Technical Specifications

Kenton County

Airport Board

CVG Concourse A Ramp

Refresh Renovation

First Level

Erlanger, Kentucky

GRW Project No. 5035-09

December 5, 2025

100% Construction Documents

5035-09 1

CVG Concourse A Ramp Refresh

TABLE OF CONTENTS

Division Section Title

DIVISION 08 - OPENINGS

081113 HOLLOW METAL DOORS AND FRAMES

087100 DOOR HARDWARE

DIVISION 09 - FINISHES

092216 NON-STRUCTURAL METAL FRAMING

092900 GYPSUM BOARD

095113 ACOUSTICAL PANEL CEILINGS

099123 INTERIOR PAINTING

DIVISION 10 - SPECIALTIES

102113.19 PLASTIC TOILET COMPARTMENTS

DIVISION 23 – HVAC

230100 GENERAL PROVISIONS FOR MECHANICAL

230529 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

230553 IDENTIFICATION OF HVAC PIPING, DUCTWORK, AND EQUIPMENT

230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC

230719 HVAC PIPING INSULATION

232113 HYDRONIC PIPING AND VALVES

232116 HYDRONIC PIPING SPECIALTIES

233113 DUCTWORK AND DUCTWORK INSULATION

233300 DUCTWORK ACCESSORIES

233713 AIR DISTRIBUTION DEVICES

239500 MECHANICAL SYSTEM TESTING, START-UP AND COMMISSIONING

DIVISION 26 - ELECTRICAL

260000 BASIC ELECTRICAL MATERIAL AND METHODS

260100 ELECTRICAL DEMOLITION

260519 CONDUCTORS AND CABLES

260529 SUPPORTING DEVICES AND HANGERS

260533 RACEWAYS

260534 BOXES

260553 ELECTRICAL IDENTIFICATION

260923 LIGHTING CONTROL DEVICES

262726 WIRING DEVICES

265100 LED LIGHTING

DIVISION 27 – COMMUNICATIONS

271300 COMMUNICATION SYSTEMS

END OF TABLE OF CONTENTS

CVG Concourse A Ramp Refresh Renovation

5035-09 HOLLOW METAL DOORS AND FRAMES 081113 - 1

SECTION 081113 - HOLLOW METAL DOORS AND FRAMES

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Interior standard steel doors and frames.

1.2 DEFINITIONS

A. Minimum Thickness: Minimum thickness of base metal without coatings in accordance with

NAAMM-HMMA 803 or ANSI/SDI A250.8.

1.3 COORDINATION

A. Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation.

B. Coordinate requirements for installation of door hardware, electrified door hardware, and access control and security systems.

1.4 ACTION SUBMITTALS

A. Product Data:

1. Interior standard steel doors and frames.

B. Product Data Submittals: For each product.

1. Include construction details, material descriptions, core descriptions, and finishes.

C. Shop Drawings: Include the following:

1. Elevations of each door type.

2. Details of doors, including vertical- and horizontal-edge details and metal thicknesses.

3. Frame details for each frame type, including dimensioned profiles and metal thicknesses.

4. Locations of reinforcement and preparations for hardware.

5. Details of each different wall opening condition.

6. Details of electrical raceway and preparation for electrified hardware, access control systems, and security systems.

7. Details of anchorages, joints, field splices, and connections.

8. Details of accessories.

9. Details of moldings, removable stops, and glazing.

5035-09 HOLLOW METAL DOORS AND FRAMES 081113 - 2

D. Product Schedule: For hollow-metal doors and frames, prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings.

Coordinate with final door hardware schedule.

1.5 INFORMATIONAL SUBMITTALS

1.6 CLOSEOUT SUBMITTALS

A. OM.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Deliver hollow-metal doors and frames palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic.

1. Provide additional protection to prevent damage to factory-finished units.

B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions.

C. Store hollow-metal doors and frames vertically under cover at Project site with head up. Place on minimum 4-inch- (102-mm-) high wood blocking. Provide minimum 1/4-inch (6-mm) space between each stacked door to permit air circulation.

PART 2 - PRODUCTS

2.1 HOLLOW METAL DOORS AND FRAMES

A. Provide doors and frames from manufacturer’s that meet the following requirements.

2.2 INTERIOR STANDARD STEEL DOORS AND FRAMES

A. Construct hollow-metal doors and frames to comply with standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified.

B. Heavy-Duty Doors and Frames: ANSI/SDI A250.8, Level 2.

1. Doors:

a. Type: As indicated in the Door and Frame Schedule on Drawings.

b. Size: 3’-0”x7’-0” or as indicated in the drawings.

c. Thickness: 1-3/4 inches (44.5 mm).

d. Face: Uncoated steel sheet, minimum thickness of 0.042 inch (18 gauge).

e. Edge Construction: Model 2, Seamless.

f. Edge Bevel: Provide manufacturer's standard beveled or square edges.

5035-09 HOLLOW METAL DOORS AND FRAMES 081113 - 3

g. Core: Manufacturer's standard.

2. Frames:

a. Materials: Uncoated sheet, minimum thickness of 0.053 inch (16 gauge).

b. Sidelite and Transom Frames: Fabricated from same thickness material as adjacent door frame.

c. Construction: Full profile welded.

3. Exposed Finish: Prime.

2.3 FRAME ANCHORS

A. Jamb Anchors:

1. Type: Anchors of minimum size and type required by applicable door and frame standard, and suitable for performance level indicated.

2. Quantity: Minimum of three anchors per jamb, with one additional anchor for frames with no floor anchor. Provide one additional anchor for each 24 inches (610 mm) of frame height above 7 feet (2.1 m).

3. Postinstalled Expansion Anchor: Minimum 3/8-inch- (9.5-mm-) diameter bolts with expansion shields or inserts, with manufacturer's standard pipe spacer.

2.4 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A1008/A1008M, Commercial Steel (CS), Type B; suitable for exposed applications.

B. Hot-Rolled Steel Sheet: ASTM A1011/A1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled.

C. Inserts, Bolts, and Fasteners: Hot-dip galvanized in accordance with ASTM A153/A153M.

D. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching hollow-metal frames of type indicated.

E. Mineral-Fiber Insulation: ASTM C665, Type I (blankets without membrane facing); consisting of fibers manufactured from slag or rock wool; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively; passing ASTM E136 for combustion characteristics.

2.5 FABRICATION

A. Hollow-Metal Frames: Fabricate in one piece except where handling and shipping limitations require multiple sections. Where frames are fabricated in sections, provide alignment plates or angles at each joint, fabricated of metal of same or greater thickness as frames.

5035-09 HOLLOW METAL DOORS AND FRAMES 081113 - 4

1. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated.

2. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers as follows. Keep holes clear during construction.

a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers.

B. Hardware Preparation: Factory prepare hollow-metal doors and frames to receive templated mortised hardware, and electrical wiring; include cutouts, reinforcement, mortising, drilling, and tapping in accordance with ANSI/SDI A250.6, the Door Hardware Schedule on Drawings, and templates.

1. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware.

2. Comply with BHMA A156.115 for preparing hollow-metal doors and frames for hardware.

2.6 STEEL FINISHES

A. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer.

1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with ANSI/SDI A250.10; recommended by primer manufacturer for substrate;

compatible with substrate and field-applied coatings despite prolonged exposure.

PART 3 - EXECUTION

3.1 PREPARATION

A. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. Touch up factory-applied finishes where spreaders are removed.

B. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware.

3.2 INSTALLATION

A. Install hollow-metal doors and frames plumb, rigid, properly aligned, and securely fastened in place. Comply with approved Shop Drawings and with manufacturer's written instructions.

B. Hollow-Metal Frames: Comply with ANSI/SDI A250.11.

1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces without damage to completed Work.

5035-09 HOLLOW METAL DOORS AND FRAMES 081113 - 5

2. Installation Tolerances: Adjust hollow-metal frames to the following tolerances:

a. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line

90 degrees from jamb perpendicular to frame head.

b. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall.

c. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

d. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor.

C. Hollow-Metal Doors: Fit and adjust hollow-metal doors accurately in frames, within clearances specified below.

1. Non-Fire-Rated Steel Doors: Comply with ANSI/SDI A250.8.

3.3 FIELD QUALITY CONTROL

A. Repair or remove and replace installations where inspections indicate that they do not comply with specified requirements.

B. Reinspect repaired or replaced installations to determine if replaced or repaired door assembly installations comply with specified requirements.

3.4 REPAIR

A. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.

B. Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in painting Sections.

END OF SECTION 081113

5035-09 DOOR HARDWARE 087100-1

SECTION 087100 - DOOR HARDWARE

PART 1 - GENERAL

1.01 SUMMARY

A. Section includes:

1. Mechanical and electrified door hardware

2. Electronic access control system components

3. Field verification, preparation and modification of existing doors and frames to receive new door hardware.

B. Section excludes:

1. Windows

2. Cabinets (casework), including locks in cabinets

3. Signage

4. Toilet accessories

5. Overhead doors

C. Related Sections:

1. Division 01 "General Requirements" sections for Allowances, Alternates, Owner

Furnished Contractor Installed, Project Management and Coordination.

2. Division 06 Section ''Rough Carpentry''

3. Division 06 Section ''Finish Carpentry''

4. Division 07 Section ''Joint Sealants'' for sealant requirements applicable to threshold installation specified in this section.

5. Division 08 Sections:

a. ''Metal Doors and Frames''

6. Division 09 sections for touchup, finishing or refinishing of existing openings modified by this section.

7. Division 26 ''Electrical'' sections for connections to electrical power system and for low-voltage wiring.

8. Division 28 ''Electronic Safety and Security'' sections for coordination with other components of electronic access control system and fire alarm system.

1.02 REFERENCES

A. UL LLC

1. UL 10B - Fire Test of Door Assemblies

2. UL 10C - Positive Pressure Test of Fire Door Assemblies

3. UL 1784 - Air Leakage Tests of Door Assemblies

5035-09 DOOR HARDWARE 087100-2

4. UL 305 - Panic Hardware

B. DHI - Door and Hardware Institute

1. Sequence and Format for the Hardware Schedule

2. Recommended Locations for Builders Hardware

3. Keying Systems and Nomenclature

4. Installation Guide for Doors and Hardware

C. NFPA – National Fire Protection Association

1. NFPA 70 – National Electric Code

2. NFPA 80 – 2016 Edition – Standard for Fire Doors and Other Opening Protectives

3. NFPA 101 – Life Safety Code

4. NFPA 105 – Smoke and Draft Control Door Assemblies

5. NFPA 252 – Fire Tests of Door Assemblies

D. ANSI - American National Standards Institute

1. ANSI A117.1 – 2017 Edition – Accessible and Usable Buildings and Facilities

2. ANSI/BHMA A156.1 - A156.29, and ANSI/BHMA A156.31 - Standards for

Hardware and Specialties

3. ANSI/BHMA A156.28 - Recommended Practices for Keying Systems

4. ANSI/WDMA I.S. 1A - Interior Architectural Wood Flush Doors

5. ANSI/SDI A250.8 - Standard Steel Doors and Frames

1.03 SUBMITTALS

A. General:

1. Submit in accordance with Conditions of Contract and Division 01 Submittal

Procedures.

2. Prior to forwarding submittal:

a. Comply with procedures for verifying existing door and frame compatibility for new hardware, as specified in PART 3, ''EXAMINATION'' article, herein.

b. Review drawings and Sections from related trades to verify compatibility with specified hardware.

c. Highlight, encircle, or otherwise specifically identify on submittals: deviations from Contract Documents, issues of incompatibility or other issues which may detrimentally affect the Work.

B. Action Submittals:

1. Product Data: Submit technical product data for each item of door hardware, installation instructions, maintenance of operating parts and finish, and other information necessary to show compliance with requirements.

5035-09 DOOR HARDWARE 087100-3

2. Riser and Wiring Diagrams: After final approval of hardware schedule, submit details of electrified door hardware, indicating:

a. Wiring Diagrams: For power, signal, and control wiring and including:

1) Details of interface of electrified door hardware and building safety and security systems.

2) Schematic diagram of systems that interface with electrified door hardware.

3) Point-to-point wiring.

4) Risers.

3. Samples for Verification: If requested by Architect, submit production sample of requested door hardware unit in finish indicated and tagged with full description for coordination with schedule.

a. Samples will be returned to supplier. Units that are acceptable to Architect may, after final check of operations, be incorporated into Work, within limitations of key coordination requirements.

4. Door Hardware Schedule:

a. Submit concurrent with submissions of Product Data, Samples, and Shop

Drawings. Coordinate submission of door hardware schedule with scheduling requirements of other work to facilitate fabrication of other work critical in

Project construction schedule.

b. Submit under direct supervision of a Door Hardware Institute (DHI) certified

Architectural Hardware Consultant (AHC) or Door Hardware Consultant

(DHC) with hardware sets in vertical format as illustrated by Sequence of

Format for the Hardware Schedule published by DHI.

c. Indicate complete designations of each item required for each opening, include:

1) Door Index: door number, heading number, and Architect's hardware set number.

2) Quantity, type, style, function, size, and finish of each hardware item.

3) Name and manufacturer of each item.

4) Fastenings and other pertinent information.

5) Location of each hardware set cross-referenced to indications on

Drawings.

6) Explanation of all abbreviations, symbols, and codes contained in schedule.

7) Mounting locations for hardware.

8) Door and frame sizes and materials.

9) Degree of door swing and handing.

10) Operational Description of openings with electrified hardware covering egress, ingress (access), and fire/smoke alarm connections.

5. Key Schedule:

a. After Keying Conference, provide keying schedule that includes levels of keying, explanations of key system's function, key symbols used, and door numbers controlled.

5035-09 DOOR HARDWARE 087100-4

b. Use ANSI/BHMA A156.28 ''Recommended Practices for Keying Systems'' as guideline for nomenclature, definitions, and approach for selecting optimal keying system.

c. Provide 3 copies of keying schedule for review prepared and detailed in accordance with referenced DHI publication. Include schematic keying diagram and index each key to unique door designations.

d. Index keying schedule by door number, keyset, hardware heading number, cross keying instructions, and special key stamping instructions.

e. Provide one complete bitting list of key cuts and one key system schematic illustrating system usage and expansion. Forward bitting list, key cuts and key system schematic directly to Owner, by means as directed by Owner.

f. Prepare key schedule by or under supervision of supplier, detailing Owner's final keying instructions for locks.

C. Informational Submittals:

1. Provide Qualification Data for Supplier, Installer and Architectural Hardware

Consultant.

2. Provide Product Data:

a. Certify that door hardware approved for use on types and sizes of labeled fire-rated doors complies with listed fire-rated door assemblies.

b. Include warranties for specified door hardware.

D. Closeout Submittals:

1. Operations and Maintenance Data: Provide in accordance with Division 01 and include:

a. Complete information on care, maintenance, and adjustment; data on repair and replacement parts, and information on preservation of finishes.

b. Catalog pages for each product.

c. Final approved hardware schedule edited to reflect conditions as installed.

d. Final keying schedule

e. Copy of warranties including appropriate reference numbers for manufacturers to identify project.

f. As-installed wiring diagrams for each opening connected to power, both low voltage and 110 volts.

E. Inspection and Testing:

1. Submit written reports to the Owner and Authority Having Jurisdiction (AHJ) of the results of functional testing and inspection for:

a. Fire door assemblies, in compliance with NFPA 80.

b. Required egress door assemblies, in compliance with NFPA 101.

1.04 QUALITY ASSURANCE

A. Qualifications and Responsibilities:

5035-09 DOOR HARDWARE 087100-5

1. Supplier: Recognized architectural hardware supplier with a minimum of 5 years documented experience supplying both mechanical and electromechanical door hardware similar in quantity, type, and quality to that indicated for this Project.

Supplier to be recognized as a factory direct distributor by the manufacturer of the primary materials with a warehousing facility in the Project’s vicinity. Supplier to have on staff, a certified Architectural Hardware Consultant (AHC) or Door

Hardware Consultant (DHC) available to Owner, Architect, and Contractor, at reasonable times during the Work for consultation.

2. Installer: Qualified tradesperson skilled in the application of commercial grade hardware with experience installing door hardware similar in quantity, type, and quality as indicated for this Project.

3. Architectural Hardware Consultant: Person who is experienced in providing consulting services for door hardware installations that are comparable in material, design, and extent to that indicated for this Project and meets these requirements:

a. For door hardware: DHI certified AHC or DHC.

b. Can provide installation and technical data to Architect and other related subcontractors.

c. Can inspect and verify components are in working order upon completion of installation.

d. Capable of producing wiring diagram and coordinating installation of electrified hardware with Architect and electrical engineers.

4. Single Source Responsibility: Obtain each type of door hardware from single manufacturer.

B. Certifications:

1. Fire-Rated Door Openings:

a. Provide door hardware for fire-rated openings that complies with NFPA 80 and requirements of authorities having jurisdiction.

b. Provide only items of door hardware that are listed products tested by UL

LLC, Intertek Testing Services, or other testing and inspecting organizations acceptable to authorities having jurisdiction for use on types and sizes of doors indicated, based on testing at positive pressure and according to

NFPA 252 or UL 10C and in compliance with requirements of fire-rated door and door frame labels.

2. Smoke and Draft Control Door Assemblies:

a. Provide door hardware that meets requirements of assemblies tested according to UL 1784 and installed in compliance with NFPA 105

b. Comply with the maximum air leakage of 0.3 cfm/sq. ft. (3 cu. m per minute/sq. m) at tested pressure differential of 0.3-inch wg (75 Pa) of water.

3. Electrified Door Hardware

a. Listed and labeled as defined in NFPA 70, Article 100, by testing agency acceptable to authorities having jurisdiction.

5035-09 DOOR HARDWARE 087100-6

4. Accessibility Requirements:

a. Comply with governing accessibility regulations cited in ''REFERENCES'' article 087100, 1.02.D3 herein for door hardware on doors in an accessible route. This project must comply with all Federal Americans with Disability

Act regulations and all Local Accessibility Regulations.

C. Pre-Installation Meetings

1. Keying Conference

a. Incorporate keying conference decisions into final keying schedule after reviewing door hardware keying system including:

1) Function of building, flow of traffic, purpose of each area, degree of security required, and plans for future expansion.

2) Preliminary key system schematic diagram.

3) Requirements for key control system.

4) Requirements for access control.

5) Address for delivery of keys.

2. Pre-installation Conference

a. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.

b. Inspect and discuss preparatory work performed by other trades.

c. Inspect and discuss electrical roughing-in for electrified door hardware.

d. Review sequence of operation for each type of electrified door hardware.

e. Review required testing, inspecting, and certifying procedures.

f. Review questions or concerns related to proper installation and adjustment of door hardware.

3. Electrified Hardware Coordination Conference:

a. Prior to ordering electrified hardware, schedule and hold meeting to coordinate door hardware with security, electrical, doors and frames, and other related suppliers.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Inventory door hardware on receipt and provide secure lock-up for hardware delivered to Project site. Promptly replace products damaged during shipping

B. Tag each item or package separately with identification coordinated with final door hardware schedule, and include installation instructions, templates, and necessary fasteners with each item or package. Deliver each article of hardware in manufacturer's original packaging.

C. Maintain manufacturer-recommended environmental conditions throughout storage and installation periods.

5035-09 DOOR HARDWARE 087100-7

D. Provide secure lock-up for door hardware delivered to Project. Control handling and installation of hardware items so that completion of Work will not be delayed by hardware losses both before and after installation.

E. Handle hardware in manner to avoid damage, marring, or scratching. Correct, replace or repair products damaged during Work. Protect products against malfunction due to paint, solvent, cleanser, or any chemical agent.

F. Deliver keys to manufacturer of key control system for subsequent delivery to Owner.

1.06 COORDINATION

A. Coordinate layout and installation of floor-recessed door hardware with floor construction. Cast anchoring inserts into concrete.

B. Installation Templates: Distribute for doors, frames, and other work specified to be factory or shop prepared. Check Shop Drawings of other work to confirm that adequate provisions are made for locating and installing door hardware to comply with indicated requirements.

C. Security: Coordinate installation of door hardware, keying, and access control with

Owner's security consultant.

D. Electrical System Roughing-In: Coordinate layout and installation of electrified door hardware with connections to power supplies and building safety and security systems.

E. Existing Openings: Where existing doors, frames and/or hardware are to remain, field verify existing functions, conditions and preparations and coordinate to suit opening conditions and to provide proper door operation.

1.07 WARRANTY

A. Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within published warranty period.

1. Warranty does not cover damage or faulty operation due to improper installation, improper use or abuse.

2. Warranty Period: Beginning from date of Substantial Completion, for durations indicated in manufacturer's published listings.

a. Mechanical Warranty

1) Locks

a) Corbin-Russwin ML2000 Series: 7 years

2) Exit Devices

a) Von Duprin: 10 years

5035-09 DOOR HARDWARE 087100-8

3) Closers

a) LCN 4000 Series: 30 years

b. Electrical Warranty

1) Locks

a) Corbin-Russwin: 3 years

2) Exit Devices

a) Von Duprin: 3 years

1.08 MAINTENANCE

A. Furnish complete set of special tools required for maintenance and adjustment of hardware, including changing of cylinders.

B. Turn over unused materials to Owner for maintenance purposes.

PART 2 - PRODUCTS

2.01 MANUFACTURERS

A. The Owner requires use of certain products for their unique characteristics and project suitability to ensure continuity of existing and future performance and maintenance standards. After investigating available product offerings, the Awarding Authority has elected to prepare proprietary specifications. These products are specified with the notation: ''No Substitute.''

1. Where ''No Substitute'' is noted, submittals and substitution requests for other products will not be considered.

B. Approval of alternate manufacturers and/or products other than those listed as

''Scheduled Manufacturer'' or ''Acceptable Manufacturers'' in the individual article for the product category are only to be considered by official substitution request in accordance with section 01 25 00.

C. Approval of products from manufacturers indicated in ''Acceptable Manufacturers'' is contingent upon those products providing all functions and features and meeting all requirements of scheduled manufacturer's product.

D. Where specified hardware is not adaptable to finished shape or size of members requiring hardware, furnish suitable types having same operation and quality as type specified, subject to Architect's approval.

2.02 MATERIALS

A. Fabrication

5035-09 DOOR HARDWARE 087100-9

1. Provide door hardware manufactured to comply with published templates generally prepared for machine, wood, and sheet metal screws. provide screws according to manufacturer’s recognized installation standards for application intended.

2. Finish exposed screws to match hardware finish, or, if exposed in surfaces of other work, to match finish of this other work including prepared for paint surfaces to receive painted finish.

3. Provide concealed fasteners wherever possible for hardware units exposed when door is closed. Coordinate with “Metal Doors and Frames”, “Flush Wood Doors”, “Stile and Rail Wood Doors” to ensure proper reinforcements. Advise the

Architect where visible fasteners, such as thru bolts, are required.

B. Modification and Preparation of Existing Doors: Where existing door hardware is indicated to be removed and reinstalled.

1. Provide necessary fillers, Dutchmen, reinforcements, and fasteners, compatible with existing materials, as required for mounting new opening hardware and to cover existing door and frame preparations.

2. Use materials which match materials of adjacent modified areas.

3. When modifying existing fire-rated openings, provide materials permitted by

NFPA 80 as required to maintain fire-rating.

C. Provide screws, bolts, expansion shields, drop plates and other devices necessary for hardware installation.

1. Where fasteners are exposed to view: Finish to match adjacent door hardware material.

D. Cable and Connectors:

1. Where scheduled in the hardware sets, provide each item of electrified hardware and wire harnesses with number and gage of wires enough to accommodate electric function of specified hardware.

2. Provide Molex connectors that plug directly into connectors from harnesses, electric locking and power transfer devices.

3. Provide through-door wire harness for each electrified locking device installed in a door and wire harness for each electrified hinge, electrified continuous hinge, electrified pivot, and electric power transfer for connection to power supplies.

2.03 HINGES

A. Manufacturers and Products:

1. Scheduled Manufacturer and Product:

a. Hager BB1191/1279 series

2. Acceptable Manufacturers and Products:

a. Best FBB series

5035-09 DOOR HARDWARE 087100-10

B. Requirements:

1. Provide hinges conforming to ANSI/BHMA A156.1.

2. Provide five knuckle, ball bearing hinges.

3. 1-3/4 inch (44 mm) thick doors, up to and including 36 inches (914 mm) wide:

a. Exterior: Standard weight, bronze or stainless steel, 4-1/2 inches (114 mm) high

b. Interior: Standard weight, steel, 4-1/2 inches (114 mm) high

4. 1-3/4 inch (44 mm) thick doors over 36 inches (914 mm) wide:

a. Exterior: Heavy weight, bronze/stainless steel, 5 inches (127 mm) high

b. Interior: Heavy weight, steel, 5 inches (127 mm) high

5. 2 inches or thicker doors:

a. Exterior: Heavy weight, bronze or stainless steel, 5 inches (127 mm) high

b. Interior: Heavy weight, steel, 5 inches (127 mm) high

6. Adjust hinge width for door, frame, and wall conditions to allow proper degree of opening.

7. Provide three hinges per door leaf for doors 90 inches (2286 mm) or less in height, and one additional hinge for each 30 inches (762 mm) of additional door height.

8. Where new hinges are specified for existing doors or existing frames, provide new hinges of identical size to hinge preparation present in existing door or existing frame.

9. Hinge Pins: Except as otherwise indicated, provide hinge pins as follows:

a. Steel Hinges: Steel pins

b. Non-Ferrous Hinges: Stainless steel pins

c. Out-Swinging Exterior Doors: Non-removable pins

d. Out-Swinging Interior Lockable Doors: Non-removable pins

e. Interior Non-lockable Doors: Non-rising pins

10. Provide hinges with electrified options as scheduled in the hardware sets. Provide with number and gage of wires enough to accommodate electric function of specified hardware. Locate electric hinge at second hinge from bottom or nearest to electrified locking component. Provide mortar guard for each electrified hinge specified.

2.04 ELECTRIC POWER TRANSFER

A. Manufacturers:

1. Scheduled Manufacturer and Product:

a. Von Duprin EPT-10

2. Acceptable Manufacturers and Products:

a. No Substitute

5035-09 DOOR HARDWARE 087100-11

1. Provide power transfer with electrified options as scheduled in the hardware sets.

Provide with number and gage of wires enough to accommodate electric function of specified hardware.

2. Locate electric power transfer per manufacturer's template and UL requirements, unless interference with operation of door or other hardware items.

2.05 FLUSH BOLTS

A. Manufacturers:

1. Scheduled Manufacturer:

a. Ives

2. Acceptable Manufacturers:

a. Burns

b. DCI

c. Trimco

B. Requirements:

1. Provide automatic, constant latching, and manual flush bolts with forged bronze or stainless-steel face plates, extruded brass levers, and with wrought brass guides and strikes. Provide 12 inch (305 mm) steel or brass rods at doors up to 90 inches

(2286 mm) in height. For doors over 90 inches (2286 mm) in height increase top rods by 6 inches (152 mm) for each additional 6 inches (152 mm) of door height.

Provide dust-proof strikes at each bottom flush bolt.

2.06 MORTISE LOCKS

A. Manufacturer and Product:

1. Scheduled Manufacturer:

a. Corbin-Russwin ML2000 Series Series

B. Acceptable Manufacturers and Products:

1. No Substitute

C. Requirements:

1. Provide mortise locks conforming to ANSI/BHMA A156.13 Series 1000, Grade 1, and UL Listed for 3-hour fire doors.

5035-09 DOOR HARDWARE 087100-12

2. Indicators: Where specified, provide indicator window measuring a minimum 2-

3/5-inch x 3/5 inch with 180-degree visibility. Provide messages color-coded using ANSI Z535 Safety Red with full text and/or symbols, as scheduled, for easy visibility. When applicable allows for lock status indication on both sides of the door.

3. Provide locks manufactured from heavy gauge steel, containing components of steel with a zinc dichromate plating for corrosion resistance.

4. Provide lock case that is multi-function and field reversible for handing without opening case. Cylinders: Refer to ''KEYING'' article, herein.

5. Provide locks with standard 2-3/4 inches (70 mm) backset with full 3/4 inch (19

mm) throw stainless steel mechanical anti-friction latchbolt. Provide deadbolt with full 1-inch (25 mm) throw, constructed of stainless steel.

6. Provide standard ASA strikes unless extended lip strikes are necessary to protect trim. Provide electrified options as scheduled in the hardware sets. Where scheduled, provide switches and sensors integrated into the locks and latches.

7. Provide electrified options as scheduled in the hardware sets. Where scheduled, provide switches and sensors integrated into the locks and latches.

a. Universal input voltage – single chassis accepts 12 or 24VDC to allow for changes in the field without changing lock chassis.

b. Fail Safe/Fail Secure – changing mode between electrically locked (fail safe) and electrically unlocked (fail secure) is field selectable without opening the lock case.

c. Low maximum current draw – maximum 0.4 amps (lever control)to allow for multiple locks on a single power supply.

d. Low holding current – (lever control or latch retraction) maximum 1.0 amps to produce minimal heat, eliminate “hot levers” in electrically locked applications and motorized latch retraction applications and to provide reliable operation in wood doors that provide minimal ventilation and air flow.

e. Connections – provide quick-connect Molex system standard.

8. Lever Trim: Pressure cast zinc, plated to match product finish specification, with wrought roses and external lever spring cages. Provide thru-bolted levers with 2-piece spindles.

a. Provide levers that return to within 1/2 inch (13 mm) of door face.

b. Lever Design: LWA in 630 finish

2.07 EXIT DEVICES

A. Manufacturers and Products:

1. Scheduled Manufacturer and Product:

a. Von Duprin 99/33A series

2. Acceptable Manufacturers and Products:

a. No Substitute

5035-09 DOOR HARDWARE 087100-13

1. Provide exit devices tested to ANSI/BHMA A156.3 Grade 1 and UL listed for

Panic Exit or Fire Exit Hardware.

2. Cylinders: Refer to ''KEYING'' article, herein.

3. Provide grooved touchpad type exit devices, fabricated of brass, bronze, stainless steel, or aluminum, plated to standard architectural finishes to match balance of door hardware.

4. Touchpad must extend a minimum of one half of door width. No plastic inserts are allowed in touchpads.

5. Provide exit devices with deadlatching feature for security and for future addition of alarm kits and/or other electrified requirements.

6. Provide exit devices with weather resistant components that can withstand harsh conditions of various climates and corrosive cleaners used in outdoor pool environments.

7. Provide flush end caps for exit devices.

8. Provide exit devices with manufacturer's approved strikes.

9. Provide exit devices cut to door width and height. Install exit devices at height recommended by exit device manufacturer, allowable by governing building codes, and approved by Architect.

10. Mount mechanism case flush on face of doors or provide spacers to fill gaps behind devices. Where glass trim or molding projects off face of door, provide glass bead kits.

11. Provide cylinder or hex-key dogging as specified at non fire-rated openings.

12. Removable Mullions: 2 inches (51 mm) x 3 inches (76 mm) steel tube. Where scheduled as keyed removable mullion, provide type that can be removed by use of a keyed cylinder, which is self-locking when re-installed.

13. Provide electrified options as scheduled.

14. Top latch mounting: double- or single-tab mount for steel doors, face mount for aluminum doors eliminating requirement of tabs, and double tab mount for wood doors.

15. Provide exit devices with optional trim designs to match other lever and pull designs used on the project.

2.08 ELECTRONIC ACCESS CONTROL LOCKSETS AND EXIT DEVICE TRIM

A. Manufacturers:

1. Scheduled Manufacturer and Product:

a. Schlage CO Series

2. Acceptable Manufacturers and Products:

a. No Substitute

B. Requirements:

1. Provide offline electronic access control products that comply with the following requirements:

a. Listed, UL 294 - The Standard of Safety for Access Control System Units.

5035-09 DOOR HARDWARE 087100-14

b. Compliant with ANSI/BHMA A156.25 Grade 1 Operation and Security.

c. Certified to UL10C, FCC Part15, Florida Building Code Standards TAS 201 large missile impact, TAS 202 and TAS 203.

d. Compliant with ASTM E330 for door assemblies.

e. Compliant with ICC / ANSI A117.1, NFPA 101, NFPA 80, and Industry

Canada RSS-210.

2. Functions: Provide functions as scheduled that are field configurable without taking the offline electronic product off the door.

3. Emergency Override: Provide mechanical key override; cylinders: Refer to

''KEYING'' article, herein.

4. Levers:

a. Vandal Resistance: Exterior (secure side) lever rotates freely while door remains locked, preventing damage to internal lock components from vandalism by excessive force.

b. Provide pressure cast zinc plated, non-handed lever trim that operates independently of non-locking levers.

c. Style: TLR.

5. Power Supply: 4 AA batteries

a. Provide electronic access control locks and/or exit device trim with the ability to communicate battery status.

6. Features:

a. Visual tri-colored LED indicators that indicate activation, operational systems status, system error conditions and low power conditions.

b. Visual bi-colored LED indicator on interior that can indicate secured/unsecured status of device to occupants on interior.

c. Audible feedback that can be enabled or disabled.

d. Onboard processor with memory capacity of 2,000 event audit history, up to

16 time zones and up to 32 calendar events.

e. Central verification time of less than 1 second

f. Tamper-Resistant Screws: Tamper torx screws on inside escutcheon for increased security.

7. Access:

a. Programmable Keypad

1) 3-6-digit PIN code and 12 backlit buttons in a 3 x 4 matrix.

8. Operation:

a. Provide electronic access control locks and/or exit device trim with the ability to be configured at door by handheld programming device the length of time device is unlocked upon access grant.

b. Provide electronic access control locks and/or exit device trim with the ability to communicate identifying information such as firmware versions, hardware versions, serial numbers, and manufacturing dates by handheld programming device.

5035-09 DOOR HARDWARE 087100-15

2.09 CYLINDERS

A. Manufacturers:

1. Scheduled Manufacturer and Product:

a. Corbin-Russwin

2. Acceptable Manufacturers and Products:

a. No Substitute

B. Requirements:

1. Provide cylinders/cores to match Owner’s existing key system, compliant with

ANSI/BHMA A156.5; latest revision; cylinder face finished to match lockset, manufacturer’s series as indicated. Refer to “KEYING” article, herein.

2.10 KEYING

A. Scheduled System:

1. Existing factory registered system:

a. Cylinders/cores keyed into Owner’s existing factory registered keying system.

Comply with guidelines in ANSI/BHMA A156.28, incorporating decisions made at keying conference.

B. Requirements:

1. Construction Keying:

a. Replaceable Construction Cores.

1) Provide temporary construction cores replaceable by permanent cores, furnished in accordance with the following requirements.

a) 3 construction control keys

b) 12 construction change (day) keys.

2) Owner or Owner’s Representative will replace temporary construction cores with permanent cores.

2. Permanent Keying:

a. Owner (CVG) provided permanent cylinders/cores keyed by the manufacturer according to the following key system.

1) Master Keying system as directed by the Owner.

b. Forward bitting list and keys separately from cylinders, by means as directed by Owner. Failure to comply with forwarding requirements will be cause for replacement of cylinders/cores involved at no additional cost to Owner.

c. Provide keys with the following features:

1) Material: Nickel silver; minimum thickness of .107-inch (2.3mm)

d. Identification:

1) Mark permanent cylinders/cores and keys with applicable blind code for identification. Do not provide blind code marks with actual key cuts.

5035-09 DOOR HARDWARE 087100-16

2) Identification stamping provisions must be approved by the Architect and

Owner.

3) Stamp cylinders/cores and keys with Owner’s unique key system facility code as established by the manufacturer; key symbol and embossed or stamped with “DO NOT DUPLICATE” along with the “PATENTED” or patent number to enforce the patent protection.

4) Failure to comply with stamping requirements will be cause for replacement of keys involved at no additional cost to Owner.

5) Forward permanent cylinders/cores to Owner, separately from keys, by means as directed by Owner.

e. Quantity: Furnish in the following quantities.

1) Permanent Control Keys: 3.

2) Master Keys: 6.

3) Change (Day) Keys: 3 per cylinder/core that is keyed differently

4) Key Blanks: Quantity as determined in the keying meeting.

2.11 DOOR CLOSERS

A. Manufacturers and Products:

1. Scheduled Manufacturer and Product:

a. LCN 4040XP series

2. Acceptable Manufacturers and Products:

a. No Substitute

B. Requirements:

1. Provide door closers conforming to ANSI/BHMA A156.4 Grade 1 requirements by BHMA certified independent testing laboratory. ISO 9000 certify closers.

Stamp units with date of manufacture code.

2. Provide door closers with fully hydraulic, full rack and pinion action with high strength cast iron cylinder, and full complement bearings at shaft.

3. Cylinder Body: 1-1/2-inch (38 mm) diameter piston with 5/8-inch (16 mm) diameter double heat-treated pinion journal. QR code with a direct link to maintenance instructions.

4. Hydraulic Fluid: Fireproof, passing requirements of UL10C, and requiring no seasonal closer adjustment for temperatures ranging from 120 degrees F to -30 degrees F.

5. Spring Power: Continuously adjustable over full range of closer sizes, and providing reduced opening force as required by accessibility codes and standards.

Provide snap-on cover clip, with plastic covers, that secures cover to spring tube.

6. Hydraulic Regulation: By tamper-proof, non-critical valves, with separate adjustment for latch speed, general speed, and backcheck. Provide graphically labelled instructions on the closer body adjacent to each adjustment valve.

Provide positive stop on reg valve that prevents reg screw from being backed out.

5035-09 DOOR HARDWARE 087100-17

7. Provide closers with solid forged steel main arms and factory assembled heavy-duty forged forearms for parallel arm closers.

8. Pressure Relief Valve (PRV) Technology: Not permitted.

9. Finish for Closer Cylinders, Arms, Adapter Plates, and Metal Covers: Powder coating finish which has been certified to exceed 100 hours salt spray testing as described in ANSI Standard A156.4 and ASTM B117, or has special rust inhibitor

(SRI).

10. Provide special templates, drop plates, mounting brackets, or adapters for arms as required for details, overhead stops, and other door hardware items interfering with closer mounting.

11. Closers shall be capable of being upgraded by adding modular mechanical or electronic components in the field.

2.12 PROTECTION PLATES

A. Manufacturers:

1. Scheduled Manufacturer:

a. Ives

2. Acceptable Manufacturers:

a. Burns

b. Trimco

B. Requirements:

1. Provide protection plates with a minimum of 0.050 inch (1 mm) thick, beveled four edges as scheduled. Furnish with sheet metal or wood screws, finished to match plates.

2. Sizes plates 2 inches (51 mm) less width of door on single doors, pairs of doors with a mullion, and doors with edge guards. Size plates 1 inch (25 mm) less width of door on pairs without a mullion or edge guards.

3. At fire rated doors, provide protection plates over 16 inches high with UL label.

2.13 OVERHEAD STOPS AND OVERHEAD STOP/HOLDERS

A. Manufacturers:

1. Scheduled Manufacturers:

a. Glynn-Johnson

2. Acceptable Manufacturers:

a. Rixson

5035-09 DOOR HARDWARE 087100-18

1. Provide overhead stop at any door where conditions do not allow for a wall stop or floor stop presents tripping hazard.

2.14 DOOR STOPS AND HOLDERS

A. Manufacturers:

1. Scheduled Manufacturer:

a. Ives

2. Acceptable Manufacturers:

a. Burns

b. Trimco

B. Provide door stops at each door leaf:

1. Provide wall stops wherever possible. Provide concave type where lockset has a push button of thumbturn.

2. Where wall stop cannot be used, provide overhead stop.

3. Provide roller bumper where doors open into each other and overhead stop cannot be used.

2.15 SILENCERS

A. Manufacturers:

1. Scheduled Manufacturer:

a. Ives

2. Acceptable Manufacturers:

a. Burns

b. Trimco

B. Requirements:

1. Provide ''push-in'' type silencers for hollow metal or wood frames.

2. Provide one silencer per 30 inches (762 mm) of height on each single frame, and two for each pair frame.

3. Omit where gasketing is specified.

2.16 THRESHOLDS, SEALS, DOOR SWEEPS, AUTOMATIC DOOR BOTTOMS, AND

GASKETING

A. Manufacturers:

B. Scheduled Manufacturer:

5035-09 DOOR HARDWARE 087100-19

1. Zero International

C. Acceptable Manufacturers:

1. No Substitute

D. Seals and Gasketing: Provide continuous gasketing on exterior openings, to the head and jambs, forming a continuous seal between the door and the frame. Provide smoke, light, or sound gasketing on interior doors where indicated.

1. Provide self-tapping fasteners for aluminum extruded gasketing being applied to hollow metal frames.

a. Provide non-corrosive fasteners for all exterior applications.

b. Provide security fasteners where indicated.

2. Provide neoprene, EPDM, silicone, or nylon brush inserts as specified in hardware sets. Provide non brush inserts of solid or sponge cell, as specified in hardware sets. Vinyl inserts are not allowed except where specified in hardware sets.

E. Smoke Labeled Gasketing: At all smoke labeled openings, provide smoke listed perimeter gasketing assemblies complying with NFPA 105 listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction for smoke control ratings indicated based on testing according to UL 1784.

F. Fire Listed Gasketing: Assemblies complying with NFPA 80 that are listed by a testing and inspecting agency acceptable to authorities having jurisdiction for fire ratings indicated based on testing according to UL-10C.

1. Where frame-applied intumescent seals are required by the manufacturer, provide gaskets that comply with UL10C Standard for Positive Pressure Fire Tests of

Door Assemblies and UBC 7-2, Fire Tests of Door Assemblies.

G. Sound-Rated Gasketing: Provide acoustic gasketing to meet Sound Transmission

Class (STC) rating required.

H. Meeting-Stile Gasketing: Provide meeting-stile gasketing that fastens to the meeting stiles forming a continuous seal when doors are closed.

I. Door Sweeps or Shoes: Apply to the bottom of the door to close the gap between the door bottom and finished floor or saddle threshold.

1. Provide solid neoprene, EPDM, silicone, or nylon brush type of seal as specified in hardware sets. Vinyl inserts are not allowed except where specified in hardware sets.

J. Automatic Door Bottoms:

5035-09 DOOR HARDWARE 087100-20

1. Provide closed cell sponge, bulb neoprene. or EPDM type of seal as specified in hardware sets.

2. Door bottom to be mortised, semi mortised, or surface mount as with a minimum thickness as specified in hardware sets.

K. Rain Drips:

1. Provide overhead rain drips for out-swinging hollow metal doors that are not covered against 45 degree blowing rain. Aluminum extrusion to be a minimum of

.088 inches thick and extend 2.50 inches from the face of the frame, in anodized finish to match door.

2. Door sweeps or shoes with integral rain drip must meet ADA requirements

L. Thresholds: Provide threshold units not less than 4 inches wide, formed to accommodate change in floor elevation where indicated, and fabricated to accommodate door hardware and fit door frames.

1. Threshold extrusion to be a minimum thickness as specified in hardware sets.

PART 3 - EXECUTION

3.01 EXAMINATION

A. Prior to installation of hardware, examine doors and frames, with Installer present, for compliance with requirements for installation tolerances, labeled fire-rated door assembly construction, wall and floor construction, and other conditions affecting performance. Verify doors, frames, and walls have been properly reinforced for hardware installation.

B. Field verify existing doors and frames receiving new hardware and existing conditions receiving new openings. Verify that new hardware is compatible with existing door and frame preparation and existing conditions.

C. Examine roughing-in for electrical power systems to verify actual locations of wiring connections before electrified door hardware installation.

D. Submit a list of deficiencies in writing and proceed with installation only after unsatisfactory conditions have been corrected.

3.02 PREPARATION

A. Where on-site modification of doors and frames is required:

1. Carefully remove existing door hardware and components being reused. Clean, protect, tag, and store in accordance with storage and handling requirements specified herein.

5035-09 DOOR HARDWARE 087100-21

2. Field modify and prepare existing doors and frames for new hardware being installed.

3. When modifications are exposed to view, use concealed fasteners, when possible.

4. Prepare hardware locations and reinstall in accordance with installation requirements for new door hardware and with:

a. Steel Doors and Frames: For surface applied door hardware, drill and tap doors and frames according to ANSI/SDI A250.6.

b. Wood Doors: DHI WDHS.5 ''Recommended Hardware Reinforcement

Locations for Mineral Core Wood Flush Doors.''

c. Doors in rated assemblies: NFPA 80 for restrictions on on-site door hardware preparation.

3.03 INSTALLATION

A. Mount door hardware units at heights to comply with the following, unless otherwise indicated or required to comply with governing regulations.

1. Standard Steel Doors and Frames: ANSI/SDI A250.8.

2. Custom…