15/16

6 3/4

9 7/8

6 3/4

15 3/4

15 3/4

17 3/4

17 3/4

15 3/4

3 15/16

6 1/2

3 15/16

7 7/8

7 7/8

9 7/8

9 7/8

7 7/8

10 1/8

7/8

4 9/16

7/8

4 9/16

4 9/16

4 9/16

4 9/16

6 7/8

4 9/16

3 13/16

11 5/8

6 3/4

14 3/8

15 9/16

15 9/16

20 11/16

15 9/16

45°

45°

22.5°

22.5°

22.5°

22.5° 22.5°

2"-11 1/2 NPT

2 1/2"

3-8 NPT

3"

4"

6"

6"

6" 6"

2"

2 1/2"

2"

3"

4"

5 1/2"

5 1/2"

6" 6"

486 55 01

493 17 06

555 48 01

444 68 05

540 13 05

444 70 06

602 33 06

388 25 06 604 56 06

Part Number

Disch.

Inlet

Disch.

Outlet

All dimensions (inches)

D E F G H IA B C

5 5/8

7 1/2

9 1/2

9 7/16

9 7/16

9 7/16

K

90° x 4

90° x 4

45° x 8

45° x 8

45° x 8

45° x 8 45° x 8

JPump Model

Note: Alternative discharge connections may be available, contact Flygt Application Engineering.

Caution:

Contact Flygt applications engineering department when making a pump/ discharge connection combination other than those paired in the chart above.

tfish Rectangle

Upper Guide Bar Bracket (for 3000, 5500 & 8000 Series Pumps)

Note: use with 3" nominal guide bars

Note: use with 2" nominal guide bars

OPTIONAL:

NUT RAIL

FEATURE

Standard for the following pumps:

Standard for the following pumps:

6/14 9/11

NUT

RAIL

BRACKET

LATERAL NUT

NP/FP-3171

NP/FP-3202

CP/NP/RP-3231

CP-3240

NP-3301

CP/NP-3306

CP/NP-3312

NP-3315

CP-3351

CP/NP-3356

CP/NP-3400

CP-3501

CP-3531

CP-3602

CP-3800

HP-5570

11-11/16"

7-1/8"

4-3/8"

4-1/4"

DP-3068

DP-3080

CP/DP/FP/NP-3085

CP/FP/NP-3102

CP/FP/NP-3127

NP/FP-3153

NP/FP-3171

HP-5520, 5530

DP-8050, 8053, 8056, 8058

2" UPPER GUIDE BAR BRACKET

613 68 00 Galvanized Steel 613 68 04 316 Stainless Steel

3" UPPER GUIDE BAR BRACKET

661 54 00 Galvanized Steel 661 54 01 316 Stainless Steel

6-11/16"

9-13/16"

1/2" Ø1/2" 4-9/16"

3-1/8"

5-1/2" tfish Rectangle

3"

D

B

A

C O.D.

4" 3080, 3085, 3102, 3127, 3153, 3171.

3102, 3127, 3153, 3171.

6" 3171, 3202, 3301, 3315.

R-3231

C/N-3231, 3240.

10" 3171, 3301, 3315.

12" 3301, 3315.

3306, 3312.

14" 3301, 3306, 3312, 3315, 3356.

16" 3400

20" 3501, 3531.

24" 3602

32" 3800

9-7/8

13-13/16

12-3/16 12-1/8

14-13/16

14-1/8

17-1/8 17-3/4

18-3/4

20-3/4

21-5/8

24-1/4

All dimensions (inches)

13-3/8

16-1/8

16-11/16

19-1/2

18-7/8 18-15/16

21-5/8

21-15/16

26-3/8 26-7/8

27-3/8

31-15/16

39-5/8

4-7/8

9-1/8 9-1/8 9-1/8

11-1/8

13-1/4 13-1/4

15-3/8

17-1/2

21-5/8

25-7/8

9-1/2

10-1/2

9-1/2

12-1/2 12-1/2 12-1/2

15-1/2

*Material: U-Bolt and Nuts are 304 Stainless Steel, all other materials A-36 Structural Steel.

Paint: Black, rust preventive enamel.

14-58 44 44

14-58 44 45

14-58 44 59

14-58 44 52

14-58 44 46 14-58 44 53 14-58 44 54

14-58 44 55

14-58 44 48 14-58 44 56

14-58 44 57

14-58 44 50

14-58 44 51

14-58 44 58

Intermediate Guide Bar Brackets (for cast iron or ductile iron pipe)

7/10 2/10

E

Contact Flygt Engineering

Part Number

316 SS

CB

Intermediate Guide Bar Bracket DA

*Steel 304 SS E

14-58 42 40

14-58 42 41

14-58 44 71

14-58 44 64

14-58 42 42 14-58 44 65 14-58 44 66

14-58 44 67

14-58 44 60 14-58 44 68

14-58 44 69

14-58 44 62

14-58 44 63

14-58 44 70

14-58 42 50

14-58 42 51

14-58 44 91

14-58 44 84

14-58 42 52 14-58 44 85 14-58 44 86

14-58 44 87

14-58 44 80 14-58 44 88

14-58 44 89

14-58 44 82

14-58 44 83

14-58 44 90

XY00223

Submersible Pump Guide Rail

Pipe Size

Flygt P/N Outside Diameter

Identification Wall

Thickness Inside

Diameter Weight Lbs / Ft

(inches) (foot) (inches) Steel 316Stainless Steel ASTM

Schedule

No.

- t - - d - -lb-

Pipe Size

Schedule No.

(inches) (inches) (pounds)

0.75

14-490100 1.05 STD 40 40S 0.113 0.824 1.13

2.375

14-490103 STD 40 40S 0.154 2.067 3.65

3.5

14-490101 STD 40 40S 0.216 3.068 7.58

http://www.engineeringtoolbox.com/pipe-schedules-d_557.html http://www.engineeringtoolbox.com/pipe-schedules-d_557.html tfish Rectangle tfish Rectangle tfish Line

Mounting Hardware to be supplied by user.

CABLE HOLDER

316 Stainless Steel 14-489400

Used for all pumps.

9/09

Heavy Duty Cable Holder

11/00

Flygt Pump LiftTM Lifting System

11/09

The normal method of lowering and raising a CP pump in and out of a lift station is by use of a chain or cable attached to the pump. The length of the chain or cable is dependent on the depth of the station. The average length would probably be between 18 to 20 ft. and in certain cases may be much longer. In many cases, depending on the lifting device (usually a hoist), the operator may have to take a second or third bite on the pump chain in order to lift the pump clear of the station.

An added accessory to the Flygt line is the pattented Flygt Pump LiftTM System which consists of 33 ft. of nylon line, a short length of high tensile strength stainless steel chain and a forged “Grip-Eye” of wrought alloy steel.

The operation of this positive recovery system is as follows:

1. Connect the small eye of the grip-eye to the end of the hoist cable.

Grip-Eyes are not warrantied if other chains are used.

4/08

GRIP-EYE CHAIN SLING

HOIST HOOK NYLON LINE

(Customer to supply extra shackle) A shackle can be used in conjunction with the standard ring should customer choose not to remove and replace pump handle.

FIG. 2

(Standard) The end ring of the Chain Sling is slipped over the pump lifting handle.

FIG. 1

Matthew.Cox

Flygt Pump LiftTM Lifting System

8/00 5/97

Chain Sling Ass'y

Grip-Eye

A

B

C

D

E

442 18 00

620 09 00

13-1/2

2-3/8

7-7/8

2-3/8

1/2

*442 18 06

620 09 00

11-1/4

2-3/4

7-7/8

2-3/8

5/8

*442 18 05

620 09 01

24-13/16

2-3/16

13-3/4

4-3/4

7/8

Fig. 1 Fig. 2Item

All dimensions are in inches *Stainless Steel

B

A

C

E

D

Fig. 1

D

B E

A C

Fig. 2 pmup eht gnirewoLpmup eht gnitfiL

Matthew.Cox Rectangle matthew.cox Rectangle jennifer.tran Rectangle jennifer.tran Rectangle jennifer.tran

Lifting chain is hot dipped galvanized carbon steel or stainless steel, where indicated, and may be ordered in any length. Chain fittings consist of two shackles and are available in kits.

3045, 3057, 3068, 3080, 3085, 3102, 3127, 5520, 5530, 8050, 8053, 8056, 8058.

3153, 3171.

3202, 5100.

3301, 5150.

3231.700, 3306.700, 3312.700, 3315, 3356.700, 5570.700.

3312.800, 3400.700, 3501.700, 3531.700.

3240.800, 3351.900, 3400.800, 3501.800, 3531.800, 3531.900, 3602.700, 3602.800, 3602.900.

3800.900

14-48 71 00

14-48 71 02

14-48 71 14

14-48 71 04

14-48 71 06

14-48 71 08

14-48 71 16

14-48 71 15

5/0 Straight Coil (galv.)

5/16" Grade 30 (galv.)

3/8" Grade 30 (galv.)

7/16" Grade 40 (galv.)

1/2" Grade 40 (galv.)

5/8" Grade 40 (galv.)

3/4" Grade 80 (alloy steel)

7/8" Grade 80 (alloy steel)

Galvanized/Alloy Steel Chain Size

C, D, F, H, N Pump Models:

Chain Part Number

Chain Fittings Kit Part Number

14-58 72 00

14-58 72 01

14-58 72 06

14-58 72 02

14-58 72 07

*14-58 72 05

*14-48 72 24

*14-48 72 23

AND 14-487226

KuplokTM

* uses KuplokTM coupling link (+) Not for use on pumps with .6xx series drive units.

CHAIN

SHACKLES

PUMP

HANDLE

2004, 2008, 2008S, 2071, 2125, 2140, 2610, 2620, 2630, 2640, 2660, 2670, 2730, 2740, 2750, 2830, 2840.

2201, 2250, 2290, 2860, 2870

Galvanized/Alloy Steel Chain Size

B, D, K Pump Models:

Chain Part Number

Chain Fittings Kit Part Number

Lifting Chain (Galvanized/Alloy Steel)

(for: BS/KS, CP/DP/FP/HP/NP, CS/DS/FS/HS/NS installations only)

3000, 5000 & 8000 Series Pumps

2000 Series Pumps

14-48 71 00

14-48 71 14

14-48 71 04

5/0 Straight Coil (galv.)

3/8" Grade 30 (galv.)

7/16" Grade 40 (galv.)

14-58 72 00

14-58 72 06

14-58 72 02

10/13 5/12

2730, 2740, 2750, 2830, 2840, 2860, 3060, 3068, 3080, 3085, 3102, 3127, 8050, 8053, 8056, 8058.

2870, 3153, 3171.

3202, 3301.

3/16" 316 (stainless steel)

5/16" 316 (stainless steel)

1/2" 316 (stainless steel)

14-48 71 13

14-48 71 17

14-48 71 18

14-58 72 08

14-58 72 09

14-58 72 10

Stainless Steel Chain Size

Pump Models: Chain Part Number

Chain Fittings Kit Part Number

Lifting Chain (Stainless Steel)

(for: CP/DP/NP, BS/CS/DS/NS installations only)

6/15 10/13

CHAIN

SHACKLES

PUMP

HANDLE

2000, 3000 & 8000 Series Pumps

Section 3 Control & Implementation

33 32 13.13 SD-08, 2.2.8

jchoufani Typewritten Text

MiniCAS 120

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Operation The MiniCAS 120 provides Motor Over Temperature and Seal Leakage alarms for Flygt Submersible Pumps equipped with FLS or CLS sensors.

The unit applies 12 VDC to the sensor and measures the current flow through the sensor. The sensor controls the current in the circuit. If the sensor current is in the normal range the Temperature Alarm Relay is energized to allow normal pump operation. If the sensor circuit becomes shorted, the 12 VDC is turned off and all LEDs flash.

Upon a High Motor Temperature condition, the sensor opens so that the sensor circuit current drops to zero.

With the sensor current below the Trip Point (≤3.0 mA ±5%), the Overtemp Indication is turned on and the Temperature Alarm Relay is de-energized, preventing pump operation.

When the High Motor Temperature condition has cleared, the unit will reset based on the position of Alarm Reset Mode Select Switch (Auto or Manual). When in the Auto position, the Overtemp Alarm resets automatically. If the switch is in the Manual position, the Overtemp Reset Push-button must be pushed to clear the alarm.

Upon a Seal Leakage condition, the sensor increases the sensor circuit current above the Trip Point (≥22 mA ±5%), the Leakage Indication is turned on and the Leakage Alarm Relay is energized.

Features

• Plug in Replacement for MiniCAS/FUS unit

• 120 VAC, 24 VAC, or 24 VDC Powered

• Durable Plastic Enclosure with Flange for Mounting

• Leakage & Temperature Alarm Indication

• Power Applied Indication

• Temperature Alarm Reset Mode Select Switch

• Temperature Alarm Reset Push-button

• Sensor Input Transient & Short Circuit Protected

ORDERING INFORMATION

Part Number – 14-407129

Specifications

Input Power:

Output Rating:

Operating Temp:

Storage Temp:

Sensor Circuit Voltage:

Temp Alarm Trip Point:

Leak Alarm Trip Point:

Enclosure:

Base:

120 VAC ±10%, 7.0 VA max 24 VAC ±10%, 3.5 VA max 24 VDC ±10%, 125 mA max 10A Resistive @ 120VAC -20°C to +65 °C -45°C to +85 °C

12 VDC ±10%

≤3.0 mA ±5% ≥22 mA ±5% Blue Lexan Phenolic

MADE IN THE

U.S.A.

UL FILE # E132545

*UL listed models require use of an RB08 or RB08-PC socket.

CC US

USC

LISTED

LTU 401

Technical Specification

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Description

The Flygt Level Transmitting Unit, LTU 401-sensor is used for measuring a liquid level. The heart of LTU 401 is a ceramic thick-film sensor and the unit is specifically engineered to withstand the harsh environmental conditions typically encountered by Flygt pumps: sewage, slurry and viscous liquids. The output is a standard 4–20 mA direct current, propor-tional to the measured level. The sensor is therefore well adapted to the prevalent control systems on the market including, of course the Flygt controllers of the APP, FGC ranges.

Features

• Low supply voltage - Suitable in a broad range of installations, including battery operation.

• Compact design - The sensor body fits inside a 1 inch pipe.

• Resistance to grime and deposits.

• Wearability and high resistance to chemicals (pH

4–12).

• Attractive & robust design - Including laser printed part number information.

Technical Features

• Output 4–20 mA 2-wire system (max 25 mA)

• Response time 20 ms

• Switch-on time <150 ms

• Calibration accuracy (68 °F) < 1.00% FS (linearity, hysteresis, repeatability)

• Supply 8–30 Vdc

• Long term stability < 0.3 % FS per year

• Insulation > 100 MΩ at 500 Vdc

• Process medium temperature: nominal 41–104 °F

• Storage temperature -13 – 176 °F

• Stainless steel membrane protection cap

• Membrane vent fitted on reference pipe

• Cable holder included

Approvals and Standards CE conformity EMC directive 2004/108/CE In accordance with EN 61000-6-2, EN 61000-6-3, EN 61326-1 (Tab.2) Pressure directive 97/23/CE

Protection rating IP 68

Vibration, IEC60068-2-6 1.5mm p.p (10-57 Hz), 10g (58Hz – 2 KHz) 10 cycles within 2.5h per axis

Shock, IEC60068-2-27 50 g/11ms 100 g/6 ms 10 x Imp. per axis and direction

Bump, IEC60068-2-29 100 g/2 ms 4000 x Imp. per axis and direction

Random, IEC60068-2-64 0.1 g2/Hz (20 Hz – 1 KHz) 30 min per axis (>10 g RMS)

Electrical specification Sensor main supply, passive sensor 8 - 30 Vdc, two-wire system

Load impedance RΩ = (Usupply - 8 V)/0.02 A

Current output insulation resistance >100 MΩ at 500 Vdc

Dimensions Size Sensor body (with cap): Ø 0.87 in. x 5.2 in.

Sensor body (without cap): Ø 4.8 in.

Cable: Ø 0.25 in.

Weight 0.250 kg + 0.041 kg/m cable

Materials

O-ring sensor seal FKM “Viton” (Fluorocarbon rubber) Cable gland seal FKM “Viton”

Primary Level Control

LTU 401 Submersible Level Sensor

C D

The sensor is mounted hanging from its cable (C). To prevent it from swinging violently due to turbulence and surge from pumps and tank inlets, it is recommended to hang it inside a PVC pipe (D).

Part numbers LTU 401 sensor, complete w. cable and holder

Pressure ranges

(bar)

0 - 5.0 0 ... 0.5 2 / 4 0 - 10.0 0 ... 1.0 2 / 4

Range interval (m) Cable length (m) Part number

Accessory Part number

Junction box, including surge arrestor 83 95 05 Cable holder (included) 83 21 74

Wiring

1 Red + 24 Vdc 2 Blue 4 - 20 mA ( – supply) 3 Wire P/E connection (ground)

(4) White (Not connected)

Parts

A Membrane vent. Prevents moisture from entering reference pipe - DO NOT REMOVE!

B Membrane protection cap…